Professional Documents
Culture Documents
MULTI ROLLER EX
Multiple Air Compressors’Automatic Controller
Model:
MR26-4E
MR26-8E
MR26-12E
Characteristics of this Manual
● This manual expresses the matters that need your attention as below.
● Do not fail to observe "WARNING" and "CAUTION", as they assume considerable
importance to safety.
1
1. SAFETY AND LIMITED WARRANTY
・ As qualified persons are required for installation of electrical equipment, the installation
Warning work should be performed only by qualified persons. Electrical installation work by any
unqualified person may cause defective of the equipment, resulting in electrical shock.
・ Noise filter is used. The equipment should be properly grounded in the earth using stan-
dard to prevent electrical shock.
・ Before opening the panel for wiring work and inspection, always disconnect the power
supply to prevent electrical shock. Also, before any work on the inverter compressor (type
V), always check that the charge lamp of the inverter is turned off. Place the warning plate
on the power supply side, such as “Inspection. Do not turn on the power.” to prevent the
power from being carelessly turned on during inspection work.
・ Note that the system control of compressors will be restarted by starting command from
Warning the MULTI ROLLER at power on even after power failure for long time, if "ON" is set for
MULTI ROLLER "restart after power failure (IPI Auto)." Also, when maintenance, etc. of
compressors is required, always set the MULTI ROLLER compressor setting to "Solo,"
remote setting on the compressor side to "Local," stop the compressors, disconnect the
power supply, and place the labels "Maintenance work," "Strictly prohibit to turn on," etc.
on the earth leakage breakers, before any work.
Warning ・When drilling a hole on the MULTI ROLLER, pay attention not to take in any chips into the
panel.
Warning ・ Solo operation of each compressor can not be activated only by setting "Solo" for com-
pressor on the MULTI ROLLER side. Always set the remote setting on the compressor side
from "Remote" to "Local." Also, as some models need setting change on the compressors
for other operations, change the setting referring to this service manual.
Warning ・For safety purposes, the work such as the stopper cock work must always be performed by
two workers.
Also, when operating the customer's facilities in operation, grasp the system fully and
operate it in the presence of the customer.
2
1. SAFETY AND LIMITED WARRANTY
■ Limited Warranty
Warranty Period
The warranty period is 12 (twelve) calendar months after the date of the product delivery or 18 (eighteen)
calendar months after the date of the product shipping (as indicated by the bill of lading), whichever passes
earlier.
HIES shall not be liable for any indirect or consequential damages caused by the failed product, including any
lost production or sales.
Contact with your dealer, if the product fails during use.
3
2. SPECIFICATIONS OF THE PRODUCT
■ Standard specifications
Frequency 50/60Hz
Power capacity 38 to 48 VA 44 to 61 VA 50 to 74 VA
Dimensions (mm)
(width×depth×height) 400×200×600 500×200×900 500×200×1,200
4
2. Specifications of the product
Pressure drop signal Level This signal is turned ON when it becomes Low press. alarm.
Failures signal Level This signal is turned ON when Low press. alarm, compressor failure, system failure, or communication failure.
Pressure signal DC4∼20mA Outputs pressure sensor signal (0-1MPa).
Flow signal DC4∼20mA Functions when flow sensor is connected.
Slave board
Name Specification Description
Operation answer signal ON level ON when compressor is in operation.
Failure signal ON level ON when compressor is faulty.
Input
5
3. PARTS DESCRIPTION
3.1 Dimensions Touch panel monitor
Touch panel monitor
Power lamp
C-1083 4-φ10 Power lamp
(Snap lock with key) (Mount hole) 4-φ10
Mount hole
Air intake port
(PT1/4) MULTI ROLLER EX
! MULTI ROLLER EX
TYPE MR26 !
H-60
H
A-475-A-2-1 TYPE MR26
H-60
H
W-60 30 170
W 200
3.2 Structure
(1)Interior detail (MR26-4)
Master board
Noise filter
AVR(For 5VDC)
Pressure sensor AVR(For 24VDC)
90
170
Slave units
(4units)
ARS1 ARS2 ARS3 ARS4 Input/output
terminal block
R S F
Power supply
terminal block
Wiring
Bolt for grounding
support
(2-M6)
6
3. PARTS DESCRIPTION
Pressure sensor
170
BWT
BWM
Slave units
(8units)
Power supply
terminal block
Wiring support Bolt for grounding
(2-M6)
DIP switch
SW2: All ON (Up)
SW3: #1 and #4 ON (Up)
#6 ON (Battery ON, Up) Master board
TM2: Input/output terminal
block for external operation
When shipped, battery switch is turned ON. Always check the setting before use. Set the
present date and time before use. All set values are set their initial values. Change the
settings as required for the compressors referring to the setting items.
7
3. PARTS DESCRIPTION
r !6 !8
!7
w e u i q !0 !1 !2 !3 e !4
The compressor operation screen and the compressor operation monitor screen are displayed by pressing the buttons on the Main menu
screen.
!8 Weekly operation reserve status display Indicates "REZ" when the weekly operation is reserved.
8
4. PREPRATION AND OPERATIOIN
4.1 Notes for electrical installation work
・ Qualified persons are required for electrical installation work. The installation must be
implemented only by qualified persons. If the installation is implemented by unqualified
Warning persons, any mistakes cause electrical shock.
・Turn the power off to prevent electrical shock before opening the panel for electrical wiring
or inspection work. Also, always check that the charge lamp of the inverter is turned off,
before performing any work on inverter compressor (V-type). Place "Caution plate," such as
"Under inspection. Do not turn on." on the power supply side.
■ Electrical matters
・Cautions for combination with DSP-V type
Install the electrical wiring equally for MULTI ROLLER and the compressor to let both of them be turned off at the time of
instantaneous power failure.
・Cautions on wiring installation
(1) If noise source is in the wiring area, or if the wiring distance to the compressor or the MULTI ROLLER is long, check
the communication status of MULTI ROLLER to avoid malfunction.
