Professional Documents
Culture Documents
PFM-42B2
PFM-42B2E
VIDEO INPUT ADAPTOR (AEP ONLY)
BKM-B10
REMOTE COMMANDER
RM-42B
TROUBLESHOOTING GUIDE
2nd Edition
PFM-42B2 (BEZEL COLOR: GRAY)
Serial No. 2510001 and Higher
PFM-42B2 (BEZEL COLOR: SILVER)
Serial No. 2010001 and Higher
PFM-42B2E (BEZEL COLOR: SILVER)
Serial No. 2010001 and Higher
! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
WARNING!! ATTENTION!!
AN INSULATED TRANSFORMER SHOULD BE USED DURING AFIN D’ÉVITER TOUT RISQUE D’ÉLECTROCUTION
ANY SERVICE TO AVOID POSSIBLE SHOCK HAZARD, BE- PROVENANT D’UN CHÂSSIS SOUS TENSION, UN
CAUSE OF LIVE CHASSIS. TRANSFORMATEUR D’ISOLEMENT DOIT ETRE UTILISÉ LORS
THE CHASSIS OF THIS RECEIVER IS DIRECTLY CONNECTED DE TOUT DÉPANNAGE.
TO THE AC POWER LINE. LE CHÂSSIS DE CE RÉCEPTEUR EST DIRECTEMENT
RACCORDÉ Á L’ALIMENTATION SECTEUR.
PFM-42B2/42B2E
For the customers in the Netherlands
Voor de klanten in Nederland
PFM-42B2/42B2E 1 (P)
CAUTION ADVARSEL
Vorsicht! VARNING
ATTENTION VAROITUS
ADVARSEL!
2 (P) PFM-42B2/42B2E
Table of Contents
1. Out Line
4. Problem Analysis
PFM-42B2/42B2E 1
5. Disassembling and Reassembling
2 PFM-42B2/42B2E
1. Out Line
The module is a plasma display module which can be designed in there is no fan in addition to a general
feature of the plasma display such as a flat type, lightness, and high-viewing-angle and terrestrial magne-
tism.
921.6
522.24
585
0.90 mm 0.3 mm
R G B R G B R G B
R G B R G B R G B
Pixel pitch (vertical)
R G B R G B R G B
R G B R G B R G B
R G B R G B R G B
0.51 mm
R G B R G B R G B
1-2. Feature
PFM-42B2/42B2E 1-1
1-3. Specification
1-2 PFM-42B2/42B2E
1-3-2. Display Quality Specification
Item NO Specification
PFM-42B2/42B2E 1-3
1-3-3. I/O Interface Specification
1-4 PFM-42B2/42B2E
(2) LVDS signal definition and function
A video signal (display data signal and control signal) is converted from parallel data to serial data
with the LVDS transmitter and further converted into four sets of differential signals before input to
this product.
These signals are transmitted seven times faster than dot clock signals.
The dot clock signal is converted into one set of differential signals by the transmitter before input to
this product. The LVDS signal definition and function are summarized below :
PFM-42B2/42B2E 1-5
(3) Video signal definition and function
The table below summarizes the definitions and functions of input video signals before LVDS
conversion
*1) This product does not correspond to the progressive display mode by the parity signal fixation. When the parity signal is fixed, this
product is reversed arbitrarily internally and used.
1-6 PFM-42B2/42B2E
(4) Connector Specifications
The connector specification is shown below. Please do not connect anything with the terminal NC.
(i) Signal connector CN1 : DF13-20DP-1.25 V (tin-plated) (Maker : HIROSE DENKI)
1 RXIN0_ 2 GND
3 RXIN0+ 4 SCL
5 RXIN1_ 6 GND
7 RXIN1+ 8 SDA
9 RXIN2_ 10 GND
11 RXIN2+ 12 CPUGO
13 RXCLKIN_ 14 PDPGO
15 RXCLKIN+ 16 IRQ
17 RXIN3_ 18 PDWN
19 RXIN3+ 20 GND
[Conforming connector] Housing : DF13-20DS-1.25C
Contact : DF-2630SCF
1 AC(L) 1 VAUX
2 N.C. 2 N.C.
3 AC(N) 3 GND
4 N.C. [Conforming connector]
5 N.C.
Housing : VHR-03N (or M)
Contact : SVH-21T-P1.1
6 F.G.
[Conforming connector]
Housing : VHR-06N (or M)
Contact : SVH-21T-P1.1
1 Vpr1
2 N.C.
3 Vpr2
4 N.C.
5 GND
[Conforming connector]
Housing : XHP-5
Contact : SXH-001T-P0.6
PFM-42B2/42B2E 1-7
(ii) Power Source Connectors
(a) Power supply output (b) Power supply output (c) Power supply output
connector for system connector for system connector for system
CN6 : B6B-PH-SM3-TB (JST) CN23 : B10P-VH (JST) CN33 : B9PS-VH (JST)
