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Energy xxx (2014) 1e9

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Energy
journal homepage: www.elsevier.com/locate/energy

Diesel engine spray characteristics prediction with hybridized artificial


neural network optimized by genetic algorithm
Hadi Taghavifar*, Shahram Khalilarya, Samad Jafarmadar
Mechanical Engineering Department, Technical Education Faculty, Urmia University, Urmia, West Azerbaijan 57561-15311, Iran

a r t i c l e i n f o a b s t r a c t

Article history: ANN (artificial neural network) modeling is adopted along GA (genetic algorithm) optimization method
Received 11 April 2013 in order to investigate spray behavior as function of nozzle and engine variant parameters such as crank-
Received in revised form angle, nozzle tip mass flow rate, turbulence, and nozzle discharge pressure. Spray quality is measured in
18 April 2014
SMD (Sauter mean diameter) and spray liquid tip penetration prospective. Experimental data were used
Accepted 4 May 2014
at limited engine condition and elsewhere requisite data was acquired with the aid of curve fitting and
Available online xxx
extrapolation of CFD (computational fluid dynamics) numerical simulation results. Engine crank-angle,
vapor mass flow rate, turbulence, and nozzle outlet pressure were taken as input layer while spray
Keywords:
Artificial neural network
penetration and SMD were used as output layer. It is found out that LevenburgeMarquardt training
Diesel engine algorithm has the least mean square error for ANN and ANN-GA (artificial neural network-genetic al-
Group-hole injector gorithm) at 24, 30 neurons in hidden layer with the amount of 0.8994, 0.3348, respectively. The coef-
GA (genetic algorithm) ficient of determination (R2) for penetration equals 0.994 whereas SMD yields lower amount of 0.992. By
Spray application of GA to optimize the network's interconnecting weights, R2 values have been enhanced to
0.999 for SMD and to 0.998 for penetration (both values are close to unity). Results indicate that the
ANN-GA improved the spray specification modeling simply and with acceptable accuracy.
© 2014 Elsevier Ltd. All rights reserved.

1. Introduction network) modeling with different optimization tools has been


adopted in various fields of engineering applications: PSO (particle
Engine performance is highly linked to the fuel consumption swarm optimization) for thermal performance analysis [3], entropy
and exhaust emissions. Internal fluid flow in injector is crucial for generation in unsteady flows [4], and bees colony for modeling and
spray development, therefore affecting liquid jet disintegration to optimization of Rankin cycles with two heaters [5]. Zhang et al. [6]
droplets. Literature survey reveals that vapor mass fraction (cavi- examined pump plant operational schedule for energy consump-
tation) and its mass flow rate are conducive to sprays with wider tion reduction with neural network, which then was enhanced by
spray cone angle and smaller droplets [1]. With time elapse, PSO. Earlier investigations, however, mainly focused on the engine
penetration increases and droplet diameter decreases simulta- performance prediction in terms of BSFC (brake specific fuel con-
neously. Discharge (ambient) pressure increase, on the other hand sumption), exhaust gas temperature and exhaust emission such as
can increase the air resistance against spray penetration leaving CO, HC, and other pollutant emissions with the aid of ANN
positive effect on spray column disintegration was resulted. modeling. More recently, Taghavifar et al. [7] used a supervised
Another investigated input is internal flow turbulence. This factor is ANN to predict exhaust emissions for DI diesel group-hole injectors.
often considered in primary breakup process and is taken into ac- They found 4-17-2 topology with LevenbergeMarquardt training
count as source term Sk in numerical simulations [2]. The aim of this algorithm to yield the least error. ANN predictability regarding
work is prognostication of the spray behavior based on crucial performance and emission of single cylinder diesel engine was
objective variables such as turbulence, pressure, vapor mass frac- explored with respect to EGR (exhaust gas recirculation) variation
tion, and crank-angle with enhanced ANN-GA (artificial neural [8]. The developed ANN could predict with excellent agreement as
network-genetic algorithm). Combined ANN (artificial neural the correlation coefficients were in the range of 0.987e0.999. In a
related study, ANN and genetic algorithm were simultaneously
employed for prediction and reduction of emissions [9]. The ANN
* Corresponding author. Tel.: þ98 441 2770508; fax: þ98 441 277 1926.
E-mail addresses: h.taghavifar@urmia.ac.ir, haditaghavifar@yahoo.com was used as a simulation tool with engine operational parameters
(H. Taghavifar). and the output then was processed in the objective function of GA.

