G2000 Ambient Oil Mist Detector E2 11 1 E

G2000
Ambient Oil Mist Detector

Manual
Consilium Marine & Safety AB
Fire & Gas Marine Division
Phone: +46 31 710 77 00
Fax: +46 31 710 78 00
E-mail: Service: service@consilium.se
Spares: spares@consilium.se

Navigation Division
Phone: +46 8 563 05 100
Fax: +46 8 563 05 199
E-mail: Service, APT: service-navigation@consilium.se
Spares: spares-navigation@consilium.se

The contents of this document are subject to revision without notice
due to continued progress in methodology, design and manufacturing.
Consilium assumes no legal responsibility for any error or damage
resulting from the usage of this document.

E2 11 1 E, March 2011
Part no. 6701140
© 2010-2011, Consilium AB
G2000 Ambient Oil Mist Detector
Content
1 PREFACE 5
1.1 ABOUT THIS MANUAL 5
1.2 INQUIRIES AND FEEDBACK 6
1.3 ABOUT THE SYSTEM 7
1.4 SPECIFICATIONS 8
1.5 CHOOSING THE RIGHT ALARM LEVELS – OPACITY OF OIL MIST 11
2 INSTALLATION 13
2.1 GENERAL 13
2.2 WHERE TO INSTALL THE SYSTEM 14
2.3 SAFETY ASPECTS 14
2.4 CONTROL AT DELIVERY 15
2.5 STANDARD INSTALLATION 16
2.5.1 Fiber optic mini heads 16
2.5.2 Fiber optic cables 18
2.5.3 Monitoring Unit 18
2.5.4 Remote Digital Display and Alarm Annunciator (optional) 19
2.6 ELECTRICAL CONNECTIONS 19
3 COMMISSIONING 21
3.1 CALIBRATION 21
3.2 SETTING OF ALARM LEVELS 22
4 MAINTENANCE 23
5 TROUBLE SHOOTING 24
6 PART LIST 26
7 DIGITAL DISPLAY 29
7.1 SPECIFICATIONS OF THE DIGITAL DISPLAY 29
7.2 BLOCK DIAGRAM 30
7.3 ROUTING DIAGRAM 30
7.4 SCROLLING HELP TEXTS 32
7.5 CONFIGURING — OPERATING THE FUNCTION KEYS 33
8 ALARM ANNUNCIATOR (OPTIONAL) 35
3
Preface
Table of Figures
FIGURE 1: SCAN OF THE LLOYD'S REGISTER TYPE APPROVAL CERTIFICATE (PAGE 1) 9
FIGURE 2: DECLARATION OF CONFORMITY (FOR CE MARKING) 10
FIGURE 3: OPACITY VERSUS PATH LENGTH FOR DIFFERENT CONCENTRATION 12
FIGURE 4: G2000 INSTALLATION LAYOUT – TOP VIEW 14
FIGURE 5: STANDARD INSTALLATION OF THE G2000 AMBIENT OIL MIST DETECTOR 16
FIGURE 6: MOUNTING POSITION OF THE OPTICAL MINI HEADS 17
FIGURE 7: FIBER OPTIC MINI HEAD 17
FIGURE 8: FIBER OPTIC CABLE CONNECTION TO LENS 18
FIGURE 9: MONITORING UNIT 19
FIGURE 10: TERMINAL CONNECTIONS DIAGRAM INSIDE THE MONITORING UNIT 20
FIGURE 11: FAST SET-POINT ADJUSTMENT PROCEDURE 22
FIGURE 12: DEFAULT CONNECTION DIAGRAM – G2000 AOMD TO ALARM MONITOR M4200 37
4
1 Preface
1.1 About this Manual

This manual contains data and instructions for the installation, operation, and
maintenance of the G2000 Ambient Oil Mist Detector.
The instructions are given in general terms and do not take into consideration a
specific installation. As such, the instruction manual is designed for the equipment
delivered by Consilium Marine & Safety AB.
The manual does not describe all possible situations, but only the most common
and known situations. It cannot replace the necessary education and training of the
personnel.
Should situations not described in this manual occur that cannot be solved in ac-
cordance with normal known practice and good workmanship, the operator should
contact Consilium Marine & Safety AB for instructions.
This manual does not claim to cover all details or variations in equipment or to
provide for every possible contingency that may arise during installation, opera-
tion, or maintenance.
Consilium Marine & Safety AB reserves the right to minor alterations and im-
provements owing to developments without being obliged to enter the correspond-
ing changes in this manual.
Consilium Marine & Safety AB reserves the copyright of the manual. Without
prior written permission of Consilium Marine & Safety AB, the manual may not
be copied and given to unauthorized people.
5
Preface
1.2 Inquiries and Feedback

All claims and inquiries for spares shall be addressed to Consilium Marine &
Safety AB.
In all correspondence or when ordering spare parts, please carefully state the
equipment type and fabrication number which you can find on the label inside the
monitor cabinet.
Consilium Marine & Safety AB appreciates all feedback and suggestions for im-
provement. If you have any questions or find any errors in the manual, you are
welcome to contact us at the following address:
Phone: +46 31 710 77 00

Fax: +46 31 710 78 00
E-mail: Service: service@consilium.se
Spare: spares@consilium.se
6
1.3 About the System

