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SPECIFICATION FOR
ELECTRIC AXIAL FLOW FANS
-\
#’
( First Revision )
UDC 62 l-638.84
--.
._ ’
@ Cojyright 1988
Gr 6 December 1988
IS t 3588 - 1987
Indian Standard
SPECIFICATIONFOR
ELECTRICAXIALFLOWFANS
(First Revision )
0. FOREWORD
0.1 This Indian Standard ( First Revision ) was with the provisions of IS : 302-1979*. The amend-
adopted by the Bureau of Indian Standards on ments issued to the previous edition of the stand-
27 August 1987, after the draft finalized by the ard have also been incorporated, to the extent
Electric Fans Sectional Committee had been applicable.
approved by the Electrotechnical Division 0.4 In preparing this standard, some assistance
Council. has been drawn from BS 848 : Part 1 : 1980
‘Fans for general purposes : Part 1 Methods of
0.2 The axial flow fans covered by this standard testing performance’, issued by the British Stand-
are capable of working against pressures and are ards Institution.
distinct from the table, ceiling or pedestal type
0.5 For the purpose of deciding whether a parti-
fans which also are considered to be axial flow
cular requirement of this standard is complied
fans. The main difference between these two is
with, the final value, observed or calculated,
that latter category works under free flow condi-
expressing the result of a test, shall be rounded
tions and the pressure developed is very low, of
off in accordance with IS : 2-196Ot. The number
the order of 0.5 mmH,O.
of significant places retained in the rounded off
value should be the same as that of the specified
0.3 This standard was originally published in value in this standard.
1966. The present revision has been undertaken
*General and safety requirements for household and
to take into account the experience gained since similar electrical appliances (Jiflh feoi&~ ).
then and to align some of the safety requirements tRules for rounding off numerical values ( rsviscd ) .
fS:3588-1087
2.13 Net Fan Total Efficiency - The ratio of 5.1 The rated frequency shall be the standard
the air power ( total ) to the impeller power. frequency of 50 Hz.
NOTE - Nevertheless, fans made for other fre-
2.14 Net Fan Static Efficiency - The ratio of
quencies shall be considered to comply with these
the air power ( static ) to the impeller power. specifications provided they do so in all other relevant
respects.
2.15 Fan Total Efficiency - The ratio of the
air power ( total ) to the shaft power. 6. DESIGN AND GENERAL CONSTRUC-
TION
2.16 Fan Static Efficiency - The ratio of the
air power ( static ) to the shaft power. 6.1 Motor Enclosure - The enclosure of the
2.17 Side Tube or Static Pressure Tube - A fan motor shall be of the totally enclosed type.
tube which allows air to flow without disturbance,
past one or more small orifices having their axis 6.2 Rotor - The rotor of the fan motor shall be
at right angles to the direction of air stream in well-balanced.
which it is placed.
6.3 Blades - Fans shall be fitted with two or
2.18 Side Tapping or Static Pressure Tapp- more well-balanced blades made from metal or
ing- A small opening in the wall of an airwary, other suitable material. The blades and blade
having its axis at right angles to the wall and so carriers shall be securely fixed so that they do not
constructed as to allow the air to flow past with- loosen in operation.
out disturbance.
6.4 Mounting - The means provided for secur-
2.19 Facing Tube or Total Pressure Tube - ing the fan mounting or fan casing shall be such
An open ended tube, the axis of which is coinci- as to provide a secure fixing. Where the casing
dent with the direction of the air stream in which contains members to be clamped against an
it is placed, the open end facing upstream, that is, exterior wall, these shall be capable of being
against the direction of flow. sealed to prevent the ingress of rain-water at the
point of attachment.