1 Vpr2 1 Va 1 Vcc
2 N.C. 2 N.C. 2 GND
3 GND 3 Vcc 3 GND
4 GND 4 GND 4 GND
5 N.C. 5 GND 5 GND
6 Vcc 6 GND 6 N.C.
[Conforming connector] 7 N.C. 7 Vs
Housing : PHR-6
8 Vs 8 Vs
Contact : SPH-002T-P0.5L
9 Vs 9 Vs
10 Vs [Conforming connector]
[Conforming connector] Housing : VHR-9N
Housing : VHR-10N Contact : SVH-21T-P1.1
Contact : SVH-21T-P1.1
(d) Power supply output connector for system (e) Power supply output connector for system
CN42 : S7B-PH-SM3-TB (JST) CN52 : S7B-PH-SM3-TB (JST)
1 Va 1 Va
2 N.C. 2 N.C.
3 N.C. 3 N.C.
4 GND 4 GND
5 GND 5 GND
6 N.C. 6 N.C.
7 Vcc 7 Vcc
[Conforming connector] [Conforming connector]
Housing : PHR-7 Housing : PHR-7
Contact : SPH-002T-P0.5L Contact : SPH-002T-P0.5L
(f) Power supply output connector for system
CN7 : 00 6200 520 330 000 [ZIF Right Angle Connector] (Maker : kyocera elco)
1 N.C. 11 GND
2 N.C. 12 Vra
3 N.C. 13 GND
4 N.C. 14 Vrs
5 GND 15 GND
6 VSAGO 16 Iak
7 GND 17 GND
8 VCEGO 18 Vak
9 GND 19 GND
10 PFCGO 20 Vsk
1-8 PFM-42B2/42B2E
1-3-4. Service Position
n
When you are going to set up the PDP panel in the service position, remove the rear cover first, and then
set up the PDP panel in the service position.
Main chassis
2 Four knobs
3 Four screws
(+PSW 6 x 20)
1 S/C cover
5 Insert the four knobs
into the holes of the stand.
4 Stand (SU-42B)
Main chassis
Main chassis
Stand (SU-42B)
PFM-42B2/42B2E 1-9
2. Notes on Safe Handling of the Plasma Display
. The work procedures shown with the nindication are important for ensuring the safety of the
product and the servicing work. Be sure to follow these instructions.
. Before starting the work, secure a sufficient working space.
. At all times other than when adjusting and checking the product, be sure to turn OFF the main POWER
switch and disconnect the power cable from the power source of the display (jig or the display itself)
during servicing.
. To prevent electric shock and breakage of PC board, start the servicing work at least 30 seconds after
the main power has been turned off. Especially when installing and removing the power supply PC
board and the SUS PC board in which high voltages are applied, start servicing at least 2 minutes after
the main power has been turned off.
. While the main power is on, do not touch any parts or circuits other than the ones specified.
The high voltage power supply block within the PDP module has a floating ground. If any connection
other than the one specified is made between the measuring equipment and the high voltage power
supply block, it can result in electric shock or activation of the leakage-detection circuit breaker.
. When installing the PDP module in, and removing it from the packing carton, be sure to have at least
two persons perform the work while being careful to ensure that the flexible printed-circuit cable of the
PDP module does not get caught by the packing carton.
. When the surface of the panel comes into contact with the cushioning materials, be sure to confirm that
there is no foreign matter on top of the cushioning materials before the surface of the panel comes into
contact with the cushioning materials. Failure to observe this precaution may result in the surface of the
panel being scratched by foreign matter.
. When handling the circuit PC board, be sure to remove static electricity from your body before han-
dling the circuit PC board.
. Be sure not to handle the circuit PC board by holding the such large parts as the heat sink or transform-
er. Failure to observe this precaution may result in the occurrence of an abnormality in the soldered
areas.
. Do not stack the circuit PC boards.
Failure to observe this precaution may result in problems resulting from scratches on the parts, the
deformation of parts, and short-circuits due to residual electric charge.
. Routing of the wires and fixing them in position must be done in accordance with the original routing
and fixing configuration when servicing is completed.
All the wires are routed far away from the areas that become hot (such as the heat sink). These wires
are fixed in position with the wire clamps so that the wires do not move, thereby ensuring that they are
not damaged and their materials do not deteriorate over long periods of time. Therefore, route the
cables and fix the cables to the original position and states using the wire clamps.
. Perform a safety check when servicing is completed.
Verify that the peripherals of the serviced points have not undergone any deterioration during servicing.
Also verify that the screws, parts and cables removed for servicing purposes have all been returned to
their proper locations in accordance with the original setup.
PFM-42B2/42B2E 2-1
3. Name and Function
3-1. Configuration
3 Y-SUS board
Product label
Panel chassis 2 X-SUS board
serial ID label
!- Signal cable
9 Signal cable
8 Ps cable
The figure shows the article number in the parts information table of clause 7.
PFM-42B2/42B2E 3-1
3-2. Block Diagrams
X-SUS B.
Y-SUS B. X
S X-SUS
B
Y-SUS D
B EVEN SW
EVEN SW M
X-SCAN
Y-SCAN
EVEN SW
EVEN SW
S X
X-SUS
Y-SUS D B
M B ODD SW
ODD SW
X-SCAN
Y-SCAN
ADM1 ADM2 ADM3 ADM4 ADM5 ADM6 ADM7 ADM8 ODD SW
ODD SW
ABUSL B. ABUSR B. POS
POS /NEG
RESET SW
RESET SW CN51 CN41
CN31 CN21
LOGIC B.
TIMMING ROM
CN3 CN 2
SCAN CONTROLLER
OSC
24 MHz DATA CONVERTER
DATA PROCESSOR
SIGNAL CN1
INPUT γ comp. RGB DIT HER SUB FIELD MEMORY CN5
LV DS /ERR
GAIN PRC. CONTROLLER
CN4
MPU
FRAME
V-SYNC cont. OSC OSC
MEMORY
40 MHz 80 MHz
I2C SCI.
