Mechanical-2

1. In a lathe machine the material is removed by

(a) rotating the work-piece against a cutter
(b) rotating the workpiece against a rotating cutter
(c) feeding the workpeice against a rotating cutter
(d) feeding the workpeice against a cutter having reciprocating motion.

2. The most important parameter that specifies a lathe machine is

(a) length of bed
(b) distance between centers
(c) maximum diameter of the job it can swing
(d) maximum speed of spindle

3. The unit of lathe which houses the lathe spindle and control levers for speed selection is called
(a) head stock (b) feed box (c) cross slide (d) carriage

4. On the lathe machine, a mandrel is used

(a) for checking the accuracy of the finished job
(b) for holding very long and heavy jobs
(c) for holding and rotating a hollow piece of work
(d) as a taper turning attachment

5. Previously drilled and reamed parts can be turned between centers by mounting such parts on
(a) face plate (b) mandrel
(c) independent chuck (d) three jaws self centering chuck

6. A lathe bed is generally made of

(a) cast iron (b) cats steel (c) mild iron (d) wrought iron

7. Which of the following is a lathe accessory ?

(a) head stock (b) compound rest (c) lathe carrier or dogs (d) tool post

8. Knurling is the process of

(a) finishing a hole which has already been drilled
(b) bevelling the extreme end of a workpiece
(c) embossing a diamond shaped pattern on the job
(d) taper turning by setting the compound rest at an angle

9. In a lathe, tumbler gears are used to

(a) reduce the spindle speed
(b) transmit power from the lead screw to the carriages
(c) reverse the direction of rotation of the driven gear
(d) cut gears

10. A mechanism that locks the lathe carriage to the lead screw for thread cutting is called
(a) cat head (b) shim (c) half nut (d) fly cutter

11. Which is the most accurate of the following chucks ?

(a) three jaw chuck (b) four jaw chuck (c) independent chuck (d) collet chuck
(b)
12. During turning operations on a lathe, the square of irregular shaped workpieces are mounted
in
(a) three jaws chuck
(b) four jaw self centering chuck
(c) independent chuck
(d) collet chuck

13. The four jaws self centering chuck is to be preferred for

(a) quick setting and accurate centering of workpiece
(b) setting up of heavy and irregular shaped work
(c) turning of aluminium and brass castings
(d) when a large number of components are to be turned and parted off from a bar

14. The type of tool used on a lathe machine is

(a) single-point cutting tool
(b) two-point cutting tool
(c) three-point cutting tool
(d) multi-point cutting tool

15. Suggest the most suitable method for turning small taper on a long workpiece
(a) Using a taper turning attachment on lathe
(b) Using compound rest or lathe carriage
(c) Off-setting the tailstock centre
(d) Using form tool

16. For turning internal tapers, the suitable method

(a) using a taper turning attachment on lathe
(b) using compound rest on lathe carriage
(c) off-setting the tailstock centre
(d) using form tool

17. Identity the method which can be used for turning external tapers only
(a) form tool (b) compound rest (c) taper attachment (d) tailstock offset

18. Identity the holding device to be used on a shaper when cutting keyway in a cylindrical shaft
(a) V-block (b) vise (c) angle plates (d) clamps and bolts

19. The feeding of a job in a shaper is done by

(a) ram movement (b) table movement (c) indexing centres (d) dividing head

20. Which of the following is a correct statement in the context of climb or down milling
(a) cutter rotates in the direction of travel of workpiece
(b) cutting forces is direction of travel of workpiece
(c) chip thickness is minimum at the beginning of cuts
(d) pouring of coolant just on the cutting edge is rather difficult
21. During gang milling
(a) irregular shaped object are machined
(b) coolant is supplied under pressure
(c) two or more cutters are used simultaneously for machining
(d) job and the cutter rotate about their respective axes
22. A milling machine which has a table that can be swilled and set at any angle to the workpiece is
called
(a) bed milling machine
(b) drum milling machine
(c) universal milling machine
(d) straddle milling machine

23. To obtain fine finish cuts in milling

(a) the feed is increased and the cutting speed decreased
(b) the feed is decreased and the cutting speed increased
(c) both the feed and cutting speed are increased
(d) both the feed and cutting speed are decreased