The G2000 Ambient Oil Mist Detector is arranged as an opposed monitoring of the
clarity of ambient air also called single-pass line-of-sight opacity monitor.
The G2000 Ambient Oil Mist Detector is designed to detect oil mist in open spaces.
The G2000 is usually installed in engine rooms, pump rooms, or other rooms with
hydraulic installations, especially above hydraulic power packs and hydraulic ag-
gregate pumps.
As a standard configuration, the G2000 Ambient Oil Mist Detector consists of the
following main elements:
 Opposed fiber optic mini heads with lenses and supports

 Fiber optic cables
 Monitoring unit with digital display
The G2000 uses a high-power infrared light beam. It is a single-pass system where
the light beam is transmitted from the optical fiber of the transmitter across the
monitored area to the optical fiber of the receiver. The optical transmitter and re-
ceiver are placed in the monitoring unit.
The beam is absorbed and scattered by oil mist and smoke causing a reduction in
the amount of light received by the transceiver. The monitoring unit displays the
opacity. It indicates 0% if there is no opacity and 100% if the light beam is totally
blocked. The alarms will activate if the opacity exceeds the preset limits.
Please note that the G2000 Ambient Oil Mist Detector will also react to smoke, dust
or other obstructions intercepting the light beam. Consequently the reading of the
sensor will change and possibly trigger an alarm. This might be perceived as a
"false alarm", but at the same time it gives you an indication of other malfunc-
tions. The following section only relates to the opacity levels of oil mist in ambi-
ent air.
7
Preface
1.4 Specifications
Monitoring Unit
Power Supply 210–250 VAC or 105–130 VAC – 50/60 Hz – 12 VA max.
20–30 VDC – 12 VA max.
Ambient temperature 0°C – 55°C
Output signal 4…20 mA (4 mA ≈ 100% — 20 mA ≈ 0% Opacity) max. 800 Ω
(linearized) 0…10 V DC (0 V ≈ 100% — 10 V ≈ 0% Opacity) max. 10 mA
Display 0–100% opacity level (programmable)
Accuracy Better than 2% of full scale
Alarm delay default 5 s (programmable 0–99 s)
Relay voltage max. 250 V AC, max. 2A, NC/NO
Relay function 2 relays, volt free, freely configurable — default NC
Default alarm levels Relay 1 at 5% opacity and Relay 2 at 10%
Dimensions/Weight H×W×D: 300 × 200 × 150 mm / 5.5 kg
Enclosure IP 65 Steel box
Recommended min- Power supply: 3 × 1.5 mm² w/screen
imum cable size Signal cable: 2 × 0.75 mm² w/screen
Alarm cable: 2 × 2 × 0.75 mm² w/screen
Fiber Optic Heads and Cables

Optic fibers glass fiber core in stainless steel sheathings with brass end tip
Length of Fibers standard 4.5 m – optional 6.0 m, 7.5 m, or other
Ambient temperature 0°C – 65°C
Head dimensions HxWxD: < 120 x 100 x 60 mm
Socket grade A steel – welded to structure
Scanning distance 3.0 to 9.0 m – optional down to 1.0 m
Approvals and Certificates

Lloyd's Register Type Approval for Marine, Offshore and Industrial Applications
Conform with European Directives
Optional Equipment
Visualization & data logging
Alarm annunciator for panel mounting
Data-system integration
8
Figure 1: Scan of the Lloyd's Register Type Approval Certificate (page 1)
9
Preface
Declaration of Conformity
As manufacturer, Green Instruments A/S

Address: Erhvervsparken 29
DK-9700 Brønderslev
Denmark
hereby declares that the following specified equipment
Type: G2000
Name: Ambient Oil Mist Detector
is in conformity with the following directives:

 Directive 2006/95/EC on Low Voltage
 Directive 2004/108/EC on Electromagnetic Compatibility
The following Harmonized European Standards have been applied:

 EN 61010-1:2001: Safety requirements for electrical equipment for meas-
urement, control, and laboratory use – Part 1: General requirements
 EN 61326:2006: Electrical equipment for measurement, control and labo-
ratory use – EMC requirements – Part 1: General requirements
Brønderslev, 17 August, 2009
Managing Director
Appointed by Green Instruments A/S as the responsible person for CE marking and con-
formity with the relevant EU directives
Figure 2: Declaration of Conformity (for CE marking)
10
1.5 Choosing the Right Alarm Levels – Opacity of Oil Mist

The alarm levels of the G2000 Ambient Oil Mist Detector can be adjusted to spe-
cific requirements. The variable output as well as the display of the monitoring
unit states the level of opacity in percent, i.e. how much of the light that does not
reach the receiver. Two alarm point values are freely programmed from 0% to
100% to suit the actual application. Defaults are set at 5% and 10% opacity.
The lower alarm level at 5% opacity is used as a lens-cleaning warning. While the
higher alarm level of 10% is used as the oil mist alarm.
Fouling of lenses will result in reduced translucency between the two lenses. The
system cannot directly differentiate between the opacity effect of contaminated
lenses and the opacity effect of oil mist. Therefore the lenses need to be cleaned
regularly. A failure to clean the lenses will de facto lower the alarm level of the ac-
tual oil mist alarm. If 4% of the opacity between the lenses is due to lens contami-
nation then the actual oil-mist alarm will already be triggered at 6% opacity due to
oil mist. A failure to clean the lenses will thus not result in a failure of the system.
The 10% alarm level is chosen to trigger an alarm for oil mist with a concentration
of more than 0.2 mg/l.
In principle, the opacity of oil mist will depend on the concentration of oil mist,
the size of oil droplets, and the path length of the actual oil-mist cloud which in-
tersects the light beam.
Regarding the size of oil droplets, as a rule, smaller oil droplets have lower igni-
tion temperature due to the larger surface to volume ratio. Larger oil droplets are
less dangerous due to higher ignition temperatures. However, smaller droplets
have a higher opacity effect and are thus easier to detect than larger droplets.
The default alarm levels for the G2000 is based on the calculation for hazardous oil
mists including fine oil spray from minute leaks in hydraulic systems and oil mist
which has boiled off from a hot surface.
11
Preface
100%
90%
0.2 mg/l 1.0 mg/l 2.0 mg/l
80%
2.5 mg/l 50 mg/l

