IPASOLINK 400 Installation

Submission Prohibited
NEC Group Internal Use Only
–i–
iPASOLINK 400
CHAPTER I INSTALLATION
CONTENTS
1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2. COMPOSITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.1 IDU and ODU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.1.2 Pole Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.3 iPASOLINK 400 Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.4 IDU and ODU for 1+0 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.5 IDU and ODU for 1+1 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.2 iPASOLINK 400 IDU Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.2.1 Cards for Universal Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.2.1.1 MODEM-A/EA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.2.1.2 STM1-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.2.1.3 16E1-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.2.1.4 GbE-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.2.1.5 AUX-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.2.1.6 MSE-A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.2.1.7 PTP-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.2.2 Fundamental Cards/Unit for iPASOLINK 400 . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.2.2.1 MC-A4 (Main Card) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.2.2.2 PS-A4 (Power Supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.2.2.3 FAN Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
3. UNPACKING IDU and ODU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 IDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 ODU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
4. MOUNTING IDU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Mount IDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Mount SFP Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.3 Replace FAN Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.4 Replace MODEM-A/EA Card and Others(*). . . . . . . . . . . . . . . . . . . . . . . . 4-9
iPASOLINK 400: INSTALLATION NWD-115475-06E

December, 2013
– ii – CONTENTS
4.5 Replace MC-A4 Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

4.6 Mount CLK2M-C Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4.7 Replace PS-A4 Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4.8 Replace PS-A4 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
5. MOUNTING ODU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Direct-Mounting Type Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.1.1 Basic Installation for Antenna & ODU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.1.2 With Hybrid/Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.1.3 With TX Span Attenuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
5.1.4 With Ortho-Mode Transducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
5.2 Feeder Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
5.2.1 For Coaxial Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59
5.2.2 For Waveguide Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63
5.2.3 For Waveguide Connection with Hybrid . . . . . . . . . . . . . . . . . . . . . . . . . 5-68
5.3 Other Mounting Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74
5.3.1 Mounting on Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74
5.3.2 Mounting on Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78
5.4 Hybrid Combiner Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-80
6. ADJUSTING CABLE ENDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1 5D Coaxial Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.1.1 TNC-P Connector for IDU IF IN/OUT [L-shaped: TNC150 (R0)] . . . . 6-3
6.1.2 TNC-P Connector for IDU IF IN/OUT [L-shaped: 300PTR-C-NC] . . . . . . 6-11
6.1.3 TNC-P Connector for IDU IF IN/OUT [L-shaped: TNC156 (R0)] . . . . . . . 6-15
6.1.4 N-P Connector for ODU IF IN/OUT [L-shaped: 300PNR-C-NC] . . . . . . . 6-20
6.1.5 N-P Connector for ODU IF IN/OUT [Straight: 300PNM-C-NC] . . . . . . . . 6-24
6.1.6 N-P Connector for ODU IF IN/OUT [Straight: N435 (R0)] . . . . . . . . . . . . 6-28
6.2 8D Coaxial Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
6.2.1 TNC-P Connector for IDU IF IN/OUT [L-shaped: TNC141 (R0)] . . . . . . . 6-32
6.2.1.1 For Cable Type A (fA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
6.2.1.2 For Cable Type B (fB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
6.2.1.3 N-P Connector ODU IF IN/OUT [L-shaped: N-LP-8DFB (B)] . . . . . . 6-39
6.2.1.4 N-P Connector for ODU IF IN/OUT [Straight: N416 (R0)]. . . . . . . . . 6-41
6.3 Other Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
6.3.1 Power Supply Cables with AMP Housing & Socket Contacts . . . . . . . 6-44
6.3.2 120 ohms Balanced Interface with D-Sub Connector . . . . . . . . . . . . . . 6-46
6.3.3 Auxiliary Signal Interface with 
D-Sub High Density Crimp Contacts Assembly Connector . . . . . . . . . 6-51
6.3.3.1 Crimp/Insert Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51
iPASOLINK 400: INSTALLATION NWD-115475-06E

CONTENTS – iii –
7. WIRING and FORMING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1 Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2.1 Connector Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2.2 Connect Interface Cable with L-Shaped Plug to IDU . . . . . . . . . . . . . . . . . 7-4
8. GROUNDING THE FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1 Grounding Terminal on IDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.2 Grounding Terminal on ODU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.3 Grounding Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
9. WATERPROOFING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
10. START-UP and SHUT-DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.1 Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.1.1 Standard Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.1.2 System #2 – #4 ODU Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
10.2 Shut-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
11. ORIENTING ANTENNA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11.1 Adjust Antenna Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11.1.1 Direct-Mounting Type Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
11.2 Adjust XPD (For Antenna of Direct-Mounting Type) . . . . . . . . . . . . . . 11-9
11.3 Adjust Azimuth Angle (Waveguide Connection Type). . . . . . . . . . . . 11-11
11.4 Adjust Elevation Angle (Waveguide Connection Type). . . . . . . . . . . 11-12
11.5 Adjust XPD (Waveguide Connection Type) . . . . . . . . . . . . . . . . . . . . 11-13
NWD-115475-06E iPASOLINK 400: INSTALLATION

– iv –/END CONTENTS
This page is intentionally left blank.

OVERVIEW 1-1
1. OVERVIEW
The standard installation is summarized in this section. Following shows the typical
installation work flow and guides to IDU installation, ODU installation, Antenna (ANT)
installation, waveguide connection and coaxial cable connections. The installation flow
chart is shown below.
 This product is a part of the radio link system, and is intended to be connected
with an external antenna.
 This product should be installed and operated by skilled personnel.
 After the installation, the system should be ensured to comply with the relevant
limits for general public exposure specified as basic restrictions or reference
levels in the council Recommendation 1999/519/EC.
Unpacking IDU Unpacking ODU

(see Section 3.) (see Section 3.)
Mounting IDU Mounting ODU

(see Section 4.) (see Section 5.)
Terminating Cables
(see Section 6.)
Wiring and Forming

(see Section 7.)
Grounding
the Frame
(see Section 8.)
Waterproofing
(see Section 9.)
Orienting Antenna
(see Section 11.)
Figure 1-1 Typical Installation Flow

1-2/END OVERVIEW

COMPOSITIONS 2-1
2. COMPOSITIONS
2.1 Overview
Each unpacked component of the [ ] GHz [ ] MB digital radio system must be
checked as shown below:
Contents List Subsection
IDU and ODU 2.1.1 IDU and ODU
Mounting Bracket 2.1.2 Pole Mounting Bracket
iPASOLINK 400 Composition 2.1.3 iPASOLINK 400 Composition
Installation Kit 2.1.4 IDU and ODU for 1+0 System