24. Removal of metal in a drilling operations is by

(a) shearing
(b) compression
(c) extrusion
(d) shearing and compression
(e) shearing and extrusion

25. A portable drilling machine is specified by

(a) maximum diameter of drill it can hold
(b) maximum travel of spindle
(c) spindle speeds and feed
(d) maximum thickness of job it can drill

26. A straight fluted drill is used for drilling a workpiece made of

(a) cast iron (b) high carbon steel (c) brass (d) mild steel

27. The drill spindles are provided with a standard taper knows as
(a) Morse taper (b) Chapman taper
(c) Seller’s taper (d) Brown and sharper taper

28. A twist drill is a

(a) front cutting tool
(b) side cutting tool
(c) end cutting tool
(d) front and side cutting tool
(e) side and end cutting tool

29. The cutting edges of a standard twist drill are called

(a) wedges (b) lips (c) flutes (d) flanks
30. Twist fluted drill are preferred because
(a) holes are cut accurately and efficiently
(b) there is swift movement of drill in the workpiece
(c) chips move out automatically
(d) flutes make the tool light weight
31. Oversized holes in a drilling operations are caused by
(a) deformed cutting edges
(b) large helix angle
(c) unequal length of lips
(d) presence of chips in the flute

32. A drill will not cut if

(a) helix angle is small
(b) lip angle is zero
(c) lips are of unequal length
(d) the flutes get filled up with chips

33. Which type of drilling machine is used for mass production ?

(a) Multi-spindle drilling machine
(b) Gang drilling machine
(c) Radial drilling machine
(d) Deep hole drilling machine

34. The process of sizing and finishing a hole accurately with a very little metal removal is called
(a) tapping (b) broaching (c) reaming (d) lapping

35. Tapping is the operation of

(a) cutting internal threads by means of a tap in the already drilled hole
(b) enlarging hole which has already been drilled
(c) making a cone shaped enlargement of the end of a hole
(d) enlarging the ends of a hole cylindrically

36. The operations of making a cone shaped enlargement of the end of a hole is called
(a) counter sinking (b) counter boring (c) spot facing (d) step drilling

37. In a horizontal boring machine, the motion of workpiece and that of tool are respectively
(a) rotation and translation
(b) translation and rotation
(c) rotation with translat6ion and stationary
(d) stationary and rotation with translation

38. Of the total heat generated during drilling, major portion of heat is confined to
(a) cutting tool (b) cooling fluid (c) chips (d) work piece

39. The process of removal of metal by means of an elongated tool having a number of successive
teeth of enlarging size is called
(a) boring (b) reaming (c) broaching (d) hobbing

40. Broaching is the operation

(a) of enlarging a hole to bring it to accurate size
(b) of metal removal by means of an elongated tool having a number of successive teeth
(c) that removes metal while feeding the work against a rotating cutter
(d) by which a cylindrical is turned by feeding a hollow cutter over its length
41. Which of the statements given below is false in case of broaching ?
(a) the broach may be pulled or pushed through the surfaces to be machined
(b) the broach has a number of successive teeth of increasing size
(c) process can be used for internal or external surface finishing
(d) process is adopted for mass production and hence the tooling cost is low

42. Grinding is a ………………….operations

(a) dressing (b) surface finishing (c) forming (d) facing

43. Cutting action of the grinding wheel is improved by a process called

(a) facing (b) dressing (c) clearing (d) truing

44. Grinding wheel is considered soft or hard depending upon

(a) Grain size
(b) strength of bond
(c) structure of wheel
(d) abrasive material

45. Aluminium oxide abrasive is preferred for grinding

(a) cemented carbides (b) high speed steel (c) grey cast iron (d) ceramic materials

46. In a grinding wheel, a dence structure is required for

(a) ductile material (b) tough material (c) finishing cuts (d) heavy cuts

47. The speed of grinding wheel will be highest during

(a) face grinding (b) internal grinding (c) circular grinding (d) part off grinding