70%
60%
Opacity in %
50%
40%
30%
20%
10%
0%
25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400
Path length in cm
Figure 3: Opacity versus path length for different concentration

(calculated for oil droplets of 10-20µm)
Regarding the concentration of oil mist and the path length, the figure above illus-
trates different oil mist opacity levels corresponding with different oil concentra-
tions and path lengths for the oil droplets ranging from 10-20 µm.
The figure shows that:

 Even an oil mist cloud with a concentration of only 0.2 mg/l and the size of
approximately 2 meter will already trigger the 10% alarm.
 For the concentration of 2.5 mg/l (the maximum alarm level stated in
IACS’s M67, which is the standard for crank case oil mist detectors), a mist
cloud intersecting the line of sight by only 17 cm is enough to trigger the
10% alarm.
 For the threshold for the risk of oil mist fire/explosion – concentration of 50
mg/l, the G2000 can detect a very small oil mist cloud intersecting the line
of sight by only 1 cm.
For smaller oil droplet size (3-10 µm), much smaller oil mist clouds will trigger
the alarm.
12
2 Installation
Read this chapter in its entirety before installing the system.
2.1 General
To avoid possible damage to the equipment or errors in the monitoring readings
and alarm function, it is important to observe the following points carefully:
 The location of the optic mini heads must be suitable for service & clean-
ing.
 The optic mini heads must be welded to a structure – typically the ceiling or
a beam, which should vibrate as little as possible.
 If welding on structures thinner than 6 mm it is recommended to fit a dou-
ble plate to the structure in order to support the optic mini heads.
 The optic mini heads must be properly aligned and securely welded to a
structure. Lens and lock nuts must be tightened firmly.
 The optic mini heads and fibers must be protected against mechanical dam-
age, e.g. the optic fibers should not dangle.
 Do not turn the optic fibers in the optic mini heads without loosening the
lock nuts first.
Caution
Installation and operation of the G2000 Ambient Oil Mist Detector and as-
sociated equipment must be carried out by skilled, trained and certified
personnel. Consilium Marine & Safety AB does not take any responsibil-
ity of the operation of the system and associated equipment whatsoever.
The equipment must only be applied as specified by Consilium. If the
equipment is used in a manner not specified by Consilium, the protec-
tion provided by the equipment may be impaired.
The successful and safe operation of this equipment is dependent upon
proper handling, installation, operation, and maintenance.
13
Installation
2.2 Where to Install the System

Minute leaks in oil lines under pressure and oil that boils off from a hot surface
are the source of oil mist that is all too often the source of engine room fires.
OCIMF's "Ship Inspection Report (SIRE) Programme" draws in particular atten-
tion to hydraulic aggregate pumps and the transmission pipes under high pressure.
Other applications are high pressure fuel lines on engines.
Therefore, the G2000 Ambient Oil Mist Detector should be installed at least above
or on either side of the hydraulic power packs or engines. The ambient air around
other installations with oil under high pressure and/or temperature can be moni-
tored as well (e.g. purifier installations, steering gear, etc.).
The location of the optical mini heads must take into account the design of the
ship structure. The line-of-sight should be 3–9 m long, optional down to 1 m, and
must be free of obstacles that would intercept the beam of light. If the beam of
light is intercepted by objects carried though its path and if the alarm delay is ex-
ceeded, this will cause false alarms.
Figure 4: G2000 Installation Layout – Top view

(example for the system with fiber optic cable of 6 m monitoring one HPP)
2.3 Safety Aspects

Warning!
Follow the operating instructions! Please read the operating instructions carefully
in its entirety before working on the system.
14
Warning!
Hazardous Voltage: Disconnect power before servicing the system. Ignoring this
warning can result in severe personal injury or material damage. Observe the in-
structions carefully to ensure the correct connection of all power and signal leads.
Ensure that the correct DC or AC voltage is connected to the monitoring unit (see
the rating marked inside the monitoring unit).
Circuit breaker!
The installation must include a means of isolating electrical power by a clearly
marked switch or circuit breaker external to the monitoring unit. The external
switch or circuit breaker shall be in close proximity to the monitoring unit and
within the easy reach of the operator.
Overload protection!
To comply with safety requirements IEC 61010-1 (2003), the installation must in-
clude a means of overcurrent protection to protect against excessive energy being
drawn from the power supply system in case of a fault in the equipment.
Protective earth!
The monitoring unit must be connected to protective earth.
Installation and fault finding!