EEPROM
Analog Sw Failure DET. APC cont. Vrs
Vra
OSC FLASH I/O D/ A Vrw
Vrx
10 MHz
CN7
CN7
SWITCHING REGULATOR
3-2 PFM-42B2/42B2E
3-2-2. Power Diagrams
X-SUS.
Y-SUS B. X
S X-SUS
Y-SUS D B EVEN SW
EVEN SW M B
X-SCAN
Y-SCAN EVEN SW
EVEN SW
S X X-SUS
Y-SUS D B ODD SW
ODD SW M B
X-SCAN
Y-SCAN
ODD SW
ODD SW ADM1 ADM2 ADM3 ADM4 ADM5 ADM6 ADM7 ADM8
LOGIC B. Vcc 5V
CN6 Vs 80V
CN33
CN23
AC100 CN61
to 240 V
CN33
CN6
SWITCHING CN52
REGULATOR
CN42
CN23
PFCgo
Vsago
Vcego
PFM-42B2/42B2E 3-3
3-3. Function
(5) MPU
. Synchronous detection
. System control
. Driving voltage (Va,Vs,Vr,Vw) minute adjustment
. Abnormal watch (breakdown detection)/abnormal processing
. Is (sustain) current control (sustain pulse control)
. Ia (address) current control (sub-field control)
. External communication control
. Flash memory (firmware)
(5) EEPROM
. Control parameter memory
. The accumulation energizing time (Every hour).
. Abnormal status memory (16 careers)
3-4 PFM-42B2/42B2E
Sub Data Symbol Item Function Setting [hex]
PFM-42B2/42B2E 3-5
Sub Data Symbol Item Function Setting [hex]
20 1 PDPON High voltage power Switches ON/OFF the high voltage power supply of 0: Power OFF 0
supply ON PDP. 1: Power ON
0 Be sure to use the display with the setting fixed to 1. 0 to 1 1
21 7-6 _ _ Be sure to use the display with the setting fixed to 0. 0 to 7 0
4 CCFMD Color correction Selecting the color correction modes. 0: Luminance 0
mode Valid when the CCFON setting is 1 has priority.
1: Gradation
has priority
3 DCBON Dynamic Color Tracking correction of white balance between the 0: OFF 0
Balance high luminance and the low luminance. 1: ON
2 HAON Heat APC function When a picture with high luminance/small area is 0: OFF 0
displayed for about 3 minutes or longer, the number 1: ON
of pulses is reduced to about 20% at a maximum.
This item can be used to reduce panel temperature/
extend useful life when the display is used to show
a still image.
1 _ _ Be sure to use the display with the setting fixed to 0. 0 to 1 0
0 DSETEN Data set enable Whether the register value is reflected to the 0: Invalid 1
operating status of this product, selected by this item. 1: Valid
The following switch is executed.
0: The received register value is reflected from the
next field.
1: The received register value is stored so that the
DSET setting is reflected from the next field.
(DSET setting: Setting bit 0 of address FF)
22 7 CCFON Color correction Color collection process is turned ON/OFF. 0: OFF 0
1: ON
6 CCFORM Color correction Color collection process is switched. 0: NTSC 0
format This item is valid when CCFON setting is 1. 1: EBU
5-3 _ _ Be sure to use the display with the setting fixed to 0. 0 to 7 0
2-0 GAMSEL Selecting the reverse Reverse γ correction level is set. 0: OFF 2
γ correction The setup 7 is the test mode. Do not select the 1: 1.0 th power
setup 7. 2: 2.2 nd power
When the setup 6 is selected, setting of the 3: 2.4 th power
addressed in the range of 31 to 51 become valid. 4: 2.6 th power
5: 2.8 th power
6: USER
7: TEST
3-6 PFM-42B2/42B2E
Sub Data Symbol Item Function Setting [hex]
PFM-42B2/42B2E 3-7
Sub Data Symbol Item Function Setting [hex]
PFM-42B2/42B2E 3-9
Sub Data Symbol Item Function Setting [hex]
50 7 _ <no use> _ 00 to FF 40
6-0 GAM16 [14:8] Reverse γ Reverse γ coefficient
51 7-5 GAM16 [7:5] correction 16 Input Output value of 256 [LSB] 00 to FF 00
4-0 _ <no use> _
E5 7-0 UVrs USER Vrs Setting Vrs voltage Standard 00 to AA Adjusted in
equation: Vrs=2.99*UVrs/255 factory
E6 7-0 UVra USER Vra Setting Vra voltage Standard 00 to AA Adjusted in
equation: Vra=2.99*UVra/255 factory
FE 7-3 _ _ Be sure to use the display with the setting fixed to 0. 0 0
2 RCLVr UVrs/UVra Resetting the UVrs, UVra in both of register and 0: Normal 0
RECALL EEPROM to the initial value by setting RCLVr to 1. 1: UVrs,UVra
This setting automatically returns to 0 after resetting initialized
the UVrs,Uvra.
1 EWRVr UVrs/UVra Write Storing the UVrs,UVra in register to EEPROM by 0: Normal 0
setting EWRVr to 1. 1: UVrs,UVra
This setting automatically returns to 0 after resetting stored in
the UVrs,UVra. EEPROM
0 _ _ Be sure to use the display with the setting fixed to 0. 0 0
FF 7-1 _ _ Be sure to use the display with the setting fixed to 0. 0 0
0 DSET Data setup When the DSETEN setting is 1, setting this bit causes 0: Normal 0
all the register setups that have been set up to now, 1: Execute
to be reflected to the operation status of this product.