48. Which of the following purpose is served by snag grinding ?

(a) to guide exterior cylindrical surfaces
(b) to produce good surface finish and high degree of accuracy
(c) to remove the excess metal left on welds
(d) to produce a straight or tapered surface

49. The alternative to a grinding machine is

(a) shaper (b) lathe (c) reamer (d) broaching machine

50. The force on individual grain of a grinding wheel is proportional to the

(a) work speed
(b) square of work speed
(c) cube of work speed
(d) fourth power of work speed

51. Honing can correct irregularities but grinding cannot because honing works with
(a) small contact area and slow speed
(b) small contact area and high speed
(c) large contact area and high speed
(d) large contact area and slow speed

52. The gear is manufactured on generating principle in

(a) hobbing (b) milling (c) forming (d) broaching
 53. Gears are mass produced by
(a) milling (b) shaping (c) hobbing (d) forming

54. Hobbing process can not be used to cut

(a) helical gears (b) spur gears (c) bevel gears (d) worm gears

55. The gears used in watches, clocks, toys etc are manufactured by
(a) stamping (b) extrusion (c) milling (d) broaching

56. A jig is a device which

(a) holds and locates the workpiece, and guides and controls one or more tools
(b) holds and locate the work piece , but does not guide or control the motion of cutting tools
(c) holds and locates the workpieces during inspection or manufacturing operation
(d) is used to check the accuracy of job

57. The device which holds and locates a workpiece during inspection or manufacturing
operations is called a
(a) jig (b) fixture (c) template (d) clamp

58. Spot the odd one in the context of use of jigs and fixtures
(a) Milling (b) grinding (c) turning (d) drilling (e) planning

59. The tool life is said to be over if

(a) poor surface finish is obtained
(b) there is sudden increase in cutting forces and power consumption
(c) overheating and fuming due to heat friction starts
(d) all of the above
(e) none of the above

60. Carburized machine components have high endurance limit because carburisation
(A) raises the yield point of the material
(B) produces a better surface finish
(C) introduces a compressive layer on the surface
(D) suppresses any stress concentration produced in the components

61. For resistance spot welding of 1.5 mm thick steel sheets, the current required is of the order of
(A) 10 A (B) 100 A (C) 1000 A (D) 10,000 A

62. The effect of rake angle on the mean friction angle in machining can be explained by
(A) sliding (coulomb) model of friction
(B) sticking and then siding model of friction
(C) sticking friction
(D) sliding and then sticking model of friction

63. In Ultrasonic Machining (USM) the material removal rate would

(A) increase
(B) decrease
(C) increase and then decrease
(D) decrease and then increase with increasing mean gain diameter of the abrasive material
64. Which of the following statement is correct about EDM machining?.
(A) It can machine hardest materials
(B) It produces high degree of surface finish.
(C) The tool and work are never in contact with each other.
(D) all of the above
(E) none of the above

65. In a point-to-point type of NC system

(A) control of position and velocity of the tool is essential
(B) control of only position of tool is sufficient
(C) control of only velocity of the tool is sufficient
(D) neither position nor velocity need be controlled

66. The theoretical mechanical efficiency of a jet engine (neglecting frictional and thermal
losses),when driving a vehicle, has its maximum
(A) only when the vehicle moves at sonic velocity
(B) when outlet gases approach zero absolute velocity
(C) when the vehicle sped approaches the magnitude of the relative velocity of gases at nozzle exit
(D) only when the relative velocity at nozzle exit is at its maximum

67. In d.c. welding, the straight polarity (electrode negative) results in

(A) lower penetration (B) lower deposition rate
(C) less heating of work piece (D) smaller weld pod

68. Match then following components with the appropriate machining processes :
Component Process
(A) Square hole in a high strength alloy (P) Milling
(B) Square hole in a ceramic component ` (Q) Drilling
(C) Blind holes in a die (R) ECM
(D) Turbine blade profile on high strength alloy (S) Jig boring
(T) EDM
(U) USM
(A) A-T, B-U, C-S, D-R (B) A-U, B-S, C-R, D-T
(C) A-T, B-S, C-U, D-P (D) none of these