(2) Wiring and grounding
Install AC200V shielded wires and DC24V shielded wires into separate electrical systems.
For communication connection, use communication twist pair cables.
Each equipment should be grounded in the earth. The V-type compressor, which is the noise source, should be
grounded independently in the earth.
(3) Power supply capacity
[Power supply capacity] 100V 200V Master board's fuse
・For 4 units 38VA 48VA 3A
・For 8 units 44VA 61VA 3A
・For 12 units 50VA (74VA) 3A
■ Essential requirements
・ Other connection signals of compressor
Always connect to a failure signal and a run signal of each compressor to use them for check of operation status and for
jump operations.
・ Air tank capacity
Install an air tank that has three times as large capacity as the air tank being recommended for the compressor to be used
(see the instruction manual of the compressor side), to prevent pressure fluctuation due to start/stop control and achieve
power saving effects.
・ Dryer operation and lead time
Cancel the lead time setting for the dryer built in the compressor and perform solo operation using the instrument panel.
The ganged operation of the dryer and the compressor may cause frequent stop of operation, resulting in dryer failure.
G 1 䠙㻃䠠䠖㻃 㻃䠄㻃
䠖㻃䠕㻃䠄㻃䠆㻃䠨㻃 24
1 䠖㻃䠕㻃䠄㻃䠆㻃䠨㻃
V
FG 2
Communication (- ) 2
Ca ble ( +) 3
RY1 RY2 RY3 RY4
C1 3
Run Input X1 4
F a ilure I nput X2 4
( Power Pulse ) X3 5
A1 1 2 3 4 5 6 7 8 9 10 11 12 X4 5
A12 C2 6
Ai
B1 1 2 3 4 5 6 7 8 9 10 11 12 To compressor 6
1
B12 C2 7
1c 2c 3c 4b Ao1 Ao2 Ai1 Ai2 X1 X3 ( +) GND
Stater Ai
1a 2a 3a 4a 4c C1 C1 C2 C2 X2 C2 (- ) 7
2 䠤㻃䠫㻃䠃㻃
NC 8
1a 8
S tart-up Command
t 1c 9
R S 485
Pressure Sensor Input
Running Output
Remote Control
Pressure Output
(Flow Output)
(Flow Input)
Failures
Pressure Drop
NC 9 䠤䠫㻃䠄㻃
4 20mA
Circuit
4 20mA
4 20mA
2b 10
S top Comma nd
4 20mA
2c 10
Forced Start-up
∼
∼
Remote Start
Remote Stop
NC 11
∼
3a 11 䠤㻃䠫㻃䠅㻃
∼
B12 A12
9
10
Slave PCB (for the next unit) TM1-(+), (-) (up to the unit NO. n) (twist pair cable)
Slave PCB (for the next unit) TM1-24V, G (up to the unit NO. n) (twist pair cable)
Twist pair cable
AC100V/200V±10% 50/60Hz 1φ
Common for unit NO.2 to 12
Touch panel
AVR1 color LCD monitor
(DC5V)
Slave PCB (MR-SC1) Slave PCB (MR-SR 2 to n)
TB (Unit NO.1) (Unit NO.2 to n)
AVR2
RC SC FG (DC24V) TM1 TM1
G G G G
G G
RO SO FG 24V 24V 24V 24V
FG 24V FG 24V
1 2 AC100/200V IV 1 2 3 4 5 6 1 2 3 4 5 6 7 8 B12- B12- B12- B12-
NF CN6 (-) (-)
To Slave PCB of the next unit
X5 Failure output X5
TM3 Current output 3 G2
24V 1 C2 C2
Pressure output 1 (4-20mA) PL Ai1 Ai1
G 2 Touch
Flow output 2 (4-20mA) Panel c2 c2
I/F
Sensor input Ai2 Ai2
Pressure sensor input (4-20mA) CN5
1 GND GND
Flow sensor input (4-20mA) RY1 RY1
Input (dry contact) 2 1a 1a
Remote start input (dry contact) 3 Start-up pulse 1c Start: dry “a” contact (2A) Start-up pulse 1c
Remote stop input (dry contact) 4 command output command output
(Caution 1) RY2 RY2
External control input (dry contact) 5 2b 2b
RY1 RY2 RY3 RY4 Communication in the slave units Stop pulse 2c Stop: dry “a” contact (2A) Stop pulse
(Running) (Remote) (Pressure drop) (Failures) DC5V OUT 2c
RS485 (+) command output command output
RS485 (-) CN7
(Note 2) (Note 2)
1 RY3 3a RY3 3a
2 3b Compressor load/unload: 3b
Capacity control Capacity control
3 output 3c dry “c” contact (2A) output 3c
TM2 1a 1c 2a 2c 3a 3c 4a 4b 4c Ao1 C1 Ao2 C1 Ai1 C2 Ai2 C2 X1 X2 X3 C2 (+) (-) CHD
GND(-) RY4 RY4
A7 4a 4a
B12- Compressor status
Compressor status output:
4c Compressor status 4c
A11+ output
dry “c” contact (2A) output
24V
White Red C3 C3
External Input Longer than 500ms PID output: 4-20mA
PS AO1 (When inverter unit is set) INV frequency command output
AO1
Remote stop INV frequency command output
one-shot input C3 C3
Remote start Ao2 Ao2
}
Failures: dry “c” contact (1.5A) (Note 4) (Note 4)
CDE
(Note 3) (Note 4)
E F0 1
ON ON
F0
C
89AB
2345
AB D
123
■ Operation
STEP 1: Operation setting ⇒ [Main menu] ⇒ [Operation]
q Setting each compressor ⇒ [Solo] or [Auto] ⇒ [Run] or [Stop]
(Note) When the compressors are set to solo operation, they run or stop regardless of system control.