They are reflected from the next field after this bit is
accepted.
3-10 PFM-42B2/42B2E
3-3-2. Function of X-SUS Board
PFM-42B2/42B2E 3-11
3-4. Protection Function
3-12 PFM-42B2/42B2E
4. Problem Analysis
Repair N
product and Claim contents Recheck the problem description
match
Y
N PC board replacement/Parts
Is the Panel defective?
replacement
Y
N Y
Operation normal?
Y Panel replacement/IC
Is the panel faulty?
module replacement
Repair center N
PC board
PC board Y replacement/Parts
unacceptable (NG)?
replacement
N
Y N
Packing/Shipment Operation normal?
Installation in product
Product N
Product runs normally?
manufacturer
(Repair center)
Y
PFM-42B2/42B2E 4-1
4-2. Outline of PDP Module Repair Flow
Does ID of
No Repair description and returned
returned product agree with ID
of actual product rechecked.
Yes
Appearance check
Yes
No
Appearance unacceptable
(NG)?
Yes
Repair of appearance No
requested?
Yes
Perform operation test
(Section 4-4).
Repair defective spots
No
Problem recurred?
2 Yes
Check description of
repair request.
No
Contents match?
Yes
3 1 5
4-2 PFM-42B2/42B2E
1
No
Adjustment (Section 6)
3
No
Problem repaired?
Yes
End of repair
Shipment
PFM-42B2/42B2E 4-3
5 Problem symptom nonrecurrence
analysis mode/Shipment process mode
No
Problem recurs?
Yes
Perform running test (Burn-in pattern)
No
Problem recurs?
Yes
2 3
4-4 PFM-42B2/42B2E
4-3. Checking the Product Requested for Repair
Check the serial ID number of the product requested for repair before starting the problem analysis and
repair.
Structure of serial ID number is shown below.
PFM-42B2/42B2E 4-5
4-4. Operation Test Procedure
PFM-42B2, 42B2E
PERSONAL
COMPUTER PDP MODULE
CN3 CN5 CN1
9P 20P 20P
RS232C I2C LOGIC
PC1 MPU
CROSS Cable model: BOARD
CABLE FPF17C-001S
40 cm
Model : FPF17A-003
IF circuit
CN1
CN5
PDPgo Switch
ON
OFF
4-6 PFM-42B2/42B2E
4-5. Fault Symptom
3 Vertical Single vertical line (of different color) Panel chassis Refer to
line LOGIC Section 4-6-2
PFM-42B2/42B2E 4-7
NO Fault Fault status Suspected fault Analysis
contents location procedure
and measure
4-8 PFM-42B2/42B2E
NO Fault Fault status Suspected fault Analysis
contents location procedure
and measure
PFM-42B2/42B2E 4-9
4-6. Problem Analysis Procedure
4-6-1. “The Entire Screen does not Light. (Main Power is Turned off)” Problem
Analysis Procedure
Remove (LOGIC)
Y STANDBY power
supply has
abnormality.
Disconnect the AC plug.
Connect CN6 (LOGIC).
Insert the AC plug.
End of analysis
4-10 PFM-42B2/42B2E
1
X-SUS board
CN233_4pins or Y X-SUSboard is
CN238_6pins
defective.
are shorted.
CN23 SW REG
3 : Vcc has a short-circuit.
4 : GND
6 : GND N
8 : Vs
Y-SUS board
CN331_2pins or Y
CN337_5pins
are shorted.
Remove SDM from the
CN33 * : Refer to Section 5-3 for
following (2) connectors.*
1 : Vcc CN34
SDM removal procedure.
2 : GND N CN35
5 : GND
7 : Vs
To FHP
Y-SUS board
CN331_2pins or N SDM is defective
CN337_5pins (Panel chassis is
are shorted. defective.)
Y Y-SUS board is
defective
Switching circuit(power
ABUSL board supply) has short-circuit.
CN521_4pins or Y
CN525_7pins
are shorted.
Remove ADM from the
CN52 following (2) connectors.*
1 : Va CN53
4 : GND CN54
N
5 : GND CN55
* : Refer to Section 5-4 for
7 : Vcc CN56
ADM removal. produce.
To FHP
ABUSL board
CN521_4pins or N ADM is defective
CN525_7pins (Panel chassis is
are shorted. defective.)
Y ABUSL board is
defective.
PFM-42B2/42B2E 4-11
2
ABSUL board
CN421_4pins or Y
CN425_7pins
are shorted.
Remove ADM from the
CN42 following (4) connectors.*
1 : Va CN43
4 : GND CN44
5 : GND N * : Refer to Section 5-5 for
CN45
7 : Vcc CN46
ADM removal. produce.
To FHP
ABSUL board
CN421_4pins or N ADM is defective
CN425_7pins (Panel chassis is
are shorted. defective.)
Y ABUSR board is
defective.
SW REG N
LOGIC board is
Vcc (5V) exists? defective.
End of analysis
4-12 PFM-42B2/42B2E
3
SW REG N
Y-SUS board is
Vcc (5 V) exists? defective.
Remove ADM1 to 8
End of analysis
PFM-42B2/42B2E 4-13
4
ABUSL board
Disconnect connector CN52.
5
End of analysis
4-14 PFM-42B2/42B2E
5
SW REG
SW REG Y (Vs block) is defective.
