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इंटरनेट मानक

Disclosure to Promote the Right To Information


Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.

“जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न' 5 तरफ”


Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
“The Right to Information, The Right to Live” “Step Out From the Old to the New”

IS 3588 (1987): Electric Axial Flow Fans [ETD 5: Electric


Fans]

“!ान $ एक न' भारत का +नम-ण”


Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह”


है”

Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
IS : 3588 - 1987

Indian Standard ( Reaffirmed 1999 )

SPECIFICATION FOR
ELECTRIC AXIAL FLOW FANS
-\
#’

( First Revision )

UDC 62 l-638.84

--.
._ ’

@ Cojyright 1988

BUREAU OF INDIAN STANDARDS


MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

Gr 6 December 1988
IS t 3588 - 1987

Indian Standard
SPECIFICATIONFOR
ELECTRICAXIALFLOWFANS
(First Revision )
0. FOREWORD

0.1 This Indian Standard ( First Revision ) was with the provisions of IS : 302-1979*. The amend-
adopted by the Bureau of Indian Standards on ments issued to the previous edition of the stand-
27 August 1987, after the draft finalized by the ard have also been incorporated, to the extent
Electric Fans Sectional Committee had been applicable.
approved by the Electrotechnical Division 0.4 In preparing this standard, some assistance
Council. has been drawn from BS 848 : Part 1 : 1980
‘Fans for general purposes : Part 1 Methods of
0.2 The axial flow fans covered by this standard testing performance’, issued by the British Stand-
are capable of working against pressures and are ards Institution.
distinct from the table, ceiling or pedestal type
0.5 For the purpose of deciding whether a parti-
fans which also are considered to be axial flow
cular requirement of this standard is complied
fans. The main difference between these two is
with, the final value, observed or calculated,
that latter category works under free flow condi-
expressing the result of a test, shall be rounded
tions and the pressure developed is very low, of
off in accordance with IS : 2-196Ot. The number
the order of 0.5 mmH,O.
of significant places retained in the rounded off
value should be the same as that of the specified
0.3 This standard was originally published in value in this standard.
1966. The present revision has been undertaken
*General and safety requirements for household and
to take into account the experience gained since similar electrical appliances (Jiflh feoi&~ ).
then and to align some of the safety requirements tRules for rounding off numerical values ( rsviscd ) .

1. SCOPE 2.2 Fan - A rotary machine which maintains a


continuous flow of air at a pressure ratio not
1.1 This standard covers the requirements and normally exceeding 1.3.
tests for axial flow fans having impellers directly
coupled to the shaft of electric motors or in- 2.3 Air - The term air has been used as an
directly driven by electric motors. In the case of abbreviation for ‘air or any other gas’ except
indirectly driven fans, the electric motor shall where referred to as .catmospheric air’.
conform to the relevant Indian standard.
2.4 Standard Air - Atmospheric air having a
1.2 The fans for use under free flow conditions specific weight of 1.2 kg/ma which is dry air at
are excluded from the scope of this standard. 20°C and 50 percent relative humidity with a
barometeric pressure of 760 mm Hg.
1.3 Axial flow fans for use in mines and hazard-
ous atmospheres may require additional require- 2.5 Multi-Stage Fan - A fan having two or
ments to be met, not covered by this standard. more impellers working in series.
2. TERMINOLOGY 2.6 Inlet Volume - The volume per unit time
2.0 For the purpose of this standard, the follow- entering the fan ( Qv ) expressed in ms/h.
ing definitions, in addition to those given in IS :
2.7 Air Power ( Total ) - That part of the
1885 ( Part 55 )-1981* shall apply.
energy, per unit time, imparted by the fan to the
2.1 Axial Flow Fan - A fan having a cylindri- air in increasing its total pressure from that at the
cal casing in which the air enters and leaves the inlet to that at the outlet.
impeller in a direction substantially parallel to its
axis. 2.8 Air Power ( Static ) - This is equal to the
air power ( total ) less the nominal kinetic energy
*Electrotechnical vocabulary : Part 55 Electric fans. per unit time at the outlet.
L __- __.._......^ .___.

fS:3588-1087

2.9 Impeller Power - The energy input per 3. SIZES


unit time to the fan impeller.
3.1 The following shall be the preferred sizes:
2.10 Shaft Power - The energy input per unit 300, 375, 475, 600, 750, 900, 1 200 and 1 500
time to the fan shaft including the power absorbed mm.
by such parts of the transmission system as con-
stitute an integral part of the fan, for example, NOTE - Other sizes are also permitted subject to
agreement between the purchaser and the supplier.
fan shaft bearings.

