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KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS


Task / Job Description : Cable Pulling and Laying Works Functional Area: 275kV Kolopis Substation Specific Area: Parcel 1
JSA No : JHA/KLPS/2013/ABB/01

Type of JSA : / New Revised Purpose of JSA : Non Routine Work / Routine Work Turnaround Projects Other…
PREPARED BY : CTCI & KPSB
Name Position Company Signature Date Name Position Company Signature Date
LUQMAN OSMAN HSE SV ABB
Reviewed by: Reviewed by CTCI:
1 SHAH NAWAZ SAFETY ADVISOR ABB 1
2 2
3 3
1. Approved for Submission: 2. Approved by KPSB:
1 1

Workers : I acknowledge receiving these instruction, understand the instruction, and fully comply with the JSA
Comp Name
Signature I/C No. Date Company Name Signature I/C No. Date
any

Potential Hazard Example for Specific Categories : RISK RATING


Worker Equipment Severity:
Slip/ Trip/ Fall Fire Likelihood
Struck/ Against Damage (Physical) Extreme Multiple facilities, extensive damage or prolong Severity Low Med High
Overhead Work Loss of Production loss of production > RM 200M Low L L M
Burn (Heat/ Chemical) Explosion High Single Fatality, major injury, > 1 lost Time Med L M H
Eye Injury Injury (LTI) major and loss of production High M H EX
Radiation Hazard (between RM 8M to RM 200M).
Sharp Objects Environment Medium Major & minor injury loss of production Mitigation
Back Injury Gas Release (HC / H2S) (between RM 2 M to RM 8M) Low Safe working practices
Hazardous Chemical Spill or Loss of Low No injury, slight damage to equipment and no Med OPP, PTW, HSEMS
Containment loss to production. OPP, HSEMS, PTW,
Contacted by/ with Dusty Likelihood: High
HSE awareness,
Caught/ in/ on/ between Off-Site Impact
High Probable, likely to occur (0-0.5 year). Special procedure, HSE
Strains Extreme
Medium Possible could occur (0.5-4 year). awareness, OSH program
Electrical Hazard
Low Remote, unlikely to occur (4-30 year).

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KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS


Task / Job Description : Cable Pulling and Laying Works Functional Area: 275kV Kolopis Substation Specific Area: Parcel 1
JSA No : JHA/KLPS/2013/ABB/01

BASIC JOB STEP POTENTIAL HAZARDS Who or What might Risk CONTROLS Action
be harmed Rating Party
(Person/Equip/ Env)

1.0 Apply & obtain PTW 1.1 Slip trip and fall person 1.1.1 Safety Induction/toolbox to be conducted for all Supervisor
before commence work. L personnel involved.
1.1.2 Ensure responsible person aware & comply to
the requirements
1.1.3 PTW to be made known & understood by all
workers and displayed at work designated
area
1.1.4 To comply with work related PPE before
commence work

2.1.1 Ensure truck driver competent with valid licence


2.0 Transportation of cable 2.1 Narrow & uneven road which person/ equipment L Supervisor
2.1.2 Ensure truck inspected & approved to operate
drums to work site using may/can cause cable drum’s to roll
truck mounted crane 2.1.3 Driver to follow & comply with speed limit of max
and fall off truck or truck topple
15k
2.1.4 Ensure designated route made clear to driver &
warn of any potholes or any other obstructions
2.1.5 Ensure load properly fastened & secured on
truck before moving

L 2.2.1 Ensure truck properly positioned on even


2.2 Unloading of cable drums person/equipment
surface/ground with outriggers fully extended &
on timber support/steel plate.
2.2.2 Ensure lifting in progress warning sign placed &
cordoned.
2.2.3 Ensure lifting appliances inspected & safe to
use
2.2.4 Work related PPE to be worn at all times during
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KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS


Task / Job Description : Cable Pulling and Laying Works Functional Area: 275kV Kolopis Substation Specific Area: Parcel 1
JSA No : JHA/KLPS/2013/ABB/01

BASIC JOB STEP POTENTIAL HAZARDS Who or What might Risk CONTROLS Action
be harmed Rating Party
(Person/Equip/ Env)
operation.

3.0 Rolling cable 3.1 Inadequate training for the task Person 3.1.1 Training on cable pulling activities
L Supervisor
3.1.2 Brief during toolbox

3.2 Ergonomic Person (back pain/ L 3.2.1 Proper handling method Supervisor
injury) 3.2.2 Practice buddy system

3.3 Over heat Person (dehydrated M 3.3.1 Consume enough water before commencing Supervisor
and stressed)
works
3.3.2 Drinking water made available near the working
area
3.3.3 Close supervision by Work Supervisor to ensure
the personnel is fit to continue his work
3.3.4 Work related PPE to be worn

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KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS


Task / Job Description : Cable Pulling and Laying Works Functional Area: 275kV Kolopis Substation Specific Area: Parcel 1
JSA No : JHA/KLPS/2013/ABB/01

BASIC JOB STEP POTENTIAL HAZARDS Who or What might Risk CONTROLS Action
be harmed Rating Party
(Person/Equip/ Env)

4.0 Laying cable inside cable 4.1 Ergonomic 4.1.1 To implement buddy system when carrying out
Person (back pain) L Supervisor
tray Cable pulling task.
4.1.2 Proper manual handling
4.1.3 Toolbox briefing
4.1.4 Work related PPE to be worn at all times

5.1.1 Proper manual handling method


5.0 Housekeeping 5.1 Ergonomic and improper handling Person (back pain & L Supervisor
5.1.2 Provide instruction for manual handling during
Method hand/ finger injury)
toolbox.

5.2 Sharp object Person M 5.2.1 Use proper PPE ( hand glove and long sleeve Supervisor
jacket).
5.2.2 Emphasize during toolbox briefing.

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KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS


Task / Job Description : Cable Pulling and Laying Works Functional Area: 275kV Kolopis Substation Specific Area: Parcel 1
JSA No : JHA/KLPS/2013/ABB/01

BASIC JOB STEP POTENTIAL HAZARDS Who or What might Risk CONTROLS Action
be harmed Rating Party
(Person/Equip/ Env)

5.3 Lack of information on waste Person/ Environment L Supervisor


5.3.1 Follow CTCI Waste Management Requirements.
Management 5.3.2 Properly identify the types of waste and
segregate accordingly before discarding.

Supervisor
5.4.1 Follow CTCI Waste Management Requirements.
5.4 Obstruction material at access way Person L
5.4.2 Properly identify the type of waste and segregate
accordingly before discarding.
5.4.3 Properly barricade the working area access
route.

GENERAL NOTES
• Basic PPE (Safety Helmet @ Hard Hat, Safety Shoes, Safety Glass and Long Sleeve Jacket) shall be worn at all the time.
• Set up barricades around work area and display warning signs.
• All equipment / machinery to be inspected by CTCI before any work commences.

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KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS


Task / Job Description : Cable Pulling and Laying Works Functional Area: 275kV Kolopis Substation Specific Area: Parcel 1
JSA No : JHA/KLPS/2013/ABB/01

• All PTW and supporting permits must be valid before any works begins.
• On hearing of emergency siren, stop all works, machinery & source of ignition and walk on foot to the nearest muster point.
• Vehicle to exit immediately to designated parking area after delivery of material.
• No eating and resting on site. Use designated eating and resting area.
• All pressure gauges used must be calibrated and tagged with valid calibration sticker.
• All scaffolding must have a green "safe to use" tag before put into service.
• Maintain good housekeeping daily at all the work places.
• Tool box talk specific on work instruction and briefing on hazards and control measures to be conducted before start of work.

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