Electrical installation and fault finding on the system should only be undertaken
by a suitable trained and qualified engineer.
Symbol identification
Caution, risk of danger
Caution, risk of electrical shock
Protective earth
The CE mark proves the compliance of the instrument with the requirements of
the relevant EU directives
2.4 Control at Delivery

Upon receipt of the G2000 Ambient Oil Mist Detector, please inspect and confirm
that the received items are in accordance with the packing list and not damaged.
Any discrepancy should be reported to the supplier immediately. If any of the re-
ceived parts are damaged, the shipping company should be informed and new
parts made available before completing the installation.
15
Installation
Scope of supply:
 Two (2) optic mini heads (standard)
 Two (2) fiber optic cables (standard)
 Monitoring unit with digital display and connections (standard)
 Alarm annunciator for panel mounting (optional)
 Remote digital display for panel mounting with two (2) alarm relays (op-
tional)
 Plane glass lens for shorter scanning distances (optional)
 Recorder, data logging, and/or visualization system (optional)
2.5 Standard Installation

Based on the above listed standard scope of supply, the G2000 Ambient Oil Mist
Detector comprises the following components:
Monitoring Unit 7%
Power Supply
Signal Output
Welding Support Fiber

Optic
Lens Support Cables
Oil Mist
Lens Lens
Figure 5: Standard installation of the G2000 Ambient Oil Mist Detector
Note: The optical heads are to be aligned opposite each other in a way that the
light beam from one lens hits the other lens. Thin structure will require additional
support in order to secure stable alignment.
2.5.1 Fiber optic mini heads

The fiber optic mini heads consist of:
 a welding support (ca. 72×30×10 mm)
 a lens support
 a lens
16
The welding supports are to be welded (3) onto ship structure. Please see Figure
6 for two different positions of the welding support (either under the ceiling or on
the walls). In order to avoid false alarms caused by people walking in the moni-
tored area, it is recommended to mount the optical mini heads at a position higher
than the normal height for people (i.e. > 2200 mm from the floor).
Figure 6: Mounting position of the optical mini heads

** At lens distance < 3000 mm – one lens must be of plane glass type
After completing the

welding of the lens
Welding Support
supports, the lenses
and fiber optic ca-
bles are screwed Adjustment
Screws
onto the supports.
Use the adjustment
screws of the weld- Lens Support
ing support (see
Figure 7) for adjust-
Fiber Optic Cable
ment. The alignment
can be checked by
sending visible light Lens
(e.g. from a flash-
light) through the fi-
ber-optic cable.
Figure 7: Fiber optic mini head
17
Installation
When mounting the mini heads, please observe that vibration of the structure
might cause false alarms – especially in case of asynchronous vibration of the two
heads. When welding the mini heads on structures with a wall thickness of less
than 6 mm, it is recommended to fit a double plate before mounting the support.
Furthermore, a permanently fixed angle bar can be installed from lens support to
lens support. This will make the optical alignment more stable.
When installing the two fiber optic heads with a distance of less than 3 m, the sig-
nal becomes too strong due to the focusing effect of the lenses. To avoid this,
please exchange one of the focusing lenses with a plane glass lens (p/n 01041).
2.5.2 Fiber optic cables

The fiber optic cables are
mounted into the optic mini
heads and locked in position
with the lock nut. The beam of
light needs to be focused by
turning the fiber optic cable in
and out of the lens. With a stan-
dard lens, about 17 mm of the
38 mm long threads on the end
of the optic fiber tube should be
inside the lens. In other words,
about 15 mm of free threads
should be outside the optic
head, measured from the lock-
ing nut. Figure 8: Fiber optic cable connection to lens
In order to check the focus of the lens and the alignment of the optic mini heads,
you can send visible light (e.g. from a flashlight) in from the other end of the fiber
optic cable. Turning the lens will bring the tip of the fiber optic cable into the fo-
cus point, thus focusing the light sent in from the other end of the cable.
The fiber optic cables are then screwed into the connectors of the optic beam
module at the bottom of the monitoring unit. Please note that dangling cables and
especially cable movement at the bottom of the monitoring unit can change the
opacity effect inside the cables and thus affect the measurement. Please fix the ca-
bles with cable clamps or inside a cable tray.
2.5.3 Monitoring Unit

The monitoring unit is installed near the fiber optic mini heads allowing the con-
nection of the fiber optic cables. The alarm monitor is integrated with the digital
display in the monitoring unit.
18
Digital Display
Serial Number
Terminals
Automatic Fuse
Power Supply for

Optic Beam Module
Optic Beam Module
Figure 9: Monitoring Unit
2.5.4 Remote Digital Display and Alarm Annunciator (optional)

The remote digital display is usually placed where indication of the current oil
mist opacity level is needed. The remote digital display has the same functionality
as the digital display of the monitoring unit. The remote digital display can be
combined with the alarm monitoring function as described above. The remote
digital display is set up for a 4…20 mA signal that is taken from terminals 3 and 4
of the monitoring unit. For more information about the digital display, please see
chapter 7.
The alarm annunciator is usually mounted in the control room and connected to
the alarm relays of the monitoring unit. The alarm levels are configured via the
digital display of the monitoring unit. For more information, please see chapter 8.
2.6 Electrical connections

Power supply (as specified – see the rating marked inside the monitoring unit
cabinet) for the system is connected to the automatic fuse inside the monitoring
cabinet.
External monitoring instruments using analog signals such as alarm monitors, re-
corders, and data loggers are usually connected to voltage output (terminals 1&2)
or current output (terminals 3&4) of the monitoring unit.
19
Installation
Figure 10:Terminal connections diagram inside the monitoring unit
Terminals 1 to 8 located at the bottom of main board inside the monitoring unit
are connections for signal and alarms.
Terminal 1 & 2: Voltage output 0…10 VDC – max. 10 mA

