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REINFORCED CONCRETE STRUCTURES


FAILURES
CAUSES AND RESPONSABILITIES

CONTENTS

Lights & Shadows


Technical Causes
Carlos Videla C.
ESCUELA DE INGENIERÍA
PONTIFICIA UNIVERSIDAD CATÓLICA DE CHILE
The Human Factor
Responsibilities for Construction Faults
Conclusions
Carlos Videla © 2010 2

R.C. Lights

REINFORCED CONCRETE: Panteón de Agripa, Roma, 120 DC / Marriot,


Arq. Apolodoro de Damasco
LIGHTS & SHADOWS 145 m
1999

Metro
Línea 4,
2004
Federico Assler,
Carlos Videla © 2010 Premio Nacional de Arte Carlos
2009 Videla © 2010
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Challengues of R.C. Construction Height: Kingdom Tower, Arabia Saudita


Tall Buildings Costanera Center
Height: 300 metros
Stories: 60 160 pisos
Titanium La Portada fc’ = 70 MPa 705 m.
Height: 192 metros Stories: 52 20xx -??
fc’ = 60 MPa
2007-2010

Marriot,
145 m, 1999

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Carlos Videla © 2010 6

Shapes: Spiral Tower – Songdo, Korea New Technologies

Concrete Pumping Test over


600 m,
Dubai (Feb. 2005) SCC
David Scott, 175 m, 52 stories, giro 110°
ARUP Carlos Videla © 2010 Carlos Videla © 2010
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Dificulties of Design
Ronald Klemencic,
Magnusson Klemencic
Associates

Wind Tunnel
Costanera Center SHADOWS OF
CONCRETE
CONSTRUCTION
The dark side
of the force

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Pittsburg garage parking

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Even the collapse of the building can be Collapse of the works even without loads
produced

The document detected


three types of deficiencies
in the structure: bonding
in the horizontal
concrete construction
joints,...…

Alto Río Building


27 de Marzo de 2010 13 stories building under construction tilt in Shangai
Concepción, CHILE 29 of June, 2009
http://cache.daqi.com/view/2617990.html
Carlos Videla © 2010 13 Carlos Videla © 2010 14

and Reduce the Service Life of the Structures

TECHNICAL
CAUSES

February 27th, 2010 – Chile


Degradación del hormigón producto de la corrosión de las CHILEAN EQ. CASE
armaduras de la losa
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Disclaimer
This presentation uses a large number of pictures and
evidence that professor Videla has gathered as an
evidence of the Earthquake and Tsunami in Chile.

Most photographs where taken personally or by members


of his company however, others have been obtained from
internet and other sources and makes it very difficult to SOME FIGURES ABOUT THE 27F
independently acknowledge some of the sources.
CHILEAN EARTHQUAKE
However special thanks are given to:
• Augusto Holmberg, CEO, ICH
• René Lagos, renelagos engineers
• Rodrigo Mujica, VMB Ingeniería Estructural
• Carl Luders, SIRVE S.A.
• Patricio Bonelli, Universidad Santa María
• Leonardo Massone, University of Chile
• René Guerra y Daniel Díaz, Videla y Asociados
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Carlos Videla © 2010 18

Accelerations …
Some Figures about the 27F EQ
• Chile 2010 EQ Mw = 8.8
• Epicenter close to Concepción
• Depth: 35 Km
• Subduction zone - Length of
rupture 500km (approx.)
• RC building damage
• Affected cities - Concepción, Viña
del Mar, Santiago, among others

Informe preliminar Nº 3 - 15 de Marzo de 2010


Red Nacional de Acelerógrafos
Boroschek R, P. Soto, R. Leon,, D. Comte
Maipú, Renadic – 10/05 report www.renadic.cl
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The Very Bad Earthquake Effects...


• Dead or missed people: less than 500
(mainly by tsunami)
• Houses damaged: 300,000 to 500,000
(mainly adobe)
THE GOOD AND THE BAD
OF THE 27F EARTHQUAKE • Reconstruction: 30 US billions (15% GDP)
ICH Non oficial figures

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• Maremoto = Tsunami • Water run-up

Courtesy Univesidad
Catolica
Recognition group

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Historical Buildings

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• Curico Church
Museo Nacional
de Bellas Artes

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Adobe construction

Typical Chilean
Farm House

Adobe Construction

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Adobe construction Adobe construction

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• “Modern” adobe construction RC Buildings - Good & Bad


How did buildings performed?
Considering only buildings between 1985 to 2009 (CChC)