69. A shaft (diameter 20 +0.05 mm) and a hole (diameter 20 + 0.20 mm) when assembled would yield
-0.15 +0.1

(A) transition fit (B) interference fit (C)clearance fit (D)none of these

70. In ultrasonic machining process, the material removed rate will be higher for material with
(A) higher toughness (B) higher ductility
(C) lower toughness (D) higher fracture strain

71. A milling cutter having 8 teeth is rotating at 150 rpm. If the feed per tooth is 0.1, the table speed in
mm per minute is
(A) 120 (B) 187 (C) 125 (D) 70

72. Centrifugally cast products have

(A) large grain structure with high porosity
(B) fine grain structure with high density
(C) fine grain structure with low density
(D) segregation of slug towards the outer skin of the casting
73. With reference to NC machines, which of the following statement is wrong
(A) Both closed-loop and open-loop control system are used.
(B) Paper tapes, floppy tapes and cassettes are used for data storage.
(C) Digitizers may be used as interactive input devices.
(D) Post processor is an item of hardware.
74. In deep drawing of sheets, the values of limiting draw ratio depends on
(A) Percentage elongation of sheet metal (B) Yield strength of sheet metal
(C) type of press used (D) thickness of sheet
75. The electrodes used in are welding are coated. This coating is not expected to
(A) provide protective atmosphere to weld
(B) stabilize the are
(C) add alloying elements
(D) prevents electrode from contamination.
76. Electric discharge machining imposes larger forces on tool than Electrochemical machining.
(A) True (B) False
77. Electric discharge machining is more efficient process than Electrochemical machining for
producing large non-circular holes.
(A) True (B) False
78. Ultrasonic machining is about the best process for making holes in glass which are comparable in
size with the thickness of the sheet
(A) True (B) False
79. CNC machines are more accurate than conventional machines because they have a high resolution
encoder and digital read-outs for positioning.
(A) True (B) False
80. CNC machines are more economical to use even for simple turning jobs.
(A) True (B) False
81. Statistical quality control was developed by
(A)Frederick Taylor (B)Water shewhart (C)George Dantzig (D)W. E. Deming
82. Among the conventional machining processes, maximum specific energy is consumed in
(A) turning (B) drilling (C) planning (D) grinding
83. Cutting power consumption in turning can be significantly reduced by
(A) increasing rake angle of the tool (B) increasing the cutting angles of the tool
(C) widening the nose radius of the tool (D) increasing the clearance angle
84. Plain milling of mild steel plate produces
(A) irregular shaped discontinuous chips (B) regular shaped discontinuous chips
(C) continuous chips without built up edge (D) jointed chips
85. Checking the diameter of a hole using GO-NO-GO gauges is an example of inspection by……
(A)Variables (B) Attributes (C) None
86. Machine tool Structure are made ………………for high process capability.
(A) Tough (B) strong (C) rigid (D) none of these
87.
LIST I LIST II
(Manufacturing Processes) (Conditions)
(A) Finish turning 1. Backlash eliminator
(B) Forming 2. Zero rake
(C) Thread cutting 3. Nose radiusing
(D) Down milling 4. Low speed