Terminal 3 & 4: Current output 4…20 mA – max. 800 Ω
Terminal 5 & 6: Alarm relay No. 1 (default 5% opacity, delay 5 sec., NC)
Terminal 7 & 8: Alarm relay No. 2 (default 10% opacity, delay 5 sec., NC)
 Please choose cables that fulfill the following minimum recommendations:
 Power supply: 3 × 1.5 mm² w/screen
 Signal cable: 2 × 0.75 mm² w/screen
 Alarm cable: 2 × 2 × 0.75 mm² w/screen
Caution
After installation has been completed and the wiring has been carefully
checked, the power can be switched on.
20
3 Commissioning
The following adjustment procedure will take you step by step through the ad-
justment of the optic beam module and digital display.
3.1 Calibration
Note
ZERO and SPAN are adjusted to produce the desired output swing be-
tween the lightest and darkest sensing conditions.
SPAN (i.e. 100% opacity) has to be calibrated first and then ZERO (i.e.
0% opacity).
Both SPAN and ZERO are 15-turn clutched potentiometers with slotted
brass elements. A small, flat-bladed screwdriver is required for adjust-
ment.
During calibration, all possible obstruction to the infrared beam (such as
oil mist, smoke, or dust) must be absent in the section between the optic
mini heads. In other words, the transmission of the light must not be af-
fected in any way.
SPAN has to be adjusted first. To adjust SPAN, remove one of the fiber optic
cables completely from the monitoring unit, so the infrared beam is
now interrupted. Then use a screwdriver to adjust SPAN until the indi-
cator displays 100% opacity. If the span calibration screw is turned too
much, the display will show 101% opacity. In that case, turn the span
screw clockwise until 100% is reached.
ZERO is adjusted by putting back the fiber optic cable. Make sure there are no
obstructions to the infrared beam. Now use a screwdriver to adjust
ZERO until the indicator displays 0% opacity. If the zero calibration
screw is turned too much, the display will show –1% opacity. Alarm
21
Commissioning
levels would thus be triggered only at considerable higher opacity lev-

els than shown in the display. In such a case, turn the zero screw coun-
terclockwise until 0 is reached.
If it is not possible to obtain 0% opacity, check the alignment of the fiber optic
mini heads. If the alignments is found to be correct and the signal still cannot be
adjusted correctly, the fiber optic cable has to be turned in the optic mini heads to
change the center focus position of the light beam in relation to the lenses (see
section 2.5.2).
3.2 Setting of Alarm Levels

The default alarm levels are:
Alarm Level Alarm Delay Hysteresis
Relay 1 5% 5s 2%
Relay 2 10% 5s 2%
If you wish to change the alarm levels, please follow the following fast set-point
adjustment procedure (see chapter 7 for a more detailed instruction).
Increase set point

Decrease set point
Save and exit the menu
and simultaneously
changes the relay status
Figure 11: Fast set-point adjustment procedure
22
4 Maintenance
Besides normal cleaning of the optical mini heads and lenses, the system does not
require any maintenance.
Cleaning intervals depend on the usual amount of oil, smoke, and dust in the am-
bient air of the area of installation. The accumulation of dirt on the lenses will re-
sult in higher opacity readings and might therefore give false alarms. The lower
alarm is suggested to be set as a lens-cleaning alarm. When the lower alarm is
triggered, please clean the optical mini heads and lenses. If the lower alarm is
used for another purpose, please make sure to set sufficiently short cleaning inter-
vals.
It is strongly recommended to calibrate the system after cleaning the lenses. How-
ever, oil mist, smoke, or dust must not be present in the section between the optic
mini heads during calibration.
23
Trouble Shooting
5 Trouble Shooting
Trouble shooting should always be carried out by trained and certified personnel.
The G2000 Ambient Oil Mist Detector is connected to hazardous electric voltages,
which can cause personal injury if not handled correctly.
Trouble Possible Cause →Action

No display at all: →Check power supply – the power supply needs to be at cor-
rect voltage
→Check fuse inside the monitoring unit
Not responding to Scanning range too short (under 3 m) →Install plane glass lens,
opacity level changes Part no.: 01041, on one of the fiber optic cables
Incorrect indication of Optic head alignment has changed (e.g. due to vibration or
opacity level some impact) →realign the optic heads
Lens and/or optic fiber tip contaminated with dirt → clean lenses
or optic fiber tip (use a neutral, mild detergent)
Lens and/or optic fiber might have been damaged →replace
lens and/or optic fiber
Zero and/or span have drifted →recalibrate
Scanning range too short (under 3 m) →Install plane glass lens,
Part no.: 01041 on one of the fiber optic cables
Wrong set up of the digital display →reset to default settings
(see chapter 7.3)
Incorrect alarm level Incorrect alarm level settings →change at digital display (see
chapter 3.2)
No alarm despite Incorrect alarm level settings →change at digital display (see
opacity between the chapter 3.2)
lenses Damaged/faulty parts →replace the respective part
False alarm Opacity is not only caused by oil mist, but also by smoke & dust
Frequent false alarms Asynchronous vibration of the two optic mini heads →stabilize
the optic mini heads and realign
Digital display shows Wrong input type selected in digital display configuration →the
"IN.HI" digital display in the monitoring unit needs to be configured as
IN: VOLT and RANG: 0--10 (see chapter 7.2 and 7.3)
Digital display shows Please see chapter 7.4
a fail message
24
Quick Test Procedure