http://dx.doi.org/10.1016/j.energy.2014.05.006
0360-5442/© 2014 Elsevier Ltd. All rights reserved.

Please cite this article in press as: Taghavifar H, et al., Diesel engine spray characteristics prediction with hybridized artificial neural network
optimized by genetic algorithm, Energy (2014), http://dx.doi.org/10.1016/j.energy.2014.05.006
2 H. Taghavifar et al. / Energy xxx (2014) 1e9

although great deal of work has been spent to evaluate the spray
Nomenclature features, the literature is poor regarding spray quality prediction
with hybridized ANN-GA approach as a useful approximation tool
ANN Artificial neural network to reduce computational time. Note that the majority of in-
ASOI After Start of injection vestigations are dedicated to ANN utilization as to explore engine-
CFD Computational Fluid Dynamics out emission and performance indices [18]. To this end, a thor-
CA Crank angle ough study was carried out in order to model spray evolution
GDX Gradient descent with momentum and adaptive based on the effective input variables such as CA, outlet mass flow
learning rate rate from nozzle exit tip, discharge pressure, and turbulence ki-
GA Genetic Algorithm netic energy.
LM Levenberg-Marquardt
MSE Mean squared error 2. Artificial neural network
RP Resilient propagation
R2 Determination coefficient (fraction of variance) An aggregate 468 data of group-hole nozzles are available each
SCG Scaled conjugate gradient consisted of four input parameters (i.e. crank-angle, out-mass flow,
SMD Sauter mean diameter pressure, and turbulence) forming four neurons in the first layer.
Note that the hidden layer can be varied by number of neurons,
contrary to the output layer, which contains two neurons, namely
Cay et al. [10] concluded that powerful learning process of ANN can penetration and SMD (Sauter mean diameter). For group-hole
well predict CO, HC, and BSFC of SI (spark ignition) engine. Other configuration, different networks were developed. Datasets in the
investigations have been focused on the engines fueled with bio- network were shuffled into three different sets of training, valida-
blended fuels that are used to improve the engine performance tion, and testing phases, which were randomly partitioned to 65%,
[11,12]. Moreover, Togun et al. [13] used artificial neural network in 10%, and 25%, respectively.
an attempt to predict the gasoline engine's torque and BSFC. A feed-forward with back-propagation algorithm was selected as
Group-hole injector layout was used in this study for simulation the network assessments function due to its documented ability in
purpose. Experimental data acquisition is performed at few typical dealing with great deal of stochastic problems. Topological config-
engine conditions due to difficulty in dealing with injector micro- uration of the network is a fundamental task in modeling since
metric dimension. Other dataset were obtained using CFD increasing number of hidden layers may increase the system effi-
(computational fluid dynamics) simulation methodology, curve ciency, however, may lead to over-fitting drawback, which decreases
fitting technique, and extrapolation. Required experimental setup the predictability as well as imposing the computational complexity.
and operational conditions are provided in Gao et al. investigation Thus, multilayered perceptron neural network with 4-x-2 architec-
[14]. The ANN modeling was exploited since the network applica- ture (wherein x typifies the number of neurons in the hidden layer
tion prevails to mathematical and numerical simulation in terms of changed from one to thirty) was chosen noting that the attempt is
reliability, accuracy, and simplicity when dealing with nonlinear put on finding the optimum number of neurons in the hidden layer.
and complex problems [11,15,16]. To achieve the best network structure, various training functions
The back-propagation algorithm is known as the most compe- were also tested and tried. For deletion of the effect of randomly
tent algorithm for multi-layered perceptron feed-forward net- chosen weights and biases by the network, implementation of each
works. The simplest implementation of back-propagation set was carried out fifty times and then the developed network with
technique updates the network weights and biases in the direction the minimum MSE (as the network quality index) was considered.
of more rapid decrement of the performance function, the negative MSE and coefficient of determination, R2, are as given:
of the gradient. The iteration can be expressed as following:
1X n  2
MSE ¼ Y  Yj (2)
Xkþ1 ¼ Xk  lr  cg (1) n i¼1 i

