Lifting Beam Deign Staad 82187560 Design Calc 10t Spreader Beam PDF

DESIGN STRENGTH
CALCULATION
10 TON SPREADER BEAM
11/02/2012 Page 1 of 20
TABLE OF CONTENT Page
1. STAAD Pro : Spreader Beam Analysis for 4-points and 2-points lifting 3
Analysis ( Introduction).
2. STAAD Pro : Design basis & Loading Assumptions 3–4
3. STAAD Pro : Loading assumptions & Steel Design analysis 4
4. STAAD Pro : Material Specification & Conclusion 4
5. STAAD Input File 5
6. STAAD Output Result & Steel Design analysis result 6 – 10
7. Additional Calc for 2 point Lifting analysis (Lug & Spreader Sizing) 11 – 15
8. Additional Calc for 4 point Lifting analysis (Lug & Spreader Sizing) 16 – 20
11/02/2012 Page 2 of 20
STAAD Pro : Spreader Beam Analysis for 4-points and 2-points lifting
INTRODUCTION
I) Scope
This document sets out the structural design criteria for 10 ton spreader beam. The spreader beam has been
checked for structural safety and integrity for all loads anticipated during, LIFTING condition. The integrity of
the structure has been checked based on the applicable codes and standards approach.
II) Analysis Methodology

The actions effects of the various loads have been determined by linear analysis taking into account the
relevant material properties and geometric effects. The three dimensional nature of the structure have been
taken into account in the interpretation of the results of the analysis. A linear static stress analysis was
performed on the 3-D modeled frame structure using STAAD Pro software. For the analysis the modeled
structure was loaded with its own self-weight together with all other loads (Non-modeled structure, Equipment
& Piping) and applied at appropriate position as described in the load calculation sheets. The analysis and
code check of the structure was primarily based on the guidelines from the Document provided, BS 5950 and
API RP2A.
III) Boundary Condition on Computer Model

For 4-points & 2-points Lifting, the spreader beam was considered to have pinned support location for
appropriate computer run.
IV) Design Basis and Loading Assumptions
1. Loadings:
 Selfweight of the Structure has been generated by the software itself with a 20% contingency factor.
2. Loadings Combination:
 The Skid has been analyzed for LIFTING condition (4-points & 2-Points). The different
load combination taken for these analyses are as follows:
11/02/2012 Page 3 of 20
3. LIFTING condition:
3.1 Dead Load + Dry weight of Spreader Beam + 20% contingency factor
3.2 2.5 x ( Dead weight of Spreader Beam )

For 4 points Lifting Analysis.
3.3 1.5 x (Dead weight of Spreader Beam)

For 2 points Lifting Analysis.
V) Steel Design Analysis
 The Steel Design Code use = BS5950 : 2000.
 Spreader beam deflection were limited to less than L/300 as per DNV 2.7-1 Specification.
 Loading assumption : Point load were assigned & divided equally based on the design load that
located on the spreader beam
VI) Material Specification