 Make sure that the general power supply and fuse are functioning properly.
Then dismount the two fiber optic cables at the bottom of the monitoring
unit. Please use one thumb to close the left connection of the optic beam
module.
 As a result the LED indicator of the optic beam module amplifier should go
to maximum. If the LED indicator of the optic beam module amplifier is
not illuminated, either the optic beam module amplifier, the power supply
for the optic beam module amplifier, the general power supply, fuse or wir-
ing are faulty.
 Then adjust the SPAN-screw until the display indicates 100% opacity (cf.
chapter 3.1). If there is no display, the digital display or the wiring is faulty.
 After this adjustment hold your hand steadily below the connections at a
distance of about 10 cm. The infrared light is reflected from your hand and
thus measured by the receiver. You can now adjust the ZERO-screw until
the display shows 0%.
 This adjustment of screws has brought the optic beam module roughly into
the correct range. Please remount the two fiber optic cables and carry out a
proper calibration as described in chapter 3.1.
 If you encounter a problem during this procedure, please also take the faults
described above into account and please do not forget to check the align-
ment of the optic heads.
25
Part List
6 Parts List
Part No. Part Description The specific appearance of the parts Standard
list is subject change without notice; quantity in
the function however will not change use
6700445-00A Lens Support 2
6700446-00A Welding Support w. screws 2
Lens – focusing lens

6700016-00A (for scanning ranges of 3 to 9 2
m)
Lens - plane glass lens
6701041-00A (for scanning ranges of 1 to 3 optional
m)
Fiber optic cable L=3.6 m –
6700018-00A optional
T<240°C
6700017-00A 2
T<240°C
T<240°C
T<240°C
26
Monitoring unit G2000AOMD
230 VAC
6701137-00A 1
(includes 32023, 00037,
00038)
Monitoring unit G2000AOMD
115 VAC
(includes 32023,
00037,00970)
Monitoring unit G2000AOMD 24
VDC
(includes 32023,
00037,00318)
27
Part List
1 in
Digital Display 5714D AOMD
6701431-00A 01137
– for input signal 0…10 V -38/-39
Remote Digital Display 5714D
6732023-00A AOMD optional
– for input signal 4…20 mA
1 in
01137
6700037-00A Optic beam module amplifier
01138
01139
Power supply 210-250 VAC

(50/60 Hz) 1 in
6700038-00A
for optic beam module ampli- 01137
fier
Power supply 105-130 VAC
(50/60 Hz) 1 in
6700970-00A
for optic beam module ampli- 01138
fier
Power supply 20-30 VDC
6700318-00A for optic beam module ampli- 1 in
fier 01139
Installation & Operating In-

6701140-00A structions – 2
Version d2
28
7 Digital Display
Alarm monitoring is carried out by the digital display. This display can also be used as a re-
mote digital display.
7.1 Specifications of the Digital Display
Supply voltage 5714D: 21.6 – 253 VAC 50 – 60 Hz or 19.2 – 300 VDC

Max. consumption 3.5 W
Isolation voltage test/operation 2.3 kVAC / 250 VAC
Ambient temperature range –20°C – 60°C
Response time (programmable) 1...60 s
Calibration temperature 20°C – 28°C
Absolute accuracy ≤ ±0.1% of reading
Temperature coefficient < 0.01% of reading/°C
EMC immunity influence ≤ ±0.5% of reading
Max. load for current output 20 mA / 800 Ω/16 VDC
Max. current for relays AC: 2 A — DC: 1 A
Input when standard 0…10 VDC
Input when used as remote digital display 4…20 mA
Output 4…20 mA
Display range 100…0%
2
Max. wire size (pin 21-32) 1 x 2.5 mm stranded wire
2
Max. wire size (all others) 1 x 1.5 mm stranded wire
Relative air humidity < 95% RH (noncond.)
Dimensions (HxWxD) 48 x 96 x 120 mm
Panel cut-out 44.5 x 91.5 mm
Tightness (mounted in a panel) IP65
Weight 230 g
29
Digital Display
7.2 Block Diagram
7.3 Routing Diagram

If no keys are activated for 2 minutes, the display returns to stage 1.0 without saving configu-
ration changes.
Increase value/choose next parameter
Decrease value/choose previous parameter
Save the chosen parameter and go to the next menu
Hold Back to previous menu/return to menu 1.0 without saving
Menus:
1.0 = Default state
1.1 = Only if password protected
1.2 = Only if FastSet is enabled (see chapter 3.2 above)
1.3 = FastSet and relay test (see chapter 3.2 – disabled at password 5000-9999)
1.4 = No relay outputs – Not applicable for G2000 AOMD
1.5 = Not applicable for G2000 AOMD
1.6 = No analogue outputs – Not applicable for G2000 AOMD
1.7 = Not applicable for G2000AOMD
30



This display is password protected in stage 1.1 to avoid uninten-
tional change of settings. If the input setting is changed away from
VOLT, all subsequent parameters are lost and will have to be repro-
grammed.
The parameters required for the application described in this manual are:
Input: VOLT Range: 0––10 Decimal Point: 1111
Display Low: 101 Display High: –1 Relay Units: DISP
The password is 2008 – please use with care.
If used as a remote digital display the parameters required are:
Input: CURR Range: 4––20 Decimal Point: 1111
Display Low: 101 Display High: –1 Relay Units: DISP
31
Digital Display
Caution
Please note that the input signal for the digital display in the monitoring
unit of the G2000 AOMD is voltage – VOLT.
If you enter menus CURR, POTM and TEMP all subsequent settings will
be lost and need to be reprogrammed.
7.4 Scrolling Help Texts