where Xk is a vector of current weights and biases, cg is the Pn   2


i; j¼1 Yi  Y i Yj  Y j
current gradient, and lr is the learning rate. All these algorithms R2 ¼ P  2 Pn  2 (3)
n
use the gradient of the performance function to determine how i¼1 Yi  Y i j¼1 Yj  Y j
to adjust the weights for minimum performance. The gradient is
determined using a technique called back-propagation, which where Yi and Yj are output variables of actual and predicted by ANN,
involves performing computations backward through the respectively, Y is the average over n number samples. Furthermore,
network [17]. to achieve fast convergence to the lowest error and also to ensure
GA was incorporated with ANN to elevate network efficiency each input variable provides an equal contribution in the ANN, each
by determination of optimum network structure, primary weights of input variables was normalized in the range of 1 to 1. The
and biases, as well as designating the best input-parameters. Since activation function for hidden layer was selected to be the tangent-
the best network's architecture in terms of hidden layer neurons sigmoid transfer function since the output of this function falls into
were characterized for each training method according to the (1,1) spectrum. This range is in compliance limit with the range of
least MSE (mean squared error), GA was solely adopted for finding utilized activation function, i.e. tangent-sigmoid.
the best initialization weights. The interconnecting weights of the Traingdx, trainlm, trainrp, and trainscg were mentioned in
neural network represent a set of chromosome population in GA literature as the fastest and the most beneficial training functions
application as to optimize the best ANN prediction efficiency. GA for the back-propagation algorithm [19]. On this account, the po-
can be assumed as a learning algorithm for training the network. tential of variable learning rate (traingdx) and resilient back-
After completion of algorithm in GA loop, it proceeds by back- propagation (trainrp) as well as LevenbergeMarquardt (trainlm)
propagation according to LevenbergeMarquardt training and Scaled Conjugate Gradient (trainscg) were evaluated. Fig. 1
method for further reduction of deviation between experimental represents ANN architecture with single hidden layer in our
and predicted ANN-GA results. To the best of authors' knowledge, application.

Please cite this article in press as: Taghavifar H, et al., Diesel engine spray characteristics prediction with hybridized artificial neural network
optimized by genetic algorithm, Energy (2014), http://dx.doi.org/10.1016/j.energy.2014.05.006
H. Taghavifar et al. / Energy xxx (2014) 1e9 3

Table 2
Experimental operation condition and testing specifications (Ref. [14]).

Common rail sys ECD U2-P, Denso Co.


CCD camera (image processing) C4880, Hamamatsu photonics
Pulse generator DG 535, Stanford Inc.
Injector type Group-hole nozzle
Constant volume vessel gas Nitrogen
Impinging wall Stainless steel flat wall

through GA function. In the current hybridized ANN-GA algorithm,


random selection operator was avoided and the weight values
redistribution for each neuron was such handled to give the most
correspondence with experimental data. It can be deduced that the
impact of input parameters on spray characteristics during injec-
Fig. 1. ANN structure with single hidden layer.
tion is determined according to GA optimization method.