A106 Gr B (min yield 240 Mpa) - Pipes sections
VII) Result Print out and Conclusion
 All structural members were found to be adequate and safe during lifting. The stresses
and deflections were all below allowable. The BS 5950 code-check was incorporated
in the STAAD design and included in the print-out for the Unity check of all members.
11/02/2012 Page 4 of 20
STAAD INPUT
STAAD SPACE DXF IMPORT OF 10-TON-SPREADER-BAR.DXF
START JOB INFORMATION
ENGINEER DATE 3-FEB-12
JOB NAME 10-TON-SPREADER-DNV CALC
JOB CLIENT XXX
ENGINEER NAME NAS
CHECKER NAME ALLEN
CHECKER DATE 3-FEB-12
JOB NO 10TON
JOB REV 0
JOB REF SSL-STK-01211301.DWG
END JOB INFORMATION
INPUT WIDTH 79
INPUT WIDTH 72
INPUT WIDTH 72
UNIT MMS NEWTON
JOINT COORDINATES
16 0 3340 0; 17 6000 3340 0;
MEMBER INCIDENCES
1 16 17;
*********** DEFINITION OF MEMBER PROPERTIES ********************
DEFINE MATERIAL START
ISOTROPIC STEEL
E 199947
POISSON 0.3
DENSITY 7.68191e-005
ALPHA 6e-006
DAMP 0.03
END DEFINE MATERIAL
UNIT MMS KG
MEMBER PROPERTY CANADIAN
*********** DEFINITION OF PIPE 8IN SCH 160 *******************
1 TABLE ST PIPE OD 219.1 ID 173.08
UNIT MMS NEWTON
CONSTANTS
MATERIAL STEEL ALL
***********DEFINITION OF BOUNDARY CONDITION & LOADING ********************
UNIT MMS KG
SUPPORTS
16 17 PINNED
LOAD 1 LOADTYPE Dead TITLE 4 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)
SELFWEIGHT Y -1.2
MEMBER LOAD
1 CON GY -2500 125 109.55
1 CON GY -2500 1000 109.55
1 CON GY -2500 5000 109.55
1 CON GY -2500 5875 109.55
LOAD 2 LOADTYPE Dead TITLE 2 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)
SELFWEIGHT Y -1.2
MEMBER LOAD
1 CON GY -5000 5875 109.55
1 CON GY -5000 125 109.55
LOAD COMB 3 COMBINATION LOAD CASE 1&2 (4 POINTS LIFTING)
1 2.5 2 2.5
LOAD COMB 4 COMBINATION LOAD CASE 1&2 (2 POINTS LIFTING)
1 1.5 2 1.5
***********DEFINITION OF DESIGN CODE ANALYSIS ****************
PERFORM ANALYSIS
PARAMETER 1
CODE BS5950
**************PIPE MEMBER ********* 240 MPA ******************
PY 240 ALL
**************************************************************
MAIN 1 ALL
RATIO 1 ALL
TRACK 1 ALL
BEAM 1 ALL
DFF 300 ALL
CHECK CODE ALL
FINISH
*************************************************************
11/02/2012 Page 5 of 20
Job No Sheet No Rev
10TON 1 0
Part
Software licensed to
Job Title 10-TON-SPREADER-DNV CALC Ref SSL-STK-01211301.DWG
By NAS Date3-FEB-12 Chd ALLEN
Client XXX File 10 Ton Spreader Bar.std Date/Time 11-Feb-2012 19:27
Job Information
Engineer Checked Approved
Name: NAS ALLEN

Date: 3-FEB-12 3-FEB-12
Structure Type SPACE FRAME
Number of Nodes 2 Highest Node 17

Number of Elements 1 Highest Beam 1
Number of Basic Load Cases 2

Number of Combination Load Cases 2
Included in this printout are data for:

All The Whole Structure
Included in this printout are results for load cases:

Type L/C Name
Primary 1 4 PTS LIFTING (SELFWEIGHT + 20% CO

Primary 2 2 PTS LIFTING (SELFWEIGHT + 20% CO
Combination 3 COMBINATION LOAD CASE 1&2 (4 POIN
Combination 4 COMBINATION LOAD CASE 1&2 (2 POIN
Supports
Node X Y Z rX rY rZ
(kip/in) (kip/in) (kip/in) (kip-ft/deg) (kip-ft/deg) (kip-ft/deg)
16 Fixed Fixed Fixed - - -
17 Fixed Fixed Fixed - - -
Basic Load Cases

