TECHNICAL ESTIMATE

COMPANY--------------------------------

DRAWING DATE-------------------------

DRAWING No.---------------------------

JUKI INDIA PVT LTD.

PLANT ENGINEERING DEPARTMENT
Bangalore Branch Office TEL:(91)80-4251-1900 FAX:(91)80-4251-1999
Home page F http://www.juki.co.jp/ & http://www.juki.com.sg
M/s Kohinoor Garments

1-Mar-18

180304

Raghunath.B
 JUKI INDIA PVT LTD.

BASIC DATA PLANT No. : 180304

MEN'S TROUSERS

PRODUCTION
PRODUCTION QUANTITY per DAY 1,000 pcs./day
PRODUCTION QUANTITY per LINE 500 pcs./line
NUMBER of LINE 2 lines
PRODUCTIVITY per Operator (Sewing only) 9.4 pcs. (500 pcs. / 53 op.)

TIME
WORKING TIME per SHIFT 480 minutes
SEWING SECTION 42.98 minutes
OPERATION TIME FINISHING SECTION minutes
TOTAL 42.98 minutes

NUMBER OF WORKERS
SEWING SECTION 104 operators (58 op. X 2 lines)
FINISHING SECTION operators
TOTAL 104 operators
No.of Workers = Production Quantity x Sewing Operation ÷ Working Time/Shift ÷ Organization Efficiency (85%)
 JUKI INDIA PVT LTD.

MACHINE LIST PLANT No. : 180304

SEWING SECTION

MEN'S TROUSERS
MAKER TYPE OF MACHINE QUANTITY(1line) ( 2 Lines )

JUKI 1. APW895S12SL4K-AA4 1 2

Automatic Pocket Welting Machine

2. AMS-210ENHS1510SZ5000C 1 1

Computer-controlled cyclic sewing machine

3. DDL-9000CSMS/NB/AK154/SC151A 24 48

Semi-dry ,Head, Direct-drive, High-speed, 1-Needle, Lockstitch Machine with Automatic Thread Trimmer(Digital type
with NFC)
4. DLM-5200ND 5 10

1-needle, Lockstitch Machine with Edge Trimmer

5. LK-1900BNS-000/MC672KNN 2 4

Computer-controlled, High-speed, Lockstitch, Bartacking Sewing System

6. LK-1903BNS-302/MC672/KNN 1 2

Computer-controlled, High-speed, Lockstitch, Button Sewing System

7. MEB-3200S-SK 1 2

Computer-controlled Eyelet Buttonholing Machine with a Trimmer for Needle and Looper Thread with gimp

8. MH-481U 5 10

1-Needle, Double Chainstitch Machine

9. MO-6816D-FF6-50H/SV81DD 2 4

Direct drive,Semi-dry head,High-speed 5-Thread Overlock Stitch Machine

WEISHI 10. WS-9065 1 2

Auto Pant OverLock Mchine

11. WS-9186 1 1

Auto Dart Sewing Machine

STROBEL 12. KL-560-21 1 2

1-needle, Blindstitch machine for tacking waistband

KANSAI SP. 13. B-2000C 1 2

2-Needle, Bottom Coverstitch, Beltloop Making Machine

LOCAL 14. IRON 4 8

Preesing

15. WORKTABLE 3 6

Work Table

TOTAL 53 104
 JUKI INDIA PVT LTD.

MEN'S TROUSERS Process Specification PLANT No. : 180304

(ALT.:ALTERNATIVE)
No.of M/C OPE.TIME QUANTITY
No. DESCRIPTION OF OPERATION TYPE OF MACHINE ATTACHMENTS (Min.) (pcs./day)
A Front
A01 Serge Rt.fly & lft fly & facing,panel MO-6816D-FF6-50H/SV81DD 2 0.78 615
A02 Pkt bag overlock MO-6816D-FF6-50H/SV81DD 1 0.67 716
A03 Facing att to r.fly & pkt bag facing att DDL-9000CSMS/NB/AK154/SC151A 1 0.64 754
A04 Fuse front pkt angle IRON 1 0.52 923
A05 Feed front with clamping HANDWORK 1 0.65 738
A06 Pkt attach to front DDL-9000CSMS/NB/AK154/SC151A 2 1.27 377
A07 Facing e.s & mark DDL-9000CSMS/NB/AK154/SC151A A06 0.49 978
A08 Pkt bag top lock & top close DDL-9000CSMS/NB/AK154/SC151A 3 0.55 880
A09 Knee lining attach to front DDL-9000CSMS/NB/AK154/SC151A A08 2.02 238
A10 Front panel o/l WS-9065 1 0.46 1043
A11 Attach zip to rt.& left fly att to front DDL-9000CSMS/NB/AK154/SC151A 1 0.76 629
A12 Attach rt fly to panel & e.s on zipper DDL-9000CSMS/NB/AK154/SC151A 1 0.53 910
A13 Front checking WORKTABLE 1 0.52 923

