CORO NGITUNG NANCEPKE WESI PANCANG

(Coro Milih Mesin Vibro Sing Dienggo Nancepke Wesi Pancang)

jokoc_sabo@yahoo.co.id

A. Dasar Itungan Kanggo Milih Mesin Vibro

15 x ( D + 2 GP)
Tenogo centrifugal sing dibutuhke, FC (kN) =
100
D ; Jerone wesi sing dipancang (m)
GP ; Abote wesi pancang (kg)
(NASSPA - North American Steel Sheet Piling Association - www.nasspa.com)

B. Nemtoke Tenogo Centrifugal Ngango Diagram (TUNKERS)

Conto :
Wesi pancang Larsen 22DB dienggo mancang;
Abote wesi pancang, GP (kg) = 2,300
Jerone wesi sing dipancang, D (m) = 18
Tenogo centrifugal sing dibutuhke, FC (ton)
Kanggo mancang sing ulet = 50
Kanggo mancang sing bioso = 94
Kanggo nyabut wesi pancang = 120
Mesin sing cocok dienggo; TUNKERS Vibro : HVB sing duweni 100 ~110 tons tenogo centrifugal
(PILECO, INC. P.O. Box 16099, Houston, TX 77222, fax: 713-691-0089, e-mail: pileco@pileco.com)

C. Nemtoke Tenogo Centrifugal Didasarake Amplitudo Minimun

1. Lemah sing cocok dipancang nganggo mesin vibro
 a) Campuran krikil bunder buder karo pasir lan ledut ; Cocok
b) Campuran krikil rodo alus karo pasir ; Rodo cocok
c) Campuran krikil kasar karo pasir alus lan padas curi ; Ora cocok

2. Aplitudo sing dianjurke

a) s >3~4 mm (>0.125") kanggo nyabut wesi sing wis dipancang
b) s >5~6 mm (>0.182") kanggo mancang wesi

3. Corone milih mesin vibro sing arep dienggo mancang

a) Mesin vibro HVB 100-0 arep dienggo nancepke wesi panjang
b) Abote mesin vibro lan gantolane wesi pancang, GV (kg) = 3,800
c) Momen ajeg mesin vibro HVB 100-0, MS (kg.m) = 34
d) Abote wesi pancang, G P
(kg) = 1,700
MS x 1000
Amplitudo mesin vibro, s (mm) = GVP
34 x 1,000
=
5,500
= 6.2
Amergo mesin vibro HVB 100-0 duweni s > 4 mm, mesin iki cocok dienggo

4. Itungan nyabut wesi panjang kanggo nyocoke mesin vibro sing arep dienggo
a) Mesin vibro HVB 100-0 arep dienggo nyabut wesi panjang
b) Abote mesin vibro lan gantolane wesi pancang, GV (kg) = 3,800
c) Abote wesi pancang, GP (kg) = 1,700
d) Rai wesi pancang sing ditancepke, F(m2) = 34
e) Doyo gesekan lemah sing dipancang, RM (kN/m )
2
= 12

Doyo Gesekan
Kondisine Lemah
(kN/m2)
Campuran krikil lan pasir loose-medium dense 10 ~ 16
dense-very dense 15 ~ 28
Lendut Ora ulet 3 ~ 8
Ulet 6 ~ 12
Atos 12 ~ 20
Atos banget > 20
Catetan : - Doyo gesekan lemah tergantung karo kondisi lemahe yoiku
kandungan banyune lan kapan temancepe wesi pancang
- Nek kandungan banyune okeh, doyo gesekanne cilik
- Soyo suwe wesi pancang tumancep, doyo gesekane
sayo gede

GVP x 9.81
Tenogo nyabut sing dibutuhke, PPull (kN) = + ( RM x F )
 Tenogo nyabut sing dibutuhke, PPull (kN) = + ( RM x F )
1000
5,500 x 9.81
= + ( 34 x 12 )
1000
= 462 ≈ 52 ton
Amergo mesin vibro HVB 100-0 duweni tenogo nyabut, PPull < 55 ton, mesin iki cocok dienggo
(PILECO, INC. P.O. Box 16099, Houston, TX 77222, fax: 713-691-0089, e-mail: pileco@pileco.com)

D. Mlakune Tancepan
1) Saenipun, mlampahi wesi pancang tumacep diwatesi 50 cm/mnt supoyo ora bising, amargo
kebisingan mesin vibro ora entuk ngganggu lingkungan.
(NASSPA - North American Steel Sheet Piling Association - www.nasspa.com)