• Buildings that collapsed: 4


• Buildings to be demolished: 25 - 50 (estimate)
• Buildings heavily damaged: 50 – 100 (< 1% stock
of bulidings)
• Non structural components: extensive damage
• Number of buildings 3 + story 9.974
• Number of buildings 9 + story 1.939
V&A • Failures 3 + story buildings: 0.5%
• Failures 9 + story buildings: 2.8%
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Titanium Tower – Santiago, Chile


52 storIes
192 meters high

EXAMPLES OF BUILDINGS
WITHOUT STRUCTURAL DAMAGE

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Titanium Tower Telefónica Building – Santiago, Chile

• Construction Area:
65.000 m2 total
35.000 m2 main tower
• Tower typical floor: 20m. x 47m.
• Building height 140 meters
• Stories 33 + 3
• Year of Completion: 1996

Energy dissipation
devises
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Isidora 3000 – Chile (2008) Isidora 3000


Structure Singularities:
Mix use
Column Deviations

3rd floor

Carlos Videla © 2010 Carlos Videla © 2010 2nd floor


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Justice Buiding Office buildings (2008)


Santiago Chile. (2003) Isidora Foster + Magdalena – Chile
• 25 stories
• 9 basement
• 72.000 m2

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Concepción

EXAMPLES OF BUILDING
FAILURES

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Edificio Salas 1343 Torre A - Concepción Edificio San Pedro Concepción

Edificio Centro Mayor - Concepción Edificio Obispo Salas - Concepción

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Edificio Alto Río Edificio Alto Río

Edificio Alto Río - Concepción Concepción

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Edificio O´Higgins 241 Viña del Mar

Edificio Toledo – Viña del Mar Edificio Tricahue – Viña del Mar

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Edificio Tenerife – Viña del Mar Santiago

Emerald - Santiago Condominio los Robles - Huechuraba

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Central Park - Santiago Edificio DonTristán - Maipu

Design Failures Walls


• T & rectangular walls with
 Flexural-compression brittle failures flexural-compression damage at
1st floor or basement
 Concrete crushing and rebar buckling • T walls with damage at web
 Overall buckling of thin walls • No SBE – concrete crushing and
rebar buckling
 Splice failure
• Splice failure
 Soft floor (irregularities) Rebar Fracture
 Lack of concrete confinement
 Deficient reinforcement detailing
 Few shear failures
 Walls too slender (thickness 20 cm)
Splice
 Very heavy loaded walls failure
P. Bonelli J. Wallace
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Diagrama de Piso Blando


Walls Soft floor
• No SBE – concrete crushing
and rebar buckling & fracture
• Overall buckling – thin walls

J. Wallace

Muro discontinuo de zócalo


(Edificio Hipódromo Chile)

J. Wallace
Carlos Videla © 2010 Carlos Videla © 2010

Lack of concrete confinement Compression failure and buckling of


vertical bars

Armaduras abiertas en muro discontinuo


(Edificio Sol Oriente)

Edificio El Parque

Diagrama Armadura Transversal


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Detailing of reinforcement Detailing of reinforcement

Reinforcement bent at 90°


(Edificio Emerald)

Falta de retorno de la malla horizontal (Edificio El Parque)


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Detailing of reinforcement - splice Flexural-compression failure

Anclaje vertical de
armaduras
horizontales
(Edificio El Parque)

Edificio Los Cerezos Edificio Emerald

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Few shear failures Walls too slender (thickness 20 cm)

Edificio El Parque (fisura corte 0,5 mm)

Edificio Toledo, Viña

Edificio Alto Río, Concepción

Edificio Central Park Carlos Videla © 2010 73


Carlos Videla © 2010 74

Very heavy loaded walls Car Park

Edificio El Parque

Edificio Central Park Torre Bilbao, Santiago

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After the 2010 Chilean Earthquake


• After the 1985 Chilean Earthquake it was
thought: some things have to be revised:
Concrete Design Code
The typical structural wall in a Chilean building
• Limit slenderness of the shear walls
need not have boundary elements or special
transverse reinforcement. • Limit the compression in shear walls
• Confinement of boundary elements
The good performance of the majority of these • Confinement at longitudinal splices
buildings during the March 3, 1985 earthquake
suggests that bearing walls with limited Earthquake Loading
detailing may be an effective construction form • Revise the design spectrum
for earthquake resistance • Revise the soil amplification effects
• Define displacements and rotational demands

Construction Failures Reinforcement detailing


De most frequent encountered problems
were:
• Confinement
• Reinforcement detailing (Missing • Location
confinement reinforcement) • Righteousness
• Bad construction joints
• Cleaning
• Lack of concrete continuity
• Stirrups
• Excess reinforcement cover, reducing
the lever arm • Ties

• Movement joints • Splices

• Low strength concrete


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Reinforcement detailing: confinement Reinforcement detailing

• Horizontal mesh reinforcement not closed


• Missing confinement reinforcement
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Reinforcement detailing Reinforcement detailing: stirrups

I never thought that this could really happen.

