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PROPOSAL
Project number: 997905 Sales company: CHL
Proposal alternative: A1 Date Prop. alt. issued: 2009-07-09
Code: AIR11225 Type: P Status: V

Project identification
Quantity: 3
Denomination: ZR275-8,6-50/E
Unique product number: Subunit p/n:
Product group code: Basic p/n:

Customer and contractor

Project description: PLANTE DE FILTROS
Final destination: CHILI
Customer/end user: CODELCO NORTE
Contractor/eng. consult:
Customer type:
Application:
Industry code: 100

Sales company
Proposal engineer: LUIS MORALES
Project reference:

Product company - CustomDesign

Proposal engineer: KOEN VAN ACKERBROECK
Phone number: +32/3/870.28.59
Fax number: +32/3/870.20.13

Delivery information

Total unit price

Summary special version

Altitude operation 2800 m.a.s.l.
Supply voltage 2400V/50Hz
Donoldson prefilter.

Penalties
No penalties

General equipment information

Compressed medium: AIR
Max. working pressure: 8,6 bar(g)
Max. ambient temperature: 40 °C
Pressure vessel approval: CE
Marking kit. (std/spec): Standard Language: SPANISH

Special performance data

Condition 1: DESIGN CONDITION
Ambient pressure: 0,719 bar(a)
Air/gas abs. inlet pressure: 0,719 bar(a)
Air/gas outlet pressure: 7 bar(g)
Air/gas inlet temperature: 30 °C
Air/gas inlet rel.humidity: 30 %
Cooling water inlet temp.: 20 °C
Cooling water temp. rise: 15 °C
Volume flow rate: 716 l/s Tol.: ± 4 %
Normal capacity: 1.643 Nm³/h Tol.: ± 4 %

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Shaft input: 208,1 kW Tol.: ± 6 %

Specific shaft input: 290 J/l Tol.: ± 5 %
Drive speed: 1.485 rpm
MRS LP: 10.519 rpm
MRS HP: 15.778 rpm
Total cooling water flow: 3,4 l/s
Pressure drop cooling water: 0,57 bar
LP outlet temperature: 160 °C
HP inlet temperature: 26 °C
HP outlet temperature: 214 °C
Air/gas discharge temp.: 24 °C

Condition 2: MINIMUM TEMPERATURE

Ambient pressure: 0,719 bar(a)
Air/gas abs. inlet pressure: 0,719 bar(a)
Air/gas outlet pressure: 7 bar(g)
Air/gas inlet temperature: -20 °C
Air/gas inlet rel.humidity: 30 %
Cooling water inlet temp.: 20 °C
Cooling water temp. rise: 15 °C
Volume flow rate: 709 l/s Tol.: ± 4 %
Normal capacity: 1.953 Nm³/h Tol.: ± 4 %
Shaft input: 219,1 kW Tol.: ± 6 %
Specific shaft input: 309 J/l Tol.: ± 5 %
Drive speed: 1.485 rpm
MRS LP: 10.519 rpm
MRS HP: 15.778 rpm
Total cooling water flow: 2,8 l/s
Pressure drop cooling water: 0,39 bar
LP outlet temperature: 110 °C
HP inlet temperature: 26 °C
HP outlet temperature: 183 °C
Air/gas discharge temp.: 24 °C

Condition 3: TEST CONDITION

Ambient pressure: 1 bar(a)
Air/gas abs. inlet pressure: 1 bar(a)
Air/gas outlet pressure: 7 bar(g)
Air/gas inlet temperature: 20 °C
Air/gas inlet rel.humidity: 0%
Cooling water inlet temp.: 20 °C
Cooling water temp. rise: 15 °C
Volume flow rate: 723 l/s Tol.: ± 4 %
Normal capacity: 2.394 Nm³/h Tol.: ± 4 %
Shaft input: 252 kW Tol.: ± 6 %
Specific shaft input: 349 J/l Tol.: ± 5 %
Drive speed: 1.485 rpm
MRS LP: 10.519 rpm
MRS HP: 15.778 rpm
Total cooling water flow: 3,8 l/s
Pressure drop cooling water: 0,69 bar
LP outlet temperature: 151 °C
HP inlet temperature: 26 °C
HP outlet temperature: 159 °C
Air/gas discharge temp.: 24 °C

Basic product features and standard options

Amp/unit
. 8095 0274 65 : Pressure vessel approval CE
. 8095 0275 15 : ANSI flanges on air outlet and water connections
. 8095 0275 49 : Unit with aftercooler