Vs (80 V) exists? (Panel chassis is
defective.)
N
End of analysis
Connect SDM/Y-SUS board
Disconnect connector.
To FHP
N SW REG Y
Disconnect the AC plug.
Vs/Vcc is output.
A2 A1 B1 B2 C1 C2 D1 D2
PFM-42B2/42B2E 4-15
6
XBB is faulty
XBB line has Y (Panel chassis is
short-circuit. defective.)
N X-SUS board
is defective.
Y-SUS board
is defective.
X-SUS board
is defective.
End of analysis
A1 B1 A2 B2 A3 B3 A4 B4
4-16 PFM-42B2/42B2E
4-6-2. “Vertical Line/Vertical Bar” Problem Analysis Procedure
Y ADM is defective.
ADM flexible has abnormal (Panel chassis To FHP
appearance? is defective.)
N
Y
One vertical line? Tap lightly on ADM flexible
heat-melted junction.
Y Heat-melted junctions is
Any changes? defective (Panel chassis
is defective.)
To FHP
To FHP
PFM-42B2/42B2E 4-17
1
Y
Bar of 1/2 width on the
left does not light?
N
SW REG cable is defective.
Connector has poor
connection.
(LOGIC board
Y is defective.)
Bar of 1/2 width in
right does not light?
N Y LOGIC board
Voltage exists at
ABUSR board CN42? is defective.
2
Disconnect the AC plug.
End of analysis
4-18 PFM-42B2/42B2E
2
Vertical line of Y
different color?
N
Disconnect the AC plug.
Replace ABSUL board (Backup part).
Inset the AC plug.
Y ABUSL board
Normal?
is defective.
N
ADM is defective.
(Panel chassis
is defective.)
End of analysis
3 4
PFM-42B2/42B2E 4-19
3 4
Y ABUSR board
Normal?
is defective.
N
Y LOGIC board
Normal?
is defective.
Y Signal cable
Normal?
is defective.
To FHP To FHP
End of analysis
4-20 PFM-42B2/42B2E
4-6-3. “Horizontal Bar” Problem Analysis Procedure
Horizontal bar
Y X-SUS board
Normal?
is defective.
N
Y Y-SUS board
Normal?
is defective.
N
Panel chassis
is defective
To FHP
Disconnect the AC plug.
End of analysis
PFM-42B2/42B2E 4-21
4-7. Problem Analysis Using a Personal Computer (Only when the Entire
Panel does not Light.)
PFM-42B2, 42B2E
PERSONAL
COMPUTER PDP MODULE
CN3 CN5 CN1
9P 20P 20P
RS232C I2C LOGIC
PC1 MPU
CROSS Cable model: BOARD
CABLE FPF17C-001S
40 cm
Model : FPF17A-003
IF circuit
4-22 PFM-42B2/42B2E
4-7-2. Preparing a Computer
EXIT
PFM-42B2/42B2E 4-23
4-7-3. Problem Analysis Procedure
(1) Select the problem analysis menu from the main menu using the ↑ key or ↓ key and press <ENTER>
key to start the program.
EXIT
(2) Check the error code (hexadecimal number) from the latest error code read-out menu and locate the
faulty position from the following table.
Example of displaying breakdown analysis
RETURN
EXIT
(3) Select RETURN using the ↑ key or ↓ key and press <ENTER> key to start the program, then the
screen returns to the menu screen.
* When EXIT is selected, the screen returns to the WINDOWS or DOS screen.
4-24 PFM-42B2/42B2E
Error code table
06 3.3 V power startup is faulty X-SUS Y-SUS ADM1-8 SW REG ABUS-L ABUS-R LOGIC
18 Internal I2C_SCL1_LOW level LOGIC
19 Internal I2C_ACK does not respond LOGIC
1C EEPROM initial setting is defective LOGIC
1D EEPROM write-down is defective LOGIC
1E EEPROM user initial setting is defective LOGIC
1F EEPROM factory setting reading is defective LOGIC
24 X-SUS Vex power voltage has decreased X-SUS LOGIC
25 Vex power voltage is excessive X-SUS
26 Vex power startup is faulty. X-SUS LOGIC
28 Vx power voltage has dropped X-SUS LOGIC
29 Vx power voltage is excessive X-SUS
2A Vx power startup is faulty. X-SUS LOGIC
2C Vpx voltage has dropped X-SUS LOGIC
2D Vpx voltage is excessive X-SUS LOGIC
30 Vpx1 voltage has dropped X-SUS LOGIC
31 Vpx1 voltage is excessive X-SUS LOGIC
34 Vpx2 voltage has dropped X-SUS LOGIC
35 Vpx2 voltage is excessive X-SUS LOGIC
39 Vs power current is excessive (during operation) X-SUS Panel LOGIC
3B Vs power current is excessive (during startup) X-SUS Panel LOGIC
44 Y-SUS Vey power voltage has dropped Y-SUS LOGIC
45 Vey power voltage is excessive Y-SUS
46 Vey power startup is faulty. Y-SUS LOGIC
4C Vpy voltage has dropped Y-SUS LOGIC
4D Vpy voltage is excessive Y-SUS LOGIC
50 Vpy1 voltage has dropped Y-SUS LOGIC
51 Vpy1 voltage is excessive Y-SUS LOGIC
54 Vpy2 voltage has dropped Y-SUS LOGIC
55 Vpy2 voltage is excessive Y-SUS LOGIC
59 Vs power current is excessive (during operation) Y-SUS Panel LOGIC
5B Vs power current is excessive (during startup) Y-SUS Panel LOGIC
5D Vs power current is excessive (during operation) Y-SUS SDM Panel LOGIC
61 SW REG Vs power voltage is excessive SW REG LOGIC
62 Vs power startup is faulty. X-SUS Y-SUS SW REG LOGIC