To enable system control operation, set to [Auto] and [Stop].[Auto] cannot be set unless the compressors
surely recover from the failure.
w Setting initial start unit ⇒ [Loop 1 1st operation set] ⇒ [Loop 2 1st operation set]
(Note) If start/stop order is changed in the loop setting, the initial start unit must be reset.
e Setting each auxiliary ⇒ [Solo] or [Auto] ⇒ [Run] or [Stop]
(Note) The auxiliary setting needs to be made on the slave side.
STEP 2: MULTI ROLLER Stop/Run operation ⇒ [Remote]: [Off] or [On] ⇒ [System]: [On] or [Off]
● When [Remote: On] is selected: The operation starts by entering [Remote start: ON “ ( a”contact)] to the
master board terminal block (TM2). The operation stops by entering [Remote stop: ON “ ( a”contact)].
A one-shot 500ms signal is used for both of them.
● When [Remote: Off] is selected: The operation starts by pressing the [System: On] button on the
operation panel. The operation stops by pressing the [System: Off] button on each screen.
5S→MENU
Title screen
Comp. Monitor
-Unit is switched to
YES NO
Comp. Operation
Control is switched to
Remote. OK?
YES NO
12
4. PREPRATION AND OPERATIOIN
■ Normal operation 2
Pressure Setting 1 Pressure Setting 2
Enable pressure
setting. OK?
YES NO
[Start/Stop time]
■ Normal operation 3
13
4. PREPRATION AND OPERATIOIN
qSystem Adjustment
DTime Setting ● Set the current data, the day of the week, and time using
corresponding buttons.
(Although the time was set before shipping, check it again
since it may affect the Shutdown History or weekly operation
if it is set to incorrect time.)
By pressing the corresponding buttons, keypad screen is
displayed to enter required numbers. For selecting the day
of the week, Select a Day of the week is displayed. Enter the
day and press “OK” button. (Enter the last 2 digits for the
year.)
・ By pressing “△” button, it is returned to the System ADJ
screen.
ETouch Panel Adjustment screen
● Calibration (adjustment of screen detecting position) is used
to adjust the screen position when good response of the
screen can not be obtained due to the shifted positions to be
detected after the long term use. Press “Calibration” button.
After it is changed to the “Calibration” screen, press marks
sequentially displayed on the screen. Use the touch panel
pen accompanied for adjustment.
Calibration ・ Adjust the contrast (brightness of the screen) using “+ ” or
“−” button.
・ By pressing “△” button, it is returned to the System ADJ
screen.
Calibration screen
● For pressure adjustment of the system control, press
“Pressure” button to set the pressure value to adjust the
w Pressure setting capacity. It has two settings, Pressure setting 1 and Pressure
DPressure Setting 1 setting 2, which can be selected according to their
applications.
To show the Pressure setting 2 screen, press “Next.” To
return, press “Back.”
To switch the pressure setting, select it by pressing “USE” or
“No.” (For pressure set values, consider the control type,
control method, pressure loss, and pressure specification.
Set each pressure as described below.)
・ To set the SET, enter the target pressure to control.
・ For values of HH, H, L, LL, and LLL, enter the deviations
from the value of SET.
Sample 0.690MPa
HH= 0.040MPa
0.670MPa
H= 0.020MPa SET= 0.650MPa
0.650MPa
L= 0.030MPa
0.620MPa
0.600MPa LL= 0.050MPa
LLL= 0.080MPa
0.570MPa
When the pressure is at L or lower, a compressor is loaded
(started when no compressor is unloaded) or when the pressure
Two stages of pressure can be auto- is at H or higher, a compressor is unloaded (stopped when no
IMPORTANT
matically switched by the weekly timer. compressor is loaded).
The set values of LL and HH function as same as the L and H.
When the pressure is at LLL or lower, pressure low alarm is
generated.
Set values should be in the ranges below.
0<H<HH≦1-SET Sample:0<0.02<0.04≦0.35(1-0.65)
0<L<LL<LLL≦SET Sample:0<0.03<0.05<0.08≦0.65
14
4. PREPRATION AND OPERATIOIN
Keypad BS CL
display
Select HH1
ճTimer setting ● Always set the timers before operation. For timers, set
the effect waiting time of the equipment according to the
DTimer setting 1 pressure set values and the effect waiting time for the
D compressors. (a)
・HH: 0-999 sec. (Initial value 5 sec.)
・H: 0-999 sec. (Initial value 45 sec.)
・L: 0-999 sec. (Initial value 45 sec.)
・LL: 0-999 sec. (Initial value 45 sec.)
・Load: 0-999 sec. (Initial value 5 sec.)
・Unload: 0-999 sec. (Initial value 5 sec.)
・Forced switching: 0-99 hours (Initial value 24 hours.)
・ By pressing "Weekly timer" button, "Weekly Time Sett-
ing: Control" screen is shown. Weekly timers can be set
for pressure settings 1 and 2 for start time and stop time
E of the scheduled operation on the days of the week. (b)
To show the "Weekly Time Setting: Press.2" screen,
EWeekly timer system control time setting press "Next" button.
For the time setting on each day of the week, "Weekly
reserve:REZ" is shown in the operation monitor screen
which sets the other settings than 0:00-24:00, and
automatic operation of the system control is started.
When the time is set within the range 00:00-24:00, the
run and stop status of the previous day is continued to
run or stop the operation.
Sample: Setting to operate the system from 8:30 on Monday to
18:00 on Wednesday:
MO 8:30-24:00 TU 0:00-24:00 WE 0:00-18:00
(However, the settings on Sunday, Thursday, Friday,
and Saturday are 0:00-24:00.)
・ In the Weekly Time Setting: Control, by pressing "1st
Set" button to show the "Weekly Setting: 1st Unit"
F G screen, the initial start unit can be specified by the day of
the week with loop. (c)
15
4. PREPRATION AND OPERATIOIN
FWeekly Setting: 1st unit ● In Weekly Setting: 1st unit, set the unit which is initially
activated (1st unit) when the system control is started on
each day of the week. This setting is the function for
averaging the operating time of compressors.