4. Semi-empirical data analysis: variation of output


3. Genetic algorithm
parameters versus input values
Genetic algorithm has been largely applied in engine optimi-
The measurements of group-hole nozzles experiments were
zation field due to its potential in optimization. In order to reduce
implemented by Gao et al. [14] in a constant volume chamber using
and optimize the reaction rate of combustion by reducing the
an ultraviolet LAS (laser absorption technique). Their technique
number of involved species, the genetic algorithm was used [20].
chiefly centers around fuel vapor absorption and droplet scattering
Meanwhile GA was also employed for optimization of the fuel
at different wavelengths [14]. The experimental results were taken
consumption and emissions by consideration of various designs
from Ref. [14] for modeling the network to prognosticate the spray
and controllable parameters as operational input parameters [21].
behavior. Further details of their experimental research principals
The function of GA (in our work) when coupled with neural
are presented in Refs. [14,25e28]. Numerical CFD method was
network will be defined in this section as how GA improves ANN
carried out by finite volume method to simulate and solve the
performance in predicting spray structure as a function of given
conservation equations. Nozzle's length-to-diameter ratio is 12.5
input variables: an array of chromosomes as potential responses
while 0.34 mg diesel fuel was injected for 0.6 ms at constant in-
compose the requisite population for initialization of the genetic
jection pressure of 120 MPa through two nozzle holes to a constant
algorithm. ANN weights have to be optimized by GA; therefore,
volume vessel in non-evaporating condition of 300 K. Novel LES
each individual of population was taken randomly as neural
turbulent modeling was approached for two-phase fluid flow
network weights. In this manner, a population of individuals was
simulation in cylindrical vessel. CFD results are in good corre-
created to start genetic algorithm. Thereafter, a cost function
spondence with experimental data. Data-points adjacent to
(fitness function) was defined based on MSE. The chromosomes of
experimentally measured results were extrapolated by curve fitting
population were sorted according to the least cost or the highest
technique to connect experimental and numerical data. Altogether,
fitness. Certain percentages of the most elite members were
the whole dataset were obtained by experimental procedure, CFD
directly transferred to the next generation based on their merit
simulation, and curve fitting technique. Uncertainty analysis along
measured by fitness function. Three GA operators (selection,
with data discrepancy spectrum is listed in Table 1. The highest
crossover, mutation) will be activated to generate the rest of the
output sensitivity is of turbulence (according to Table 1). One has to
next generation's population [22,23]. Weighted random selection
note that small discharge pressure variation is due to non-
scheme selects members of the available population; meanwhile
evaporative condition establishment. As a result, combustion
the crossover operator combines the components (genes) at the
does not occur and no sudden increasing pressure course happens.
crossover point. In order to avoid GA from converging to local op-
In the present study, special attention is given to physical spray
timum, searching space for candidate solution should be diversified
development rather than heat transfer impact. Operational condi-
by mutation operator. The best individual is survived through each
tion specifications are provided in Table 2. Some detailed sample
generation that is deemed to have the least cost function (error)
datasets are provided as well in Table 3.
[24]. For the spray characteristics optimization, the ANN perfor-
mance was enhanced by weights manipulation of objective vari-
ables of CA, outlet mass flow, discharge pressure, and turbulence 5. Result and discussion

Fig. 2 depicts that SMD decreases while penetration increases as


Table 1
a function of crank-angle. This trend is apparent in almost every
Uncertainty and discrepancy analysis. operational condition since with time lapse, the droplet diameters
No. Objective Min and max discrepancy Std. deviation % Uncertainty
parameters Table 3
1 CA (deg) 0e60 21.02 0.972 Input and output samples.
2 Mass flow 2.13  1013e7.9  108 2.388  108 1.312  109
CA Pressure Outlet mass Turbulence Penetration SMD
rate (Kg/s)
(Degree) (MPa) flow rate (Kg/s) (m2/s2) (mm) (mm)
3 Discharge 1.1e2.1 0.0086 0.0004
pressure (MPa) 10.5 1.18 1.74e-10 1.27637 49.2054 55.925
4 TKE (m2/s2) 0.994e2.145 0.401 0.0185 27.6 1.2 1.65e-9 2.12412 69.6778 9.6850
5 Penetration 6.39e94.98 17.69 0.818 34.1 1.209 1.62e-9 2.13727 73.1014 7.9252
(mm) 46.6 1.21 1.62e-9 2.14356 78.3519 5.2936
6 SMD (mm) 1.711e103.67 31.24 1.445 60 1.21 1.62e-9 2.1451 84.16025 3.4233