2.1.5 IDU and ODU for 1+1 System
2.2.1 Cards for Universal Slots
2.2.2 Fundamental Cards/Unit for iPASOLINK 400

2-2 COMPOSITIONS
2.1.1 IDU and ODU
6-52 GHz NHG ODU 13 42 GHz NHG2, IHG ODU

6-11 GHz NHG2, IHG ODU
1
4
13-42 GHz IAG ODU
6-11 GHz IAG ODU
IDU with fully installed optional slots

5
IDU with vacant optional slots
No. Description
1 TRP-( )G-1D (ODU)

2 O-Ring (Attached to the waveguide type ODU)
3 Power Connector [Housing (AMP: 1-178288-8 (x1 ea)) or DK-3100S-10R (x1 ea) and
Socket Contacts (AMP: 1-175218-2 (x10 ea))]
4 Cylindrical Fuse (ES1-12500 (250 V/12.5 AH))*
5 MDP-400MB-1BB (IDU)
Note*: Two spare fuses are provided in the IDU packing box.
Figure 2-1 IDU, ODU and Parts

COMPOSITIONS 2-3
2.1.2 Pole Mounting Bracket
1
(Supplied with Antenna)
No. Description
1 Pole Mounting Bracket for Coaxial Cable (6/7/8 GHz)/Waveguide Connection Type
2 Pole Mounting Bracket for Antenna direct Mounting Type
Figure 2-2 Pole Mounting Bracket
2.1.3 iPASOLINK 400 Composition
Universal Slot #1 Universal Slot #2 Universal Slot #3 Universal Slot #4

FAN
MC-A4 PS-A4 PS-A4 (#2)
Slots for fundamental cards/unit that must be mounted.
Slot # Slots for option cards, which can be left vacant.

PS Power Supply
Figure 2-3 iPASOLINK 400 Composition

2-4 COMPOSITIONS
6-52 GHz NHG ODU

6-11 GHz NHG2, IHG ODU 13-42 NHG2, IHG ODU
LUG (FG)
N-P CONNECTOR LUG (FG)

N-P CONNECTOR
6-11 GHz IAG ODU 13-42 GHz IAG ODU
LUG (FG) LUG (FG)
N-P CONNECTOR
TNCP
CONNECTOR
EARTH SCREW
Frame Grounding (FG) Hole
Figure 2-4 IDU and ODU to be Installed for 1+0 System

COMPOSITIONS 2-5
6-52 GHz NHG ODU

LUG (FG) LUG (FG)

N-P CONNECTOR N-P CONNECTOR
LUG (FG) LUG (FG) N-P CONNECTOR

N-P CONNECTOR
6-11 GHz IAG ODU
LUG (FG) LUG (FG)

N-P CONNECTOR N-P CONNECTOR
13-42 GHz IAG ODU
LUG (FG) LUG (FG)

N-P CONNECTOR
N-P CONNECTOR
TNCP CONNECTOR
TNCP CONNECTOR
EARTH EARTH SCREW (FG)

SCREW
Figure 2-5 IDU and ODU to be Installed for 1+1 System

2-6 COMPOSITIONS
2.2 iPASOLINK 400 IDU Components
2.2.1 Cards for Universal Slots
2.2.1.1 MODEM-A/EA
XIF Connector Ports

Earth Screw MD/ODU PWR Switch
TNC Connector Port (Frame Grounding Terminal)
2.2.1.2 STM1-A
SFP Module Ports CLASS 1 LASER PRODUCT
2.2.1.3 16E1-A
MDR Connector Port

COMPOSITIONS 2-7
2.2.1.4 GbE-A
SFP Module Ports
CLASS 1 LASER PRODUCT

RJ45 Modular Ports
2.2.1.5 AUX-A
Hi-Density D-Sub (44) Connector Port
2.2.1.6 MSE-A
2.2.1.7 PTP-A
SMA Connector Ports

RJ45 Modular Port

2-8/END COMPOSITIONS
2.2.2 Fundamental Cards/Unit for iPASOLINK 400
2.2.2.1 MC-A4 (Main Card)
RJ45 Modular Ports CLASS 1 LASER PRODUCT
USB Port
44-pin Connector Port
CALL Push Button

Protection Switch MDR Connector Port
OW Outlet
High-Density D-Sub 44-Pin Connector Port
2.2.2.2 PS-A4 (Power Supply)
Power Supply Terminal
2.2.2.3 FAN Unit

UNPACKING IDU and ODU 3-1
3. UNPACKING IDU and ODU
Procedures for unpacking IDU and ODU are shown in following chart.
IDU: Procedure 3-1
ODU: Procedure 3-2
Note Please keep the packing materials. If the equipment needs to be

transported, use the original packing materials to prevent the
equipment from damages.
3.1 IDU
Procedure 3-1 Unpack IDU
1. Open the container box by lifting its top cover.
Recycle Mark
Shipping Tag / Packing Slip

(with bar-code)
Care Mark

3-2 UNPACKING IDU and ODU
2. Unbox the contents. The contents are boxed as shown below:
Flap
Attachment
Desiccant
Flap
Pad on Top
Polyethylene Sheet
(IDU)
Pad on Bottom
Inner Packing Box
3. Remove the polyethylene sheet from IDU.
4. Inspect IDU.

UNPACKING IDU and ODU 3-3
3.2 ODU
Procedure 3-2 Unpack ODU
1 Remove the top cover of the packing box.
Recycle Mark
Care Label
Package Label
or
Recycle Mark
Package Label
Care Label

3-4/END UNPACKING IDU and ODU
2. Unbox ODU, cushioning materials (pads) and polyethylene sheet:
■ NHG, NHG2, IHG ODU ■ IAG ODU
Pad on Top Mounting Bracket
ODU in Pad on Top

Polyethylene Sheet
Pads in Middle
Pad on Bottom
ODU in
Polyethylene Sheet
Container Box
Pad on Bottom
Container Box
3. Remove the polyethylene sheet from ODU.
4. Inspect ODU.