Loop 1 is the dedicated for the group of constant speed units
and Loop 2 is the dedicated for the group of inverter units (V
type).
Set the 1st unit for each loop by pressing “Day of the week”
button.
When the turn back is selected in Loop 1, selection of 1st
unit is disabled.
・ To return to Weekly Time Setting: Control screen, press “△”
button.
Settings got Loop 1 and Loop 2 and selection of turn back
IMPORTANT operation are set from the Maintenance menu screen. When
・ Weekly Time Setting: Press.2 is the function to switch to the screen is switched to the Maintenance menu screen,
the Pressure setting 2 automatically. Set the start time select the “Requirement” button. In the “Control
and stop time for each day of the week when the Requirement” press “Layout” button to set operation
Pressure setting 2 is used. assignment and operation layouts of Loop 1 and Loop 2.
Refer to the page for Maintenance menu for detail.
● Comp. Operation Panel screen
(1) Discharge pressure is displayed at the upper left corner of the
մ Operation screen.
㸦Compressor operation procedure (2) Items from C1 to C12 (max.) are the operation settings by
ձ compressor unit number.
Operation selections of the number of compressors
connected are displayed on the screen.
“Solo” and “Auto” buttons switches between individual
operation and automatic operation.
When “Solo” is selected, the unit can be individually started
or stopped by “Stop/Run” buttons regardless to the system
control.
ղ (3) Remote, is buttons to operate the panel.
Select “Off” to operate from the panel or “On” to operate from
any external equipment(Remote).
When “Remote: off” is selected, the system control can be
started or stopped by “Off/On” buttons on this screen.
● “1st Set” is to select the 1st unit from the unit numbers set in
each group. Press the button to select or change the 1st unit.
Loop1 1st operation set screen is displayed.
ճ System control “On” button on the screen is disabled
・ “Pump” button is to display the screen for pump IMPORTANT when “Remote: On” is selected. However, “Off”
operation. button is enabled regardless to the operating site.
・ “Dry” button is to display the screen for dryer operation.
Pump or dryer units need to be set in advance. Set
IMPORTANT the number of units and 1st Set in the Peripheral
Device screen of Control Requirement screen, referring
to the pages of Maintenance Menu operation.
DSelection of 1st unit To set or change the 1st unit of compressors, press “1st
Set” button on the Comp. Operation Panel screen.
● System control Loop 1 is for selection of 1st unit from the
constant speed units.
Units marked in yellow in the square are assigned
compressors. Set the 1st unit by pressing one of buttons
of unit numbers marked in yellow.
17
4. PREPRATION AND OPERATIOIN
[Parameter:1-6]
[ControlRequirement](user)
Peripheral Device
[Relay]
18
4. PREPRATION AND OPERATIOIN
Example:
Display only the numbers of
units connected to the MULTI
ROLLER capable of controlling
12 units maximum.
6 units
ձParameter setting screen ● “Parameter setting 1. Initial Pump up, Change <user>” is
㹖Parameter setting 1. the screen to perform settings of initial Pump up and
forced Start-up. (RPT and OSK are not used. : Initial
value 0.)
・ Initial Pump up function is to avoid unproductive operation by
limiting the number of compressors in operation and their
operation time. Also, in this time period, pressure low alarm is
not generated. When the pressure becomes at L or higher, it is
returned to the normal control.
1ST: Initial Pump up timer (Initial value: 3 min.)
1SD: The number of initial Pump up units (Initial value: 1 unit)
・ Forced Start-up is to start the next start unit unloaded even
when the pressure is at L or higher, by turning ON the forced
Start-up input, preparing for lowered pressure. It is enabled
after the initial Pump up is completed.
EFT: Forced Start-up timer (Initial value: 0 min.)
EFD: The number of unit to be forced-Start-up(Initial value: 1 unit)
㹗Parameter setting 2.
●“Parameter setting 2. Pressure Control Timer <user>”is
operation limit timers for compressors.
・Timer used for forced switching
Parallel operation timer is to stop the next start unit after
starting the unit due to forced switching, etc.
PRT: Parallel operation timer value (Initial value: 15 sec.)
・Timers used for operating conditions of compressors
Unload stop timer is to stop unloading when the unloading of
the next stop unit is continued in other cases than that the
pressure is dropping at pressure H or lower. Run answer timer
is for detection of operation fault of compressors and Pump,
Dryer units.
MT: Stop limit timer (Initial value: 20 min.)
ST: Start limit timer (Initial value: 1 min.)
UST: Unload stop timer (Initial value: 3 min.)
AN: Operation answer timer (Initial value: 15 sec.)
㹘Parameter setting 3.4
・ Parameter setting 3. Pressure Sensor ADJ
is to adjust the pressure sensor. Parameter
setting 4. PID Control ADJ is to set PID
values. As they have been set to their initial
values at shipment, no setting is required.
Note that MLV may be required to be set
depending on the model.
19
4. PREPRATION AND OPERATIOIN
・ MLV setting (For MLV=PID minimum outputs, enter the PID minimum outputs (%) when DSP compressors are
loaded.)
ڦLoop 1 (constant speed units) Layout ● Loop 1 screen selects the layout of the system control of
the constant speed compressors (Rotary control or Turn
Back control) and the operating order of the
compressors.
㹗Peripheral Device setting
● By pressing “Device” button, Peripheral Device (dryers
and pumps) setting screen is shown. Set the number of
auxiliary units and lead time (operation time before the
system control) before the system control. Also, slave
unit setting needs to be changed.
・Dryers
Number of units: Max. 12 units (Initial value: 0 unit)
Lead time setting: Waiting time (Initial value: 180 sec.)
・Pumps
Number of units: Max. 2 units (Initial value: 0 unit)
Lead time setting: Waiting time (Initial value: 10 sec.)
・ By pressing “△ ” button to return to Control Require-
ment screen.