Number Name
1 4 PTS LIFTING (SELFWEIGHT + 20% CO

2 2 PTS LIFTING (SELFWEIGHT + 20% CO
Combination Load Cases

Comb. Combination L/C Name Primary Primary L/C Name Factor
3 COMBINATION LOAD CASE 1&2 (4 POIN 1 4 PTS LIFTING (SELFWEIGHT + 20% CO 2.50
2 2 PTS LIFTING (SELFWEIGHT + 20% CO 2.50
4 COMBINATION LOAD CASE 1&2 (2 POIN 1 4 PTS LIFTING (SELFWEIGHT + 20% CO 1.50
2 2 PTS LIFTING (SELFWEIGHT + 20% CO 1.50
11/02/2012
Print Time/Date: 11/02/2012 19:29 STAAD.Pro V8i (SELECTseries 1) 20.07.06.35 Page 6 of 20
Print Run 1 of 5
Job No Sheet No Rev
10TON 2 0
Part
Beam Loads : 1 4 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Beam Type Direction Fa Da Fb Db Ecc.
(mm) (mm)
1 CON kg GY -2.5E+3 125.000 - - 109.550
CON kg GY -2.5E+3 999.998 - - 109.550
CON kg GY -2.5E+3 5E+3 - - 109.550
CON kg GY -2.5E+3 5.87E+3 - - 109.550
Selfweight : 1 4 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Direction Factor
Y -1.200
Beam Loads : 2 2 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Beam Type Direction Fa Da Fb Db Ecc.
(mm) (mm)
1 CON kg GY -5E+3 125.000 - - 109.550
CON kg GY -5E+3 5.87E+3 - - 109.550
Selfweight : 2 2 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Direction Factor
Y -1.200
11/02/2012
Print Run 2 of 5
Job No Sheet No Rev
10TON 3 0
Part
-2e+003 kg
-2e+003 kg
n17
-2e+003 kg
-2e+003 kg #1
n16
Y
X Load 1
Z
4 PTS LIFTING
11/02/2012
Print Run 3 of 5
Job No Sheet No Rev
10TON 4 0
Part
-5e+003 kg
n17
-5e+003 kg #1
n16
Y
X Load 2
Z
2 PTS LIFTING
11/02/2012
Print Run 4 of 5
Job No Sheet No Rev
10TON 5 0
Part
Steel Design (Track 2) Beam 1 Check 1

ALL UNITS ARE - KG MMS (UNLESS OTHERWISE NOTED)
MEMBER TABLE RESULT/ CRITICAL COND/ RATIO/ LOADING/

FX MY MZ LOCATION
=======================================================================
1 ST PIP E PASS BS-4.8.3.2 0.077 3

0.00 0.00 11591765.00 3000.00
=======================================================================
MATERIAL DATA
Grade of steel = S 275
Modulus of elasticity = 200 kN/mm2
Design Strength (py) = 2353 N/mm2
SECTION PROPERTIES (units - cm)

Member Length = 600.00
Gross Area = 141.75 Net Area = 141.75 Eff. Area = 141.75
z-z axis y-y axis

Moment of inertia : 6906.883 6906.883
Plastic modulus : 888.797 888.797
Elastic modulus : 630.478 630.478
Effective modulus : 630.478 630.478
Shear Area : 85.050 85.050
DESIGN DATA (units - kN,m) BS5950-1/2000

Section Class : SEMI-COMPACT
z-z axis y-y axis

Moment Capacity : 1483.9 1483.9
Reduced Moment Capacity : 1483.9 1483.9
Shear Capacity : 12010.4 12010.4
BUCKLING CALCULATIONS (units - kN,m)

(axis nomenclature as per design code)
LTB check unnecessary for this section
CRITICAL LOADS FOR EACH CLAUSE CHECK (units- kN,m):
CLAUSE RATIO LOAD FX VY VZ MZ MY

BS-4.2.3-(Y) 0.022 3 - 264.8 - - -
BS-4.8.3.2 0.077 3 0.0 264.8 0.0 113.7 0.0
BS-4.8.3.3.1 0.077 3 0.0 - - 113.7 0.0
BS-4.8.3.3.3 0.077 3 0.0 - - 113.7 0.0
Torsion and deflections have not been considered in the design.
11/02/2012
Print Run 5 of 5
LIFTING SPREADER PIPE SIZING CALCULATIONS (2-POINTS LIFTING)
ITEM : 10 TONNE SPREADER BEAM
Actual Load at spreader beam ( + Spreader beam weight ) = 5,640 kg

Component force acting on beam, F = 82,990 N
Impact factor = 2
1) PIPE SIZING
Pipe size : 8 in SCH 160

