Manual

O-WACS WIO SERIES

Monitoring System for Water Content in oil

Doosan Engine Co.,Ltd.

69-3, Sinchon-dong, Changwon-si, Gyeongsangnam-do, 641-370, Korea
T : +82-55-260-6462 F : +82-55-260-6400
E : webmaster.engine@doosan.com
 TABLE OF CONTENTS

 Hardware
A.GENERAL -------------------------------------05
A-1. Symbol Assertion ----------------------------------------------------------------------------------05
A-2. Safety Instruction ----------------------------------------------------------------------------------05

B. PRODUCT DESCRIPTION------------------------06

C. INSTALLATION------------------------------------08
C-1. Mounting Dimensions ----------------------------------------------------------------------------------08
C-2. Installation of Control Unit----------------------------------------------------------------------------10
C-3. Installation of Sensor Unit----------------------------------------------------------------------------12

D. ELECTRICAL CONNECTIONS----------------------------15
D-1. Connection Diagram ----------------------------------------------------------------------------------15
D-2. Connection for Power Supply------------------------------------------------------------------------16
D-3. Connection Diagram for Alarm Module (Relay Output)-------------------------------------16
D-4. Connection Example (Low Speed Diesel Engine)---------------------------------------------17

E. OPERATING COMPONENTS----------------------- 18
E-1. Control Unit ----------------------------------------------------------------------------------18
E-2. Parameters Setup ----------------------------------------------------------------------------------19

F. MAINTENANCE------------------------------------21
F-1. Sensor Cleaning ----------------------------------------------------------------------------------21
F-2. Sensor Module Replacement-------------------------------------------------------------------------21

G. REPLACEMENT PARTS/ACCESSORIES--------22

H. TECHNICAL DATA---------------------------------23
 TABLE OF CONTENTS

 Software
I. MONITORING PROGRAM INSTALLATION------25

J. M
 ENUS AND MAIN FEATURES--------------------- 27
J-1. Menu ----------------------------------------------------------------------------------27
J-2. Main features ----------------------------------------------------------------------------------27

K. PARAMETERS SETUP------------------------------ 31
K-1. Control Unit Parameters--------------------------------------------------------------------------------31
K-2. Setting up Communication---------------------------------------------------------------------------32

X. APPENDIX --------------------------------------- 33
X-1. What is Water Activity?---------------------------------------------------------------------------------33
X-2. Calibration ----------------------------------------------------------------------------------34
X-3. Alarm Reference of MAN Diesel Engine-----------------------------------------------------------34

CALIBRATION CERTIFICATE------------------------- 35
 Manual
O-WACS WIO SERIES
Monitoring System for Water Content in oil
Hardware
 A.GENERAL
005
The objective of this manual is to help set up and use O-WACS, a measurement equipment
of water content in oil. For this reason, usage procedure and safety regulation shall be fully
understood by reading this manual before installation and operation. This manual includes
the instruction for installation, operation, maintenance, and repair
The copyright of this manual belongs to Doosan Engine Co., Ltd. The Manual which is
provided together with O-WACS system shall not be used for other purpose without without
the prior consent of Doosan Engine Co., Ltd.

A.1 Symbol Assertion

NOTE
This note symbol represents the know-how for using the function and
efficiency of O-WACS system under optimum condition.

Safety Instuction
This safety instruction symbol represents important matters for using
O-WACS system safely. The matters with safety instruction symbol should be
understood before using O-WACS system and strictly followed. If the safety
instruction is not followed, it may bring about damages to equipment or injuries to workers.
It is announced that Doosan Engine Co., Ltd. shall not be liable for any problems caused by
not following the instruction above.

A.2 Safety Instuction

 General Safety Instructions

- Excessive mechanical load and incorrect use should be avoided.
- Be careful of damages with sensors when disassembling filter caps.
- As a sensor is very sensitive to ESD (Electrostatic Discharge) the measurement
method for ESD prevention should be followed when sensors are replaced.
- Sensors shall be installed only using twisted pair (lead).
- The works of installation, electrical connection, maintenance and operation
shall be executed only by a qualified person.