PFM-42B2/42B2E 4-25
ERR Detect Contents Suspected faulty board Remarks
code position (In the order of higher probability of defect )
(board) (1) (2) (3) (4) (5) (6) (7)
64 X-SUS Vex and Vpy power voltage has dropped LOGIC X-SUS Y-SUS
65 Y-SUS Vex and Vey power voltage is excessive X-SUS Y-SUS
66 Vex and Vey power startup is faulty. LOGIC X-SUS Y-SUS
68 X-SUS Vw power voltage has dropped Y-SUS X-SUS LOGIC
69 Vw power voltage is excessive X-SUS
6A Vw power startup is faulty. Y-SUS X-SUS LOGIC
6C X-SUS Vpx and Vpy voltage has dropped LOGIC X-SUS Y-SUS
6D Y-SUS Vpx and Vpy voltage is excessive LOGIC X-SUS Y-SUS
81 SW REG Va power voltage is excessive SW REG LOGIC
82 Va power startup is faulty. ADM1-8 SW REG LOGIC ABUS-L ABUS-R
99 Va power current is excessive (during operation) ADM1-8 ABUS-L ABUS-R SW REG LOGIC
9B Va power current is excessive (during startup) ADM1-8 ABUS-L ABUS-R SW REG LOGIC
9D Va power current is excessive (during operation) ADM1-8 ABUS-L ABUS-R SW REG LOGIC Excess current is
detected in ACCC
operation.
A5 ADM1 ADM1 has abnormal heat generation. ADM1 SW REG LOGIC It can possibly
occur depending
on screen display.
A9 ADM2 ADM2 has abnormal heat generation. ADM2 SW REG LOGIC
AD ADM3 ADM3 has abnormal heat generation. ADM3 SW REG LOGIC
B1 ADM4 ADM4 has abnormal heat generation. ADM4 SW REG LOGIC
B5 ADM5 ADM5 has abnormal heat generation. ADM5 SW REG LOGIC
B9 ADM6 ADM6 has abnormal heat generation. ADM6 SW REG LOGIC
BD ADM7 ADM7 has abnormal heat generation. ADM7 SW REG LOGIC
C5 ADM8 ADM8 has abnormal heat generation. ADM8 SW REG LOGIC
E2 LOGIC 5V power startup is faulty. X-SUS Y-SUS PANEL SW REG ABUS-L ABUS-R LOGIC
FC SW REG Detection error of Vs and Va voltage. SW REG LOGIC
4-26 PFM-42B2/42B2E
5. Disassembling and Reassembling
Unless otherwise specified, use the torque screwdriver for screw tightening, following the tightening
torques below.
10
7
4
12 9
11
1
PFM-42B2/42B2E 5-1
5-2. X-SUS Circuit Board Removal/Installation Procedure
n
When removing the circuit board after the main power is turned on/off, wait for at least one minute before
starting to remove the circuit board.
If the circuit board removal is started immediately after turning off the main power, it can result in
electric shock or damage to the circuit due to residual electric charge.
Remove the circuit board following the steps below. To install the circuit board, reverse the removal
procedure.
(1) Remove the fixing screws (M3 x 8) at 9 locations.
(2) Release the lock of the FPC connector (CN21) and disconnect the signal cable.
(3) Disconnect the cables from the VH connectors (CN22, CN23).
(4) Pull out the X-SUS board horizontally and disconnect the connectors (CN24, CN25).
(4) CN25
(3) CN22
Pull out
(3) CN23
(4) CN24
(3) CN21
Pull out
n
* On handling the FPC connector
To release the lock, hook the nail on the brown portion (lock lever) and raise the FPC connector.
5-2 PFM-42B2/42B2E
(5) Remove the X-SUS board.
Make sure that you do not to hold the heat sink when removing the Y-SUS board.
PFM-42B2/42B2E 5-3
5-3. Y-SUS Circuit Board Removal/Installation Procedure
n
When removing the circuit board after the main power is turned on/off, wait for at least one minute before
starting to remove the circuit board.
If the circuit board removal is started immediately after turning off the main power, it can result in
electric shock or damage to the circuit due to residual electric charge.
Remove the circuit board by following the steps below. To install the circuit board, reverse the removal
procedure.
(1) Remove the fixing screws (M3 x 8) at 9 locations.
(2) Release the lock of the FPC connector (CN31) and disconnect the signal cable.
(3) Disconnect the cables from the VH connectors (CN32, CN33).
(4) Pull out the Y-SUS board horizontally and disconnect the connectors (CN34, CN35).
(4) CN35
Pull out
(3) CN32
(3) CN33
(4) CN34
Pull out
(2) CN31
n
* On handling the FPC connector
To release the lock, hook the nail on the brown portion (lock lever) and raise the FPC connector.
5-4 PFM-42B2/42B2E
(5) Remove the Y-SUS board.
Make sure that you do not to hold the heat sink when removing the Y-SUS board.
PFM-42B2/42B2E 5-5
5-4. ABUS-L Circuit Board Removal/Installation Procedure
n
When removing the circuit board after the main power is turned on/off, wait for at least one minute before
starting to remove the circuit board.