2.11 Fan Duty ( Total ) - The inlet volume 4. RATED VOLTAGE


dealt with by the fan at the stated fan total
pressure. 4.1 The preferred rated voltages for axial flow
fans shall be 230, 240 V, single-phase and 400,
2.12 Fan Duty ( Static ) - The inlet volume 415 V, three-phase ( see IS : 585-1962* ).
dealt with by the fan at a stated fan static
pressure. 5. FREQUENCY

2.13 Net Fan Total Efficiency - The ratio of 5.1 The rated frequency shall be the standard
the air power ( total ) to the impeller power. frequency of 50 Hz.
NOTE - Nevertheless, fans made for other fre-
2.14 Net Fan Static Efficiency - The ratio of
quencies shall be considered to comply with these
the air power ( static ) to the impeller power. specifications provided they do so in all other relevant
respects.
2.15 Fan Total Efficiency - The ratio of the
air power ( total ) to the shaft power. 6. DESIGN AND GENERAL CONSTRUC-
TION
2.16 Fan Static Efficiency - The ratio of the
air power ( static ) to the shaft power. 6.1 Motor Enclosure - The enclosure of the
2.17 Side Tube or Static Pressure Tube - A fan motor shall be of the totally enclosed type.
tube which allows air to flow without disturbance,
past one or more small orifices having their axis 6.2 Rotor - The rotor of the fan motor shall be
at right angles to the direction of air stream in well-balanced.
which it is placed.
6.3 Blades - Fans shall be fitted with two or
2.18 Side Tapping or Static Pressure Tapp- more well-balanced blades made from metal or
ing- A small opening in the wall of an airwary, other suitable material. The blades and blade
having its axis at right angles to the wall and so carriers shall be securely fixed so that they do not
constructed as to allow the air to flow past with- loosen in operation.
out disturbance.
6.4 Mounting - The means provided for secur-
2.19 Facing Tube or Total Pressure Tube - ing the fan mounting or fan casing shall be such
An open ended tube, the axis of which is coinci- as to provide a secure fixing. Where the casing
dent with the direction of the air stream in which contains members to be clamped against an
it is placed, the open end facing upstream, that is, exterior wall, these shall be capable of being
against the direction of flow. sealed to prevent the ingress of rain-water at the
point of attachment.
2.20 Pitot Tube - A combination of side tube
and facing tube as one unit. 6.5 Guards - Suitably designed guards shall be
made available by the manufacturer and supplied
2.21 Cooling Air Temperature - The tem- on request, and shall be fitted either to the inlet
perature of the surrounding atmosphere in which or the outlet side, or both, to prevent accidental
the fan operates. contact with the rotating blades. The guards
shall be securely attached and shall be adequately
2.22 Type Tests - Tests carried out to prove rigid to resist accidental contact with the blades.
conformity with the requirements of this standard. When the guards are in two pieces, positive lock-
These are intended to prove general qualities and ing arrangement to keep the two pieces together
design of a given type of fan. should be made.

2.23 Routine Tests - Tests carried out on each 6.6 Bearings - If necessary, the manufacturer
fan to check the essential requirements which are shall, on inquiry, furnish information about the
likely to vary during production. type of bearings and instructions for their proper
lubrication ( see Appendix A ).
2.24 Acceptance Tests - Tests carried out on
samples selected from a lot for the purpose of *Voltages and frequency for ac transmissionand distri-
verifying the acceptability of the lot. bution system*( reuisd ).