Please cite this article in press as: Taghavifar H, et al., Diesel engine spray characteristics prediction with hybridized artificial neural network
optimized by genetic algorithm, Energy (2014), http://dx.doi.org/10.1016/j.energy.2014.05.006
4 H. Taghavifar et al. / Energy xxx (2014) 1e9

Fig. 2. (a). Penetration variation vs. CA for different discharge pressures. (b). SMD variation vs. CA for different discharge pressures.

decreases and spray further traverse into cylindrical chamber. Fig. 2 variation with respect to chamber pressure. Fig. 3a indicates lower
also shows discharge injection pressure impact on penetration and spray penetration when higher discharge pressure was applied in
SMD. As seen with pressure increase, both penetration and SMD spraying chamber due to lower spray droplet diffusion in higher gas
decrease. Increasing discharge pressure leads to gas resistance in density. Fig. 3b shows the overall SMD reduction when higher in-
vessel against injected fuel and subsequently better liquid jet at- jection discharge pressure was applied in the spray injection
omization was achieved, thereby decrease of droplet diameter was chamber, although a slight SMD increase was observed during
resulted. Fig. 3 illustrates SMD and liquid spray penetration 1e1.8 MPa discharge pressure increment.

Please cite this article in press as: Taghavifar H, et al., Diesel engine spray characteristics prediction with hybridized artificial neural network
optimized by genetic algorithm, Energy (2014), http://dx.doi.org/10.1016/j.energy.2014.05.006
H. Taghavifar et al. / Energy xxx (2014) 1e9 5

Fig. 3. (a). Penetration vs. discharge pressure after steady state injection is established at 3 ms ASOI. (b). SMD vs. discharge pressure after steady state injection is established at 3 ms
ASOI.

The objective of the current study is to demonstrate ANN of MSE. The minimum mean squared error values of each training
capability to predict spray characteristics in terms of SMD and trend was obtained to be 0.8894, 3.104, 3.541 and 4.084 for LM, SCG
penetration when treated with genetic algorithm. Fig. 4 implies (scaled conjugate gradient), RP (resilient propagation), GDX
that increasing neurons number in hidden layers for all training (gradient descent with momentum and adaptive learning rate)
algorithms caused the overall mean square error reduction. An algorithms at 24, 22, 25, 10 number of neurons in hidden layer,
optimum ANN structure was found to be 4-24-2 for LM (Lev- respectively (Fig. 4).
enbergeMarquardt) training algorithm since the lowest MSE of The equation can be generalized by learning a trend between
0.8894 is exhibited for LM training function together with 24 available data points of spray penetration and SMD based on the
neurons in hidden layer. R2 estimation is analyzed at the lowest rate time evolution (CA), outlet mass flow rate, discharge pressure, and

Please cite this article in press as: Taghavifar H, et al., Diesel engine spray characteristics prediction with hybridized artificial neural network
optimized by genetic algorithm, Energy (2014), http://dx.doi.org/10.1016/j.energy.2014.05.006
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Fig. 4. Mean squared error vs. number of neurons in hidden layer for different training algorithms.

turbulence. Under any iteration of ANN algorithm, the network The regression analysis is given in scatter plots denoting the
tries to correct the developed formulation for SMD and penetration correspondence of desired outputs between the network pre-
outputs, thus closer assessment can be obtained in relation to the dictions results and experimental values for both test and train
experimental data. portions. As seen in Fig. 5a, b at initial time during spray injection,

Fig. 5. (a). The ANN prediction for penetration vs. experimental values for test partition. (b). The ANN prediction for penetration vs. experimental values for training partition. (c).
The ANN prediction for SMD vs. experimental values for testing period. (d). The ANN prediction for SMD vs. experimental values for training period.