2.20 Pitot Tube - A combination of side tube
and facing tube as one unit. 6.5 Guards - Suitably designed guards shall be
made available by the manufacturer and supplied
2.21 Cooling Air Temperature - The tem- on request, and shall be fitted either to the inlet
perature of the surrounding atmosphere in which or the outlet side, or both, to prevent accidental
the fan operates. contact with the rotating blades. The guards
shall be securely attached and shall be adequately
2.22 Type Tests - Tests carried out to prove rigid to resist accidental contact with the blades.
conformity with the requirements of this standard. When the guards are in two pieces, positive lock-
These are intended to prove general qualities and ing arrangement to keep the two pieces together
design of a given type of fan. should be made.
2.23 Routine Tests - Tests carried out on each 6.6 Bearings - If necessary, the manufacturer
fan to check the essential requirements which are shall, on inquiry, furnish information about the
likely to vary during production. type of bearings and instructions for their proper
lubrication ( see Appendix A ).
2.24 Acceptance Tests - Tests carried out on
samples selected from a lot for the purpose of *Voltages and frequency for ac transmissionand distri-
verifying the acceptability of the lot. bution system*( reuisd ).
2
ISr3588-1987
6.7 Protective Measures - An earthing termi- 7.5 Finish - All the surfaces of the assembly
nal of adequate current-carrying capaci‘ty con- and mechanism of both fan and regulator, if any,
veniently located and easily accessible shall be shall be of corrosion resisting material or shall be
provided. In the cese of fans for use on three- suitably and durably protected against corrosion.
phase, two separate earthing terminals shall be 7.6 Speed Regulators
provided.
7.6.1 It is not usual for fans covered by this
7. GENERAL AND SAFETY REQUIRE- specification to be provided with regulators.
MENTS However, if regulators are required, this shall be
7.1 Protection Against Electric Shock - In a matter of agreement between the purchaser and
the assembled fan, live parts shall not be acccssi- the supplier.
ble to the standard test finger ( see IS : 1401- 7.6.2 Enclosure - Enclosures of the fan regula-
1970* ). This requirement is applicable for all tors shall either be of the ventilated type or the
positions in the normal use. totally-enclosed type.
7.2 Electric InsuIation - When measured 7.6.3 Where a regulator is provided with a
according to the method specified in 10.5, the capacitor not permanently connected across the
insulation resistance shall be not less than 2 Ma. motor terminals, provision shall be made for the
7.2.1 Leakage Current - Requirements of rele- capacitor to be discharged when the regulator is
vant Indian standards on motors shall apply. in the ‘off’ position.
The leakage current which may flow from the 7.6.4 The regulator handle or knob shall either
live parts to the accessible parts and metal foil on be of insulating material or of metal. If of metal,
external insulating material connected together it shall be adequately insulated electrically and
shall not exceed 300 PA ( peak ), that is 210 PA thermally. All metallic parts associated with it
(rms). shall be protected from accidental contact.
7.2.2 There shall be no breakdown of the 7.6.5 The regulator handle or knob shall be so
insulation when the fan is subjected to high placed that it can be safely and conveniently
voltage test as given in 10.3 or flash test ( 10.4 ), manipulated with definite positioning action. The
as the case may be. handle or knob shall be so designed that it does
7.3 Insulating Materials - Windings of fans not becomeloose in use. The ‘Running’ and ‘Off’
and regulators ( where provided ) shall be insula- positions of the regulator shall be distinctly and
ted with either Class A, Class E or Class B clearly marked and the indicator on the operating
insulating materials which comply with the limits handle or knob shall correctly indicate the posi-
of temperature-rise specified in 7.4. These insulat- tion of the regulator.
ing materials are detailed in IS : 1271-1985t. 7.666 The mechanism of the regulator shall be
so designed as to ensure positive contact at each
7.4 Temperature-Rise - The fan motor shall
running position. In the case of induction type
be tested at any cooling air temperature not
regulator, it is essential that no portion of the
exceeding 40°C, but whatever may be the value
induction winding remains permanently short-
of this temperature, the permissible temperature-
circuited in any of the running positions.
rise when measured as described in 10.14.2 shall
not exceed the limits given in Table 1. 7.6.7 The regulators shall have mechanical
stops for the regulator moving contact to prevent
*Specification for accessibility test probes (Jirst accidental contact with the metallic body of the
revision ) .
tTherma1 evaluation and classification of electrical regulator in the event of forced overtravel of the
insulation (Jir~t reuision ). knob.