㹘Capacity Control selection
21
4. PREPRATION AND OPERATIOIN
ճ
History clear and default setting ● “Clear History” is used to clear the history of all failures.
By pressing “Clear History” button, operation con-
firmation screen is displayed. Press “Yes” to clear the
history of failures.
・ “Default” is used to return all settings to their initial
values. By pressing “Default” button, operation
confirmation screen is displayed. Press “Yes” to
return all settings to their initial values. Never operate
this button in normal condition.
Sample of operation confirmation screen.
մCommunication status and test ● “Com. Status” and “Test” buttons are the functions for
㹖Communication Status screen service and inspection. They do not need to be operated
in normal condition.
・ “Com. Status” button displays communication status
between boards on the screen. By keeping pressing
“Clear” button on the screen, all error counts are set
to zero. Each error counter counts the number of
faults on communication. When the number of faults
within a unit of time is extremely high, as communi-
cation error occurs resulting in uncontrollable
condition, consult the supplier.
・To return to the Maintenance menu screen, press “△”
㹗Test screen button.
・ "Test" button is to check the operation of auxiliary
relays installed on the boards.
・ By pressing “M” (Master) or “C” (Compressor
number) button on the Test 1 screen, Relay Output
Test screen for each unit is displayed. If the slave unit
for which unit number button is pressed is not
connected, Not Connected error screen is displayed.
By pressing “Confirm” button. It is returned to the
previous screen (Test 1 or Test 2 screen).
・By pressing “Next”, Test 2 (dryers and pumps) screen
is displayed.
・ By pressing “△ ” button, it is returned to the
Maintenance Menu screen.
・ On the Relay Output Test screen, by pressing each
relay button, the operation of relays installed on the
boards can be checked.
・ To return to the Test screen, press “△” button.
22
5. DESCRIPTION OF CONTROL OPERATION
5.1 Basic functions and operations
(1)Loop setting and start/stop order
1.Selection of loop and setting (1) Each compressor can be set to Loop 1 (constant speed unit) and Loop 2 (Inverter unit).
of start/stop order (2) For Loop 1, rotary operation (stopped in the order of started units) or turn back operation (stopped in the reversed order of
started units) can be selected.
(3) For Loop 2, PID output to 1 unit or 2 units can be selected. (The other units are operated in full speed.) However, it is
effective only for rotary operation.
2.Starting order with inverter (1) When Loop 1 and Loop 2 are used together, the inverter units of Loop 2 have the priority to start.
units mixed ・The unit firstly started among the inverter units is the unit to which PID output is sent.
・Each time an inverter unit is newly started, PID output is sequentially switched to the newly started unit.
・ When there are 2 or more inverter units and 1 or more constant speed unit, the constant speed units are sequentially
started after the PID unit is started. After all the constant speed units are started, the other inverter units are started.
However, when constant speed units can not be started depending on the condition, inverter units are started.
Sample 1: Setting for one PID unit Sample 2: Setting for one constant speed unit and two inverter units
Unit 1 Run Run Run Stop Unit 1 Run Run Run Stop
Unit 2 Stop → Run → Run → Run Unit 2 Stop → Stop → Run → Run
Unit 3 Stop Stop Run Run Unit 3 Stop Run Run Run
PID Unit 1 Unit 1 → Unit 2 → Unit 3 → Unit 3 PID Unit 1,2 Unit 1 → Unit 1 → Unit 2 → Unit 2
3. Stopping order (1) When Loop 1 and Loop 2 are used together, the inverter unit which is not PID unit is stopped first. Then, constant speed
units are stopped.
(2) When Loop 1 is used, the units are sequentially stopped in the order by which they are started when Rotary is selected.
When Turn Back is selected, the units are sequentially stopped in the reversed order by which they are started.
(3) When Loop 2 is used, the inverter units are sequentially stopped in the order by which they are started (rotary operation).
4. Loading order (1) When Loop 1 and Loop 2 are used together, the units are sequentially loaded in the order of inverter PID units, constant
speed units, and to inverter full speed units.
(2) When Loop 1 is used, the units are sequentially loaded in the reversed order by which they are started when Rotary is selected.
When Turn Back is selected, the units are sequentially loaded in the order by which they are started.
(3) When Loop 2 is used, the inverter units are sequentially loaded in the reversed order by which they are started (rotary
operation).
5. Unloading order (1) When Loop 1 and Loop 2 are used together, the units are sequentially unloaded in the order of inverter full speed units,
constant speed units, and to inverter PID units.
(2) When Loop 1 is used, the units are sequentially unloaded in the order by which they are started when Rotary is selected.
When Turn Back is selected, the units are sequentially unloaded in the reversed order by which they are started.
(3) When Loop 2 is used, the inverter units are sequentially unloaded in the order by which they are started.
6. 1st start unit The 1st start unit is the unit to be firstly started when the operation with the MULTI ROLLER is started. It is selected from the
units to which Auto(AT) operation is set.
(1) When Loop 1 and Loop 2 are used together, the inverter units have the priority to be the 1st unit. It can be selected from
the all units.
(2) When Loop 1 is used, it can be selected from the all units when Rotary is selected.
When Turn Back is selected, it can not be selected. It is automatically selected in starting order set.
7. Next start unit The next start unit is the unit to be started next. It is automatically searched from the stopped units to which Auto operation is
set.
(The automatic search is performed each time when Solo or Auto switching of each compressor or change of operation is
performed.)
(1) When Loop 1 and Loop 2 are used together, a unit becomes the next start unit in the order of inverter PID units, constant
speed units, and to inverter full speed units.
However, the next start unit is switched to Solo, it is selected from the other units.
8. Next stop unit The next stop unit is the unit to be stopped next. It is automatically searched from the running units to which Auto operation is
set.
(The automatic search is performed each time when Solo or Auto switching of each compressor or change of operation is
performed.)
(1) When Loop 1 and Loop 2 are used together, a unit becomes the next start unit in the order of inverter full speed units,
constant speed units, and to inverter PID units.