(A) A-3, B-2, C-4, D-1 (B) A-2, B-1, C-3, D-4
(C) A-2, B-3, C-1, D-4 (D) none of these
88. The rake angle in a drill
(A) increases from centre to periphery (B) decreases from centre to periphery
(C) remains constant (D) is irrelevant to the drilling operation
89. Preheating before welding is done to
(A) make the steel softer (B) burn away oil, grease, etc, from the plate surface
(C) prevent cold cracks (D) prevent plate distortion
90. The fit on a hole-shaft system is specified as 117-s6. The type of fit is
(A) clearance fit (B) running fit (sliding fit)
(C) push fit (transition fit) (D) force fit (interference fit)
91. Helix angle of fast helix drill is normally
(A) 350 (B) 600 (C) 900 (D) 50
92. In a point to point control NC machine, the slides are positioned by an integrally mounted stepper
motor drive. If the specification of the motor is 10/pulse, and the pitch of the lead screw is 3.6 mm,
what is the expected positioning accuracy ?
(A) 1um (B) 10um (C) 50um
93. Selection electrolyte for ECM is as follows :
(A) non-passivating electrolyte for stock removal and passivating electrolyte for finish control
(B) passivating electrolyte for stock removal and non-passivating electrolyte for finish control
(C) selection of electrolyte is dependent on current density
(D) electrolyte selection is based on tool-work electrodes
94. Inter electrode gap in ECG is controlled by
(A) controlling the pressure of electrolyte flow
(B) controlling the applied static load
(C) controlling the size diamond particle in the wheel
(D) controlling the texture of the texture of the work piece
95.
List I List II
(A) Surface profilometer 1. Calibration
(B) Light Section Microscope 2. Form tester
(C) Microkater 3. Film thickness measurement
(D) Interferometer 4. Centre line average
5. Comparator
6. Surface lay measurement.
(A) A-4, B-3, C-5, D-1 (B) A-3, B-4, C-1, D-2
(C) A-4, B-3, C-2, D-1 (D) none of these
96. Auto collimator is used to check
(A) roughness (B) flatness (C) angle (D) automobile balance
97. Ideal surface roughness, as measured by the maximum height of unevenness, is best achieved
when the material is removed by
(A) an end mill (B) a grinding wheel
(C) a tool with zero nose radius (D) a ball mill
98. In the specification of dimensions and fits,
(A) allowance is equal to bilateral tolerance
(B) allowance is equal to unilateral tolerance
(C) allowance is independent of tolerance
(D) allowance is equal to the difference between maximum dimension specified by the tolerance
99. Chills are used in moulds to
(A) achieve directional solidification (B) reduce the possibility of blowholes
(C) reduce freezing time (D) smoothen metal flow for reducing splatter.
100. Abrasive material used in grinding wheel selected for grinding ferrous alloys is
(A) silicon carbide (B) diamond (C) aluminium oxide (D) boron carbide
101. Disposable patterns are made of
(A) wood (B) rubber (C) metal (D) polystyrene
102. Deep hole drilling of small diameter, say 0.2 mm is done with EDM by selecting the tool material
as
(A) copper wire (B) tungsten wire (C) brass wire (D) tungsten carbide
103. In computer aided drafting practice, an arc is defined by
(A) two end points only (B) centre and radius
(C) radius and one end point (D) two end points and centre
104. Cellular manufacturing suitable for
(A) a single product in large volumes
(B) one-off production of several varieties
(C) products with similar features made in batches
(D) large variety of products in large volumes
105. Tool signature consists of ………….. elements.
(A) 2 (B) 5 (C) 7 (D) 9
106. In blanking operation, the clearance is provided on
(a) punch (b) die
(c) half on the punch and half on the die (d) either on punch or die
107. EDM machining is applied for
(A) shaping carbidic dies and punches having complicated profiles
(B) making large number of small holes in sieves and fuel nozzles
(C) making curved holes in the body
(D) embossing and engraving on harder materials
(E ) all of the above
108. Shrinkage allowance on pattern is provided to compensate for shrinkage when
(A) the temperature of liquid metal drops from pouring to freezing temperature
(B) the metal changes from liquid to solid state at freezing temperature
(C) the temperature of solid phase drops from freezing pouring to room temperature
(D) the temperature of metal drops from pouring to room temperature
109. The cutting force in punching and blanking operations mainly depends on
(A) the modulus of elasticity of metal
(B) the shear strength of metal
(C) the bulk modules of metal
(D) the yield strength of metal
110. In ECM, the material removal is due to
(A) corrosion (B) erosion (C) fusion (D) ion displacement