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. 8095 0276 30 : Material certificates

. 8095 0276 48 : Performance test certificate
. 8095 0276 71 : Anti-condensation heaters for electric motor
. 8095 0277 05 : PT100 elements in motor windings
. 8095 0277 54 : Standard packing
. 8095 0279 86 : Electrical approval IEC
. 8095 0282 99 : Model ZR 275
. 8095 0283 49 : Supply voltage 3 kV (3 ph)
. 8095 0284 63 : Pack version
. 8095 0284 89 : Flanged motor
. 8095 0285 54 : Maximum working pressure 8,6 bar
. 8095 0285 70 : Motor protection class IP 55
. 8095 0303 52 : Frequency 50 Hz

Special mechanical items

Amp/unit
. Prefilter on air inlet
Supplier : Donaldson type FRG
The prefilter is supplied as a loose mounting kit with the
following main parts :
- metal housing and cover coated with corrosion-resistant and
chemical-resistant polymer paint
- 2 cartridges (i.e. main cartridge + safety cartridge)
- vacuator valve
- rain cap
Filter efficiency : SAE coarse 99,9 %

Main drive special

Motor manual language: ENGLISH
Supplied by: AIF
Mounted by: AIF
Make: SIEMENS
Type: 1LA3 352-4
Shaft power: 315 kW S.F.: 1,1
Voltage: 2.400 V -5 % +5 %
Frequency: 50 Hz - % + %
Speed: 1.482 rpm Weight: 2.000 kg
Max. cooling air temp. 40 °C Max. altitude: 1.000 masl
Connection of windings: STAR Strips DOL start:
Insulation class: F Temp. rise:
Enclosure: IP55 Construction form: B5 + SUPPORT
Full load efficiency: 95,6 % Power factor: 0,83
Nominal current: 95 Amp Starting current: 532 %
Nominal torque: 2.030 Nm Starting torque: 120 %
Standard motor options
Amp/unit
. Anti-condensation heaters (110V or 220V)
. 2 x 3 PT100 elements in motor windings
Special motor options
Amp/unit
. 2 PT100 elements in motor bearings
. Special motor windings 2400V/50Hz

Electrics
Electrical cubicle: excluding starter for main drive
Regulation - elektronikon
Voltage: 230 V Frequency: 50 Hz
Supply voltage for control voltage or auxiliary voltage: 500 V
First language: Spanish
Second language: English

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Solenoid valve
Voltage: 24 V Frequency: 50 Hz
Special electrical items - additional information
Amp/unit
. Auxiliary circuit for motor heaters (included in standard option)
. AIE3 module for read-out, pre-alarm and tripping of PT100's in
motor windings and bearings.
. IMPORTANT REMARK : supply voltage for control voltage to be
sourced from main motor supply. If not possible, please use
contact of undervoltage relay as availability check of main
power supply.

Test and certificates

Hydrostatic test
Amp/unit
. Pressure test certificates for :
1) LP and HP rotor casings : hydrostatic test
2) intercooler and aftercooler casing : hydrostatic test
3) intercooler and aftercooler core
- C.E. version : pneumatic test
- ASME version : hydrostatic test
4) moisture separator of inter- & aftercooler : hydrostatic test
.
Material certificates (acc. to EN 10204) of :
1) rotors : type 2.2
2) rotor casings : type 2.2
3) intercooler and aftercooler : type 3.1
4) oil cooler : type 2.2
5) moisture separator of intercooler and aftercooler : type 2.2

Performance test
Amp/unit
. Performance test certificate at AML reference condition.
Type of test: Special
Test code: ISO 1217 Ed. 3 Annex C
Drive for test: Job Motor
Drive for test voltage: High

Documentation
AIB: Standard Quantity: 01
Language: ENGLISH
ASL: Addendum Quantity: 01
Language: ENGLISH + GLOSSARY

Additional documentation
Amp/unit
. Dimension drawing, P&I diagram and electrical service diagram in
electronic (.DXF) format.

Packing
Specification: AC Standard
Dimensions: NON Standard
Weight: NON Standard

Shipping instructions
Final destination: CHILI
Instructions:
To be advised by the sales company.

EC mark
No EC mark

IMPORTANT_REMARKS

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A. SCOPE OF SUPPLY
This document confirms the Scope of Supply requested by the Customer Centre.
Please contact CustomDesign immediately if any items are missing and make sure that -apart from the machine scope- all
required documentation is mentioned as well as it may be difficult to obtain e.g. certain certificates later on.