3
IS : 3588 - 1987
7.7 Starters, if provided, shall conform to the the total or static pressure varies as the square of
requirements of the relevant Indian standards. the inlet volume flow ( see Fig. 1 ).
7.8 Silent Operation - Precautions shall be The most probable operating point for the fan
taken in the manufacture of fans and regulators shall be at the intersection of the fan characteri-
to ensure a reasonable degree of silence at all stic and the system resistance line. The difference
speeds. between the inlet volume flow at the intersection
and the specified inlet volume flow ( that is the
NOTE 1 - The need for specifying limits of noise
duty point ) shall be recorded as the measure of
levels ( acoustical ) of the fans is recognized. However,
it has not been found possible to specify these limits at departure of the fan from the specified perfor-
present on account of: mance. This value shall fall within the range of
specified tolerances.
a) dependency of these limits on the actual location
of the fans,
b) lack of data on the acceptable noise levels for The fan characteristic may be extended to zero
different applications, and inlet volume and to zero static pressure conditions
c) lack of agreed definition of noise level and method but the portion of the characteristic which is
of evaluating the same. beyond the range specified by the supplier shall
The criterion of noise level may, therefore, be not be taken into account for the purpose of per-
subject to an agreement between the manufacturer and formance detailed in Appendix B.
the purchaser.
NOTE 2 - The values of noise level ( acoustical ) 8.3 Tolerances on Ratings - The observed
are under consideration, results expressed as percentage of the ratings
assigned by the manufacturer shall be within the
8. PERFORMANCE REQUIREMENTS following limits:
8.1 Air Delivery Test - This test shall be Characteristic Tolerance
carried out and computations made in accordance
with 10.13. Volume flow - 5 percent
SYSTEM RESISTANCE
SPECIFIED
3UTY
FAN CHARACTERISTIC
FIG. 1 EXAMPLE OF FAN CHARACTERISTIC CURVE AND TEST FOR A SPECIFIED DUTY
4
ISt3588-1987
5
is:3588-1987
10.2.3 Limits of Error of Electrical Instruments - 10.3.5 If this test is required to be repeated,
The ammeters, voltmeters and wattmeters used the test voltage levels shall be reduced to 85 per-
for type tests shall have a Class index 0.5 or cent of the original value.
better [ see IS : 1248 ( Part 1 )-1983* 1. For
routine and acceptance tests, instruments of Class 10.4 Flash Test
index 2 may be used. 10.4.1 Every fan and regulator ( if provided )
shall withstand the voltage 20 percent higher
10.3 High Voltage Test
than that specified in 10.3 for one second when
10.3.1 The source of supply for high voltage it is applied instantaneously.
test shall be not less than 500 VA. 10.4.2 Any other test similar to the one speci-
10.3.2 The high voltage test shall be applied fied in 10.4.1 may be carried out as a routine test
to all new and completed fan motors in normal provided it will ensure the fan passing the high
working conditions with all parts in place except voltage test covered by 10.3.
the capacitors which should be disconnected. As 10.5 Insulation Resistance Test
type test, this test should preferably be done
immediately after the temperature-rise test. 10.5.1 Insulation resistance test shall be carri-
ed out on fans and regulators immediately after
18.3.3 An ac test voltage at any convenient conducting the high voltage or flash test, as the
frequency between 40 to 60 Hz of approximately case may be.