111. Two plates of the same metal having equal thickness are to be butt welded with electric arc. When
the plate thickness changes, welding is achieved by
(A) adjusting the current (B) adjusting the duration of current
(C) changing the electrode size (D) changing the electrode coating
112. Allowance in limits and fits refers to
(A) maximum clearance between shaft and hole
(B) minimum clearance between shaft and hole
(C) difference between maximum and minimum size of hole
(D) difference between maximum and minimum size of shaft
113. 3-2-1 method of location in a jig or fixture would collectively restrict the workpiece in n degrees of
freedom; where the value of n is
(A) 6 (B) 8 (C) 9 (D) 12
114. In an NC machining operation, the tool has to be moved from point (5,4) to point (7,2) along a
circular path with center at (5,2). Before starting the operation, the tool is at (5,4). The correct G
and m code for this motion is
(A) N010 G03 X7.0 Y2.0 I5.0 J2.0 (B) N010 G02 X7.0 Y2.0 I0.0 J-2.0
(C) N010 G01 X7.0 Y2.0 I5.0 J2.0 (C) N010 G00 X7.0 Y2.0 I5.0 J2.0
115. Piercing is an operation of cutting.
(a) a cylindrical hole in a sheet of metal by the punch and the die.
(b) a hole (other than cylindrical) in a sheet of metal by the punch and the die.
(c) a flat sheet to the desired shape.
(d) a number of holes evenly spaced in a regular pattern on a sheet of metal.
116. The operation of cutting of flat sheet to the desired shape is called.
(a) shearing (b) piercing (c) punching
(d) blanking (e) perforating (f) none of the above
117. Blanking and piercing operations can be performed simultaneously in a
(a) simple die (b) progressive die (c) compound die (d) combination die
118. In piercing operation, the clearance is provided on
(a) punch
(b) die
(c) half on the punch and half on the die
(d) either on punch or die
119. In spot welding, the spacing between two spot weld should not be less than
(a) d (b) 1.5d (c) 3d (d) 6d
120. Seem welding is a
(a) continuous spot welding process
(b) multi- spot welding process
(c) are welding process
(d) process used for joining round bars
121. Projection welding is a
(a) continuous spot welding process (b) multi-spot welding process
(c) are welding process (d) process used for joining round bars
122. In are welding, the temperature of heat produced by the electric are is of the order of
(a) 3000° C to 4000°C (b) 4000°C to 5000° C
(c) 5000° C to 6000° C (d) 6000° C to 7000° C
123. In TIG arc welding, the welding zone is shielded by an atmosphere of
(a) hydrogen gas (b) oxygen gas
(c) helium gas (d) argon gas
(e) either (a) or (b) (f) either (c) or (d)
124. The brass and bronze are welded by ----------------name.
(a) neutral (b) oxidizing (c) carburizing
125. Carburising flame is used to weld
(a) steel, cast iron, copper, aluminum etc.
(b) brass and bronze
(c) hard surfacing materials such as satellite
(d) all of the above
126. A hacksaw blade cuts on the
(a) forward stroke (b) return stroke
c) both far ward and return strokes d) cutting depends upon the directions of force
127. The accuracy of micrometers, calipers, dial indicators can be checked by a
a) feeler gauge (b) slip gauge c) ring gauge (d) plug gauge
128. A ring gauge is used to
a) check the diameter of shafts or studs
b) test the accuracy of holes
c) check the clearance between two mating surfaces
d) all of the above
129. The algebraic difference between the maximum limit and the basic size is called.
(a) actual deviation (b) upper deviation (c) lower deviation (d) fundamental deviation
130. The algebraic difference between the minimum limit and the basic size is called.
(a) actual deviation (b) upper deviation (c) lower deviation (d) fundamental deviation
131. The factor responsible for the formation of discontinuous chips is
(a) low cutting speed and large rake angle
(b) low cutting speed and small rake angle
(c) high cutting speed and large rake angle
(d) high cutting speed and small rake angle
132. The high cutting speed and large rake angle of the tool will result in the formation of
(a) continuous chips (b) discontinuous chips
(c) continuous chips with built up edge
(d) either (a) or (c) (e) either (b) or (c)
133. The factor responsible for the formation of continuous chips with built up edge is
(a) low cutting speed and large rake angle
(b) low cutting speed and small rake angle
(c) high cutting speed and large rake angle
(d) high cutting speed and small rake angle
134. Negative rakes are used for
(a) carbide tools (b) heavy loads (c) harder materials (d) all of the above
135. The relation between the tool life (T) in minutes and cutting speed (V) in m/min is
(a) Vnt=C (b)VTn=C (c) Vn/T=C (d) V/Tn=C
where n= An exponent, which depends upon the tool and work piece, C= A constant.
136. The factor which affects the tool life is
(a) tool geometry (b) cutting speed (c) feed rate
(d) microstructure (e) all of the above (f) none of the above
137. With the same tool life, the maximum material per minute is removed by
(a) increasing the cutting speed (b) decreasing the cutting speed
(c) increasing the depth of cut (d) increasing the feed rate
138. As the cutting speed increases, the tool cutting forces
(a) remain constant (b) increases (c) decreases (d) first increase and then decreases
139. In a centre lathe, the cutting tool is fed in ---------with reference to the lathe axis.
(a) cross direction only (b) longitudinal direction only
(c) both cross and longitudinal direction (d) any direction
140. The size of a lathe is specified by the
(a) height of centres
(b) length between centres
(c) swing diameter over the bed
(d) swing diame=ter over the carriage
(e) all of the above
141. Slow speed of the spindle is necessary in
(a) thread cutting (b) rough turning
(c) turning a work of larger diameter (d) turning a hard or tough material
(e) all of the above
142. An operation of embossing a diamond shaped pattern on the surface of a work piece, is known as
(a) counter boring (b) grooving (c) Knurling (d) facing
143. For harder alloy steel, the point angle of the drill is kept
(a) equal to 118° (b) less than 118° (c) more than 118° (d) any one of the above
144. For softer materials, the point angle of the drill is kept
(a) equal to 118° (b) less than 118° (c) more than 118° (d) any one of the above
145. A twist drill is specified by its
(a) shank, material and diameter (b) shank, lip angle and size of flute
(c) material, length of body and helix angle (d) any of the above
146. In a shaper
(a) tool is stationery and the work reciprocates
(b) work is stationery and the tool reciprocates
(c) tool moves over stationary work
(d) tool moves over reciprocating work
(e) tool and work both reciprocates