MOUNTING IDU 4-1
4. MOUNTING IDU
The installation procedure for the IDU explains in Procedure 4-1. The IDU should be
installed in the radio station.
4.1 Mount IDU

Procedure 4-1 Mounting Methods of the IDU
1. The supporting brackets are attached on front position of the IDU.
(Front)
Side View
2. Align the IDU to the mounting position on the 19-inch rack.
Spring Washer
Screw Flat Washer
Spring Washer
Screw Flat Washer

4-2 MOUNTING IDU
3. Fix each side of the IDU to the 19-inch rack with the two screws.
IDU
4. To mount the IDU in a 19-inch rack, space for heat dissipation is not required for
the top, bottom, and rear of the equipment because built-in forced air cooling fan
is provided.
Wall

MOUNTING IDU 4-3
4.2 Mount SFP Module
The Small Form-factor Pluggable (SFP) is a compact, hot-pluggable transceiver

designed to support for Gigabit Ethernet (GbE) or SDH (STM-1 optional) in the
iPASOLINK.
It offers three options of SFP modules as follows:
1. Single Mode Fiber (SMF): This SFP complies with GbE along with SDH and
Fiber Channel. The SFP operates with 1310 nm laser transmitter and has a
duplex LC connector.
2. Multi Mode Fiber (MMF): This SFP complies with 1.25 Gbps 1000 Base-SX
Gigabit Ethernet. The SFP operates with 850 nm laser transmitter and has a
duplex LC connector.
3. Electrical SFP (RJ45): This SFP compiles with 10/100/1000 BASE-T copper
interface.
NOTE: SyncE function is not supported on Electrical SFP.
The SFP modules also accept LC fiber connectors with Polished Connector (LC-PC)
or Ultra Polished Connector (LC-UPC).
The SFP modules purchasing from NEC are recommendable to use.
ATTENTION!
For the purpose of the use in iPASOLINK, it is recommended to use
SFPs that are designated and supplied by NEC. NEC will not
guarantee the performances of iPASOLINK if other vendors’ SFP
modules are installed.
SFP Ports (on Universal Slot Card)
SFP Ports (on Main Card)

4-4 MOUNTING IDU
Procedure 4-2 Procedure
Install the SFP module as shown below:
1. Check and confirm that the SFP Clot is clean.
2. Insert an SFP into the SFP Slot.

MOUNTING IDU 4-5
3. Slide the SFP further till it clicks and is fully engaged.
Further till it clicks.
Front View
SFP Modules are mounted (example: on Main Card)

4-6 MOUNTING IDU
4.3 Replace FAN Unit
To replace the FAN unit installed in IDU, follow the steps below:
NOTES
1. NEC recommends that FAN unit be replaced approximately every
three years, regardless of its condition.
2. If a FAN alarm occurs, replace the FAN unit immediately.
3. The FAN unit is hot-swappable, which allows the replacement
without shutting down the system.
4. When replacing a FAN, a new FAN unit to be mounted should be
prepared near.
FAN Unit
Procedure 4-3 Dismount FAN Unit
Proceed with the illustrated steps in reverse:
Step 3: Using the screwdriver, loosen the screw.
Step 2: Hold the screw, and pull the FAN unit.
Step 1: Pull the FAN unit off from IDU.
Procedure 4-4 Mount FAN Unit
Proceed with the illustrated steps:
Step 1: Check and confirm that the FAN unit slot is clean.
Step 2: Insert the new FAN unit into the slot till it is fully engaged.
Step 3: Secure the FAN unit by tightening the screwdriver.

MOUNTING IDU 4-7
Step 1
FAN Unit
Step 2
Warning:
Ensure not to touch electrical devices on the Card.

4-8 MOUNTING IDU
Step 3
Fully engaged, then tighten the screw to secure.
FAN unit is installed.

MOUNTING IDU 4-9
4.4 Replace MODEM-A/EA Card and Others(*)

(*): Procedures for replacing other Cards in the universal slots, such as STM1-A,
16E1-A, GbE-A, MSE-A and AUX-A Cards, are the same as that for
MODEM-A/EA card, except for the PWR switch that is provided only on
MODEM-A/EA.
1. MODEM-A/EA Card Only: Pull the MD/ODU PWR toggle switch to unlock,
then set it to the left to turn off the power to/from ODU.
2. Dismount the old Card in the universal slot as shown below:
i) Using the screwdriver, loosen two screws.
Screw
Screw

4-10 MOUNTING IDU
ii) Holding the screws, pull the Card off from the slot.
Warning:

MOUNTING IDU 4-11
3. Mount a new Card to replace, as shown below:
i) Place the Card on the card slot guides of the chassis, then carefully push the
Card.
ii) Ensure not to touch any interfacing parts, carefully insert the Card further into
the slot till it is fully engaged to the chassis backboard.
4. Using the screw driver, tighten two screws to secure the Card.

4-12 MOUNTING IDU
4.5 Replace MC-A4 Card
NOTE: Before starting this procedure, check if the MC-A4 Card to be replaced has
the associated MC-A4 Card.
 If the MC-A4 Card has its associated MC-A4 Card configuring the protection group,
ensure that the MC-A4 Card to be removed is on the Standby Mode, and is in the
OOS status.
 If the MC-A4 Card is unprotected, or is protected but the last remaining of the two, turn
off the power of MODEM-A/EA Card prior to replacing MC-A4.
1. Dismount the old MC-A4 Card as shown below:
i) Using the screwdriver, loosen two screws.
ii) Pull two ejectors on the Card outward.

MOUNTING IDU 4-13
2. Pull out the card.
Warning:
(MC-A4 Card is dismounted)

4-14 MOUNTING IDU
3. Mount a new MC-A4 Card as shown below:
i) Place the Card on the card slot guides of the chassis, then carefully push the
Card till it is fully engaged to the chassis backboard.
ii) Press the two ejectors on the Card inward to lock the Card.
iii) Using the screwdriver, tighten the two screws.
Screw Screw

MOUNTING IDU 4-15
4.6 Mount CLK2M-C Card

When installing the CLK2M-C card mounted on the MC-A4 card of the IDU,
perform the following procedures.
1. Dismount MC-A4 Card following the steps provided in 4.5 Replace MC-A4
Card.
2. Mount the CLK2M-C Card following the steps below:
i) Place the Spacer on the MC-A4 Card as shown below.
ii) Secure the Spacer by tightening a screw from the rear side.
iii) Place the CLK2M-C Card on the connector, then secure it using a screw driver
and a screw.
iii)
Spacer
i)
iii)
Connector
ii)

4-16 MOUNTING IDU
3. Verify the installed CLK2M-C Card.
Warning:

MOUNTING IDU 4-17
4.7 Replace PS-A4 Card

The illustrations in the following steps use the PS-A4 Card #2 (slot on right) as
examples.
1. Power off the equipment:
i) Disconnect the power cable from the PS-A4 Card(s).
ii) Confirm that the PWR LED lamp(s) is/are off.
Disconnect Power Cable

PWR lamp
2. Dismount the old PS-A4 Card:
i) Using the screwdriver, loosen the screw(s).
Screw

4-18 MOUNTING IDU
ii) Holding the screw, pull the Card off from the slot.
Warning:
Ensure not to touch electrical
devices on the Card.