2) Miturut Smart saenipun 6.2 mm/s, menawi Viking nganjuraken 8 mm/s supados kekancingan wesi
pancang mboten panas.
(Modeling of vibratory pile driving, F.Rausche, GRL Engineers, Inc., Cleveland, Ohio, USA)

3) Jerone Tenogo Frekuensi

Wesi Dowo Rai
Type Tumancep Vibro Hammer Vibro Hammer
Pancang
(m) (m2 ) (m) (kW) (1/s)
62.1 HP.14x117 30 221 27 343 107
62.2 HP.14x117 30 221 27 310 113
62.3 HP.14x117 30 221 27 343 107
Mlakune Miturut Davisson Miturut
Wesi Bobot
Tancepan 0.1 0.03 0.001 Bernhard
Pancang
(mm/sec) (kN) (kN) (kN) (kN) (kN)
62.1 132.1 2314 882 1667 2642 289
62.2 8.9 2492 1049 3268 26399 3869
62.3 15.2 3560 1201 3561 19192 2502
Lemah ; Lendut, Pasir
(Modeling of vibratory pile driving, F.Rausche, GRL Engineers, Inc., Cleveland, Ohio, USA)

E. Pituduh gawean nancepke wesi pancang

• Tansah dikerjake sesambungan
• Gampange (rule of thumb), tangane mesin Crane kudu ping pindone dowone wesi pancang
• Wesi pancang "wedok" kudu dipancang luwih nyingkiri supoyo lemah ora ngganjel
• Nek kepepete wesi pancang "lanang" kudu dipancang dhisiki, dasar kancing wesi pancang
disumpeli baut utowo opowae supoyo ora klebon lemah/watu
• Pancang diwiwiti karo sepasang (loro wesi pancang sing wis digathuke) terus dipancang
kanti ngatiati
• Mancang apike sepasang sepasang lan diupayake mesin vibro nyekeli bagian tengahipun.
• Pirang-pirang kontraktor ora mancang luwih soko 1/3 dowone wesi pancang sak durunge mancang
sambunganne
• Dijarke wesi pancang temancep amorgo abote dewe.
• Pungkasan, ojo nambahi gawean Tukang Pancang sing lagi mancang!!!!
F. Equipments Sets
 ANALYSIS OF STEEL SHEET PILING
(Method Choosing Vibratory Hammer)
jokoc_sabo@yahoo.co.id
A. General Formula Choosing Vibratory Hammer
15 x ( D + 2 GP)
Reguired centrifugal force, FC (kN) =
100
D ; Driving depth (m)
GP ; Weight of pile (kg)
(NASSPA - North American Steel Sheet Piling Association - www.nasspa.com)

B. Using Diagram for Determining Centrifugal Forces (TUNKERS)

Example :
Sheet pile Larsen 22DB is used for pilling
Weight of pile, GP (kg) = 2,300
Driving depth, D (m) = 18
Required centrifugal force, FC (ton)
For normal extracting = 50
For normal driving = 94
For heavy driving = 120
Suitable TUNKERS Vibro : HVB having 100 ~110 tons max. centrifugal force
(PILECO, INC. P.O. Box 16099, Houston, TX 77222, fax: 713-691-0089, e-mail: pileco@pileco.com)

C. Based on Recommendations for Minimum Amplitude

1. Soil properties suitable for vibrating
 a) Gravel and sand with round grading, soft loam and silt ; Good
b) Fine shrap gravel, medium sharp sand, stiff loam and loess ; Partly suitable
c) Ccoarse cohesvie gravel, fine dry sand, stiff marl and clay ; Not suitable

2. Recommendations for minimum amplitude

a) s >3~4 mm (>0.125") for pulling out
b) s >5~6 mm (>0.182") for driving down

3. Choosing vibratory hammer by recommended amplitude:

a) Vibro type HVB 100-0 is used for driving down
b) Weight of the vibro and clam, GV (kg) = 3,800
c) Static moment of the vibro type HVB 100-0, MS (kg.m) = 34
d) Weight of pile, GP (kg) = 1,700
MS x 1000
Amplitude of the vibro, s (mm) = G VP

34 x 1,000
=
5,500
= 6.2
Since the Vibro type HVB 100-0 has s > 4 mm, the vibro is suitable in this case

4. Checking vibratory hammer by required pulling force:

a) Vibro type HVB 100-0 is used for pulling out
b) Weight of the vibro and clam, GV (kg) = 3,800
c) Weight of pile, GP (kg) = 1,700
d) Surface area of rammed section of the pile, F(m2) = 34
e) Soil friction value, RM (kN/m )
2
= 12