B Back
B01 Back panel o/l WS-9065 A10 0.46 1043
B02 Knee lining o/l , Welt o/l & crotcho/l MO-6816D-FF6-50H/SV81DD B01 0.52 923
B03 Back dart making WS-9186 1 0.21 2286
B04 Pkt bag tacking & facing attach DDL-9000CSMS/NB/AK154/SC151A 1 0.47 1015
B05 Fusing at back dart IRON 1 0.43 1116
B06 Pkt & bk panel matching HANDWORK B05 0.67 716
B07 Pkt welting APW895S12SL4K-AA4 1 0.62 774
B08 Cut the pkt HANDWORK 1 0.65 738
B09 Welt pkt lock at corner DDL-9000CSMS/NB/AK154/SC151A 1 0.62 776
B10 Welt pkt IRON IRON B05 0.54 889
B11 Clamping the panels in rail HANDWORK 1 0.60 800
B12 Attach the main label AMS-210ENHS1510SZ5000C 1 0.32 1500
B13 E.s on facing DDL-9000CSMS/NB/AK154/SC151A 1 0.64 754
B14 Pkt bag overlock MO-6716S-DE4-40H 1 0.50 960
B15 Pkt bag close DDL-9000CSMS/NB/AK154/SC151A 1 0.69 695
B16 Back checking WORKTABLE 1 0.52 923

C Waist band & Loop

C01 Waist band extension DDL-9000CSMS/NB/AK154/SC151A 1 0.67 714
C02 Lining attach to Waist band DDL-9000CSMS/NB/AK154/SC151A 1 0.84 574
C03 Waist band extra trim DLM-5200ND 1 0.50 960
C04 Loop making B-2000C 1 0.39 1231

D Assembly
D01 Arrange front & back ,feed Assy HANDWORK 1 0.65 738
D02 Sew side seam & inseam MH-481U 4 3.64 132
D03 press top side seam IRON 2 1.30 369
D04 Front rise DDL-9000CSMS/NB/AK154/SC151A 1 0.69 695
D05 Loop attach to body DDL-9000CSMS/NB/AK154/SC151A 1 0.78 614
D06 Waist band attach & extn close DLM-5200ND 2 1.84 261

D07 Wb attach, Lining rt. Fly att & turn DLM-5200ND 1 1.13 425
D08 Waist band press IRON 1 0.93 516
D09 Hook & eye HANDWORK 1 0.82 585
D10 E.s on zipper DDL-9000CSMS/NB/AK154/SC151A 1 0.71 677
D11 J-stitch DDL-9000CSMS/NB/AK154/SC151A 1 0.65 733
D12 Centre top wb lock & crotch attach DDL-9000CSMS/NB/AK154/SC151A 1 0.80 600
D13 Seat seam MH-481U 1 0.95 505
D14 Tack wb lin to wb & 2 loop attach DDL-9000CSMS/NB/AK154/SC151A 1 0.76 629
D15 Seat seam press IRON 1 0.56 857
D16 Blind hem inside wb KL-560-21 1 0.67 716
D17 bartck on front pkt & inside loop LK-1900BNS-000/MC672KNN 1 0.88 545
D18 Loop attach to w.b DDL-9000CSMS/NB/AK154/SC151A 1 0.84 574
D19 bartack on Loop LK-1900BNS-000/MC672KNN 1 0.84 571
D20 Key hole on back & wb extn MEB-3200SSKA 1 0.84 571
D21 Button attach LK-1903BNS-302/MC672/KNN 1 0.44 1091
D22 Hem bottom DDL-9000CSMS/NB/AK154/SC151A 1 0.89 539
D23 End line checking WORKTABLE 1 0.65 738