Outer diameter of pipe, D = 219.1 mm
Thickness of pipe, = 23.01 mm
Outer Radius of pipe, R = 109.55 mm
Inner radius of pipe, r = 86.54 mm
Section modulus of pipe, Zx-x = 630,478 mm3
Second Moment of pipe, I = 4,309,117 mm4
Cross section area of pipe, A = 14175 mm2
Unbraced length of member, L = 5750 mm
Modulus Of Elasticity , E = 2.0E+05 N/mm²
Spreader Pipe Weight = 639.8 kg
Material used = A 106.Gr.B
Specified yield stress, Sy = 241.32 N/mm²
F
a) Bending Stress
L
R1 R2
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam. (See Appendix)
Total bending moment, M ( = F*L /6) = 79,531,790 Nmm

Bending stress, Sb ( = M / Zx-x ) = 126.15 N/mm²
Max Bending stress = Fx * L3 / ( 60 * E * I ) = 305.19 N/mm²
Allowable bending stress, Sb.all ( = 0.66Sy ) = 159.27 N/mm²
Since Sb < Sb.all,therefore the pipe size is satisfactory.
b) Compressive Stress
Compressive force, Fc = 82,990 N
Compressive stress, Sc = Fc / A = 5.85 N/mm²
Allowable compressive stress, Sc.all ( = 0.6Sy ) = 144.79 N/mm²
c) Combined stresses,
U = Sc + Sb = 0.83
Sc.all Sb.all
Since U < 1, therefore the pipe size is satisfactory.
11/02/2012 Page 11 of 20
2) LUG SIZING Fz
P
rL(s)
tL(s)
d(s) a
Fx Fyl
hL(s)
wL(s)
Lug radius, rL(s) = 50 mm

Lug thickness, tL(s) = 15 mm
Lug base width, wL(s) = 200 mm
Diameter of hole, d(s) = 30 mm
Distance from lug hole to base, hL(s) = 150 mm
Collar plate thickness, tcp = 0 mm
Collar ring diameter, Dcp = 0 mm
Clearance btw shackle & lug size Result
Lug thickness, tL(s)

A= 42.9 mm 15 mm OK
Lug radius, rL(s)

C= 84 mm 50 mm OK
Since A & C clearance against Lug size , Therefore the Lug is is

ACCEPTABLE
Per PTS Section 6.3

Check a) Lug hole diameter, d shall be Max of i) Dp + 3mm = 28.40 mm
ii) Dp X 1.05 = 26.67 mm
b) Lug hole diameter, d shall be less than < (Dp + 6mm) = 31.40 mm
Dp = 30 result a) = satisfactory
b) = satisfactory
Hole,d
Diameter of hole, d(s) btw 28.40 30 31.40 OK
No of lug eye, = 2
Maximum combined force acting on lug eye, Fc = 41495 N
= 4230 kg
LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

Material used = A 36
Allowable bending stress, fbx.all ( = 0.66Sy ) _In Plane = 163.82 N/mm²
Allowable bending stress, fby.all ( = 0.75Sy ) _Out Of Plane = 186.16 N/mm²
Allowable tensile stress, St.all ( = 0.6Sy ) = 148.93 N/mm²
Allowable bearing stress, Sbr.all ( = 0.9Sy ) = 223.39 N/mm²
Allowable shear stress, Ss.all ( = 0.4Sy ) = 99.28 N/mm²
11/02/2012 Page 12 of 20
SHACKLES
Shackle rating ( S.W.L ) : 6.5 tons
Type of shackle BOLT Type Anchor shackle G2130
Pin size, Dp = 25.40 mm
MAXIMUM SLING TENSION ON PADEYE Ts = 27,663 N