Surface Friction
Soil Type
(kN/m2)
Sand & gravel loose-medium dense 10 ~ 16
dense-very dense 15 ~ 28
Cohesive & silty soils soft 3 ~ 8
plastic 6 ~ 12
hard 12 ~ 20
very hard > 20
Note : - The surface friction value depends beside the soil type from
the water content and from the time the pile was remaining
in the soil.
- High water content has lower values for the friction
- Long remaining time of the pile in the soil has the higher
friction value

GVP x 9.81
Reguired pulling force, PPull (kN) = + ( RM x F )
 Reguired pulling force, PPull (kN) = + ( RM x F )
1000
5,500 x 9.81
= + ( 34 x 12 )
1000
= 462 ≈ 52 ton
Since the Vibro type HVB 100-0 has PPull < 55 ton, the vibro is suitable in this case
(PILECO, INC. P.O. Box 16099, Houston, TX 77222, fax: 713-691-0089, e-mail: pileco@pileco.com)

D. Penetration Rate
1) It is generally recognized that a penetration rate of approximately 50 cm/mnt be used as a limit.
This is to be considered only as an indication for the control of possible vibration nuisance.
Careful monitoring is required if driving is continued past the limit
(NASSPA - North American Steel Sheet Piling Association - www.nasspa.com)

2) Refusal is defined as a certain limiting rate of penetration (mm/s). Smart defines it as 6.2 mm/s.
Viking suggests 8 mm/s, citing the danger of excessive heat development in sheet pile locks
(Modeling of vibratory pile driving, F.Rausche, GRL Engineers, Inc., Cleveland, Ohio, USA)

3) Hammer Hammer
Legth Area Penetration
Pile Type Power Frquency
(m) (m2 ) (m) (kW) (1/s)
62.1 HP.14x117 30 221 27 343 107
62.2 HP.14x117 30 221 27 310 113
62.3 HP.14x117 30 221 27 343 107
Pentration Load Davisson
Bernhard
Pile Rate Test 0.1 0.03 0.001
(mm/sec) (kN) (kN) (kN) (kN) (kN)
62.1 132.1 2314 882 1667 2642 289
62.2 8.9 2492 1049 3268 26399 3869
62.3 15.2 3560 1201 3561 19192 2502
Soil ; Silt, dense to very dence Sand
(Modeling of vibratory pile driving, F.Rausche, GRL Engineers, Inc., Cleveland, Ohio, USA)

E. Tips for Installing Sheet Piles

• Always set-up a template system
• Rule of thumb: Crane Boom length should be twice that of the sheets
• Drive the Sheets with the “male” interlock leading in order to avoid soil plugs
• If the “female” interlock must lead, place a bolt or other object at the bottom to avoid
debris filling the slot
• Align and plumb the first two sheets and drive carefully and accurately
• Drive sheets in pairs when possible placing the hammer in the center of the pair
• Some contractors recommend not driving a sheet more than 1/3 its length before driving
the adjacent pile
• Letting the sheets "freefall" and drop in order to aid in penetration will generally cause the
sheets to fall "out of plumb"
• Cellular cofferdams require that all sheets are set and "closed" before any driving is done
• Finally… never rush the Pile Foreman!!
F. Equipments Sets
 ANALYSIS OF STEEL SHEET PILING

A. General Formula Choosing Vibratory Hammer

Weight of Sheet pile U-JIS 5228 (12m), GP (kg) ≈ 750
Driving depth, D (m) = 4
15 x ( D + 2 GP)
Reguired centrifugal force, FC (kN) =
100
15 x ( 4 + 1,500 )
=
100
= 226 ≈ 25 ton

B. Using Diagram for Determining Centrifugal Fforces (TUNKERS)

Example :
Sheet pile U-JIS 5228 (12m) is used for pilling
Weight of pile, GP (kg) = 750
Driving depth, D (m) = 4
Required centrifugal force, FC (ton)
For normal extracting < 11
For normal driving = 22
For heavy driving = 45
Suitable TUNKERS Vibro …..???... having …?... ~…?….tons max. centrifugal force

C. Based on Recommendations for Minimum Amplitude

1. Soil properties suitable for vibrating
a) Gravel and sand with round grading, soft loam and silt ; Good
2. Recommendations for minimum amplitude
a) s >3~4 mm (>0.125") for pulling out
b) s >5~6 mm (>0.182") for driving down