147. In centre less grinders, the regulating wheel is inclined at

(a) 0° to 8° (b) 9° to 15° (c) 16° to 20° (d) 21° to 25°
148. In centre less grinders, the maximum angular adjustment of the regulating wheel is
(a) 5° (b) 10° (c) 15° (d) 20°

149. The hard ness of a grinding wheel is specified by

(a) Brinell hardness number (b) Rock well hard ness number
(c) Vickers pyramid number (d) letter of alphabet
150. The grade of grinding wheel depends upon
(a) hardness of the material being ground (b) speed of wheel and work
(c) condition of grinding machine (d) all of the above

151. A grinding wheel becomes glazed (i.e. cutting edge takes a glass- like appearance ) due to
(a) wear of bond (b) breaking of abrasive grains
(c) wear of abrasive grains (d) cracks on grinding wheel

152. The process of changing the shape of grinding wheel as it becomes worn due to breaking away of
the abrasive and bond, is called
(a) truing (b)dressing (c) facing (d) clearing

153. The cutting force in up milling------------per tooth movement of the cutter.

(a) is zero (b) is maximum
(c) is uniform (d) decreases from maximum to zero
(e) in creases from zero to maximum

154. In down milling, the thickness of clip is

(a) minimum at the beginning of the cut and maximum at the end to the cut
(b) maximum at the beginning of cut and minimum at the end of the cut
(c) uniform throughout the cut
(d) none of the above

155. Gear finishing operation is called

(a) shaping (b) milling (c) burnishing (d) hobbing

156. Any number of equal divisions can be obtained on milling machine by

(a) plain indexing (b) simple indexing (c) compound indexing (d) differential indexing
157. A broach has
(a) roughing teeth (b) semi-finishing teeth (c) finishing teeth (d) all of the above

158. The rear teeth of a broach

(a) perform burnishing operation (b) remove minimum metal
(c) remove maximum metal (d) remove no metal

159. In electro discharge machining, dielectric is used to

(a) help in the movement of the sparks (b) control the spark discharges
(c) act as coolant (d) all of the above

160. In ultra sonic machining, the metal is removed by

(a) using abrasive slurry between the tool and work
(b) direct contact of tool with the work
(c) maintaining an electrolyte between the work and tool in a a very small gap between the two
(d) erosion caused by rapidly recurring spark discharges between the tool and work
(e) none of the above