 Safety Instructions for Use of the Alarm System with High Voltages
- In order to insulate Alarm system from driving power supply of low voltage, it
shall be installed at high location for insulation.
- E ach housing should be completely closed while operating moisture
analyzers, and it is prohibited to open and close it at ones disposition.
- As the protection class of open housing is corresponding to IP67, direct
contact to components can bring about an electric shock by high voltage.
Accordingly, during operation, opening & closing housings and contacting
the components should be avoided. When deems necessary, the work shall
be executed only by a qualified person.
 B.PRODUCT DESCRIPTION
006
O-WACS system is specially designed to measure the water content in oil. It may be applied
to hydraulic equipments or engine lubrication systems, and it plays a very important role in
guaranteeing long-term efficiency of diesel engine lubrication system and maintaining main
bearings.

Measurement of Water Content in oil

The water content in oil can be described by the relative value aw: actual water
content as fraction of the water in the saturated oil. aw = 0 corresponds to water-
free oil, while aw = 1 describes fully saturated oil. aw measurement with O-WACS
is based on the outstanding long term stability and resistance to pollution of a
capacitive sensor technology.

A capacitive semiconductor sensor of high precision which measures water content in oil
is applied to a sensor measuring water content. Accordingly, a w measurement by O-WACS
system is based on long-term stability and superior quality of capacitive sensor elements.
The water content measurement value in oil shall be measured with water activity (aw, Actual
water content in saturated oil) of relative humidity concept. aw = 0 indicates oil without
water, aw = 1 indicates completely saturated oil. Through such a measurement method, any
troubles can be prevented in earlier stage by detecting high water content when monitoring
the water content in oil of ships’ engines or important machines on a real-time basis.

O-WACS system executes temperature T of the measured oil at the same time, and the
measured value of aw & T can be freely transmitted in output signal of 4~20mA through
option board, and the system can also be extended to outside systems or composed of
monitoring and control devices. In addition the contact output for alarm and control is also
provided. (Three built-in contact output : normal, alarm, fault)

Users can monitor water content in oil at local by display equipment or at distance by online.
As the VFD module for extreme industrial circumstance is applied to display, both stability
and visuality are provided. As network is easily composed through RS485 communication,
and monitoring and data record can be done in long distance.

O-WACS is able to log data automatically by using Data Logging and Analysis software after
storing temperature, humidity, due point on nonvolatile memory installed inside O-WACS
Control Unit at designated intervals of users.
 B.PRODUCT DESCRIPTION
007
1) A function to Measure Water Activity
Based on high precision and stable operation, actual water in oil is measured by aw which
is at the basis of saturated point where actual free water is produced. aw = 1 is activated
water content of oil which is saturated with water content.

2) A function to Measure Temperature

For Analysis of oil condition, precise measurement about temperature as well as water
activity is required. As O-WACS provides the oil temperature in a unit of decimal point, it
is also suitable for precise industrial application

3) Alarm Outputs
Such a relay output provides the structure which can easily transmit water content in oil
to host system.

4) RS 485-based built-in MODBUS PROTOCOL

Basically, it is possible to connect outside equipment because RS485 communication
was basically built in O-WACS, and it connect other system well because it is based on
Modbus RTU/ASCII Protocol which is internationally used.

5) Logger function loaded (Max. 30 years: Approx. 260,000times storage)

As logger function is loaded, water activity data and temperature data can be stored at
Data-Flash Memory which is loaded inside on the period set by users. And the analysis in
graph type is possible by downloading the data stored when connected to PC software.

6) Analog Outputs (Option)

If an option board for analog output is installed, aw and temperature T can be output with
electrical signal of 4~20mA. It makes it possible to monitor aw and T with precise figure at
distant place.
C.INSTALLATION
C. INSTALLATION
008
C-1. Mounting Dimensions

1) Control(Display) Unit
It computes the data received from control unit by program algorithm, and displays the
measured value through LCD monitors, and at the same time send the output signal to
relay output.

- Indication of water content of aw (Water Activity) unit.

- Condition indication using LED
- Execution of RS485 serial communication

2) Sensor Unit
It is installed at Main Lub. Oil inlet pipe of engine, and detects water content in oil with
internal Humidity Sensor.