FACTOR OF SAFETY F.O.S. = 2.00
DESIGN LOAD:
SLING TENSION P = FOS * Ts P = 55,326 N
LIFTING ANGLE a = 60.00 Deg.
ACTUAL OUT OF PLANE ANGLE b = 0.00 Deg.
VERTICAL FORCE ON PADEYE Fz = P * sin a Fz = 47,914 N
OUT OF PLANE FORCE Fyl = 5% of P Fyl = 2,766 N
HORIZONTAL FORCE ON PADEYE Fx = P * cos a Fx = 27,663 N
Horizontal dist.PIN CL to N.A. exl = 0.00
1 STRESS CHECK AT BASE
a) Moment Calc at distance , H
In Plane Moment My = ( Fx*H ) - ( Fz*ex l) My = 4,149,485 N-mm

Out of plane moment Mx = ( FyI*hL ) Mx = 414,948 N-mm
b) Tensile Stress
Maximum tensile force, ft = Fz / [ tL(s) * wL(s) ] = 16 N
Since ft < St.all, therefore the lug size is satisfactory.
c) Bending stress (In Plane)

Maximum bending stress , fbx = ( 6*Mx ) / ( wL(s) * [(tL(s)+tcp)^2] ) = 55 N/mm²
Since fbx < fbx.all,therefore the lug size is satisfactory.
d) Bending stress (Out of Plane)

Maximum bending stress , fby = ( 6*My ) / [ tL(s) +(2*tcp)] * [ wL(s)^2 ] ) = 41 N/mm²
Since fby < fby.all,therefore the lug size is satisfactory.
e) Unity Check : Combined stresses,

U = St/St.all + fby/fby.all + fbx/fbx.all = 0.67
Since U < 1, therefore the lug size is satisfactory.
11/02/2012 Page 13 of 20
f) SHEAR stress (In Plane)

Maximum SHEAR stress , fsx = Fx / [ wL(s) * tL(s) ] = 9 N/mm²
Since fsx < Ss.all,therefore the lug size is satisfactory.
g) Bending stress (Out of Plane)

Maximum SHEAR stress , fsy = Fyl / [ wL(s) * tL(s) ] = 1 N/mm²
1.1 CHECKING VON-MISES CRITERIA
a) Sum of stress in X-PLANE fx = St + fby = 81.01 N/mm²

b) Sum of stress in Y-PLANE fy = St + fbx = 94.85 N/mm²
c) Therefore, average Shear stress fxy = SQRT [ (fsx^2)+(fsy^2) ] = 9.27 N/mm²
d) Maximum Combined stress

Fcomb = SQRT [ (fx^2)+(fy^2)-(fx+fy+3fxy^2) ] = 122.99 N/mm²
Allowable combined stress : Fcomb.all ( = 0.66Sy ) = 163.82 N/mm²
2 STRESS CHECK AT PIN HOLE
a) Tensile Stress
Maximum tensile force, P = 41495 N
Cross sectional area of lug eye, At = [ 2 * ( tL(s)* ( rL(s) - d(s)/2 ))] +
= 1050 mm²
[ 2 * ( tcp* (( Dcp/2) - d(s)/2 ))] + [ 2 * ( tcp* (( Dcp/2) - d(s)/2 ))]
Tensile stress, St = 39.52 N/mm²
Since St < St.all, therefore the lug size is satisfactory.
b) Shear Stress `
Maximum shear force, P = 41495 N
= 1050 mm²
Shear stress, Ss = 39.52 N/mm²
Since Ss < Ss.all,therefore the lug size is satisfactory.
(c) Unity check, Combine Stresses

Ss St = 0.66
U= ---------------- + ---------------- is < than 1
Ss.all St.all
Therefore, the lifting lug size is Satisfactory.
11/02/2012 Page 14 of 20
3) WELD SIZE CALCULATIONS

Weld leg used, = 8 mm
Weld throat thickness used, tr = 6 mm
Filler metal material : E-43

Fillet weld joint efficiency, E = 0.49
Welding stress for steel grade 43 ( E-43 ), = 125 N/mm²
Allowable welding stress,Sw = 61.25 N/mm²
a) Tensile Stress
Maximum tensile force,Ft = 41495 N
Area of weld, Aw = 2*(tL+wL)*tr = 2408 mm²
Tensile stress, St = [(Ft/Aw)] = 17.23 N/mm²
Since St < Sw,therefore weld leg is satisfactory.
(b) Shear stres