0.0-1 input range in volt
Display in default state xxxx 0.2-1 input range in volt
hardware error:
SE.BR sensor wire breakage CA.LO
SE.SH sensor short circuit YES calibrate potentiometer low
IN.HI input over range NO calibrate potentiometer low
IN.LO input under range
9.9.9.9 display over range CA.HI
-1.9.9.9 display under range YES calibrate potentiometer high
HW.ER hardware error NO calibrate potentiometer high
EE.ER eeprom error — check configuration
RA.ER ram memory error DEC.P
CJ.ER cjc sensor error 1111 decimal point position → 1111
111.1 decimal point position
Fastset (Enabled): 11.11 decimal point position
F.SET 1.111 decimal point position
REL1 fast set menu - select relay
REL2 fast set menu - select relay DI.LO
xxxx display readout low →101
SETP
xxxx relay setpoint - press ok to save DI.HI
xxxx display readout high→ -1
Fastset (Disabled):
SETP REL.U
xxxx relay setpoint — read only PERC set relay in percentage
DISP set relay in display units → DISP
Configuration menus
LANG TYPE
DE waehle deutschen hilfetext PT select pt sensor type
DK vaelg dansk hjaelpetekst NI select ni sensor type
ES seleccionar texto de ayuda en espanol TC select tc sensor type
FR selection texte d’aide en francais PT.TY
IT selezionare testi di aiuto italiani
10 select pt sensor type
SE valj svensk hjalptext
UK select english helptext → UK 50 select pt sensor type
CZ vyber ceskou napovedu 100 select pt sensor type
PASS 250 select pt sensor type
xxxx set correct password → 2008 300 select pt sensor type
IN 500 select pt sensor type
C.LIN* text entered by user in preset 1000 select pt sensor type
CURR current input (relevant if remote)
VOLT voltage input → VOLT
NI.TY
50 select ni sensor type
POTM potentiometer input 100 select ni sensor type
TEMP temperature sensor input 120 select ni sensor type
RANG – When current selected: 1000 select ni sensor type
0-20 input range in mA CON.W – When Pt and Ni sensor selected
4-20 input range in mA (relevant if remote) 2W select 2-wire sensor connection
RANG – When voltage selected: 3W select 3-wire sensor connection
4W select 4-wire sensor connection
0-10 input range in volt → 0--10
2-10 input range in volt
32
TC.TY REL2
TC. B select tc sensor type SET enter relay 2 setup
TC. E select tc sensor type SKIP skip relay 2 setup
TC. J select tc sensor type OFF relay 2 disabled
TC. K select tc sensor type
TC. L select tc sensor type SETP
TC. N select tc sensor type xxxx relay setpoint → 10
TC. R select tc sensor type
TC. S select tc sensor type ACT2
TC. T select tc sensor type INCR activate at increasing signal → INCR
TC. U select tc sensor type
DECR activate at decreasing signal
TC.W3 select tc sensor type
TC.W5 select tc sensor type HYS2
TC.LR select tc sensor type
xxxx relay hysteresis → 2
DEC.P – When temperature selected
1111 decimal point position ERR2
111.1 decimal point position HOLD hold relay at error
ACTI activate relay at error
UNIT DEAC deactivate relay at error → DEAC
°C display and relay setup in celsius NONE undefined status at error
°F display and relay setup in fahrenheit
ON.DE
REL1
xxxx relay on-delay in seconds → 5
SET enter relay 1 setup
SKIP skip relay 1 setup
OFF relay 1 disabled
OF.DE
xxxx relay off-delay in seconds → 5
SETP
xxxx relay setpoint → 5 A.OUT
0-20 output range in mA
ACT1 4-20 output range in mA → 4--20
INCR activate at increasing signal → INCR 20-0 output range in mA
DECR activate at decreasing signall 20-4 output range in mA
HYS1 O.LO
xxxx relay hysteresis → 2 xxxx display value for output low
O.HI
ERR1 xxxx display value for output high
HOLD hold relay at error
ACTI activate relay at error O.ERR
DEAC deactivate relay at error → DEAC 23 mA namur ne43 upscale at error
NONE undefined status at error 3.5 mA namur ne43 downscale at error
0mA downscale at error
ON.DE NONE undefined output at error
xxxx relay on-delay in seconds → 5
RESP
xxx.x analogue output response time in seconds
OF.DE
xxxx relay off-delay in seconds → 5 E.PAS
NO disable password protection
YES enable password protection → YES
N.PAS
xxxx select new password → 2008
Note
Faded help texts are not applicable for G2000 AOMD
Defaults are marked with →
33
Alarm Annunciator
Configuring is carried out by using the 3 function keys:

will increase the numerical value or choose the next parameter
will decrease the numerical value or choose the previous parameter
will accept the chosen value and go to the next menu
If a function does not exist in the display, all parameters are skipped to make the
configuration as simple as possible.
Once the configuration has been entered, the display will show “----”.
Pressing and holding will return to the previous menu or return to the default
state (1.0) without saving the changed values or parameters.
If no key is activated for 2 minutes, the display will return to the default state (1.0)
without saving the changed values or parameters.
Fast set-point adjustment and relay test: These menus allow you to change the
set point without going through the whole menu. Pressing and simultane-
ously will change the state of the relay. This change is indicated by the diodes on
the display. Pressing will save the set-point change. Holding down for more
than 0.5 seconds will return the unit to the default state without changing the set
point.
Password protection: Using a password will stop access to the menu and pa-
rameters. There are two levels of password protection. Passwords between
0000…4999 allow access to the fast set-point adjustment and relay test. (Using
this password stops access to all other parts of the menu). Passwords between
5000…9999 stop access to all parts of the menu, fast set-point and relay test.
(Current set point is still shown). By using the master password 2008, all configu-
ration menus are available.
Graphic depiction of the relay function set point:
34
8 Alarm Annunciator (optional)
Specifications of the Alarm Monitor M4200
Supply voltage M4200 8.4 – 60 VDC or 8.4 – 50 VAC