- High accuracy (including nonlinearity,±0.02 aw)

- Probe material : Stainless steel

Junction Box

[Fig. C-1 Schematic of the O-WACS System(not to scale)]

C.INSTALLATION
009

[Fig. C-2 Dimension of the O-WACS System]

C.INSTALLATION
010
C-2. Installation of Control Unit

Control Unit of water measurement equipment can be installed with bolt and nut. Please
refer to the Mounting Dimensions of C-2 for detailed measurements. When O-WACS is
used as a water measurement equipment for ship engines, installation of engine body is
possible. And it shall be installed at the place between frame box and cylinder frame where
workers can easily access and check it by using L-bracket. Also, to minimize shock by the
vibration of equipment, it is recommended to insert vibration proof pad. When using it for
the purpose of general application except ship engine, it can be installed at any place where
user can easily manage it

Connection for Power Supply

DC power supply between 18 ~ 36V should be provided for O-WACS. It is
permitted to share power supply with other equipments within range (1A)
permitted by current value of power supply. But it may give effect on the
function of insulation resistance. Basically, it has a circuit to prevent product damage
caused by polarity error when connecting power supply, but the connection diagram should
be referred. However, as some power supply brings about instability of power supply
source, products can be damaged although there is safety device when connection polarity
error occurs.
 Please refer to connection diagram of D-2

Intial Parameter Setup

aw: 0.75 T: 27.0

08-09-25 15:32

When the power supply is normally applied on O-WACS, aw & temperature T information,
present data, and time are shown on screen. In order to approach a manual setup table,
please softly push the menu button for about 3 seconds. Then, you can change
parameter setting value in order.
 Please refer to E-2. Parameters Setup for more details.
C.INSTALLATION
011

[Fig. C-3 When installing a diesel engine for a ship, install it with L-bracket ]

[Fig. C-4 Inserting L-bracket and vibration proof pad]

C.INSTALLATION
012
C-3. Installation of Sensor Unit

The Sensor unit of O-WACS system can be installed using the ISO 228/1-G3/4 Fitting, whcich
is provided basically. (Fitting with different dimensioncan be added Optionally)

[Fig. C-5 The Sensor Unit]

[Fig. C-6 Installation of Sensor Unit]

 C.INSTALLATION
013
When installed at oil pipe, it is recommended to install within 45° vertically, but basically,
Whentheinstalled at oil
measuring pipe,
part it isbe
should recommended to installobject.
sunk in the measured withinBut,
45° in
vertically,
case the but basically,
measured object is
the measuring part should be sunk in the measured object.
always filled in pipe, the installation angle is not applied. But, in case the measured
object is always filled in pipe, the installation angle is not applied.

RECOMMENDED MOUNTING
POSITION RANGE
45°

ISO 228/1-G3/4

[A sensor unit installation angle]

[Fig. C-7 Sensor Unit installation angle]
C.INSTALLATION
014

400MM FREE SPACE EXAMPLE OF SENSOR

ISO 228/1-G3/4

50

140

MIN. DN 100

[Fig. C-8 An example ofofinstalling

[An example a diesel
installing a diesel engine engine
for a ship] for a ship]

[Power 장착사진 삽입]

A picture of power installation

- 13 -

[Fig. C-9 Sensor Unit installation]

D.
D.ELECTRICAL
ELECTRICAL CONNECTIONS
015
D-1. Connection Diagram

[Fig. D-1 A Terminal Block Diagram inside Control Unit]

[Fig. D-2 A Terminal Block Connection Diagram]

D.ELECTRICAL CONNECTIONS
016
D-2. Connection for Power Supply

DC power supply between 18 ~ 36V should be provided for O-WACS, and it is

permitted to share the power supply with other equipments within range (1A)
permitted by the current value of power supply. But it may have effect on the
function of insulation resistance.
Basically, it has a circuit to prevent product damage caused by polarity error when the power
supply connecting, but the connection diagram should be referred. However, as some power
supply bring about instability of power supply sources, products can be damaged although
there is a safety device when connection polarity error occur.

D-3. Connection Diagram for Alarm Module (Relay Output)

RELAY NO Hi High Alarm Set High Alarm Set Normal Run Set

NO1. HH ALARM Close Open Open

NO2. H ALARM Open Close Open

NO3. READY Open Open Close

• N O.1 HH ALARM RELAY shall be ON when the measured present a w(Water

activity) is over High High Alarm Set value, and NO.1 HH ALARM RELAY shall be
OFF when the measured present aw(Water activity) is less than High Alarm Set
value.
•N  O.2 H ALARM RELAY shall be ON when the measured present aw(Water activity)
is over High Alarm Set value, and NO.1 H ALARM RELAY shall be OFF when the
measured present aw(Water activity) is less than Normal Run Set value.
• N O.3 READY RELAY shall be output when the measured present a w(Water
activity) is less than Normal Run Set value and WIO is normal. It shall be OFF
when sensors have problems irrespective of a w. In other words, the way to
transmit WIO status to the outside shall be as follows.