Switching condition of the next stop unit: When the next stop unit is switched to Solo, when the next stop unit fails, when
stop limit timer, unload stop timer, or forced switch timer is timed, or when the next stop unit is stopped due to H or HH
condition.
“H or higher continued” Unloaded unit is stopped each time end of H timer. Unloaded unit is added each
time end of unload timer when the pressure is increasing (stopped when the next
stop unit is unloaded).
SET+H “H or higher” One unit is immediately unloaded.
“Stable between H and L” The next stop unit is stopped after time end of unload stop timer.
“Pressure decreasing” When no unloaded unit presents and reaching time to L is shorter than the setting
Target time of pressure recovery timer, the next start unit is started.
pressure (SET) With inverter unit: In case of PID unit, speed command is PID-controlled when
loaded or speed command is minimum speed when unloaded.
“L or higher” Initial air filling is reset.
SET-L “L or lower” One unit is immediately loaded. When no unloaded unit presents, the next start unit
is started. When PID unit is unloaded, the PID unit is immediately loaded to
maximum speed.
“L or lower continued” When no unloaded unit presents, one unit is started after time end of L timer.
“Pressure decreasing” Loaded unit is added after time end of load timer.
With inverter unit: Speed command is maximum speed.
࣭㹁
࣭㹁㹁 MAX
࣭㹁㹁㹁 INV unit speed
command
Pressure
Load
Initial air Pump up operation Next subsequent/unload unit
Unload
Time Time
MULTI ROLLER operation start
24
5. Description of control operation
Load Timer 0∼999 5sec - Load condition of second and subsequent units when the - When pressure exceeds [SET-L]
- When pressure [SET-LL] or lower
pressure is [SET-L] or lower, or [SET-LL] or lower. - Time is up.
Unload Timer 0∼999 5sec - Unload condition of second and subsequent units when - Pressure lower than [H+SET]
- Pressure [HH+SET] or higher
the pressure is [H+SET] or higher, or [HH+SET] or higher. - Time is up.
Forced switch 0∼99 24hours - When rotary operation with constant speed units is selected or - When switched to next start
Timer operation with inverter units is selected, the next start unit is unit
started at the timer ends even if the pressure is L or higher.
- When the timer is set to 0, forced switching is not performed.
- During the system control operation with constant speed units
and inverter units mixed, when any stopped unit set to Auto
exists in both groups, switching is repeated between constant
speed units and inverter units with interval of 12 hours (0.5T), If
any stopped unit set to Auto exists in one group, units is
switched in the loop with interval of 24 hours (1T).
■ Functions of timers
(1) Effect waiting timer for each pressure
Timer for each pressure is the timer which lets the next compressor wait for the changing effect of pressure control to prevent
profitless start or stop. After reaching the pressure, the compressor is stopped when at H+SET or higher, or started when at SET-L
or lower, after specified time period.
(2) Load timer
Load timer is the timer which adjusts the next compressor to be loaded for the decreasing pressure to prevent pressure variation.
(3) Unload timer
Unload timer is the timer which adjusts the compressor to be unloaded for the increasing pressure to prevent pressure variation.
(4) Forced switching timer
When the load is constant, compressors are not switched resulting in deviation of operation time of compressors. Forced switching
timer is to force the next start unit to start and to switch the next stop unit, averaging operation time of compressors.
However, the next stop unit is not switched in one of the following conditions.
(1) When Loop 1 and Loop 2 are used for assignment of compressors, all inverter units are in operation and all constant speed units
are stopped.
(2) When no compressor to be operated exists or forced switching timer is set to 0.
(3) Turn Back operation is set.
25
6. CONFIRM THE SETTING CONTENTS
Item name Abbr. Initial value when Unit HISCREW DSP ref
delivered ref. value value
Pressure HH HH1 0.05 MPa
Pressure setting 1
L Timer LT 45 sec 45 45
LL Timer LLT 45 sec 45 45
Load Timer LDT 5 sec 5 5
Unload Timer ULDT 5 sec 5 5
Forced switch Timer FST 24 hour 24 24
■ Parameter Settting for User *Longer time needs to be set for large models.
26
6. CONFIRM THE SETTING CONTENTS
Item name Abbr. Initial value when Unit HISCREW DSP ref
delivered ref. value value
Controlled dryer quantity 0 unit
setting Depends on auxiliary
Controlled pump quantity connection status
0 unit
setting
Dryer Lead Time Timer DT 180 sec 180 180
Day of Day of
No setting Start time Stop time Loop 1 Loop 2 Start time Stop time
the week the week
Loop 2 initial start
SUN SUN
unit
No setting MON MON
Loop 1 operation
TUE TUE
layout
Rotary WED 00:00 24:00 None None WED 00:00 24:00
27
6. CONFIRM THE SETTING CONTENTS
LL Timer LLT 0-999 45 sec starts when (Restarts when stop condition is
the pressure is LL or lower.
pressure is set to ON and start condition is
LL or lower. continuously set to ON.)
Pressure exceeding L
Pressure LL or lower
Load Load condition of second and subsequent units when Pressure L Time counted by this timer is up.
LDT 0-999 5 sec
Timer the pressure is L or lower, or LL or lower. or lower (Restarts when stop condition is
set to ON and start condition is
continuously set to ON.)
Pressure lower than H
Pressure HH or higher
Unload Unload condition of second and subsequent units Pressure H Time counted by this timer is up.
ULDT 0-999 5 sec
Timer when the pressure is H or higher, or HH or higher. or higher (Restarts when stop condition is
set to ON and start condition is
continuously set to ON.)
When rotary control with constant speed units is
selected or operation with inverter units is selected, When next
Forced
the next start unit is started at this timer ends even if start unit When switched to next start
switch FST 0-99 24 hour
the pressure is L or higher. starts unit
Timer
When the timer is set to 0, forced switching is not operation.
performed.