2
ISr3588-1987

6.7 Protective Measures - An earthing termi- 7.5 Finish - All the surfaces of the assembly
nal of adequate current-carrying capaci‘ty con- and mechanism of both fan and regulator, if any,
veniently located and easily accessible shall be shall be of corrosion resisting material or shall be
provided. In the cese of fans for use on three- suitably and durably protected against corrosion.
phase, two separate earthing terminals shall be 7.6 Speed Regulators
provided.
7.6.1 It is not usual for fans covered by this
7. GENERAL AND SAFETY REQUIRE- specification to be provided with regulators.
MENTS However, if regulators are required, this shall be
7.1 Protection Against Electric Shock - In a matter of agreement between the purchaser and
the assembled fan, live parts shall not be acccssi- the supplier.
ble to the standard test finger ( see IS : 1401- 7.6.2 Enclosure - Enclosures of the fan regula-
1970* ). This requirement is applicable for all tors shall either be of the ventilated type or the
positions in the normal use. totally-enclosed type.
7.2 Electric InsuIation - When measured 7.6.3 Where a regulator is provided with a
according to the method specified in 10.5, the capacitor not permanently connected across the
insulation resistance shall be not less than 2 Ma. motor terminals, provision shall be made for the
7.2.1 Leakage Current - Requirements of rele- capacitor to be discharged when the regulator is
vant Indian standards on motors shall apply. in the ‘off’ position.
The leakage current which may flow from the 7.6.4 The regulator handle or knob shall either
live parts to the accessible parts and metal foil on be of insulating material or of metal. If of metal,
external insulating material connected together it shall be adequately insulated electrically and
shall not exceed 300 PA ( peak ), that is 210 PA thermally. All metallic parts associated with it
(rms). shall be protected from accidental contact.
7.2.2 There shall be no breakdown of the 7.6.5 The regulator handle or knob shall be so
insulation when the fan is subjected to high placed that it can be safely and conveniently
voltage test as given in 10.3 or flash test ( 10.4 ), manipulated with definite positioning action. The
as the case may be. handle or knob shall be so designed that it does
7.3 Insulating Materials - Windings of fans not becomeloose in use. The ‘Running’ and ‘Off’
and regulators ( where provided ) shall be insula- positions of the regulator shall be distinctly and
ted with either Class A, Class E or Class B clearly marked and the indicator on the operating
insulating materials which comply with the limits handle or knob shall correctly indicate the posi-
of temperature-rise specified in 7.4. These insulat- tion of the regulator.
ing materials are detailed in IS : 1271-1985t. 7.666 The mechanism of the regulator shall be
so designed as to ensure positive contact at each
7.4 Temperature-Rise - The fan motor shall
running position. In the case of induction type
be tested at any cooling air temperature not
regulator, it is essential that no portion of the
exceeding 40°C, but whatever may be the value
induction winding remains permanently short-
of this temperature, the permissible temperature-
circuited in any of the running positions.
rise when measured as described in 10.14.2 shall
not exceed the limits given in Table 1. 7.6.7 The regulators shall have mechanical
stops for the regulator moving contact to prevent
*Specification for accessibility test probes (Jirst accidental contact with the metallic body of the
revision ) .
tTherma1 evaluation and classification of electrical regulator in the event of forced overtravel of the
insulation (Jir~t reuision ). knob.

TABLE 1 PERMISSIBLE LIMITS OF TEMPERATURE-RISE


( Clousss 7.4, 10.14.2 and 10.14.2.1 )
PART OF MOTOR OR T-PER ATURE-RISE, W METHOD OF
::. REGULATOR ---__-_-*-_--_-__~ MEASUREMENT
C-Class A Class E Class B
Insulation Insulation Insulation
(1) (2) (3) (4) (5) (6)
i) Insulated windings of motors 60 75 80 Change of
resistance
ii) Insulated windings, if any, of 60 75 80 Change of
regulator ( with continuous resistance
running on any contact )
iii) Regulator resistance unit (with The temperature-rise shall not reach such Thermometer
continuous running on any a value that there is a risk of injury to
contact ) any insulating material on adjacent parts
of the regulator
iv) External surface likely to be tou- 40 40 40 Thermometer
ched during normal usage

3
IS : 3588 - 1987

7.7 Starters, if provided, shall conform to the the total or static pressure varies as the square of
requirements of the relevant Indian standards. the inlet volume flow ( see Fig. 1 ).

7.8 Silent Operation - Precautions shall be The most probable operating point for the fan
taken in the manufacture of fans and regulators shall be at the intersection of the fan characteri-
to ensure a reasonable degree of silence at all stic and the system resistance line. The difference
speeds. between the inlet volume flow at the intersection
and the specified inlet volume flow ( that is the
NOTE 1 - The need for specifying limits of noise
duty point ) shall be recorded as the measure of
levels ( acoustical ) of the fans is recognized. However,
it has not been found possible to specify these limits at departure of the fan from the specified perfor-
present on account of: mance. This value shall fall within the range of
specified tolerances.
a) dependency of these limits on the actual location
of the fans,
b) lack of data on the acceptable noise levels for The fan characteristic may be extended to zero
different applications, and inlet volume and to zero static pressure conditions
c) lack of agreed definition of noise level and method but the portion of the characteristic which is
of evaluating the same. beyond the range specified by the supplier shall
The criterion of noise level may, therefore, be not be taken into account for the purpose of per-
subject to an agreement between the manufacturer and formance detailed in Appendix B.
the purchaser.

NOTE 2 - The values of noise level ( acoustical ) 8.3 Tolerances on Ratings - The observed
are under consideration, results expressed as percentage of the ratings
assigned by the manufacturer shall be within the
8. PERFORMANCE REQUIREMENTS following limits:
8.1 Air Delivery Test - This test shall be Characteristic Tolerance
carried out and computations made in accordance
with 10.13. Volume flow - 5 percent

Static or total efficiency -5


8.2 Fan Characteristics - Fan character&c
expressed as a percentage
curves shall be drawn after testing, considering
not less than three test points determining a short Total power input + 10 percent
part of the fan characteristic at different inlet
volume flows and corresponding fan total or Speed Jr 10 percent
static pressure.
Where a tolerance in one direction is omitted,
A system resistance line shall also be drawn, there is no restriction on the value in that
passing through the specified duty point such that direction.