The output capacity of Alarm contact is 250VAC/5A, 30VDC/2A

D.ELECTRICAL CONNECTIONS
017
D-4. Connection Example (Low Speed Diesel Engine)

[Fig. D-3 An example of connecting cables]

[Fig. D-4 Control Unit Cable Connection]

E.
E.OPERATING
OPERATING COMPONENTS
018
E-1. Control Unit

WIO System shall be composed of a Control Unit and a Sensor Unit. A control unit is made up
of VFD indicating part providing measured data and status, 4 status LEDs, and 4 switches.

[Fig. D-5 Control Unit Cable Connection]

 Display type : VFD Display, 16 letters and 2 rows

 LED lamp
- Status LED : LED indicating status
- Alarm LED : LED lighted when High Alarm is output
- Fault LED : LED lighted when High High Alarm is output
- Normal LED : LED which is output in normal status

 Operating switch configuration : Changing various values & modes are changed
- UP S/W : Increase of setup value, moving menu
- DN S/W : Decrease of setup value, moving menu
- SET(ENT) S/W : Storage of setup value and moving menu automatically
- M(mode) S/W : Entering Setup mode
E.OPERATING COMPONENTS
019
E-2. Parameters Setup

The basic screen indicates aw, temperature information, and present

aw: 0.75 T: 27.0
date and time.
08-09-25 15:32
First, to approach the basic setup table, please softly push menu
button for about 3 seconds.
Then, you can set up High High Alarm.

1) High High Alarm Set

Input aw value at which NO1. HIGH HIGH ALARM RELRELAY works.
H.High Alarm Set When it is over setup value (1.00), it becomes ON, and when it is less
aw ≥ 0.90 than High Alarm Set value, it becomes OFF.
If you push the SET/ENT button after setting up UP/DN button, it
goes to next step. Please push the SET button only to go to next step
without setting up.

2) High Alarm Set

Input aw value at which NO2. HIGH ALARM RELAY works. When it
High Alarm Set is over setup value (0.80), it becomes ON and when it is less than
aw ≥ 0.80 Normal Run Set value, it becomes OFF. Input High Alarm value. Please
push SET button only to go to next step without setting up.

3) Normal Run Set

Input aw value at which both NO1. HIGH HIGH ALARM RELAY and NO2.
Normal Run Set HIGH ALARM RELAY become OFF, and Normal Ready RELAY becomes
aw ≤ 0.79 ON. Input Normal Run value. Please push SET button only if you want
to go to next step without setting up.

4) Easy Calibration of aw (aw Offset Setting : 1 point)

When the calibration of aw offset concept is necessary while using,
aw offset Set simply input high and low offset value. Calibrate the offset values of
aw : 0.75 0.00 aw value. Please push the SET button only to go to next step without
setting up.

5) Easy Calibration of Temperature (Temp. Offset Setting : 1 point)

When the calibration of aw offset concept is necessary while using,
Temp offset Set simply input high and low offset value. Calibrate the offset values of
T : 25.5 0.00 temperature value. Please push SET button only to go to next step
without setting up.

6) Communication ID Setup
Input equipment ID of RS485 communication. Maximum ID 32 can be
ID Set
set up.
01
E.OPERATING COMPONENTS
020
7) Present Date Setup

RTC Year Set RTC Month Set RTC Day Set

08 10 24

Set up base date at WIO unit logger equipment. Input the current year, month, and date.

8) Present Time Setup

RTC Hour Set RTC Minute Set RTC Sec Set

15 30 00

Set up base date at WIO unit logger equipment. Input the present hour, minute, and second.

9) Storage Period Setup

Input storage period at logging equipment installed at WIO unit.
Logging Interval Logging Interval will be indicated as minute and second. When the
00:05 storage function is not used, please set up as “OFF”. Input logging
interval of automatic logger function.

10) Erasing Logging Data.

When erasing the stored data of logging equipment installed at WIO
Logging Erase unit, please push “UP” button in the below menu.
UP-Key Excute
F. Maintenance
F.Maintenance
021
F-1. Sensor Cleaning
To clean oil residual of humidity and temperature sensors, remove a filter cap carefully, and
do not touch sensors.