Maximum shear force,Ft = 41495 N
Shear stress, Ss = (Ft/Aw) = 17.23 N/mm²
Allowable welding stress for steel grade 43 ( E-43 ), Sw = 61.25 N/mm²
Since Ss < Sw,therefore weld leg dimension is SATISFACTORY.
(c) Bending stress

Maximum bending force,Fb = 46723 N
Bending stress, Sb = [(Fb/Aw)] = 3.41 N/mm²
Since Sb < Sw,therefore weld leg dimension is SATISFACTORY.
11/02/2012 Page 15 of 20
Actual Load at spreader beam ( + Spreader beam weight ) = 2,945 kg

Component force acting on beam, F = 57,782 N
Impact factor = 2
1) PIPE SIZING
Pipe size : 8 in SCH 160

Outer diameter of pipe, D = 219.1 mm
Thickness of pipe, = 23.01 mm
Outer Radius of pipe, R = 109.55 mm
Inner radius of pipe, r = 86.54 mm
Section modulus of pipe, Zx-x = 630,478 mm3
Second Moment of pipe, I = 4,309,117 mm4
Cross section area of pipe, A = 14175 mm2
Unbraced length of member, L = 4000 mm
Modulus Of Elasticity , E = 2.0E+05 N/mm²
Spreader Pipe Weight = 445.1 kg
Material used = A 106.Gr.B
a) Bending Stress
F
L
R1 R2
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam. (See Appendix)
Total bending moment, M ( = F*L / 6 ) = 38,521,646 Nmm

Bending stress, Sb ( = M / Zx-x ) = 61.10 N/mm²
Max Bending stress = Fx * L3 / ( 60 * E * I ) = 71.54 N/mm²
Allowable bending stress, Sb.all ( = 0.66Sy ) = 159.27 N/mm²
Since Sb < Sb.all,therefore the pipe size is satisfactory.
b) Compressive Stress
Compressive force, Fc = 57,782 N
Compressive stress, Sc = Fc / A = 4.08 N/mm²
Allowable compressive stress, Sc.all ( = 0.6Sy ) = 144.79 N/mm²
c) Combined stresses,
U = Sc + Sb = 0.41
Sc.all Sb.all
Since U < 1, therefore the pipe size is satisfactory.
11/02/2012 Page 16 of 20
2) LUG SIZING Fz
P
rL(s)
tL(s)
d(s) a
Fx Fyl
hL(s)
wL(s)
Lug radius, rL(s) = 50 mm

Lug thickness, tL(s) = 15 mm
Lug base width, wL(s) = 200 mm
Diameter of hole, d(s) = 30 mm
Distance from lug hole to base, hL(s) = 150 mm
Collar plate thickness, tcp = 0 mm
Collar ring diameter, Dcp = 0 mm
Clearance btw shackle & lug size Result
Lug thickness, tL(s)

A= 42.9 mm 15 mm OK
Lug radius, rL(s)

C= 84 mm 50 mm OK
Since A & C clearance against Lug size , Therefore the Lug is is

ACCEPTABLE
Per PTS Section 6.3

Check a) Lug hole diameter, d shall be Max of i) Dp + 3mm = 28.40 mm
ii) Dp X 1.05 = 26.67 mm
b) Lug hole diameter, d shall be less than < (Dp + 6mm) = 31.40 mm
Dp = 30 result a) = satisfactory
b) = satisfactory
Hole,d
Diameter of hole, d(s) btw 28.40 30 31.40 OK
No of lug eye, = 2
Maximum combined force acting on lug eye, Fc = 28891 N
= 2945 kg
LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

Material used = A 36
Allowable bearing stress, Sbr.all ( = 0.9Sy ) = 223.39 N/mm²
11/02/2012 Page 17 of 20
SHACKLES
Shackle rating ( S.W.L ) : 6.5 tons
Type of shackle BOLT Type Anchor shackle G2130
Pin size, Dp = 25.40 mm
MAXIMUM SLING TENSION ON PADEYE Ts = 14,446 N