sine wave-form shall be applied and maintained
for one minute without showing any kind of 10.5.2 The insulation resistance shall be not
breakdown or flashover. The voltage should be less than 2 megohms when tested with a dc
applied starting with one-third of the full value, voltage approximately 500 V applied between the
gradually increasing it to the full value which points used for high voltage test or flash test.
should be maintained for specified period after 10.6 Earthing Continuity Test - For fans
which the voltage should be gradually reduced. intended to be earthed, the resistance shall not
The test voltage shall be applied as follows: exceed 0.1 ohm between any exposed metal parts
except the rotating parts supported by metal
a) Forfan motors: bearings, and
i) Between line parts and 1 500 volts a) the free end of the earthing conductor if
body in thecase of motors the fan is fitted with a flexible cord, due
intended to be earthed allowance being made for the resistance of
ii) Between live parts and 1 500 volts the earthing conductor of the flexible cord,
other inaccessible metal or
parts ( that is, over the b) the earthing terminal or contact, when the
functional insulation ) in fan is supplied without a flexible cord.
the case of double insulat-
ed motors The resistance measurement shall be made
with a current of 10 A with a dc voltage not
iii) Between the inaccessible 2 500 volts
exceeding 6V.
metal parts and the body
( that is, over the supple- 10.7 Electrical Input Test - The electrical
mentary insulation ) in input to the fan in watts shall be determined by
the case of double insulat- running the fan at the test voltage and at the
ed motors highest speed,
iv) Between live parts and body 4 000 volts 10.8 Fan Speed Test - The speed of rotation
( that is, over the reinforc- of the fan shall be determined by running the
ed insulation ) for reinfor- fan at the test voltage and its rated frequency.
ced insulated motor The method of measurement of the speed of fan
b) For regulators: shall be such that the speed of the fan is not
appreciably affected.
i) Between any terminal and 1 500 volts
the body 10.9 Power Factor Test - The power factor of
ii) Between the terminals with 1 500 volts the fan when tested at the test voltage and the
the regulator in the ‘OFF’ highest speed of the fan shall not be less than:
position a) 0.90 for capacitor type fans, and
10.3.4 At the end of one minute, the test b) 0.60 for non-capacitor type fans.
voltage shall be removed and the insulation- 10.10 Starting - The fan shall be capable of
resistance test conducted as in 10.5. starting up from rest at the lowest speed step
when 85 percent of the rated voltage or 85 per-
*Specification for direct acting indicating analogue
electrical measuring instruments and their accessories: cent of the lowest voltage in the voltage range is
Part 1 General requirements ( second rmision ). applied.
6
..
IS t 3588 - 1987
10.11 Moisture Proofness ( for Regulators 10.13.3 The fitting of any additions to the fan
only ) - The regulator shall be subjected to and for the purpose of this test shall be subjected to
shall satisfy the high voltage and insulation resis- the following proviiions:
tance tests immediately after having been placed
for a period of 24 hours without the current being 4 No additions or alterations solely for the
passed through the regulator in a closed receptacle purpose of a test shall be made to the fan
in which relative humidity is maintained between as supplied exceptathat when an addition
90 to 95 percent at any temperature chosen in the to the fan that may affect its performance
range of 40 to 50°C. Whatever temperature is has been specified, and unless otherwise
chosen for this test, it shall be maintained const- agreed to between the manufacturer and
ant to within &l”C. the purchaser, the addition shall be fitted
for the test. Such an addition shall then
10.12 Mechanical Endurance Tests ( for be regarded as a part of the fan.
Regulators only ) - The regulator shall conti- An allowance shall be made for losses due
nue to function satisfactorily after being subjected W
to the friction of air in the airway between
to a test of 1 500 operations when connected to the fan and the point at which the read-
a fan with full load current flowing through the ings are taken according to formula (5)
fan or an electrical load of an equivalent imped- given in 10.13.10,
ance supplied at the maximum rated voltage.