Procedure to clean a sensor

① Shake and stir about 30 seconds after putting the sensor heads into cleaning
solution.
② Remove the remaining solution inside cleaning case, and then dry dry it in
the air for about 30 minutes.
③ Fix a filter cap carefully

It is recommended that the sensor heads cleaning shall be done before

installed or corrected in other oil. Generally, the cleaning can be skipped when
re-installed at the same measurement location.

F-2. Sensor Module Replacement

The capacitive humidity sensor applied to this water measurement equipment can be
shocked physically or electrically under specific circumstances, and can be broken by the
shock. Instead of replacing the entire humidity measurement equipment, it is possible to
replace sensor chip only.

Procedure to replace a sensor

① Cut off power supply with a switch.
② Disassemble a filter cap.
③ Pull out humidity sensor with a pincette.
④ Insert a new humidity sensor.
⑤ Assemble a filter cap.
( Check the inside of a filter cap, and if it is contaminated, replace it with a new
filter cap)
⑥ Execute 1-point or 2-point calibration
(Refer to Appendix, X-2. Calibration)

Caution :
A
 s the calibration (initial calibration) becomes invalid in case of replacing a
sensor chip, re-calibration should be executed after replacing.
S
 ensors should be contacted by only using twisted pair (lead). (When
installing a sensor chip, please use a pincette)
 022
G.REPLACEMENT PARTS / ACCESSORIES
F.Maintenance

Description Order Code

Sensor Unit SP01

- Stainless steel filter SP010001
- Humidity sensor chip SP010002
- Temperature sensor chip SP010003

Control Unit CM01

- Metal case CM010001
- Cover sheet CM010002
- VFD and display PCB module CM010003

Calibration kit CB01

485 to USB Cable (1m) COM01

Mounting bracket MB01

Power supply without UPS PO01

Power supply with UPS PO02
H.TECHNICAL
F.Maintenance
DATA
023
H. Sensor Cleaning
 Manual
O-WACS WIO SERIES
Monitoring System for Water Content in oil
Software
I. Monitoring Program Installation
025
After inserting CD-ROM supplied together with humidity measurement equipment into PC,
open CD-ROM folder, and execute setup application. When the window is open, designate
installation location and a folder name, and then continue installation (Installation and
folder name can be executed under default) When the installation is completed, a starting
menus and icons are created on screen.

How to install the software

① Insert the CD-ROM supplied into your PC drive.
② Close all other active programs.
③ Double-click on the file “Setup.exe”.
④ Follow the instructions in the context menu.

Install Procedure
Step 1. Insert the Liner-Master specific CD into CD-ROM and verify the files

Step 2. Double click on run the 'Set up.exe file'

Step 3. Click on “Next” button for continuing.

I. Monitoring Program Installation
026
Step 4. Click on “Next” button for continuing continuously after confirming
the installation folder.

Step 5. The installation operation has been successfully completed.

NOTE
Before erasing and re-installing software, please back up the data inside
folder where software is installed in advance. In case of erasing or re-installing
software without data back-up, the existing logging data can be lost.
It is recommended to remove the old versions for upgrading.
 J.Menus and Main Features
027
This software was developed by Doosan Engine in order to adapt O-WACS system to
customer requirements, display and log measured values, and configure the parameter in
an MODBUS protocol.
Upon starting the software, the Digital Mode starts automatically and temperature, water
activity, alarm levels, and data log interval are displayed.

J-1. Menu
M
 onitoring : Display the received measurement data from control unit in digital or as
a graphical form
- It is easy to read the current measurement data on the LCD monitor
even from long distance by MODBUS protocol.
 Alarm : Display a list of warning and alarm
 History : Download and display the recorded measurement data in control unit
C
 onfig. : Configure communication port and control unit parameters

J-2. Main Features

1) Water Activity Measurement Views

The water activity and temperature collected and stored in the database of the O-WACS
System can be viewed on the PC by using two different modes. These include the graphical
form shown in Fig. J-2 and the digital value in Fig. J-1.