MOUNTING IDU 4-19
3. Mount a new PS-A4 Card:
i) Place the Card on the card slot guides of the chassis.
ii) Pull the finger screw outward to suspend.
iii) Gently push the Card further till it is fully engaged. Ensure not to touch
interfacing parts on front of the Card.
iv) Using the screwdriver, secure the Card by tighten the screw.
Ensure not to touch

electrical devices on the Card.

4-20/END MOUNTING IDU
4.8 Replace PS-A4 Fuse
1. Dismount the PS-A4 Card referring to 4.7 Replace PS-A4 Card.
2. Dismount the fuse:
i) Remove the cover of the fuse.
ii) Remove the fuse.
Ensure not to touch

3. Set the new fuse, then the cover.
Ensure not to touch


MOUNTING ODU 5-1
5. MOUNTING ODU
This section provides procedures for mounting and dismounting the ODU. There are
two types of mounting: the Antenna Direct Mounting type and the Feeder
Connecting type. The ODU should be installed in the radio station.
The tools for installation are listed in Table 5-1.
Table 5-1 Tools
Tools
Wrench or Monkey Wrench
Screwdriver
Torque Wrench
CATION
1. Methods to use small and large O-rings are shown in the following
table. Two (small and large) O-rings are attached in 18 to 52 GHz band
Andrew/RFS direct mount antenna. 11/13/15 GHz band antenna does
not have a small O-ring (Small O-ring is not used for Andrew/RFS direct
mount antenna). If the small O-ring is used for ODU direct mount
installation, a gap may occur between ODU and antenna for RF
interface. Therefore it may happen transmit or receive level down.
2. Do not apply silicon grease at O-ring.
Syste Attachment Position of O-ring

Remarks
m O-ring (Between:) Small Size Large Size
1+0 ANT  ODU Not used Used Antenna direct mounting
ANT  WG/ODU Used Not used Waveguide connection
(18 – 52 GHz BAND)
1+1 ANT  Hybrid/Coupler Not used Used Antenna direct mounting
ANT  WG/Hybrid/Coupler Used Not used Waveguide connection
(18 – 52 GHz BAND)
NOTE: 11/13/15 GHz antenna of direct-mounting type cannot connect with

the ordinary waveguide flanges.

5-2 MOUNTING ODU
Position of
large size O-ring
Position of
small size O-ring
For Waveguide Connection For Antenna Direct Mounting

ANDREW Antenna
Position of
large size O-ring
Position of
small size O-ring
For Waveguide Connection For Antenna Direct Mounting
RFS Antenna
NOTES:
1. Do not use both small O-ring and large O-ring simultaneously.
2. O-ring size is different with frequency band as follows:
m
m
m
m
m
m
35
32
40
4 mm
4 mm
4 mm
10-11 GHz Band 13-23 GHz Band 26-52 GHz Band
Large Size O-ring for Antenna Direct Mounting

m
m
m
8m
.6
15
.
1.8 mm
1.8 mm
10
18/23 GHz Band 32/42/52 GHz Band
Small Size O-ring for Waveguide Connection

MOUNTING ODU 5-3
5.1 Direct-Mounting Type Antenna
5.1.1 Basic Installation for Antenna & ODU

NOTE: The details are referred to the installation manual which is attached
to the antenna.
5.1.1.1 Install Bracket

1. Install the bracket to the antenna pole.
2. Mount antenna to the bracket.
ANDREW pole mount bracket  ANDREW pole mount bracket 

for 1 or 2 ft reflector type for other reflector type
Protective cap
Lock washer
Clamp Bracket
Washer Nut*
Washer
Lock washer
Nut
Three(3) screws*
(Apply screwtight to threads
before fitting to antenna)
NOTE *: Tightening torque for M10 is 22 N·m.

5-4 MOUNTING ODU
RFS SB1 Type Bracket
NOTE: NoteThe values in the following table are valid for screws and bolts
which have been greased according to the installation instructions.
Torques for RFS
Bolt M5 5 Nm
M6 8 Nm
M8 17 Nm
M10 35 Nm
M12 50 Nm
U-Bolt, V-Bolt (Pipe mount & safety collar) M10 20 Nm
Hexagonal brass nut of fine adjustment (Azimuth, M8 5 Nm
Elevation) M10 10 Nm
M12 17 Nm
Hexagonal socket stainless steel screws  M3 0.2 Nm
(Feed systems install on aluminium mounting plate) M4 0.4 Nm
Exceptions
Fixing screw of the azimuth fine adjustment spindle M8 x 30 8 Nm
M12 x 55 17 Nm
Special application: NOT greased
Fixing screw of the plastic radome B4.2 3 Nm

MOUNTING ODU 5-5
 RFS C-Mount Type Assembly
Pipe diameter: 48-114 mm

5-6 MOUNTING ODU
 RFS C-Mount Type Bracket Assembly (continued)

MOUNTING ODU 5-7
3. Fix the ODU to the bracket by tightening the M6 screws (four locations).
NOTES:
1. Being careful, tighten alternately and gradually four screws.
2. Figure shows V polarization.
3. Be careful not to damage the O-ring (Antenna).
4. The tightening torque is 4.0 N·m ±10%.
 ANDREW VHLP Type Bracket
hole for guide pin
O-Ring
ODU (Example: 6-52 GHz NHG

6-11 GHz NHG2, IHG)

5-8 MOUNTING ODU
 RFS SB1 Type Bracket Assembly

hole for guide pin
O-Ring Example: 6-52 GHz NHG ODU

 RFS C-Mount Type Bracket Assembly

Hole for guide pin
NOTE: Set ODU onto the bracket after

its polarization is confirmed.
O-ring
Example: 6-52 GHz NHG ODU

NOTES
1. Illustration above shows the V polarization.
2. Be careful not to damage the O-ring (Antenna).
3. The tightening torque is 4.0 N·m ±10%.