One operation includes a full cycle of movement 4 In any test, the airways shall be made
from the ‘OFF’ position to the ‘Full Speed’ posi- reasonably airtight. When provision is
tion ( or to the other extreme position ) and made for insertion and manipulation by
back to ‘OFF’. The test shall be made at the rate measuring instruments, care shall be taken
of approximately 6 operations per minute. to eliminate leakage as far as possible.
10.13 Air Delivery Test - This test shall be 4 Care should also be taken to avoid any
carried out with the guard, if any, in poistion. obstructions which may modify the air
flow, either at the inlet or at the outlet of
10.13.1 To the fan inlets shall be attached a the airways.
straight cylindrical airway of diameter D and
minimum length 4 D; D may differ from the fan 10.13.4 The inlet end of the test airway shall
inlet diameter by not more than 20 percent larger be fitted with a conical inlet and four side tapp-
or 5 percent smaller; a conical expander or ings in accordance with Fig. 2 and with the
reducer of 15” maximum included angle being following provisions:
used to connect the fan to the airway.
a) The proportions and tolerances of the
10.13.2 If the fan is fitted with an inlet flare, conical inlet are given in Fig. 2 together
the outside diameter of the flare may be regarded with relevant notes on manufacture and
as the fan inlet for connection to the test duct. If installation. The inlet airway diameter D
more convenient, the flare may be removed for used in the computation shall be measured
the test. after manufacture. ’
SPECIFIED IN 10.13.6
7
IS:3588 - 1987
b) The four side tappings at plane AA shall be Intermediate values of CD may be obtained by
equally spaced at 90” on the cylindrical linear interpolation.
duct. The bore at the surface of the airway
shall not exceed 4.76 mm in diameter and The Reynolds number for standard air is given
shall be straight, uniform and at right 23.58 Q
by Re = D using the notation of 10.13.10
angles to the duct for at least 2 bore dia-
meters. The openings shall be flush with the and this may be taken to determine the coeffici-
duct and free from burrs and countersinks ent of discharge with negligible error for all
The four side tappings shall be connected normal variations in ambient conditions.
to one limb of the manometer, each con-
nection being of the same length, bore and 10.13.5 A resistance comprising a screen hav-
arrangement of tubing to minimize the ing evenly spaced aperture of uniform size, not
effect of flow due to difference of pressure exceeding D/20 should be fitted at a distance D
at the tappings. The other limbs of the from the commencement of the cylindrical portion
manometer shall be opened to the ambient of the inlet. The screen may be composed of one
atmosphere and the manometer reading or more layers of even wire or fabric supported
shall be taken as equal to the average by a wire guard.
static pressure in the airway.
10.13.6 The static pressure data can be obtain-
Cl Coej’icient of discharge - The coefficient of
ed by changing the screen or adding additional
discharge of the conical inlet installed as
above is given in Table 2. For Reynolds screens in the test duct. If a ring is secured inside
numbers of 400 000 and above, the coefh- the test airway to support the screen, or when a
cient of discharge is O-975 and will cover the ring is used to stiffen the periphery of the fabric
majority of fan tests. When the air flow in or the other screen, the radial thickness of the
cubic metres per hour, numerically, is less ring shall not be greater than D/ 100 ( see Fig. 3 ) .
than 16 700 times the airway diameter in
meters, then the coefficient of discharge 10.13.7 At plane BB, distant 2 D downstream
,shall be taken appropriate to the Reynolds from the resistance screen, there shall be four side
number givenin Table 2. tappings, similar to those in plane AA, and con-
nected to the low pressure limb of a monometer,
TABLE 2 DISCHARGE COEFFICIENTS FOR the other limb being connected to the ambient
REYNOLDS NUMBER ( Re ) pressure in the vicinity of the fan discharge.