[Fig. J-1 Digital mode in Monitoring]

J.Menus and Main Features
028

[Fig. J-2 Graph mode in Monitoring]

Digital mode : W
 ater activity(aw) and temperature are constantly displayed in precise
figure

Graph mode : W
 ater activity(aw) and temperature are constantly displayed in graphical
form
- The red line is temperature of oil
- The blue line is water activity in oil
 J.Menus and Main Features
029
2) Alarm Status Views

Besides the alternative digital and the graphic modes for viewing measurements, the alarm
list can be obtained in tabular form. For Alarm Status Views, it is possible to check the major
factors such as Date, Time, Water Activity, Temperature and Alarm Status.

If the water activity is over the alarm level, alarm lists are generated in tabular form and the
lamp on the right is blinked. When all the boxes on the left are checked, blink is stopped.

[Fig. J-3 Alarm List in Alarm]

J.Menus and Main Features
030
3) History Management Views

The O-WACS system features will be automatically back-up and restored its database which
contains configuration data, data concerning water activity and temperature measurements.
With automatically backup, backup copies are stored on the hard disk of your PC. And the
stored data is displayed with two different colors in Fig. J-4.
- The red line is temperature of oil
- The blue line is water activity in oil

[Fig. J-4 Data Download in History]

NOTE
If you want to activate automatic backup, you must check the “Auto Save” box
shown in Fig. K-1.

To download restored data in control unit, first input file name and
then click the “Download from O-WACS” button.
 K.Parameters Setup
031
K-1. Control Unit Parameters
By Using Config. Mode(Window), you can easily read and change the parameter such as
Date, Time, Alarm Levels, and Offset Values for simple operations.

[Fig. K-1 Control Unit in Config]

 Date : Date of real time clock

 Time : Time of real time clock
 High High Alarm Level : If water activity is over set value, High High Alarm relay will
be closed. (Factory set : 0.90)
 High Alarm Level : If water activity is over set value, High Alarm relay will be
closed. (Factory set : 0.80)
 Normal State Level : T his parameter must be set “High Alarm Level – 0.01”.
(Factory set : 0.79)
 Water Activity Offset : Water activity can be simply calibrated by offset parameter.
This parameter is added to raw data of measured water
activity. (Factory set : 0.00)
 Temperature Offset : Temperature can be simply calibrated by offset parameter.
This parameter is added to raw data of measured.
(Factory set : 0.00)
 Data Saving Interval : Factory set : 300 (5 minutes)
 Auto Save : As set value of “Data saving interval” is set, the measured
data will be saved at specified folder if the check box of Auto
Save is selected. If not the measured data will be saved only
in internal memory at Control Unit as appointed interval.

Reads all parameters from control unit

Writes the current configuration to the control unit

K.Parameters Setup
032
K-2. Setting up Communication
Communication between the monitoring software and hardware of the O-WACS System
is set up by using the “Config -> Communication” menu shown in Fig. K-2. This screen is
opened by selecting the “Communication” sub menu in the “Config” menu and should be
set as follows:

[Fig. K-2 Communication in Config]

 Port Number : 1 , 2, 3 or 4, depending on which port of the PC is coupled to the

USB↔RS485 Convert Module.
 Baud Rate : Do not Change. (Factory set : 9600)
 Time out : Do not Change. (Factory set : 1000)
 Comm. Error
Count : Do not Change. (Factory set : 5)
 Comm. Cycle : Do not Change. (Factory set : 1)
 X.APPENDIX
033
X-1. What is Water Activity?

There are two ways to express unit of measure for quantifying water content in oil. As
traditional and absolute unit, one way has been ppm(parts per million) unit. By definition
ppm is an absolute moisture parameter that describes the volume or mass ratio of water
to oil. However ppm unit has a big weak point that it can’t explain any variation in oil’s
saturation points in the dynamic system.

The other way to express unit of measure for quantifying water content in oil is Water
Activity(aw). aw can be described as the amount of water in a substance relative to the total
amount of water

In definition,
aw = p/p0

Where p = relevant fluid partial pressure, p 0 = saturation steam pressure of net water
content at the same temperature

As the numerical formula shown above, aw will be changed by the variation of saturation
point which is dependent on temperature. In the view of water content in oil, aw will indicate
more actual water content in oil than absolute moisture parameter(ppm).