If we where following
ISO why we did not get
the right spacing.
In this case at least they
should have place the
steel.
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Reinforcement detailing: detailing Reinforcement detailing: location

Eccentric
reinforced
bars

• Different to drawings

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Reinforcement detailing: location Bad construction joints

• No cover

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Lack of concrete continuity Movement joints

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Excess reinforcement cover Low strength concrete (poor)

(furtive – covert)

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Failure of Non Structural Members

• Partition walls
• Ceilings
FAILURES OF NON STRUCTURAL
MEMBERS • Glasses
• Equipment
• Feetings
• Finishing

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Partition walls Ceilings


Gypsum

Pudahuel Airport
The Chilean International
Tabiques de yeso Airport was out of service
(Edificio en Santiago, Ñuñoa) at the most critical time for
Chile.
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Glasses Glasses Glass Doors


Windows

3m

Concepción Airport
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Equipment Fittings

Machine room and heaters equipment Daños en sistema de aire acondicionado y protección
(Ciudad Empresarial Building, Santiago) contra el fuego (Santiago y Concepción)
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Furniture Finishing
• Veneer  90% OK

DUOC; San Carlos de Apoquindo


V&A
Daños del contenido (Edificio Stgo., Ciudad Empresarial)
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Finishing • Stucco Finishing


• Architectural Details

V&A

Excessive thickness of stucco to Universidad del Desarrollo


rectify plumbs

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Finishing Secondary Structures


• Curtain Walls
OK

Pudahuel Airport

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Mall Portal La Dehesa


Schools

V&A
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Causes of the Pathologies of


RC Structures

Ignorance
or
Inexperience
Irresponsability?
THE HUMAN FACTOR or
Negligence?
Incapacity
or
Indifference? Incompetency
or
lack of
Carlos Videla © 2010 109
Carlos Videla © 2010
foresight? 110

The human factor


García Messeguer A.

CAUSES:  Ignorance
 Carelessness
 Negligence LET SEE THE
 Excess of confidence KNOWLEDGE
 Apathy
 Lust
The Pareto variable of construction quality, whose
improvement has the largest impact on the
improvement of the total, been equal the rest of the
factors is
THE HUMAN FACTOR
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From an Ancient English Proverb Books


......  (Structural) Engineering is the art of moulding
materials we do not wholly understand into shapes we
cannot precisely analyse, so as to withstand forces we
cannot assess, in such a way that the community has no
reason to suspect our ignorance........

Ironbridge,
Cast-iron arch bridge-1779,
River Severn,
Coalbrookdale, Shropshire,
England
Carlos Videla © 2010 113 Carlos Videla © 2010 114

A. Neville (1981)
If the reader is unable to design
a satisfactory mix he should
seriouly consider the alternative IF WE KNOW SO MUCH,
of construction in steel WHY THE FOLLOWING
FAILURES OCCUR?

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Postensioning of Flat Slabs Unshoring of slabs


(Quito, Octubre 2002)

V&A

V&A

Carlos Videla © 2010 117 Carlos Videla © 2010 118

Slab camber and make


perpendicular walls during
construction

COULD BE THAT WE ARE NOT


DOING AND APLYING SOUND
ENGINEERING PRINCIPLES?

V&A
V&A
Slab
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Wall 119 Carlos Videla © 2010 120

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Sophisticated modeling programs tools for Divorce between Structural Engineering and
structural design, but… Construction Engineering
Possible weakness: Uncertainty on structural
modeling

• Modeling of foundations:
– Vertical rigidity of the soil
– Empotramiento at the base versus
foundation rotation
– Lateral confinement of the Excessive cracking due to
underground construction sequence

• Modeling of structural elements: Structural Engineers


– Use of finite elements versus uniaxial elements do not consider the
– Rigid or flexible diaphragms construction process
– Geometrical properties with or without cracking in the design stage
– Etc.
Carlos Videla © 2010
renelagosengineers Carlos Videla © 2010
Magellines Pier, V&A 2012
121 122

Forensic Engineering (post construction Construction Engineers used to


structural evaluation) point out that structural engineers
were standing far from the actual
constructions sites. This still
remains true but, …

Magellines Pier, V&A 2012


G. Thenoux
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Divorce between Structural Engineers and


Reality

Massive R.C. Mat Foundations,


Costanera Center Building, 2010
SCC – 50 MPa
Carlos Videla © 2010 125 Carlos Videla © 2010 126