SYSTEM RESISTANCE

SPECIFIED
3UTY

FAN CHARACTERISTIC

INLET VOLUME FLOW


p = Pressure
Qv = inlet volume flow

FIG. 1 EXAMPLE OF FAN CHARACTERISTIC CURVE AND TEST FOR A SPECIFIED DUTY

4
ISt3588-1987

9. MARKING g) Starting ( 10.10 ),


4 Moisture proofness ( for regulators only )
9.1 Each fan shall be indelibly marked with at
( 10.11 ),
least the following information:
j) Mechanical endurance ( for regulators
a) Manufacturer’s name, trade-name of fan, only ) ( 10.12 ),
if any, and serial number;
k) Air delivery ( 10.13 ), and
b) Rated voltage(s) or voltage range and
number of phases;
m) Temperature rise ( 10.14 ).

Input in watts; 10.1.2 Acceptance Tests - The following shall


consitute the acceptance tests:
Size of fan;
a) High voltage ( 10.3 ),
Rated speed of fan in rev/min;
b) Insulation resistance ( 10.5 ),
Frequency of power supply;
c) Earthing continuity ( 10.6 ),
Direction of rotation and direction of air
flow ( marking should be of permanent d) Electrical input ( 10.7 ), and
nature ); e) Fan speed ( 10.8 ).
h) Air delivery at test voltage and stated 10.1.2.1 Sampling Plan for acceptance tests
duty; and is given in Appendix D.
j) Country of manufacture.
10.1.3 Routine Tests - The following shall
9.1.1 Fans shall be marked in a legible and constitute routine tests:
indelible manner on or adjacent to these termi-
?) Flash test ( 10.4 ),
nals with the symbol _L .
I b) Insulation resistance ( 10.5 ), and
9.2 For additional information that the manufa- c) A simple running test to determine that
ctlye; may be requested to supply, see Appen- the fan mechanism is in working order.

10.2 General Conditions of Test


9.3 For additional information that the purchaser
10.2-l Test Voltage and Frequency - Unless
may be requested to supply, see Appendix C.
otherwise specified, the tests shall be carried out
9.4 Axial flow fans may also be marked with the at rated voltage and frequency.
Standard Mark:
10.2.1.1 When a rated voltage is indicated
NOTE - The use of the Standard Mark is governed on the name plate, the tests shall be conducted
by the provisions of the Bureau of Indian Standards at the rated voltage. If the fan is specified for two
ict 1965 and the Rules and Regulations made there-
under. The Standard Mark on products covered by an or more distinct rated voltages with three or more
Indian Standard conveys the assurance that they have supply terminals, the tests shall be carried out at
been produced to comply with the requirements of that the most unfavourable voltage. In case of doubt,
standard under a well defined system of inspection, the tests shall be carried out at all voltages.
testing and quality control which is devised and super-
vised by BIS and operated by the producer. Standard 10.2.1.2 When a rated voltage range is
marked products are also continuously checked by
BIS for conformity to that standard as a further safe- indicated on the name plate, the test shall be
guard. Details of conditions under which a licence for conducted at the mean of the upper and lower
the use of rhe Standard Mark may be granted to manu- limits of the range provided that the upper limit
facturers or producers may be obtained from the does not exceed the lower limit by more than 10
Bureau of Indian Standards.
percent.
10. TESTS
If the upper limit exceeds this value, the test
10.1 Categories of Tests shall be conducted at the voltage corresponding to
either the upper limit or the lower limit which-
10.1.1 Type Tests - The tests specified below
ever is more unfavourable to the particular test.
shall constitute type tests and shall be carried out
on three sumples of same type and rating selected,
10.2.1.3 Limits of voltage variation - The
preferably, at random from a regular production
variation in the test voltage shall not exceed &2
iot:
percent of the test voltage during air delivery
a) High voltage ( 10.3 ), tests. While taking the current and watt readings
Insulation resistance ( 10.5 ), during these tests, however, the voltage shall be
b) maintained at the test voltage
cl Earthing continuity ( 10.6 ),
Electrical input ( 10.7 ), 10.2.2 For a fan rated with a range of frequ-
4 ency, the test shall be made at the frequency
e>Fan speed ( 10.8 ), which gives the most unfavourable results. Toler-
f-1 Power factor ( 10.9 ), ance on frequency shall be f 1 percent.