FACTOR OF SAFETY F.O.S. = 2.00
DESIGN LOAD:
SLING TENSION P = FOS * Ts P = 28,891 N
LIFTING ANGLE a = 90.00 Deg.
ACTUAL OUT OF PLANE ANGLE b = 0.00 Deg.
VERTICAL FORCE ON PADEYE Fz = P * sin a Fz = 28,891 N
OUT OF PLANE FORCE Fyl = 5% of P Fyl = 1,445 N
HORIZONTAL FORCE ON PADEYE Fx = P * cos a Fx = 0 N
Horizontal dist.PIN CL to N.A. exl = 0.00
1 STRESS CHECK AT BASE
a) Moment Calc at distance , H
In Plane Moment My = ( Fx*H ) - ( Fz*ex l) My = 0 N-mm

Out of plane moment Mx = ( FyI*hL ) Mx = 216,684 N-mm
b) Tensile Stress
Maximum tensile force, ft = Fz / [ tL(s) * wL(s) ] = 10 N
Since ft < St.all, therefore the lug size is satisfactory.
c) Bending stress (In Plane)

Maximum bending stress , fbx = ( 6*Mx ) / ( wL(s) * [(tL(s)+tcp)^2] ) = 29 N/mm²
Since fbx < fbx.all,therefore the lug size is satisfactory.
d) Bending stress (Out of Plane)

Maximum bending stress , fby = ( 6*My ) / [ tL(s) +(2*tcp)] * [ wL(s)^2 ] ) = 0 N/mm²
Since fby < fby.all,therefore the lug size is satisfactory.
e) Unity Check : Combined stresses,

U = St/St.all + fby/fby.all + fbx/fbx.all = 0.24
Since U < 1, therefore the lug size is satisfactory.
11/02/2012 Page 18 of 20
f) SHEAR stress (In Plane)

Maximum SHEAR stress , fsx = Fx / [ wL(s) * tL(s) ] = 0 N/mm²
g) Bending stress (Out of Plane)

Maximum SHEAR stress , fsy = Fyl / [ wL(s) * tL(s) ] = 0 N/mm²
1.1 CHECKING VON-MISES CRITERIA
a) Sum of stress in X-PLANE fx = St + fby = 27.52 N/mm²

b) Sum of stress in Y-PLANE fy = St + fbx = 56.41 N/mm²
c) Therefore, average Shear stress fxy = SQRT [ (fsx^2)+(fsy^2) ] = 0.48 N/mm²
d) Maximum Combined stress

Fcomb = SQRT [ (fx^2)+(fy^2)-(fx+fy+3fxy^2) ] = 62.08 N/mm²
Allowable combined stress : Fcomb.all ( = 0.66Sy ) = 163.82 N/mm²
2 STRESS CHECK AT PIN HOLE
a) Tensile Stress
Maximum tensile force, P = 28891 N
= 1050 mm²
Tensile stress, St = 27.52 N/mm²
Since St < St.all, therefore the lug size is satisfactory.
b) Shear Stress `
Maximum shear force, P = 28891 N
= 1050 mm²
Shear stress, Ss = 27.52 N/mm²
Since Ss < Ss.all,therefore the lug size is satisfactory.
(c) Unity check, Combine Stresses

Ss St = 0.46
U= ---------------- + ---------------- is < than 1
Ss.all St.all
Therefore, the lifting lug size is Satisfactory.
11/02/2012 Page 19 of 20
3) WELD SIZE CALCULATIONS

Weld leg used, = 8 mm
Weld throat thickness used, tr = 6 mm
Filler metal material : E-43

Fillet weld joint efficiency, E = 0.49
Welding stress for steel grade 43 ( E-43 ), = 125 N/mm²
Allowable welding stress,Sw = 61.25 N/mm²
a) Tensile Stress
Maximum tensile force,Ft = 28891 N
Area of weld, Aw = 2*(tL+wL)*tr = 2408 mm²
Tensile stress, St = [(Ft/Aw)] = 12.00 N/mm²
Since St < Sw,therefore weld leg is satisfactory.
(b) Shear stres