28
6. CONFIRM THE SETTING CONTENTS
Pressure
ISD 1-12 1 unit Maximum number of initial Pump up compressor units Previous value
Pump up
units
Value this time
Parameter Setting 1
gain
P2=P1*PIG+PIB
Pressure
signal
input PIB -99 - 99 0 kPa Bias
correction
If any change is made to PIG or PIB, POG or POB is Gain
also changed respectively.
bias
Pressure
signal
output POG 0.900-1.100 1
correction Pressure input value P2 is corrected to be P3 and P3
gain is output externally.
Pressure
signal P3=P2*POG+POB
output POB -99 - 99 0 kPa
correction
bias
29
6. CONFIRM THE SETTING CONTENTS
Item name Abbre.*1 Setting range*2 Initial value Unit Description Timer start condition Timer stop condition
PID proportional PG
calculation 1-12 0-99 80×12
magnification
Parameter Setting 4
30
6. CONFIRM THE SETTING CONTENTS
■ DIP SW3
Function OFF ON Initial set Value
1 Switching to Test mode Normal mode Test mode OFF
ON 1 2 3 4 2 Displaying version Normal mode Displays version OFF
OFF 3 Spare OFF
4 Selection of connecting equipment※1 Compressors Auxiliaries OFF
※1: Turn on the DIP SW4 when connecting the slave unit to auxiliaries (dryer, pump).
■ Rotary SW1 0
EF 1
23
BCD
456
789A
(1) When a DIP SW for selecting equipments to connect is set to the [Compressor](OFF) side, set the Rotary SW
according to the compressor unit No.
Compressor unit No. 1 2 … 9 10 11 12
Rotary SW 1 2 … 9 A B C
Duplicated setting of Rotary SW cannot be made in the unit in which DIP SW is set to the [Compressor] side.
Setting to 0, D, E and F is invalidated.
The operation monitor screen of touch panel displays only the unit Nos. of selected compressors.
(2) When a DIP SW for selecting equipments to connect is set to the [Auxiliary](ON) side and the dryers are
connected, set the Rotary SW according to the dryer unit No. (A maximum of 12 dryers can be connected.)
Dryer unit No. 1 2 … 9 10 11 12
Rotary SW 1 2 … 9 A B C
When a DIP SW for selecting equipments to connect is set to the [Auxiliary] (ON) side and the pumps are
connected, set the Rotary SW to D or E. (A maximum of 2 pumps can be connected.)
Duplicated setting of Rotary SW cannot be made in the unit in which DIP SW is set to the [Auxiliary] (ON) side.
Setting to 0 and F is invalidated.
Duplicated setting of Rotary SW in the unit in which DIP SW is set to the [Compressor] (OFF) side is possible.
31
7. LIST OF FAILURES AND ALARMS
7.1 Indication of alarms and failure on the Failure History screen
Failure output How to reset
Name of alarm and failure Description Operation status Pressure Failures
low relay
block output Buzzer Relay Buzzer
relay
Alarm indicated when the pressure is LLL or Automatic
Low press. Auto continued ○ ○ ○ recovery
lower during the system control.
Alarm indicated 1 sec. after the failure input is
Shutdown(Compressor) Solo stop - ○ ○
turned ON from the compressor.
Alarm indicated when operation answer is not
returned for the specified period of time
Start-Up F(Compressor) Solo stop - ○ ○
(parameter setting) after output of start
command.
Alarm indicated when operation answer is not
Stopping F(Compressor) turned OFF within 5 sec. after output of stop Solo switching - ○ ○
command.
(1): When restart after power failure (IPI AUTO) is set to Off.
(2): When restart after power failure (IPI AUTO) is set to On.
32
7. LIST OF FAILURES AND ALARMS
7.2 About restart after power failure and instantaneous power failure
・About restart after instantaneous power failure on compressor side
The MULTI ROLLER continues its operation with instantaneous power failure shorter than 350ms (in case of
power voltage of 200VAC). (Approximately 50ms or shorter in case of 100VAC)
(a) Compressor without restart function after instantaneous power failure
Although the MULTI ROLLER continues its operation with instantaneous power failure from 20ms to 350ms,
the operating compressor is stopped. At this moment, the MULTI ROLLER detects the operation answer
failure, switches the stopped compressor from Auto to Solo, and removes it from the loop.
Because of the operation above, the pressure is lowered and the next start compressor is started.
To prevent the operation answer failure from being detected due to instantaneous power failure, adjust the
Parameter Setting 2AN: Operation answer time.
(b) Compressor with restart function after instantaneous power failure
Although the MULTI ROLLER continues its operation. As the operating compressor is stopped and restarted
after power recovery, operation in Auto mode continues.
33
7. LIST OF FAILURES AND ALARMS
Answer error
Compressor
No.1 answer OFF ON
<Auto → Solo> No.1 answer
Operate Stop Restart
No.1 operation
Stop Restart
No.1 operation
Power supply Power supply 5 seconds
voltage Power supply or less
MR
AVR
AVR
Power supply Recover from Recover from
Power supply voltage power failure power failure Recover from Recover from
Power supply
power failure power failure
After recovery from power fail- After recovery from power The compressors and the When instantaneous power failure
ure, compressors stop due to failure, No.1 suffers instan- MULTI ROLLER stop even occurs for 5 seconds or less, the
No.1 answer error. taneous power failure and after the recovery from compressors are restarted but the
The compressor No.2 is started is restarted. power failure. MULTI ROLLER is stopped.
when pressure drops.
<Type S> <Type M>
<Type S> <Type M>
No.2 operation
No.1 answer
Compressor
Answer error
ON
No.1 answer
Start
No.1 operation
Power supply Power supply = Normal Power supply = Normal
Normal Normal
MR
AVR
Power supply Normal Normal
34
8. KEY POINTS FOR USE
8.1 Connection example of compressors and auxiliaries (MR26-8)
Fan1 Precautions for combination
・The number of compressors
SL1 SL5 Fan2 and dryers must be the same.