5
is:3588-1987

10.2.3 Limits of Error of Electrical Instruments - 10.3.5 If this test is required to be repeated,
The ammeters, voltmeters and wattmeters used the test voltage levels shall be reduced to 85 per-
for type tests shall have a Class index 0.5 or cent of the original value.
better [ see IS : 1248 ( Part 1 )-1983* 1. For
routine and acceptance tests, instruments of Class 10.4 Flash Test
index 2 may be used. 10.4.1 Every fan and regulator ( if provided )
shall withstand the voltage 20 percent higher
10.3 High Voltage Test
than that specified in 10.3 for one second when
10.3.1 The source of supply for high voltage it is applied instantaneously.
test shall be not less than 500 VA. 10.4.2 Any other test similar to the one speci-
10.3.2 The high voltage test shall be applied fied in 10.4.1 may be carried out as a routine test
to all new and completed fan motors in normal provided it will ensure the fan passing the high
working conditions with all parts in place except voltage test covered by 10.3.
the capacitors which should be disconnected. As 10.5 Insulation Resistance Test
type test, this test should preferably be done
immediately after the temperature-rise test. 10.5.1 Insulation resistance test shall be carri-
ed out on fans and regulators immediately after
18.3.3 An ac test voltage at any convenient conducting the high voltage or flash test, as the
frequency between 40 to 60 Hz of approximately case may be.
sine wave-form shall be applied and maintained
for one minute without showing any kind of 10.5.2 The insulation resistance shall be not
breakdown or flashover. The voltage should be less than 2 megohms when tested with a dc
applied starting with one-third of the full value, voltage approximately 500 V applied between the
gradually increasing it to the full value which points used for high voltage test or flash test.
should be maintained for specified period after 10.6 Earthing Continuity Test - For fans
which the voltage should be gradually reduced. intended to be earthed, the resistance shall not
The test voltage shall be applied as follows: exceed 0.1 ohm between any exposed metal parts
except the rotating parts supported by metal
a) Forfan motors: bearings, and
i) Between line parts and 1 500 volts a) the free end of the earthing conductor if
body in thecase of motors the fan is fitted with a flexible cord, due
intended to be earthed allowance being made for the resistance of
ii) Between live parts and 1 500 volts the earthing conductor of the flexible cord,
other inaccessible metal or
parts ( that is, over the b) the earthing terminal or contact, when the
functional insulation ) in fan is supplied without a flexible cord.
the case of double insulat-
ed motors The resistance measurement shall be made
with a current of 10 A with a dc voltage not
iii) Between the inaccessible 2 500 volts
exceeding 6V.
metal parts and the body
( that is, over the supple- 10.7 Electrical Input Test - The electrical
mentary insulation ) in input to the fan in watts shall be determined by
the case of double insulat- running the fan at the test voltage and at the
ed motors highest speed,
iv) Between live parts and body 4 000 volts 10.8 Fan Speed Test - The speed of rotation
( that is, over the reinforc- of the fan shall be determined by running the
ed insulation ) for reinfor- fan at the test voltage and its rated frequency.
ced insulated motor The method of measurement of the speed of fan
b) For regulators: shall be such that the speed of the fan is not
appreciably affected.
i) Between any terminal and 1 500 volts
the body 10.9 Power Factor Test - The power factor of
ii) Between the terminals with 1 500 volts the fan when tested at the test voltage and the
the regulator in the ‘OFF’ highest speed of the fan shall not be less than:
position a) 0.90 for capacitor type fans, and
10.3.4 At the end of one minute, the test b) 0.60 for non-capacitor type fans.
voltage shall be removed and the insulation- 10.10 Starting - The fan shall be capable of
resistance test conducted as in 10.5. starting up from rest at the lowest speed step
when 85 percent of the rated voltage or 85 per-
*Specification for direct acting indicating analogue
electrical measuring instruments and their accessories: cent of the lowest voltage in the voltage range is
Part 1 General requirements ( second rmision ). applied.

6
..
IS t 3588 - 1987

10.11 Moisture Proofness ( for Regulators 10.13.3 The fitting of any additions to the fan
only ) - The regulator shall be subjected to and for the purpose of this test shall be subjected to
shall satisfy the high voltage and insulation resis- the following proviiions:
tance tests immediately after having been placed
for a period of 24 hours without the current being 4 No additions or alterations solely for the
passed through the regulator in a closed receptacle purpose of a test shall be made to the fan
in which relative humidity is maintained between as supplied exceptathat when an addition
90 to 95 percent at any temperature chosen in the to the fan that may affect its performance
range of 40 to 50°C. Whatever temperature is has been specified, and unless otherwise
chosen for this test, it shall be maintained const- agreed to between the manufacturer and
ant to within &l”C. the purchaser, the addition shall be fitted
for the test. Such an addition shall then
10.12 Mechanical Endurance Tests ( for be regarded as a part of the fan.
Regulators only ) - The regulator shall conti- An allowance shall be made for losses due
nue to function satisfactorily after being subjected W
to the friction of air in the airway between
to a test of 1 500 operations when connected to the fan and the point at which the read-
a fan with full load current flowing through the ings are taken according to formula (5)
fan or an electrical load of an equivalent imped- given in 10.13.10,
ance supplied at the maximum rated voltage.
One operation includes a full cycle of movement 4 In any test, the airways shall be made
from the ‘OFF’ position to the ‘Full Speed’ posi- reasonably airtight. When provision is
tion ( or to the other extreme position ) and made for insertion and manipulation by
back to ‘OFF’. The test shall be made at the rate measuring instruments, care shall be taken
of approximately 6 operations per minute. to eliminate leakage as far as possible.