As previously stated, measuring aw can offer more successful solutions of the

condition of oil :
 I n consideration of the saturation point of oil, aw will always provide a true
indication of risk of free water formation.
 In spite of the saturation point of variation for any reasons(e.g., temperature,
age, change in physical properties), aw accurately reflects the new margin to
saturation.
B  ecause aw applies to all fluids and solids, it can be used universally for all
substances regardless of chemical composition or physical characteristics.
X.APPENDIX
034
X-2. Calibration
Water measurement equipment can be calibrated in two methods.
① 1-point humidity/temperature calibration method: fast and simple calibration
method executed at humidity/temperature (measured area) of a the regulated
place.
② 2 -point humidity/temperature calibration method: simple, but precise
calibration method executed at low and high point where precise result can
be obtained at entire humidity/temperature measured range

 It is recommended to maintain for minimum 1hour in the same place of

transmitter or standard chamber or standard reagent to reach temperature
balance.
 I t is important to maintain stable temperature of chamber or standard
reagent during executing stability and calibration procedure.
R  eplace the contaminated filter cap before calibration, and follow the
procedure of sensor chip cleaning.

1) 1 point calibration method

When the measured range is limited to certain range, 1-point calibration is used. When
applying to diesel engine of a ship, it is recommended to use 2-point calibration method.
1-point calibration method, as a method calibrating water activity fast and simply, can set
put the error in standard measurement equipment in offset type. Please refer to the E-2
Parameter setup method for more details.

2) 2 point calibration method

It is used when simple and precise measurement result is required, and it can increase
measurement preciseness of water activity in the whole range. It is recommended to use
this calibration method for diesel engine of a ship. Offset calibration is executed at the
calibration point of low humidity(less than 0.30Wa), and gain calibration is executed at the
calibration point of high humidity (over 0.70Wa).

To do this calibration method, you must buy a calibration kit. Please refer to
the G. REPLACEMENT PARTS / ACCESSORIES for ordering number

X-3. Alarm Reference of MAN Diesel Engine

M
 easuring by Water activity (relative humidity):
- High alarm = 0.80 Water Activity, High High alarm = 0.90 Water activity
or
M
 easuring by percent or ppm (absolute humidity):
- High alarm = 0.20% (2000 ppm), High High alarm = 0.35% (3500 ppm)
 A.GENERAL Calibration Certificate
035
Inspection certificate acc.

• Certificate No.  :
• Purpose  : Water Activity and Temperature Calibration
• Model name  : O-WACS100DI-
• Serial Number  : WO

This cerfificate certifies that water measurement equpiment provided together with the
manual is manufactured based on the latest standard technique, and the calibration
procedure has been completed by Doosan Engine Co.,Ltd.

In addition, all of material and equipment used for manufacturing passed the quality
guarantee system. The test about manufacture, inspection and calibration, quality is
executed based on the quality guarantee system of Doosan Engine Co.,Ltd.

This products are calibrated according to factory production standard, based on

international standard articles stipulated by internationally certified institutes or national
measurement association. The engineering sample range and data for certification shall be
limited to the test result.

Traceable Standard
- Humidity standard  : 0.5 aw
- Temperature standard  : 45 ℃
- Measurement uncertainty :

Test result
Temperature[℃] Water Activity[aw]

Standard value 45 0.13 0.50 0.73

Calibration value

Error

The calibration value shall be vaild only under the measuring condition above.
 Best Quality, Best Service, Best People

Head Office Geoje Office

69-3, Sinchon-Dong, Changwon-City, Gyeongnam,
Korea. 641-370
Phone. +82-55-260-6000 / Fax. +82-55-283-2233
1, Aju-Dong, Geoje-City, Gyungnam, Korea. 656-714
Phone. +82-55-682-2261 / Fax. +82-55-681-7427
Europe Office
Heidenkampsweg 100,8.OG 20097 Hamburg, Germany
Phone. +49-40-2533-5656 / Fax. +49-40-2533-5661

Singapore Office
78, Shenton Way, #16-04, Singapore 079120
Phone. +65-6222-5515 / Fax. +65-6222-5525

Shanghai Office
828 Hua Du Mansion 14F Room E, Zhang Yang Road, Pudong,
Sales Contact Points Shanghai, China.
Part Sales & Technical Service Team Phone. +21-6875-0876, +21-6875-0867 / Fax. +21-6875-0864
T. 055–260–6260
F. 055–260–6783 Doosan Marine Industry Dalian Co.,Ltd.
E. ebiz.engine@doosan.com Dagushan Nangang Industry Park, Development Zone, Dalian,
P.R. China
http://e-biz.doosanengine.com Phone. +86-411-8751-7957 / Fax. +86-411-8751-7956