MOUNTING ODU 5-9
4. Insert guide pin on the hole of bracket to set the position of screws.
Guide pin
CAUTION: Align flanges on the antenna and ODU correctly, and fix the
ODU using four screws.
Antenna flange ODU flange
ODU
Antenna
5. Fix the ODU to the bracket with four screws.
SCREWS
SCREWS
6-52 GHz NHG ODU

SCREWS
SCREWS 13-42 GHz NHG2, IHG ODU
SCREWS SCREWS
SCREWS
SCREWS
6-11 GHz IAG ODU
13-42 GHz IAG ODU
NOTE: Tightening torque is 4.0 N·m ±10%.

5-10 MOUNTING ODU
No.1 ODU Member of tower

Member of tower ODU
Pole Pole
No.1 ODU
Pole
(S)
1+0 System
ODU (6-11, 52 GHz)
No.2 ODU Member of tower
(S)
ODU
No.2 ODU Pole
ODU (6-11, 52 GHz)

1+1 SD System
Supporting Post
ODU (13-42 GHz) 1+0 System

ODU (13-42 GHz)
1+1 SD System
NOTE: Antenna separation (S) is given by path calculation depending on the

system parameter.

MOUNTING ODU 5-11
5.1.1.2 Change the Polarization of Antenna

(1) ODU for Direct-Mounting Type Antenna (ANDREW Example #1)
NOTES:
1. The details are provided in the installation manual attached to the
antenna. Mounting/Removing the antenna requires a qualified and
experienced personnel.
2. The antenna is set to V-polarization at the factory.
1. Keep the antenna stand horizontally.
2. If you change the antenna to H polarization, loosen the four screws using the
hexagonal key wrench, and then rotate the Transition hub of feed, keeping the
antenna stand horizontal.
Transition hub
2 screws
2 screws
NOTE: Do not remove the screw off from the screw hole. Hold the antenna
by the feed horn.

5-12 MOUNTING ODU
3. Holding the feed with hand, rotate the feed 90 degrees.
Check that the aperture part of the Transition hub is rotated 90 degrees, then fix it
with the screws that were loosened in Step 2,
Top Top
Polarization Polarization H
V
4. Check that the aperture part of the Transition hub is rotated 90 degrees, then fix it
with the screws that were loosened in Step 2.
NOTE: If two types of gaskets are found, pick the larger one. (The smaller
one is not used for mounting an antenna.)

MOUNTING ODU 5-13
(2) ODU for Direct-Mounting Type Antenna (ANDREW Example #2)
NOTES:
1. The details are provided in the instruction manual that should be
enclosed with the antenna. The installation or removal of the antenna
requires a qualified-experienced personnel.
1. Keep the antenna stand horizontally,
2. Loosen six screws with Allen wrench until transition can rotate freely,
NOTES:
1. Do not remove the screw off from the screw hole.
2. Due to the use of a screw-tight, the strength to loosen a screw is
required.
3. Rotate the transition hub 90 degrees until timing pin locates in timing concavity.
Transition hub
Transition hub
Transition hub Timing pin Vertical Polarized Application Horizontally Polarized

Application
Tighten six screws when transition hub is located. (Tightening torque is 5.0 N·m
±10%.)

5-14 MOUNTING ODU
(3) ODU for Direct-Mounting Type Antenna (RFS Example)
NOTES:
1. The details are provided in the installation manual attached to the
antenna. Mounting/Removing the antenna requires a qualified and
experienced personnel.
Drain plug
Drain plug
RFS SB1 RFS C-mount

1. Unscrew four of M3 screws at the refined 1. Loosen the four M3 screws,
steel ring, 2. Hold the feed tightly at the waveguide,
2. Hold the feed tightly at the waveguide, 3. Rotate the casting plate carefully the
3. Rotate carefully the feed 90 degrees, feed 90 degrees,
4. Mount the feed to the refined steel ring 4. Lock the 4 screws M3.
and lock the 4 screws M3.
Antenna top
Vertical Horizontal
4 screws (M3)
Polarization V Polarization H

MOUNTING ODU 5-15
Procedure 5-5 Change of Polarization of ODU
1. When vertical polarization is required, rotate the ODU so as to go up the lug

marked with V.
2. When horizontal polarization is required, remove the guide pin fixed on the lug
marked with V.
3. Screw in the guide pin removed in Step 2 to the screw hole of the lug marked
with H.
4. Rotate the ODU so as to go up the lug marked with H.
Guide pin Guide pin
H-marked Lug
V-marked Lug
NOTES:
1. When the ODU is mounted on the NEC Hybrid/Coupler, only V-
polarization is applied.
2. When the waveguide or coaxial cable is connected between the ODU
and antenna, the ODU set by V-polarization (V-marked lug is shown
on top) is recommended for installation.
 6-52 GHz NHG ODU

 6-11 GHz NHG1, IHG ODU
V-Marked Lug H-Marked Lug
UP
UP
V Polarization H Polarization

5-16 MOUNTING ODU

V-Marked Lug H-Marked Lug
UP UP
 6-11 GHz IAG ODU
UP
UP
FRONT VIEW FRONT VIEW
V-Mark H-Mark
UP UP
REAR VIEW
REAR VIEW

MOUNTING ODU 5-17
 13-42 GHz IAG ODU (V-Polarization)
UP
V-Mark
(closed)
FRONT VIEW REAR VIEW
(Assemble ODU for V-Polarization) M6 (4 ea.)
Hole for Guide Pin

REAR VIEW
Hole for Guide Pin V Mark

and V Mark Guide Pin (closed)
Mounting Bracket Guide Pin

M6 screws are supplied
with the mounting bracket.

5-18 MOUNTING ODU
 13-42 GHz IAG ODU (H-Polarization)
UP
H-Mark
(closed)
FRONT VIEW REAR VIEW
Hole for Guide Pin

and H Mark
Hole for Guide Pin (Assemble ODU for H-Polarization)
REAR VIEW M6 (4 ea.)
H Mark
(closed)
Guide Pin
Guide Pin
(for H-Marked Hole)
Mounting Bracket
M6 screws are supplied

with the mounting bracket.