If the circuit board removal is started immediately after turning off the main power, it can result in
electric shock or damage of the circuit due to residual electric charge.
Remove the circuit board by following the steps below. To install the circuit board, reverse the removal
procedure.
(1) Disconnect the connector CN52 from the ABUS-L board.
(2) Raise the lock of the FPC connectors CN53, CN54, CN55 and CN56 to release it and remove the
ADM flexible board.
(3) Release the lock of the FPC connector CN51 and disconnect the signal cable (FPC).
(1) CN52
(3) CN51
n
* On handling the FPC connector
To release the lock, hook the nail on the brown portion (lock lever) and raise the FPC connector.
5-6 PFM-42B2/42B2E
(4) Remove the screws (M3 x 8) fixing the ADM at the 8 locations.
(5) Remove the screws (M3 x 8) fixing the ABUS-L board at the 3 locations.
(6) Remove the ABUS-L board.
ADM (4 locations)
(7) When installing the ABUS-L board, place it so that the ABUS-L board is locked by the tabs for
fixing it in position (at 3 locations).
PFM-42B2/42B2E 5-7
5-5. ABUS-R Circuit Board Removal/Installation Procedure
n
When removing the circuit board after the main power is turned on/off, wait for at least one minute before
starting to remove the circuit board.
If the circuit board removal is started immediately after turning off the main power, it can result in
electric shock or damage of the circuit due to residual electric charge.
Remove the circuit board by following the steps below. To install the circuit board, reverse the removal
procedure.
(1) Disconnect the connector CN42 on the ABUS-R board.
(2) Raise the lock of the FPC connectors CN43, CN44, CN45, CN46 to release it and disconnect the
ADM flexible board.
(3) Release the lock of the FPC connector CN41 and disconnect the signal cable (FPC).
(3) CN41
(1) CN42
n
* On handling the FPC connector
To release the lock, hook the nail on the brown portion (lock lever) and raise the FPC connector.
5-8 PFM-42B2/42B2E
(4) Remove the screws (M3 x 8) fixing the ADM at the 8 locations.
(5) Remove the screws (M3 x 8) fixing the ABUS-R board at the 3 locations.
(6) Remove the ABUS-R board.
ADM (4 locations)
(7) When installing the ABUS-R board, place it so that the ABUS-R board is locked by the tabs for
fixing it in position (at 3 locations).
PFM-42B2/42B2E 5-9
5-6. LOGIC Board Removal/Installation Procedure
Remove the circuit board by following the steps below. To install the circuit board, reverse the removal
procedure.
(1) Disconnect the EH connector CN6.
(2) Release the lock of the FPC connectors CN2, CN3, CN4, CN5 and disconnect the signal cable (FPC).
(3) Slide the lock of the FPC connector CN7 toward the SW REG side, then press it down toward the
front and remove the SW REG signal cable.
(3) CN7
(1) CN6
(2) CN3
(2) CN2
n
* On handling the FPC connector
To release the lock, hook the nail on the brown portion (lock lever) and raise the FPC connector.
5-10 PFM-42B2/42B2E
(4) Remove the screws (M3 x 8) fixing the LOGIC board in position at 2 locations.
(5) Remove the LOGIC board.
(6) When installing the LOGIC board, place it so that the LOGIC board is locked by the tabs for fixing it
in position (at 3 locations).
PFM-42B2/42B2E 5-11
5-7. Complete Panel Chassis Removal/Installation Procedure
(1) Remove the 6 types of printed-circuit board (X-SUS, Y-SUS, ABUSL, ABUSR, LOGIC) that are
installed in the panel module.
For the removal procedure, refer to Section 5-2 to 5-6.
* Before removing the above 6 types of board, be sure to remove both ends of the single power cable (BLU) and those of the five
FPC cables (WHT) that are used to connect the circuit boards.
(2) ***Install the printed-circuit board that was removed in step (1) and fix it in position.
(Refer to the exploded view shown in Section 5-1.)
(3) Print the serial ID number of the product to be repaired on the product label which is prepared
separately. Attach the product label to the panel chassis on top of the Y-SUS board (See the photo).
5-12 PFM-42B2/42B2E
(4) When the installation of the board is complete, route the wires as shown below.
Pass the CN52 cable (RED/ BLK) under Route it on top of the SW REG signal cable.
the signal cable.
Enlarge
PFM-42B2/42B2E 5-13
PFM-42B2/42B2E
Adjustment Adjustment item Adjustment position When PDP When X-SUS When Y-SUS When LOGIC When ABUS When SW Tools Labor Time
item panel is board is board is board is board is REG is (persons) (minutes)
(Major item) (Minor item) (Name of the part) replaced replaced replaced replaced replaced replaced
Y
Was LOGIC board replaced?
Y
Was Panel chassis replaced?
Parameter adjustment
N (Section 6-2-2)
Operation/performance check
(Section 6-2-3)
N
No abnormality?
Heat run
(Section 6-2-4)
Y
Abnormal
End
Re-analysis
To Section 4-2
6-2 PFM-42B2/42B2E
6-2-2. Parameter Adjustment
1 Vs voltage adjustment Vrs Y-SUS board connector Voltage setting label indication
CN33 7, 8, 9-pin value* ± 1% (all black)
2 Va voltage adjustment Vra X-SUS board connector Voltage setting label indication
CN23 1-pin value* ± 1% (all black)
3 Vw voltage adjustment Vrw X-SUS board connector Voltage setting label indication
CN26 6-pin value* ± 1% (all black)
4 Vx voltage adjustment Vrx X-SUS board connector Voltage setting label indication
CN26 1-pin value* ± 1% (all black)
*: Voltage setting label shows the following messages at the top left of the back of the chassis.