10.13 Air Delivery Test - This test shall be 4 Care should also be taken to avoid any
carried out with the guard, if any, in poistion. obstructions which may modify the air
flow, either at the inlet or at the outlet of
10.13.1 To the fan inlets shall be attached a the airways.
straight cylindrical airway of diameter D and
minimum length 4 D; D may differ from the fan 10.13.4 The inlet end of the test airway shall
inlet diameter by not more than 20 percent larger be fitted with a conical inlet and four side tapp-
or 5 percent smaller; a conical expander or ings in accordance with Fig. 2 and with the
reducer of 15” maximum included angle being following provisions:
used to connect the fan to the airway.
a) The proportions and tolerances of the
10.13.2 If the fan is fitted with an inlet flare, conical inlet are given in Fig. 2 together
the outside diameter of the flare may be regarded with relevant notes on manufacture and
as the fan inlet for connection to the test duct. If installation. The inlet airway diameter D
more convenient, the flare may be removed for used in the computation shall be measured
the test. after manufacture. ’

THE BORE SHALL BE SMOOTH PARALLEL AND


TRULY CIRCULAR WITHIN A TOLERANCE OF &D
FOR A LENGTH OF D AND CONTINUED AT SAME
No~M;;AL$AMETER FOR A FURTHER LENGTH
------- x

SPECIFIED IN 10.13.6

TuF lllNrTlON BETWEEN 6O”CONE AND


1 i_i.SDMiN---J-- DMINI $G&iKK~ ‘IPE RID
SyEL; BE SMOOTH AND

NO EXTERNAL OBSTRUCTION TO THE


FREE MOVEMENT OF AIR ENTERING
THE INLET IS PERMITTED WITHIN THIS
REGION. THERE MUST BE NO EXTRAN-
EOUS AIR CURRENTS IN THE VlClYlTV
OF THE INLET

FIG. 2 CONICAL INLET

7
IS:3588 - 1987

b) The four side tappings at plane AA shall be Intermediate values of CD may be obtained by
equally spaced at 90” on the cylindrical linear interpolation.
duct. The bore at the surface of the airway
shall not exceed 4.76 mm in diameter and The Reynolds number for standard air is given
shall be straight, uniform and at right 23.58 Q
by Re = D using the notation of 10.13.10
angles to the duct for at least 2 bore dia-
meters. The openings shall be flush with the and this may be taken to determine the coeffici-
duct and free from burrs and countersinks ent of discharge with negligible error for all
The four side tappings shall be connected normal variations in ambient conditions.
to one limb of the manometer, each con-
nection being of the same length, bore and 10.13.5 A resistance comprising a screen hav-
arrangement of tubing to minimize the ing evenly spaced aperture of uniform size, not
effect of flow due to difference of pressure exceeding D/20 should be fitted at a distance D
at the tappings. The other limbs of the from the commencement of the cylindrical portion
manometer shall be opened to the ambient of the inlet. The screen may be composed of one
atmosphere and the manometer reading or more layers of even wire or fabric supported
shall be taken as equal to the average by a wire guard.
static pressure in the airway.
10.13.6 The static pressure data can be obtain-
Cl Coej’icient of discharge - The coefficient of
ed by changing the screen or adding additional
discharge of the conical inlet installed as
above is given in Table 2. For Reynolds screens in the test duct. If a ring is secured inside
numbers of 400 000 and above, the coefh- the test airway to support the screen, or when a
cient of discharge is O-975 and will cover the ring is used to stiffen the periphery of the fabric
majority of fan tests. When the air flow in or the other screen, the radial thickness of the
cubic metres per hour, numerically, is less ring shall not be greater than D/ 100 ( see Fig. 3 ) .
than 16 700 times the airway diameter in
meters, then the coefficient of discharge 10.13.7 At plane BB, distant 2 D downstream
,shall be taken appropriate to the Reynolds from the resistance screen, there shall be four side
number givenin Table 2. tappings, similar to those in plane AA, and con-
nected to the low pressure limb of a monometer,
TABLE 2 DISCHARGE COEFFICIENTS FOR the other limb being connected to the ambient
REYNOLDS NUMBER ( Re ) pressure in the vicinity of the fan discharge.
REYNOLDS 20 OOO*, 40 000, 60 000, 100 000,
NUMBER (Re) 200 000, 300 000, 400 000 and above 10.13.8 The volume per unit time at plane AA
DISCHARGE 0.930, 0’940, 0’945, 0’953, 0.967, shall be computed by using formula ( 1 ) and
COEFFICIENT, CD 0’973, 0’975 corrected to fan inlet conditions for any change
*A conical inlet shall not be used at Reynolds number in the air density between plane AA and the fan
less than 20 000. inlet BB.