B. CHANGES TO SCOPE OF SUPPLY

Any further modification of agreed scope of supply might cause an extra delivery delay and/or additional costs.

C. ITEMS NOT MENTIONED

For items not mentioned in the above description we refer to the standard product version and/or to the routines applicable to
the standard products for the involved Customer Centre.

D. DRAWINGS
All offered/submitted drawings are available in English only and use the APC symbols. CustomDesign uses following drawing
type definitions on proposal/contract description (make sure to check proposal/contract description versus your customer
order):

1) Dimension drawing / Service diagram / P&I diagram as dxf file (no extra price)
>>> = standard APC drawing + added special items
2) As built drawings (have extra price)
>>> = item 1) but items not in scope of supply removed
3) Customised drawings (extra price at cost)
>>> = item 2) + additional customer requirements such as e.g. customer title block or tag numbers etc...

Drawings are available (unless otherwise stated) at time of ‘Engineering release’ which is indicated on Contract Descriptions
and in the production status follow up web page in IPD/Status.

E. HANDBOOKS
On the contract/proposal description you can find 3 different types of handbooks:

1) the standard handbook (= handbook of the standard product): in this case the standard handbook will be made available
in IPD/Documentation
2) AIB and/or ASL addendum: in this case the standard handbook will be amended with an addendum. Both the standard
handbook and the addendum will be integrated into one file which will be made available in IPD/Documentation
3) Special AIB and/or ASL: due to special nature of the order it can be that the use of an addendum is not practical. In that
case a special AIB or ASL will be issued in IPD/Documentation. This is a tailor made handbook.

CustomDesign Ex Factory issued handbooks are by default made in English language and are made available with the
machine delivery Ex Works Airpower.
It is a Customer Centre responsibility to translate into local language before commissioning of the unit if legally or
contractually required.
However -on specific Customer Centre request- CustomDesign can include a translation of the AIB in the project scope of
supply and the translation cost in the unit AMP price. The translation requirement will then be mentioned on the
proposal/contract description (more information on this can be found in the IPD Catalog).

Addenda to AIB and ASL will be issued as separate identifiable parts of the handbook.

F. ORDER PLACEMENT
All orders should be placed by means of the ORDER FORM followed by entry in the system and all this according the Order
Placement procedure which can be found in the IPD Catalog.

G. LETTER OF CREDIT (IF APPLICABLE)

In case of order with Letter of Credit (L/C) between the customer (end user) and Airpower it is important to know that
Airpower will not start any order activity without formal opening and acceptance of L/C. All stated delivery information is
based on receipt and acceptance of L/C at the moment of order placement.

H. ORDERING OF PARTS
The release of the order form by the Customer Centre will trigger Airpower purchase orders to sub-suppliers for long lead
time items (e.g. electric motors). It is important that the Customer Centre is aware of this as any change in the order scope
of supply might cause cancellation cost being imposed as from day one after order placement.

I. FREE ISSUED ITEMS (items sent by Customer Centre to Airpower)

Items -supplied by the Customer Centre to Airpower- to mount on the compressor package:
- should be labelled according Airpower standard including the correct addressee + address and references
(always contact CustomDesign contract engineer in advance)
- will be mentioned on the proposal or contract description under FREE ISSUED EQUIPMENT

For free issued electric motors a special form should be completed latest at date of order placement. This form includes all
relevant electrical and mechanical data such as: construction form-regreasing interval-balancing-rated electrical data-torque
and current curves-thermal withstand curve-etc.
This form (‘Required information for non standard electric motors.xls’) can be found in the IPD Catalog.

J. PERFORMANCE DATA
Performance data stated are (unless otherwise stated) to be considered valid for a new machine. This means a machine with
clean coolers and with pure water as cooling medium if water cooled (e.g. without glycol).
Possible deviation of compressor performance data stated due to e.g. fouling or the use of glycol in cooling water or additional
inlet filters or ducting etc. should be taken into account when sizing equipment for installation downstream the compressor.

K. PRICING

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Stated AMP prices are valid according the stated commercial terms and for maximum 3 months in case of proposal.
Stated AMP prices are valid according the stated commercial terms for contracts.
We reserve the right however to adapt both proposal and contract AMP prices in case of very strong price fluctuations of raw
materials. We advise the Sales Companies to include such a clause as well in their offers and contracts with end customers or
contractors.

AIF CustomDesign - Document E.P.010 Ed. 2004-04-23

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