Maximum shear force,Ft = 28891 N
Shear stress, Ss = (Ft/Aw) = 12.00 N/mm²
Since Ss < Sw,therefore weld leg dimension is SATISFACTORY.
(c) Bending stress

Maximum bending force,Fb = 46723 N
Bending stress, Sb = [(Fb/Aw)] = 3.41 N/mm²
Since Sb < Sw,therefore weld leg dimension is SATISFACTORY.
11/02/2012 Page 20 of 20

Lifting Beam Deign Staad 82187560 Design Calc 10t Spreader Beam PDF

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Lifting Beam Deign Staad 82187560 Design Calc 10t Spreader Beam PDF

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DESIGN STRENGTH

10 TON SPREADER BEAM

II) Analysis Methodology

III) Boundary Condition on Computer Model

IV) Design Basis and Loading Assumptions

3.2 2.5 x ( Dead weight of Spreader Beam )

3.3 1.5 x (Dead weight of Spreader Beam)

V) Steel Design Analysis

 The Steel Design Code use = BS5950 : 2000.

VI) Material Specification

VII) Result Print out and Conclusion

Name: NAS ALLEN

Structure Type SPACE FRAME

Number of Nodes 2 Highest Node 17

Number of Basic Load Cases 2

Included in this printout are data for:

Included in this printout are results for load cases:

Primary 1 4 PTS LIFTING (SELFWEIGHT + 20% CO

Basic Load Cases

1 4 PTS LIFTING (SELFWEIGHT + 20% CO

Combination Load Cases

Beam Loads : 1 4 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Selfweight : 1 4 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Beam Loads : 2 2 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Selfweight : 2 2 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)

Steel Design (Track 2) Beam 1 Check 1

MEMBER TABLE RESULT/ CRITICAL COND/ RATIO/ LOADING/

1 ST PIP E PASS BS-4.8.3.2 0.077 3

SECTION PROPERTIES (units - cm)

z-z axis y-y axis

DESIGN DATA (units - kN,m) BS5950-1/2000

z-z axis y-y axis

BUCKLING CALCULATIONS (units - kN,m)

LTB check unnecessary for this section

CRITICAL LOADS FOR EACH CLAUSE CHECK (units- kN,m):

CLAUSE RATIO LOAD FX VY VZ MZ MY

ITEM : 10 TONNE SPREADER BEAM

Actual Load at spreader beam ( + Spreader beam weight ) = 5,640 kg

Pipe size : 8 in SCH 160

Total bending moment, M ( = F*L /6) = 79,531,790 Nmm

Allowable bending stress, Sb.all ( = 0.66Sy ) = 159.27 N/mm²

Since Sb < Sb.all,therefore the pipe size is satisfactory.

Since U < 1, therefore the pipe size is satisfactory.

ITEM : 10 TONNE SPREADER BEAM

Lug radius, rL(s) = 50 mm

Clearance btw shackle & lug size Result

Lug thickness, tL(s)

Lug radius, rL(s)

Since A & C clearance against Lug size , Therefore the Lug is is

Per PTS Section 6.3

LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

ITEM : 10 TONNE SPREADER BEAM

MAXIMUM SLING TENSION ON PADEYE Ts = 27,663 N

1 STRESS CHECK AT BASE

a) Moment Calc at distance , H

In Plane Moment My = ( Fx*H ) - ( Fz*ex l) My = 4,149,485 N-mm

c) Bending stress (In Plane)

d) Bending stress (Out of Plane)

e) Unity Check : Combined stresses,

ITEM : 10 TONNE SPREADER BEAM

f) SHEAR stress (In Plane)

g) Bending stress (Out of Plane)

1.1 CHECKING VON-MISES CRITERIA

In Plane Moment My = ( FxH ) - ( Fzex l) My = 4,149,485 N-mm

In Plane Moment My = ( FxH ) - ( Fzex l) My = 0 N-mm