Please cite this article in press as: Taghavifar H, et al., Diesel engine spray characteristics prediction with hybridized artificial neural network
optimized by genetic algorithm, Energy (2014), http://dx.doi.org/10.1016/j.energy.2014.05.006
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Fig. 6. MSE values for different ANN-GA network training with respect to number of neurons in hidden layer.

the correspondence between modeled ANN and experimental partition. Accordingly, the highest discrepancy from the fitting line
values are poor. With spray penetration at subsequent times and occurs at 0.23 ms ASOI (after start of injection) equal to 27.6% in
spray stabilization, the network performs with higher accuracy in testing portion. According to Fig. 5c and d, the highest deviation
prediction. The highest deviation range from the fitting line in range from the fitting line of SMD happens within 34.5e90.56 mm
terms of penetration was observed during the initial penetration of for testing. Furthermore, the highest discrepancy for SMD occurred
10.68e26.29 mm for testing and 6.58e26.74 mm for training at 0.68 ms ASOI equal to 23.6% from the corresponding

Fig. 7. (a). The ANN-GA prediction for penetration vs. experimental values for test partition. (b). The ANN-GA prediction for penetration vs. experimental values for training
partition. (c). The ANN-GA prediction for SMD vs. experimental values for testing period. (d). The ANN-GA prediction for SMD vs. experimental values for training period.

Please cite this article in press as: Taghavifar H, et al., Diesel engine spray characteristics prediction with hybridized artificial neural network
optimized by genetic algorithm, Energy (2014), http://dx.doi.org/10.1016/j.energy.2014.05.006
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experimental value. Higher discrepancies from the fitting line have scientific research is proven. Current study's ANN structure is
been occurred for lower penetration and higher SMD data-points consisted of four input layers, a single hidden layer and two output
associated with the initial spray injection period. The highest tur- layers. SMD and penetration features of diesel spray were predicted
bulence amount and the stochastic behavior of fluid flow at primary through four sets of data processing elements including CA, injector
fuel injection caused the poor modeling ability of the network. The discharge pressure, injector outlet mass flow rate, and turbulence.
results, however, indicate that the selected input parameters Data gathering is achieved by experimental data, extrapolation
outperform when dealing with SMD and penetration at late injec- from a graph, curve fitting, and CFD simulation. R2 values are very
tion time coinciding with stabilized flow establishment. The tur- close to unity for testing and training data. Maximum determina-
bulence parameter takes effect during the late injection when tion coefficient was designated to penetration training period equal
secondary breakup is initiated; hence, more powerful model based to 0.994 and 0.999 for ANN and ANN-GA, respectively. Lower MSE
on effective input variables is able to generate spray characteristics rate in network modeling demonstrates that the network structure
with less error propagation. As shown in Fig. 7, the GA acts upon the is able to predict accurately. The lowest amount of error is achieved
high deviation range of data-points generated by ANN and by by using LM training algorithm. Every neural network modeling
correcting the network results, maps the scatter plot points on the can lead to an optimization problem where its weights have to be
unity slope line. The optimization by GA is through handling the such optimized for the best efficiency of network. GA optimization
allocated weights for turbulence during early spray injection period in current investigation yielded 62.77% MSE reduction. The novelty
that regulates the importance of each parameter at any spray in- of research covers the new horizon of spray quality prediction with
jection time. It was shown that determination coefficient for the the aid of ANN-GA modeling successfully.
test and train phasing are close to unity (an excellent indicator of
ANN's predictive merit). In the training period, for SMD and
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Please cite this article in press as: Taghavifar H, et al., Diesel engine spray characteristics prediction with hybridized artificial neural network
optimized by genetic algorithm, Energy (2014), http://dx.doi.org/10.1016/j.energy.2014.05.006

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