MOUNTING ODU 5-19
5.1.2 With Hybrid/Coupler

This section explains the antenna direct-mounting type ODU installation with
Hybrid/Coupler.
5.1.2.1 Mount ODU

Note The details are provided in the installation manual attached to the
antenna.
Hole for Guide Pin
O-Ring
Mounting Hole for 

Hybrid/Coupler
NOTE: The tightening torque is 4.0 N·m ±10%.
Ensure not to damage the O-ring (Antenna).
ANDREW VHLP Type Bracket
Hole for Guide Pin Hole for Guide Pin

O-Ring O-Ring
Mounting Hole for

Hybrid/Coupler
Mounting Hole for
Hybrid/Coupler
RFS C-Mount Type Bracket
RFS SB1 Type Bracket NOTE: The tightening torque is 4.0 N·m ±10%.
Ensure not to damage the O-Ring (Antenna).

5-20 MOUNTING ODU
 10-52 GHz Hybrid/Coupler
1. Fix the bracket and handle to the Hybrid/Coupler.
Handle
PUSH M5 Head Cap Screw
M5x12 (10ea)
Bracket
Hybrid/Coupler
2. Check the polarization and install the Hybrid/Coupler to the antenna by

tightening the M6 screws (four locations).
.
Flat Washer M6 Screw
Guide Pin
ANT
Short Plate
ODU Port
Hybrid/Coupler
O-Ring
O-Ring
NOTES:
1. Ensure not to damage the O-ring.
2. Tightening torque is 4.0 N·m ±10%.

MOUNTING ODU 5-21
3. Insert the O-rings to the two ODU ports of the Hybrid/Coupler.
4. Install the two ODUs with hex screws (four locations) using the Allen key
wrench.
NOTE: Ensure not to damage the O-rings (Hybrid/Coupler).
 10/11/52 GHz NHG ODU

 10/11 GHz NHG2, IHG ODU
ODU
O-Ring
ODU
O-Ring
ODU
ODU
ODU

5-22 MOUNTING ODU
ODU
O-Ring
ODU
O-Ring
ODU
ODU
ODU

MOUNTING ODU 5-23
 10/11 GHz IAG ODU
ODU
O-Ring
ODU
O-Ring
ODU
ODU
ODU

5-24 MOUNTING ODU
 26-42 GHz IAG ODU
ODU
O-Ring
ODU
O-Ring
ODU

MOUNTING ODU 5-25
5.1.2.2 Dismount ODU from Hybrid/Coupler
1. Loosen the four (or six) bolts fixing the ODU.
2. Dismount the ODU.
NOTE: When dismounting the ODU from Hybrid/Coupler, mount the

attached SHORT PLATE to the vacant port of the dismounted Hybrid/
Coupler to prevent RF power leaking from the hybrid/coupler, and to
make it waterproof and dustproof.
Short plate
Mounting hole for

short plate
Mounting short plate to the

ODU port

5-26 MOUNTING ODU
5.1.2.3 Change Polarization of Hybrid/Coupler

NOTE: The hybrid/coupler is set to V-polarization at the factory.
1. If you change the polarization from V to H, loosen two screws, rotate the
transition hub and put it to the Hybrid/Coupler.
NOTE: There are two types of Hybrid/Coupler. One uses two pieces of
transition hubs, and the other uses one piece.
Guide pin
Cross-recessed
head machine screw
M2.6 (2ea)
Transition
hub
Two Pieces Transition Hub Type
Cross-recessed
Hybrid/Coupler head machine screw
M2.6 (2ea)
V Polarization
One Piece Transition Hub Type
2. Secure it using two screws that were loosened in Step 1.

MOUNTING ODU 5-27
 6/7/8 GHz Hybrid
This Hybrid/coupler is designed to be attached to 0.6 to 1.8 m antennas with interface

for direct mounting of ODU.
1. Hybrid assembly
Spring washer M5 (8ea.)
Hexagon socket
head cap screw
M5 x 14 (8ea.)
Hybrid
Support
2. Polarization coarse alignment
Cross-recessed
Head machine screw
M2.6 (2ea.)
(Shipment condition)

5-28 MOUNTING ODU
3. Installation to antenna
Antenna
Flat washer M6 (4ea.)

Hexagon Socket Head Cap Screw

M6 x 20 (4ea.)
Short Plate
When dismounting ODU, cover
the ODU Port with this Short
Plate.
Hybrid
Packing (Supplied by antenna)
O-Ring
Attachment of Short Plate
Using the wrench, carefully and evenly tighten the screws

at diagonal positions.

MOUNTING ODU 5-29
4. Attachment of main ODU
 6/7/8 GHz NHG2, IHG ODU
O-Ring (Packing)
NEC ODU (Main ODU)
Hexagon Socket
Head cap screw M6
(Supplied with ODU)
V-Pointing ODU
O-Rring (Packing)
Connection Part Details
(Overhead VIew)
 6/7/8 GHz IAG ODU
ODU
O-Ring
(Overhead VIew)
Note Tightening torque is 4.0 N·m ±10%.

5-30 MOUNTING ODU
5. Attachment of standby ODU
V-Pointing ODU NEC ODU

(Main ODU)
O-Ring
(Packing)
(Overhead View)
NEC ODU
(Standby ODU)
ODU
O-Ring
ODU
(Overhead View)

MOUNTING ODU 5-31
Table 5-2 Hybrid Parts List
No. Parts Name Q’ty

1 Hybrid 1
2 Support 1
3 O-ring 2
4 M5 x 14 Hexagon Socket Head Cap Screw (SS) 8
5 M5 Spring Washer (SS) 8
7 M6 Flat Washer (SS) 4
SS: Stainless steel

5-32 MOUNTING ODU
 6/7/8 GHz Coupler

1. Coupler assembly,
Hexagon socket
head cap screw
M5 x 14 (8ea.)
Coupler
Support
Cross-recessed
Head machine screw
M2.6 (2ea.)
(Shipment condition)

MOUNTING ODU 5-33
Antenna
Flat Washer M6 (4ea.)

Spring Washer M6 (4ea.)
Hexagon Socket Head Cap Screw

M6 x 20 (4ea.)
Short Plate
When dismounting ODU,
cover the ODU Port with
this Short Plate.
Coupler
Packing (Supplied with Antenna)
O-Ring
Using the wrench, carefully and evenly tighten screws

at diagnal positions.