REYNOLDS 20 OOO*, 40 000, 60 000, 100 000,
NUMBER (Re) 200 000, 300 000, 400 000 and above 10.13.8 The volume per unit time at plane AA
DISCHARGE 0.930, 0’940, 0’945, 0’953, 0.967, shall be computed by using formula ( 1 ) and
COEFFICIENT, CD 0’973, 0’975 corrected to fan inlet conditions for any change
*A conical inlet shall not be used at Reynolds number in the air density between plane AA and the fan
less than 20 000. inlet BB.
fb~~X-4 L-
\
\ /
‘-_A
A METHOD OF SUPPOR:!IdG
RESISTANCE SCREEN
8
IS : 3588 - 1987
9
IS :3588-1987
APPENDIX A
( Clauses 6.6 and 9.2 )
APPENDIX B
( Clauses 8.2 and 10.13.11 )
B-l. The performance of the fan at a stipulated The value of r may be taken as 1.4 for atmos-
air delivery Qand fan total pressure Pt shall be pheric air Psheft.
expressed by the ‘total efficiency’ qt which may
be expressed as the ratio of air power ( total ) Pressure ratio ( fi ) ( for exhausting conditions
Ptotal to the shaft power, Psheft. which apply to test method described in 10.13 )
is given by
Ptota1
Thus qt = - .. . (‘3) B
Pshaft P= .. . (9)
B- 0.073 7 Ps
The air power ( total ) may be obtained from
the formula: using the notations of 10.13.10 (b).
Pm*1 - 2.725 X 10-S x Q X Pt x K, watts The shaft power, shall be obtained, for the
U. (7) purpose of this specification from the following
where relation:
Q is in ms/h, PShaft = i pL - ( fixed losses + copper
Ptis in mmHs0, and losses + stray load losses ) ]
10
7 : 1.7
'1~1.6
7 = l-5
7 : 1.1
7 5 l-3
l-1-2
VALUES OF Q
APPENDIX C
( Clazlse 9.3 )
APPENDIX D
( Clause 10.1.2.1 )
D-l. LOT
TABLE 3 SAMPLE SIZE AND ACCEPTANCE
D-l.1 All the fans of the same size and rating NUMBER
manufactured from the same material under
LOT SIZE SAMPLE SIZE ACCEP- FIRST SECOND
similar conditions of production in a factory shall T-_*-_ TANCE REJEC- REJEC-
be grouped together to constitute a lot. First Second Nnas- TION TION
Sample Sample BER NUM- NlJM-
D-2. SCALE OF SAMPLING BER BER
D-2.1 For juding the conformity of the lot to the (1) (2) (3) (4) (5) (6)
requirements of acceptance tests, sampling shall Up to 25 3 3 0 2 2
be done for each lot separately. For this purpose, 26 ,, 50 5 5 0 2 2
the number of fans to be selected at random from 51 I, 100 8 8 0 2 2
each lot shall depend upon the size of the lot and 101 ,, 300 13 13 0 2 2
shall be in accordance with co1 1 and 2 of 301 and above 20 20 0 3 4
Table 3.
11
IS : 3588 - 1987
D-2.2 In order to ensure the randomness of sele- of acceptance tests if there is no defective in the
ction, procedures given in IS : 4905-1968* may sample and shall be rejected if the number of
be followed. defectives in the sample is greater than or equal
to the first rejection number given in co1 5 of
D-3. CRITERIA FOR CONFORMITY
Table 3. If the number of defectives is between
D-3.1 The number of fans selected at random in the acceptance number and the first rejection
accordance with co1 1 and 2 of Table 3 shall be number, the second sample of the same size ( as
subjected to all the acceptance tests. A fan failing given in co1 3 ) shall be selected from the lot at
to meet any of the requirements of the acceptance random and subjected to the acceptance tests. If
tests shall be termed as defective. The lot shall the total number of defectives in both the samples
be considered as conforming to the. requirements combined is less than the second rejection num-
ber given in co1 6 of Table 3, the lot shall be
*Methods for random sampling. accepted, otherwise not.
12
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