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Teknologi Proses Pengolahan

Sawit (Bagian 1)
TKS 2168 Teknologi Pengolahan Sawit
Program Sarjana Teknik Kimia Universitas Riau
Semester Ganjil 2017/2018
Palm oil processing method
 Manual/Traditional Palm Oil Processing

 Mechanized/Modern Palm Oil Processing


 Wet Process
 Dry Process
Palm oil processing method
 Wet processes use water to sterilize the fruit by
either steaming or boiling the fruit, producing
wastewater as a byproduct.

 Dry processes sterilize the fruit by smoking or


roasting it.
Palm oil processing method
Wet Process Dry Process
• CPO grade A • CPO grade B
• Produced wastewater • No wastewater
• Fiber burned to generate • Fiber sold as animal
electricity (power feed
generation) • Nut crushed during
• Nut sold or processed processing
into kernel oil
Manual/Traditional Palm Oil Processing

• Skala kecil.
• Peralatan sederhana atau kapasitas alat kecil.
• Rangkaian sistem sederhana.
• Alat dibuat sendiri (artisanal) atau dengan
disain yang tidak terlalu rumit.
• Kualitas minyak (CPO) yang dihasilkan
rendah (asam lemak bebas, FFA > 5%)
Manual/Traditional Palm Oil Processing
Manual/Traditional Palm Oil Processing
Manual/Traditional Palm Oil Processing
Manual/Traditional Palm Oil Processing
Summary of Unit operations
No. Unit operation Purpose
1. Fruit fermentation To loosen fruit base from spikelets and to allow ripening
processes to abate
2. Bunch chopping To facilitate manual removal of fruit
3. Fruit sorting To remove and sort fruit from spikelets
4. Fruit boiling To sterilize and stop enzymatic spoilage, coagulate protein
and expose microscopic oil cells
5 Fruit digestion To rupture oil-bearing cells to allow oil flow during
extraction while separating fibre from nuts
6 Mash pressing To release fluid palm oil using applied pressure on
ruptured cellular contents
7 Oil purification To boil mixture of oil and water to remove water-soluble
gums and resins in the oil, dry decanted oil by further
heating
8 Fibre-nut separation To separate de-oiled fibre from palm nuts.
9 Second Pressing To recover residual oil for use as soap stock
10 Nut drying To sun dry nuts for later cracking
Manual/Traditional Palm Oil Processing

Bunch thresher
(Centre de Formation Technique Steinmetz-Benin)
Manual/Traditional Palm Oil Processing

Fruit sterilizer
(Centre de Formation Technique Steinmetz-Benin)
Manual/Traditional Palm Oil Processing

Spindle press (Luapula, Zambia)


Manual/Traditional Palm Oil Processing

Another model of spindle press


(Nova Technologies Ltd., Nigeria)
Manual/Traditional Palm Oil Processing

Hydraulic press (manual)


Manual/Traditional Palm Oil Processing

Manual vertical press (O.P.C., Cameroon)


Manual/Traditional Palm Oil Processing

Motorised horizontal screw press


(Centre Songhai, Benin)
Manual/Traditional Palm Oil Processing

Combined digester and motorised hydraulic press


(Technoserve/Cort Engineering, Ghana)
Manual/Traditional Palm Oil Processing

Flushing extractor
(Cort Engineering Services, Ghana)
Manual/Traditional Palm Oil Processing

Pabrik CPO skala kecil di Indonesia


Skema proses produksi CPO skala kecil
Beberapa Gambar pada pabrik CPO
skala kecil di Indonesia
Beberapa Gambar pada pabrik CPO
skala kecil di Indonesia
Beberapa Gambar pada pabrik CPO
skala kecil di Indonesia
Beberapa Gambar pada pabrik CPO
skala kecil di Indonesia
Beberapa Gambar pada pabrik CPO
skala kecil di Indonesia
Beberapa Gambar pada pabrik CPO
skala kecil di Indonesia
Beberapa Gambar pada pabrik CPO
skala kecil di Indonesia

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