CN26 1 (Vx)
CN26 6 (Vw)
PFM-42B2/42B2E 6-3
(1) From the main menu, select the voltage adjustment menu with the ↑ key or ↓ key and press the
<ENTER> key.
EXIT
(2) From the voltage adjustment menu, adjust parameters in the order starting from Vs, Va, Vw, and Vx.
Select parameter with the ↑ key or ↓ key and adjust the parameter with the → key (increment) or ←
key (decrement). The adjustment values are shown on the voltage label that is attached to the panel
chassis.
RETURN
EXIT
(3) Select RETURN with the ↑ key or ↓ key and press the <ENTER> key to return to the menu screen.
6-4 PFM-42B2/42B2E
6-2-3. Operation Performance Check Items
H 0 White screen
H 1 Cross slash Large 24 x 24
H 2 Vertical stripe Every other dot
H 3 Horizontal stripe Every other line
H 4 Color bars Vertical bar H_blk divided in 8
H 5 Graay scale Horiz. direction Every 3 dots
H 6 Color gray scale Horiz. direction Every 3 dots
H 7 Divided WINDOW 9 blocks Follow the ROM
L 0 1% WINDOW Center Follow the ROM
L 1 Cross slash Small 12 x 12
L 2 Vertical stripe Every other cell
L 3 Horizontal stripe Every 2 lines
L 4 Color bars Horizontal bar V_blk divided in 8
L 5 Gray scale Vert. direction Every 4 dots
L 6 Color gray scale Vert. direction Every 4 dots*2
L 7 Divided WINDOW 16 blocks Follow the ROM*3
PDPGO SW
CPUGO SW
PFM-42B2/42B2E 6-5
(3) Power ON/OFF
. Power ON
Set both PDPGO-SW and CPUGO-SW to ON.
. Power OFF
Set only PDPGO-SW to OFF. (The CPUGO-SW remains ON.)
6-6 PFM-42B2/42B2E
6-2-4. Heat Run Test
(1) Set the module by following the same procedure as that for Problem Analysis in Section 4-7.
(2) From the main menu, select the POWER ON menu with the ↑ key or ↓ key and press the <ENTER>
key.
EXIT
(3) From the POWER ON menu, select internal pattern generation with the ↑ key or ↓ key and press the
<ENTER> key. When you press the → key, the main power of the module is turned on. (When you
press the ← key, the main power is turned off.)
PFM-42B2/42B2E 6-7
(4) To change the internal pattern, select the internal pattern selection from the POWER ON menu using
the ↑ (up) or ↓ (down) key, and press the <ENTER> key.
(5) From the POWER ON menu, select Burn-in start with the ↑ key or ↓ key and press the <ENTER>
key. The display pattern is automatically generated in PDP.
(6) Select RETURN with ↑ key or ↓ key and press <ENTER> key to return to the menu screen.
6-8 PFM-42B2/42B2E
6-2-5. Logic Board Parameter Forwarding
(1) Set the module by following the same procedure as that for Problem Analysis in Section 4-7.
The logic board before being exchanged is installed in the module.
(2) From the main menu, select change Logic board menu with the ↑ key or ↓ key and press the <EN-
TER> key.
EXIT
(3) From the logic board change menu, select data copy with the ↑ key or ↓ key and press the <ENTER>
key. Data is read before the Logic board is exchanged.
42H2 Logic board change menu
** Data Copy (PDP → Temp. FILE) / execute
Data Paste (PDP → Temp. FILE) / execute
RETURN
EXIT
(6) Select RETURN with ↑ key or ↓ key and press <ENTER> key to return to the menu screen.
PFM-42B2/42B2E 6-9
6-2-6. Accumulation Time Reset
(1) Set the module by following the same procedure as that for Problem Analysis in Section 4-7.
(2) From the main menu, select Power-on time menu with the ↑ key or ↓ key and press the <ENTER>
key.
EXIT
(3) From the Power-on time menu, select Operation hours with the ↑ key or ↓ key and press the <EN-
TER> key. The Operation hour is input.
*It is not possible to change in the energizing time according to the version of the service software.
RETURN
EXIT
6-10 PFM-42B2/42B2E
6-2-7. Setup Before Shipment
(1) From the each menu, select EXIT menu with the ↑ key or ↓ key and press the <ENTER> key.
(2) Shipping the set screen is displayed, and “Y” is pushed.
In shipping the set processing, there is a thing that the power supply of the module turns on
automatically.
The shipment setting ends, and when the power supply of the module is on, the power supply is
turned off automatically.
“N” When the key is pushed, the shipment setting is not done, and the power supply
is turned off.
PFM-42B2/42B2E 6-11
7. The Parts Information
PFM-42B2/42B2E 7-1
SAFETY CHECK-OUT
LEAKAGE TEST
To Exposed Metal
Parts on Set
AC
0.15 µF 1.5 kZ voltmeter
(0.75V)
Earth Ground
PFM-42B2/42B2E
PFM-42B2 (J, UC) Printed in Japan
PFM-42B2E (AEP) E Sony Corporation 2003. 9 16
9-870-392-41 B&P Company ©2003