Max. consumption 180 mA
Isolation voltage test/operation 2.3 kVAC/250 VAC
Ambient temperature range –15°C – 70°C
Input 8 channels NO/NC
Output 3 alarm relays set up as
2 programmable alarms, 1 common siren alarm
Programming Dip switches or PC based
Dimensions (HxWxD) 96 × 96 × 20 mm
Panel cut-out 92 × 92 mm
Tightness (mounted in a panel) IP54
Weight 222 g
Front of the Alarm Monitor M4200
35
Alarm Annunciator
Rear of the Alarm Monitor M4200
Function
The Alarm Monitor M4200 provides the possibility of monitoring 8 individual

processes. All inputs will accept any combination of NO or NC contacts. It is pos-
sible to program each input, e.g. to activate the siren relay, the two alarm relays or
the four open collector outputs. The delays for the inputs can be selected between
25 milliseconds and 60 seconds.
When alarm input is activated, the LED goes flashing, alarm relay 1 and the siren
relay goes ON. When reset button is activated, the LED goes steady and the siren
goes OFF together with alarm 1. When alarm input is de-activated, LED goes
OFF.
Note
Input 1-8 to the Alarm Monitor M4200 is preset from Consilium Marine &
Safety AB to NC to correspond with the NC contacts in the digital display
and alarm giver of the monitoring unit.
36
Schematic Connection Diagram
AOMD Monitoring Unit Alarm Annunciator M4200

Term. 5 IN1 Alarm Input 1
Alarm
Relay Alarm – Lens Cleaning
No. 1
Term. 6
Term. 7 IN2 Alarm Input 2
Alarm
Relay Alarm – High Oil Mist
No. 2
Term. 8
9 +REF OUT
Figure 12:Default connection diagram – G2000 AOMD to Alarm Monitor M4200
Further G2000AOMDs are connected to the Alarm Monitor M4200 correspond-

ingly, i.e. the second unit is connected to IN3&4 and 9 +REF OUT, the third unit
to IN5&6 and 9 +REF OUT, and the fourth to IN7&8 and 9 +REF OUT.
Download the full manual
Please download the full manual from http://www.selco.com.
The "Alarm Monitor – M4200" has its specific page at

http://www.selco.com/Products/Products/M4200%20Alarm%20Monitor.aspx
37
Global Service and Support
Own companies
Sales- and service representatives
Consilium is constantly increasing and improving its global sales and service
organisation in order to provide our customers with the most competent
service and support. Today Consilium has established own companies in
16 countries plus sales and service representatives in more than 50 countries.
You will find updated contact information on our web-site www.consilium.se.
www.consilium.se

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G2000

Ambient Oil Mist Detector

8 ALARM ANNUNCIATOR (OPTIONAL) 35

1.1 About this Manual

1.2 Inquiries and Feedback

Consilium Marine & Safety AB

Phone: +46 31 710 77 00

1.3 About the System

 Opposed fiber optic mini heads with lenses and supports

Fiber Optic Heads and Cables

Approvals and Certificates

Figure 1: Scan of the Lloyd's Register Type Approval Certificate (page 1)

As manufacturer, Green Instruments A/S

hereby declares that the following specified equipment

is in conformity with the following directives:

The following Harmonized European Standards have been applied:

Brønderslev, 17 August, 2009

Figure 2: Declaration of Conformity (for CE marking)

1.5 Choosing the Right Alarm Levels – Opacity of Oil Mist

2.5 mg/l 50 mg/l

Figure 3: Opacity versus path length for different concentration

The figure shows that:

Read this chapter in its entirety before installing the system.

2.2 Where to Install the System

Figure 4: G2000 Installation Layout – Top view

2.3 Safety Aspects

Installation and fault finding!

Caution, risk of electrical shock

2.4 Control at Delivery

2.5 Standard Installation

Welding Support Fiber

Figure 5: Standard installation of the G2000 Ambient Oil Mist Detector

2.5.1 Fiber optic mini heads

Figure 6: Mounting position of the optical mini heads

After completing the

2.5.2 Fiber optic cables

2.5.3 Monitoring Unit

Power Supply for

Optic Beam Module

Figure 9: Monitoring Unit

2.5.4 Remote Digital Display and Alarm Annunciator (optional)

2.6 Electrical connections

Figure 10:Terminal connections diagram inside the monitoring unit

Terminal 1 & 2: Voltage output 0…10 VDC – max. 10 mA

levels would thus be triggered only at considerable higher opacity lev-

3.2 Setting of Alarm Levels

Increase set point

Figure 11: Fast set-point adjustment procedure

Trouble Possible Cause →Action

Quick Test Procedure

6700445-00A Lens Support 2

6700446-00A Welding Support w. screws 2

Lens – focusing lens

Power supply 210-250 VAC

Installation & Operating In-

7.1 Specifications of the Digital Display

Supply voltage 5714D: 21.6 – 253 VAC 50 – 60 Hz or 19.2 – 300 VDC

7.2 Block Diagram

7.3 Routing Diagram

7.4 Scrolling Help Texts

Configuring is carried out by using the 3 function keys:

Graphic depiction of the relay function set point:

8 Alarm Annunciator (optional)