fb~~X-4 L-
\
\ /
‘-_A
A METHOD OF SUPPOR:!IdG
RESISTANCE SCREEN

FIQ. 3 ARRANGEMENT FOR AIR DELIVERY TEST

8
IS : 3588 - 1987

10.13.9 Air temperatures in the inlet airway e) Friction loss in airway


shall be taken by providing a thermometer with
its probe inside the air way near section BB. Pi = 0.02 -$- x P, mmHaO . . . (5)
The inlet volume so compiled shall then be used
where
to calculate the velocity pressure at plane BB
using formulae (2) and (3). For the purpose of this L and D = length and diameter of air-
test, the algebraic sum ( with the sign reversed ) way in metre, respectively;
of the static pressure at plane BB, and the velo- and
city pressure at plane BB, plus a friction allow- Pv = velocity pressure in mmHs0.
ance for all test ducting downstream of plane BB,
10.13.11 Method of calculation of efficiency is
in accordance with formula (5) shall be taken
given in Appendix B.
as the fan total pressure.
10.14 Temperature-Rise Test
10.13.10 Formulae and Computation of Results -
The following formulae shall be used for the 10.14.1 Measurement of Cooling Air Temperature
computation of results of the tests laid down During Tests - The cooling air temperature shall
in 10.13: be measured by means of several thermometers
placed at different points around the fan motor
a) Inlet volume per unit time
.- at a distance of 1 to 2 m and protected from all
Q = 12 500 X C, x DS -$$- mS/h heat radiations and extrangeous draughts. The
thermometers used for this test shall be accurate
. . . (1) to ,t0.5%.
where
The value to be adopted for the temperature
c, = coefficient of discharge, of the cooling air during a test shall be the mean
D = diameter of airway in metres, of the readings of the thermometers taken at
difference between ambient pres- equal intervals of time during the last quarter of
np -
sure in the vicinity of the inlet the duration of test.
and the average pressure at the 10.14.2 Measurement of Temperature-Rise - The
side tappings at plane _4A in mm temperature-rise measurements shall be carried
H,O; and out by the method indicated in Table 1, immedi-
Wt = weight of air in airway at the test ately after the air delivery test or after the fan
has been run long enough to ensure that the
temperature PC, in kg/ms.
temperature-rise has reached a steady state, using
b) Weight per unit volume of atmospheric air the following procedure.
at test section
10.14.2.1 All temperature-rises to be measu-
B + 0,073 7 PS x
Jv, = 1.205 x red by thermometer method [ items (iii) and (iv)
760 of Table 1 ] shall be taken at the hottest accessi-
293 ble surface of the part, as also on the parts which
( 273 + t ) kg’ms are likely to cause injury to any adjacent insulat-
ing material.
which may be very closely approximated as
10.14.2.2 The method of measurement of
B + 0.073 7 Pa x temperature-rise by change in resistances is given
wt - 1.2 x
760 below:
293 The temperature-rise tB - tl may be obtained
( 273 + t j kdm3 l a- 12) from the ratio of the resistances by the formula:
[ taking 1.205 kg/ma ( approximated to ts + 235
= + (for copper windings)
1.2 kg/ms ) as the weight of standard air tl + 235
at 20°C and 760 mm Hg 1. or t, + 225
= +-- (for aluminium
where tl + 225
B = barometric pressure in mm Hg at windings)
the time of test, and where
P, = static pressure in mm HsO. Rz = resistance of the winding at tempera-
c) Velocity of air at a point ture t, ( “C ) at the end of the test,
and
PV RI = initial resistance of the winding at
J,’ = 16 000
-wt- m’h *** (3) temperature tl ( “C ) ( cold ).
d) Average velocity of air in the airway From the above, the hot temperature (ta) can
be expressed as:
p = -$‘- m/h . . . (4)
where
t, = -$ ( tl + 235 ) - 235
A is the area of airway in square metres. for the copper- windings.

9
IS :3588-1987

APPENDIX A
( Clauses 6.6 and 9.2 )

ADDITIONAL INFORMATXON TO BE SUPPLIED BY THE MANUFACTURER

A-l. The following additional information in d) Class of insulation,


respect of an electric axial flow fan shall be supp- e) Type of bearings,
lied by the manufacturer on request:
f) Instructions for lubrication of bearings,
a) Power factor, g) Condenser value ( in case of single-phase
b) Number of blades, fans ), and
c) Type of regulator and number of running h) Fan total efficiency.
positions,

APPENDIX B
( Clauses 8.2 and 10.13.11 )

METHOD OF CALCULATION OF EFFICIENCY

B-l. The performance of the fan at a stipulated The value of r may be taken as 1.4 for atmos-
air delivery Qand fan total pressure Pt shall be pheric air Psheft.
expressed by the ‘total efficiency’ qt which may
be expressed as the ratio of air power ( total ) Pressure ratio ( fi ) ( for exhausting conditions
Ptotal to the shaft power, Psheft. which apply to test method described in 10.13 )
is given by
Ptota1
Thus qt = - .. . (‘3) B
Pshaft P= .. . (9)
B- 0.073 7 Ps
The air power ( total ) may be obtained from
the formula: using the notations of 10.13.10 (b).