A maximum of compressors/
dryers can be connected.
SL2 SL6 Dry1 ・A maximum of 2 pumps can be
connected.
SL3 SL7 Dry2
SL4 SL8
Pmp1 When the compressors fail, the
fans and dryers stop simultane-
Cmp1 Pmp2 ously.
Cmp2
Cmp3
Based on the condition setting, select conditions for YCO and TON and
“a” contact / “b” contact for RY3 depending on the use
RY3 RY3
ON:LOAD OFF:LOAD
OFF:UNLOAD ON:UNLOAD
Not turned on Unload:UNLOAD Not turned on Unload:UNLOAD
20P 20P
O1-L
When Auto: PID control on MULTI ROLLER side
RY3
INV
O-L
20P When Solo: PID control on Cmp side
35
8. KEY POINTS FOR USE
8.3 Precautions on setting and pressure prediction for single stage Type-V DSP
For NEW DSP (singles stage unit), the Parameter Setting (MLV for setting PID minimum output value) needs to be
made for the MULTI ROLLER according to the setting table for each model.
Making no setting can trigger compressor failures.
pressure
RPT:Recovery Pressure Timer, 0-999 sec.
t = Initial value 0 sec. = No control
Prevents pressure
Condition: The pressure dropping status when
Lower
pressure limit
drop
pressure is between H and L and no
Time →
Compressors start
Start loaded operation
unloaded unit is present.
Start unload t Calculation/Evaluation:
Obtain a sampling of the pressure inclination and Obtain the time to reach L from a decreasing curve
predict the pressure after the start unloading.
that compared the pressure value with the previous
Prevent the pressure from dropping sampling value. If the result is shorter than the time
to lower than the lower pressure limit.
set, the next start unit is started.
※The pressure predictive control is valid for a
combination of only the constant speed units.
Coil
Time Check
Date Out Parity Overrun Framing Protocol
sum
2006.5.9 㻔㻖㻖 㻔㻗㻚 㻓 㻗㻗 㻓 㻓
2006.5.10 㻔㻖㻖 㻔㻗㻚 㻓 㻗㻗 㻓 㻓
2006.5.11 㻔㻖㻘 㻔㻗㻛 㻓 㻗㻗 㻓 㻓 Noise
2006.5.12 㻔㻖㻘 㻔㻘㻔 㻓 㻗㻗 㻓 㻓
2006.5.13
2006.5.14
2006.5.15 㻔㻗㻓 㻔㻘㻗 㻓 㻗㻘 㻓 㻓
2006.5.16 㻔㻗㻖 㻔㻘㻘 㻓 㻗㻚 㻓 㻓
2006.5.17 㻔㻗㻙 㻔㻘㻚 㻓 㻗㻛 㻓 㻓
2006.5.18 㻔㻗㻜 㻔㻙㻔 㻓 㻗㻜 㻓 㻓
2006.5.19 㻔㻘㻖 㻔㻙㻖 㻓 㻘㻓 㻓 㻓
2006.5.20
2006.5.21
2006.5.22 㻔㻘㻙 㻔㻙㻛 㻓 㻘㻔 㻓 㻓
2006.5.23 㻔㻘㻜 㻔㻚㻖 㻓 㻘㻔 㻓 㻓
2006.5.24 㻔㻙㻖 㻔㻚㻘 㻓 㻘㻔 㻓 㻓
2006.5.25 㻔㻙㻘 㻔㻚㻛 㻓 㻘㻖 㻓 㻓
2006.5.26 㻔㻚㻕 㻔㻚㻜 㻓 㻘㻖 㻓 㻓
2006.5.27
Checking communication status 2006.5.28
2006.5.29 㻔㻚㻙 㻔㻛㻖 㻓 㻘㻖 㻓 㻓
Pressing and holding down the “Status Clear” 2006.5.30 㻔㻛㻓 㻔㻛㻛 㻓 㻘㻗 㻓 㻓
button clears all the number of errors to zero. 2006.5.31 㻔㻛㻖 㻔㻛㻜 㻓 㻘㻙 㻓 㻓
[The [Communication status] and [Test] buttons on the Maintenance menu are the functions used for service inspection]
[Test] does not usually need to be operated. If the [Communication status] shows little change, the content does not
have to be explained to customers.
・It is sufficient if the service engineer checks the normal noise status at delivery.
・The number of communication transmission errors is counted up to each error. However, since there are retry
conditions, the communication errors do not cause the communication to be out of control unless the number of
time-out errors is extremely large per unit time.
36
8. KEY POINTS FOR USE
* *
Unit NO.3 INVERTER t r=PID r a=PID
37
8. KEY POINTS FOR USE
w 2:00 1:00 Error : The start time always needs to come earlier than
the stop time.
e When time set for Pressure 2 is not included in the time set for Pressure 1
By setting only the Pressure 1 to On, the Pressure
Pressure 1 08:00 20:00 2 is also turned on from 18:00 to 20:00 and is
stopped at 20:00.
Pressure 2 18:00 23:00
To turn on the Pressure 2 from 20:00 to 23:00, the
Pressure 2 needs to be manually set to On at or
after 18:00.
38
9. MAINTENANCE AND INSPECTION
9.1 Regular maintenance
Regular maintenance is required for continuous operation without fault and for the best performance of the MULTI
ROLLER.
Surely turn off the power switch on the internal board to prevent electrical shock or start/stop of the compressor by
malfunction before maintenance work.
Inspection Inspection interval
Part to be inspected Criteria Countermeaure
method Monthly Yearly
Compressor system ○ Good operation. When it fails, find the cause and take measure.
Every 3 No dirt, deformation, damage,
Boards Find the cause and replace it.
months or discolor on appearance.
Cables completely inserted into
Connectors ○ Insert them completely.
MULTI ROLLER EX
C00
894
869
C01
C02
39
Hitachi Industrial Equipment Systems Co.,Ltd.
HSN-001 2008.7
Printed in Japan(A)