Designing something difficult to built Divorce between Construction Engineering


(common sense) and Construction Management
Sup. 16@20 + E 12@40
Inf. 18@ Since construction
Sup. 25@10 + Suple 28@10 management arrived in
Inf. 25@10 + Suple 28@10 our field we have been
talking to different
language.
G. Thenoux

R.C. Slab
V&A, 2008

Moving reinforcing
bars with a bar to
vibrate concrete
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Divorce between Construction Engineering Many construction engineers are also looking the
and Construction Management construction site through the computer screen. This
is ok since they make take advantage of many new
Since construction management arrived in our application tools for planning, programming and
field we have been talking to different language. building however…..

Carlos Videla © 2010 Carlos Videla © 2010

Some phrases about Constructors


• Drawings must be very detailed to avoid
constructors to think o interpret
(design office).
• Information for in situ engineers must be very
concise and simple and a maximum of 2 pages
extension because they don’t read.
(visiting engineer of a construction company).
• Constructors don´t have the capacity nor the
knowledge allowing them to place in doubt
structural design drawings
(owner of a construction company).
Drawings are a window
through which the knowledge • In situ professionals don´t like to write to register
is seen (or measured) anything (all the previous).
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Construction Engineering =
More phrases
Rule of Thumb?

• Constructors are only worried about administrative


duties like acquisitions, quotations, budgets,
programming; they don´t care about the execution
of the work in-situ and rely on the work of the
technical labor Casting mas
(me). concrete

• The main work of the ITO is adminsitration of


the contract: approve payment, check
productivity, evaluate time, etc.; they don´t
verify the quality of the construction
(structural engineers).

Carlos Videla © 2010 133 Carlos Videla © 2010
 134

Mass Concrete Case

HOW GOOD ARE WE DOING WITH


QC/QA IN BUILDING
CONSTRUCTION?

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Carlos Videla © 2010 137 Carlos Videla © 2010 138

LUST

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Concrete- testing company says NYC results


were not faked Concrete SmartBrief aci@smartbrief.com
August 5, 2011
American Standard Testing and Consulting Laboratories denies allegations
that it falsified thousands of test results on several New York City projects,
including a La Guardia Airport control tower and the new Yankee Stadium.
Company President Alan Fortich and five staff members Thursday pleaded
not guilty to racketeering and other charges. The company's defense
attorney, Richard Leff, said the concrete strength tests were done correctly.
RESPONSIBILITIES
• The New York Times
• The Associated Press FOR CONSTRUCTION
DEFECTS

The six defendants accused of


falsifying concrete tests in State
Supreme Court on Thursday.
By William K. Rashbaum
Published: August 4, 2011
Carlos Videla © 2011 Carlos Videla © 2010 142

DEVELOPERS = RESPONSIBLE  HOW DEVELOPERS WERE SEEN 


(Guilty) 

Article 18: The first vendor owner of a 


construction will be responsible for all the 
damages and financial losses due to faults 
or defects on it, whether…..

ENASEI 2010 ‐ Institutode la Construcción


ENASEI 2010 ‐ Institutode la Construcción

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Construction Process and Responsibilities


SCIENTISTS     STAGE COMPETENCE RESULT

Design Structural Structure Specified


L'Aquila EQ Architect
Quality
Engineer

Construction Resistencia
Fabrication prevista en
Engineer
función de los
 Selección de Materiales y
materiales más Diseño Proceso
adecuados y Constructivo
económicos.
 Fabricación
 Transporte Labour

Construction In situ Structure


QA&QC
Supervisor Potential
in-situ Quality
 Colocación
 Armaduras
The Globe and  Moldajes Labour
Mail  Hormigón
 Compactación Inspection
October 23, 2012  Curado
Finished Structure
Project Actual Quality
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Would you buy this


Lamborghini
Murciélago?

HIDDEN CONSTRUCTION
DEFECTS
And now?

¿ ?

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El Mercurio, 3 de Septiembre 2010

HIDDEN CONSTRUCTION
DEFECTS

It affects the
public faith
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Carlos Videla © 2010 150

What can we expect of these


Ethic? cases?
“I put less cement on the
foundations, but nobody
will never notice”

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Movement and distribution moulds Construction Joints


ARCHITECTURAL
CONCRETE??

Vertical moulds

Movement
El Alma Project,
V&A, 2008
Horizontal moulds

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Embedded pipes in reinforced concrete


elements
Slab Wall

CONCLUSIONS

Cover failure

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¡ Thanks !

Dr. Carlos Videla


October, 2012
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