Pm*1 - 2.725 X 10-S x Q X Pt x K, watts The shaft power, shall be obtained, for the
U. (7) purpose of this specification from the following
where relation:
Q is in ms/h, PShaft = i pL - ( fixed losses + copper
Ptis in mmHs0, and losses + stray load losses ) ]

Kr, is the compressibility coefficient having where


a value of unity for fan static pressure not
exceeding 255 mmH,O under normal PL = power input to the motor with the
atmospheric condition. At higher pressures fan coupled to the motor and run
X, should be determined by reference to at rated duty and speed in watts.
Fig. 3, calculating the pressure ratio by
means of the formula given below: The fixed losses and copper losses shall be
calculated in accordance with details given
. ._ .in
r- 1 IS : 4889-1968*. The copper losses shall be
r calculated on the corresponding current at the
A-,-- (p -
4’ ... duty point of the fan.
(P--l)(r--1)
The stray load loss is assumed to be 0.5 per-
where
cent of the shaft power.
r = ratio of specific heat at constant pre-
ssure to specific head at constant *Methods of determination of efficiency of rotating
volume. electrical machines.

10
7 : 1.7
'1~1.6
7 = l-5
7 : 1.1
7 5 l-3
l-1-2

l-0 1.2 l-3 1.L 1.5

VALUES OF Q

FIG. 4 GRAPH FOR DETERMINING


THE COEFFICIENTOF COMPRESSIBILITY
( Kp ) WREN THE
GUARANTEEDFAN STATIC PRESSUREEXCEEDS255 mm HI0 UNDER NORMAL ATMOSPHERIC CONDITIONS

APPENDIX C
( Clazlse 9.3 )

INFORMATION TO BE SUPPLIED BY THE PURCHASER

C-l. The following information in respect of an c) Air delivery at stated duty;


electric axial flow fan shall be supplied by the
d) Nature of medium, air or other gases;
purchaser on request:
e) Atmospheric conditions; and
a) Size;
f ) Altitude of the place where the fan is to be
b) Electric supply details; installed.

APPENDIX D
( Clause 10.1.2.1 )

SAMPLING PLAN FOR ACCEPTANCE TESTS

D-l. LOT
TABLE 3 SAMPLE SIZE AND ACCEPTANCE
D-l.1 All the fans of the same size and rating NUMBER
manufactured from the same material under
LOT SIZE SAMPLE SIZE ACCEP- FIRST SECOND
similar conditions of production in a factory shall T-_*-_ TANCE REJEC- REJEC-
be grouped together to constitute a lot. First Second Nnas- TION TION
Sample Sample BER NUM- NlJM-
D-2. SCALE OF SAMPLING BER BER

D-2.1 For juding the conformity of the lot to the (1) (2) (3) (4) (5) (6)
requirements of acceptance tests, sampling shall Up to 25 3 3 0 2 2
be done for each lot separately. For this purpose, 26 ,, 50 5 5 0 2 2
the number of fans to be selected at random from 51 I, 100 8 8 0 2 2
each lot shall depend upon the size of the lot and 101 ,, 300 13 13 0 2 2
shall be in accordance with co1 1 and 2 of 301 and above 20 20 0 3 4
Table 3.

11
IS : 3588 - 1987

D-2.2 In order to ensure the randomness of sele- of acceptance tests if there is no defective in the
ction, procedures given in IS : 4905-1968* may sample and shall be rejected if the number of
be followed. defectives in the sample is greater than or equal
to the first rejection number given in co1 5 of
D-3. CRITERIA FOR CONFORMITY
Table 3. If the number of defectives is between
D-3.1 The number of fans selected at random in the acceptance number and the first rejection
accordance with co1 1 and 2 of Table 3 shall be number, the second sample of the same size ( as
subjected to all the acceptance tests. A fan failing given in co1 3 ) shall be selected from the lot at
to meet any of the requirements of the acceptance random and subjected to the acceptance tests. If
tests shall be termed as defective. The lot shall the total number of defectives in both the samples
be considered as conforming to the. requirements combined is less than the second rejection num-
ber given in co1 6 of Table 3, the lot shall be
*Methods for random sampling. accepted, otherwise not.

12
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Telephones I 3310131, 331 i 375 Telegram8 I Manaksanstha


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