5-34 MOUNTING ODU

NEC ODU (Main ODU) Hexagon Socket
Head Cap Screw M6
(Supplied with ODU)
V-Pointing ODU
O-Ring (Packing)
O-Ring (Packing)
(Overhead VIew) head cap screw M6
(Overhead VIew)
ODU
O-Ring

MOUNTING ODU 5-35
NEC ODU
V-Pointing ODU
(Main ODU)
O-Ring
(Packing)
(Overhead View)
NEC ODU
(Standby ODU)
ODU
O-Ring
ODU
(Overhead View)

5-36 MOUNTING ODU
Table 5-3 Coupler Parts List

1 Coupler 1
2 Support 1
3 O-ring 2
SS: Stainless steel

MOUNTING ODU 5-37
 13/15 GHz Hybrid, 15 GHz Coupler

1. Hybrid/Coupler assembly
Hexagon Socket
Head Cap Screw
M5 x 12 (8ea.)
Hybrid/Coupler
Support
Cross-Recessed
Head Machine Screw
M2.6 (2ea.)

5-38 MOUNTING ODU
Antenna Spring Washer M6 (4ea.) Tighten the each screw
equally and carefully by
Hexagon Socket wrench at diagonal
position.
Head Cap Screw
M6 x 20 (4ea.)
Short Plate
In case of removing ODU,
attach this short plate t
the ODU port.
O-Ring
Hybrid/Coupler

 13/15 GHz NHG ODU
Hexagon Socket
NEC ODU (Main ODU) Head Cap Screw M6
(Supplied with ODU)
O-Ring
(Packing)
O-Ring (Packing)
V-Pointing ODU

(Overhead View)

MOUNTING ODU 5-39
(Overhead View)
ODU
O-Ring
(Overhead View)
ODU
O-Ring

5-40 MOUNTING ODU
(Overhead View)
NEC ODU
(Main ODU)
O-Ring
(Packing)
NEC ODU
Poinging V (Standby ODU)
(Overhead View)

MOUNTING ODU 5-41
Table 5-4 Hybrid/Coupler Parts List

1 Hybrid/Coupler 1
2 Support 1
3 O-ring 2
SS: Stainless steel

5-42 MOUNTING ODU
 18/23 GHz Hybrid
This Hybrid is designed to be attached to 0.2 to 1.8 m antennas with interface for
direct mounting of ODU.
1. Hybrid assembly
Hexagon Socket
Head Cap Screw
M5 x 12 (8ea.)
Hybrid
Support
NOTE: Tightening torque is 3.0 N·m ±10%
Cross-Recessed
Head Machine Screw
M2.6 (2ea.)

MOUNTING ODU 5-43

Antenna Using wrentch, carefully
and evenly tighten the
Hexagon Socket screws at the diagonal
Head Cap Screw positions.
M6 x 20 (4ea.)
Short Plate
When dismounting ODU.
cover the ODU Port with
this Short Plate.
O-Ring
Hybrid
NEC ODU Hexagon Scket

(Main ODU) Head Cap Screw M6
(Supplied with ODU)
O-Ring (Packing)
O-Ring
(Packing)
Pointing V
(Overhead View)

5-44 MOUNTING ODU
(Overhead View)
ODU
O-Ring
(Overhead View)
ODU
O-Ring

MOUNTING ODU 5-45
(Overhead View) NEC ODU (Main ODU)
O-Ring
(Packing)
NEC ODU
Pointing V (Standby ODU)
(Packing)
ODU
O-Ring
ODU

5-46 MOUNTING ODU
Table 5-5 Hybrid Parts List

1 Hybrid 1
2 Support 1
3 O-ring 2
SS: Stainless steel

MOUNTING ODU 5-47
5.1.3 With TX Span Attenuator
This section explains the antenna direct mounting type ODU installation with TX
Span Attenuator (TX SPAN ATT).
 Mounting
1. Check the polarization of the antenna connection unit of the TX ATT (Refer to
“Change of Polarization of TX ATT” to be hereinafter described.).
TX ATT
Antenna Connection Unit
2. Fix the TX ATT to the antenna by tightening the M6 screws (four locations).
32/38/52 GHz Band ODU Mouting with TX SPN ATT

Installation to Antenna Tighten the each
screw equally and
carefully by wrench
Hexagon Socket  at diagonal position.
Flat Wwasher M6 (4ea) Head Cap Screw 
M6 x 30 (4ea)
Guide Pin 1 2
Antenna
Using the wrench, carefully

and evenly tighten the screws
at diagonal positions.
TX ATT 38A
Packing (Supplied with antenna)

NOTE: Tightening torque (M6) is 4.0 N·m ±10%. 3 4
3. Insert the O-rings to port of the ODU.

5-48 MOUNTING ODU
4. Fix the ODU with hex screws (four locations) using the hexagonal key wrench.
NOTE: Ensure not to damage the O-rings (TX ATT).
32/38/52 GHz Band ODU Mouting with TX SPN ATT

Attachment of ODU
ODU should be mounted

with the V mark on its top.
Hexagon Socket
Head Cap Screw M6
(Supplied with ODU)
ODU
(Overhead View)
O-Ring
TX ATT (Packing)
O-Ring
(Packing)
38A
TOP
Antenna
TX ATT
ODU
ODU Connection Unit
NOTE:Tightening torque is 4.0 N·m ±10%.
(Side View)

MOUNTING ODU 5-49
32/38/52 GHz IAG ODU
Antenna
ODU
(Side View)
NOTE:Tightening torque is 4.0 N·m ±10%.

5-50 MOUNTING ODU
 Change of Polarization of TX SPAN ATT
NOTE: The TX ATT is set to V-polarization at the factory.

1. If you change to H polarization, loosen two screws, rotate the antenna connection
unit and put the TX ATT horizontally.
Guide Pin
TX ATT
Antenna Connection Unit
V Polarization
2. Check that aperture of the connection unit is rotated as shown below, then fix it
with the two screws that were loosened in Step 1.
Cross-Recessed Head
Machine Screw M2.6 (2ea.)
Plate-1
Plate-2
32/42 GHz Band TX SPAN ATT Polarization Change

MOUNTING ODU 5-51
5.1.4 With Ortho-Mode Transducer
Following explains the installation of direct-mount to antenna type ODU with Ortho-
Mode Transducer (OMT).
There are two types of O-Rings for mounting antenna onto the OMT depending on
the frequency bands.
CAUTION: Do not apply the silicon grease to O-ring.
Position of Large-Sized Position of Large-Sized

O-Ring O-Ring
For Direct-Mount to Antenna Type For Direct-Mount to Antenna Type

ANDREW Antenna RFS Antenna
NOTE: O-ring size differs according to the frequency band as shown below:
m
m
m
m
m
m
35
32
40
4 mm
4 mm
4 mm
10-11 GHz Band 13-23 GHz Band 26-52 GHz Band
Large-Sized O-ring for Direct-Mount to Antenna Type

m
m
m
m
.6
.8
1.8 mm
15
10
1.8 mm
13-23 GHz Band 42-52 GHz Band
Small-Sized O-ring for Waveguide Connection