3. Choosing vibratory hammer by recommended amplitude:

a) Vibro type …??. is used for driving down
b) Weight of the vibro and clam, GV (kg) = 2,500
c) Static moment of the Vibro type …??., MS (kg.m) = 20
d) Weight of pile, GP (kg) = 750
MS x 1000
Amplitude of the vibro, s (mm) = G VP

20 x 1,000
=
3,250
= 6.2
Since the Vibro type …??. has s > 4 mm, the vibro is suitable in this case

4. Checking vibratory hammer by required pulling force:

a) Vibro type …??. is used for driving down
b) Weight of the vibro and clam, GV (kg) = 2,500
c) Weight of pile, GP (kg) = 750
d) Surface area of rammed section of the pile, F(m2) = 15
e) Soil friction value, RM (kN/m )
2
= 15
Surface Friction
Soil Type
(kN/m2)
Sand & gravel loose-medium dense 10 ~ 16
dense-very dense 15 ~ 28
Cohesive & silty soils soft 3 ~ 8
plastic 6 ~ 12
hard 12 ~ 20
very hard > 20
Note : - The surface friction value depends beside the soil type from the water
content and from the time the pile was remaining in the soil.
- High water content has lower values for the friction
- Long remaining time of the pile in the soil has the higher friction value

GVP x 9.81
Reguired pulling force, PPull (kN) = + ( RM x F )
1000
3,250 x 9.81
= + ( 15 x 15 )
1000
= 256.9 ≈ 29 ton
Since the Vibro type …??. has PPull < 55 ton, the vibro is suitable in this case

D. Penetration Rate
1) Penetration rate, RU (cm/mnt) = 50 (a)
 Driving depth, D (m) = 4 (b)
Driving per SSP (mnt) = 8 ( c = 100 b / a )
Daily operation for vibratory hammer (hrs) = 5 (d)
Daily SSP driving (pieces) = 38 ( e = 60 d / c )
Number of SSP in Stage-1 (pieces) = 750 (f)
Duration driving of SSP in Stage-1 (day) = 20 ( g=f/e)
Duration bracing of SSP in Stage-1 (day) = 10 ( h = 0.5 g )
Schedule of complete installation of SSP in Stage-1 (day) = 30 ( i =g+h)
2) Refusal is defined as a certain limiting rate of penetration (mm/sec). Smart defines it as 6.2
mm/sec.
Viking suggests 8 mm/sec, citing the danger of excessive heat development in sheet pile locks
Penetration rate, RU (mm/sec) = 7 (a)
Driving depth, D (m) = 4 (b)
Driving per SSP (mnt) = 9 ( c = 1000 b / 60 a )
Daily operation for vibratory hammer (hrs) = 5 (d)
Daily SSP driving (pieces) = 32 ( e = 60 d / c )
Number of SSP in Stage-1 (pieces) = 750 (f)
Duration driving of SSP in Stage-1 (day) = 23 ( g=f/e)
Duration bracing of SSP in Stage-1 (day) = 12 ( h = 0.5 g )
Schedule of complete installation of SSP in Stage-1 (day) = 35 ( i =g+h)
3) Hammer Hammer
Legth Area Penetration
Pile Type Power Frquency
(m) (m2 ) (m) (kW) (1/s)
12 88.4 11 137 43
12 88.4 11 124 45
12 88.4 11 137 43
Average 12 88 10.8 132.8 44
Pentration Load Davisson
Bernhard
Pile Rate Test 0.1 0.03 0.001
(mm/sec) (kN) (kN) (kN) (kN) (kN)
6.6 115.7 44.1 83.4 132.1 144.5
4.5 124.6 52.5 163.4 132.0 193.5
7.6 178.0 60.1 178.1 96.0 125.1
Average 6.2 139.4 52.2 141.6 120.0 154.4
Soil ; Silt, dense to very dence Sand
Penetration rate, RU (mm/sec) = 6 (a)
Driving depth, D (m) = 4 (b)
Driving per SSP (mnt) = 11 ( c = 1000 b / 60 a )
Daily operation for vibratory hammer (hrs) = 5 (d)
Daily SSP driving (pieces) = 28 ( e = 60 d / c )
 Number of SSP in Stage-1 (pieces) = 750 (f)
Duration driving of SSP in Stage-1 (day) = 27 ( g = f / e )
Duration bracing of SSP in Stage-1 (day) = 13 ( h = 0.5 g )
Schedule of complete installation of SSP in Stage-1 (day) = 40 ( i = g + h )
Hammer power, PV (kW) = 133
Hammer frequency, f (1/sec) = 44
Hammer load, Fc (kN) 122 ≈ 14 ton

Yogyakarta, October 2007

Joko Cahyono