5-52 MOUNTING ODU
For the antenna direct mounting of the ODU, following OMT is used.
Interface WG Inner
Frequency Frequency Interface
Dia. (mm)
Band Range (GHz) (ODU Side)
(ANT Side)
11 G 10.4 11.7 GHz 18.0 NEC Original
13 G 12.75 13.25 GHz 15.0
15 G 14.5 15.35 GHz 13.5
18 G 17.7 19.7 GHz 10.5
23 G 21.2 23.6 GHz 9.0
26 G 24.5 26.5 GHz 8.0
28 G 27.5 – 29.5 GHz 7.0
32 G 31.8 33.4 GHz 6.5
38 G 37 39.5 GHz 5.5
42 G 40.5 – 43.5 GHz 4.8
52 G 51.4 – 52.6 GHz —
CAUTIONS:
1. For connecting the OMT to the antenna, the circular type waveguide
flange of the antenna is applied to the system. When the V/H flange is
mounted to the antenna, it must be changed to a circular type.
2. When mounting the ODU to the OMT, confirm the polarization for main
master and sub master ODU. The installation of the corresponding
ODUs in the opposite station must have the same polarization in order
to make into line main master and sub master MODEMs.
1. Secure the bracket and handle to the OMT.
M5 Head Cap Screw

MOUNTING ODU 5-53
2. Secure the OMT to the Antenna by tightening M6 Screws (at four locations).
Flat Washer M6 M6 Screw

Guide Pin
Antenna
Short Plate
ODU Port
O-Ring O-Ring
NOTES:
2. Tightening torque is 4.0 N·m ±10%.
3. Loosen two screws and remove the short plate if it is fixed to the ODU Port (see
figure in Step 9).
4. Set the two ODUs for vertical polarization to mount OMT. If the guide pin is
stuck into the H-Marked lug, remove it, then put it into the back of V-Marked
lug.
NOTES:
1. Both the main-master and sub-master ODUs should be attached have

their V-marked lugs shown on top.
2. Remove the protection metallic plate covering the waveguide hole on

ODU.
Guide Pin
V-Marked Lug

5-54 MOUNTING ODU
 10-52 GHz NHG ODU

V-Marked Lug
UP
Main Master
Sub Master

V-Marked Lug
UP
Main Master
Sub Master
UP
Main Master
Sub Master

MOUNTING ODU 5-55
UP
Main Master
Sub Master
5. Insert the O-Rings into the two ODU Ports on the OMT (see figure in Step 9).
6. Insert the guide pin into the hole of the OMT and set the position of screws.
Guide Pin
(behind the lug)
7. Confirm which polarization is applied to the master ODU.

Check the indication of polarization on the upper side of OMT.
8. Using the hexagonal key wrench, secure the two ODUs with hex screws (at four
locations).
NOTE: Ensure not to damage the O-rings.

5-56 MOUNTING ODU

Hex Screw
(Overhead View)
ODU
H Polarization side
ODU
O-Ring
O-Ring ODU
V Polarization side
Hex Screw
(Overhead View)
Hex Screw
H Polarization side
ODU
ODU
O-Ring
O-Ring
ODU
V Polarization side

Hex Screw

MOUNTING ODU 5-57
 10/11 IAG ODU
(Overhead View) HEX Screws

ODU
H Polarization Side ODU
O-Ring
O-Ring
ODU
V Polarization Side
ODU
ODU
HEX Screws
 10/11 IAG ODU
(Overhead View) ODU
H Polarization Side
ODU
O-Ring
O-Ring
ODU
ODU
V Polarization Side
ODU
HEX Screws

5-58 MOUNTING ODU
CAUTIONS
1. Tighten all screws with lighter torque at first, then full torque as
specified.
2. If either ODU is demounting (for purposes of replacing, etc.), apply the
attached short plate onto the vacant port of the demounted OMT to
prevent the RF power leaking from the OMT, and to make it waterproof
and dustproof.
4. When installing the sub-master ODU, protect the main-master ODU
from the mechanical knocks in order to prevent the occurrence of bit
errors due to the microphonic properties.
Short Plate
Hole for Securing

Short Plate
Short Plate Secured

to ODU Port

MOUNTING ODU 5-59
5.2 Feeder Connection
5.2.1 For Coaxial Cable Connection
5.2.1.1 6/7/8GHz ODU MOUNTING BRACKET INSTALLATION
This mounting bracket is designed in order to install 6/7/8 GHz ODU with N-type
connector or waveguide interface to a pole. The diameter of the pole is from 48.5 to
114.3 millimeters.
Mounting Bracket
Table 5-6 Mounting Bracket Parts List
Item Description Q’ty

1 Bracket 1
2 Holder-1 (with Two M6 Taps) 2
3 Holder-2 2
4 M8 Stud Bolt (SS) 4
5 M8 Hexagon Nut (SS) 20
7 M6×16 Hexagon Socket Head Screw (SS) 4
8 M6 Spring lock Washer (SS) 4
10 Cap 4
11 Band (Cable Clamp) 2
SS: Stainless steel
NOTE: Tightening torque is 4 N·m ±10% (M6 screw), or 

11 N·m ±10% (M8 screw).

5-60 MOUNTING ODU
Standard Installation Reversed Installation
1. A nut is assembled to a stud bolt until a nut has come to a complete stop.
Assemble the Holder-1 (2 Sets)
M8 Stud Bolt
M8 HEX Nut
M8 Stud Bolts (2 ea.)

Holder-1
M8 HEX Nuts (4 ea.) 2 Taps M6
NOTE: Tightening torque
is 11 N·m ±10%.
Secured Nut
M8 Flat Washers (2 ea.) approx. 56 mm

MOUNTING ODU 5-61
2. Fix the two holder-1 to the bracket at four bolts.
Assemble the Bracket

Holder-1 Assembly
Bracket
Flat washer M6 (4 ea)

Spring lock washer M6 (4 ea)
Hexagon socket head screw M6×16 (4 ea)
Note Tightening torque is 4

N·m ±10%.
3. Mount the bracket onto the pole, point against the opposing station and secure it with
four stud bolts.
Installation onto the Pole

Flat washer M8 (4 ea) Pole ( 48.5 to 114.3 mm)
Hexagon nut M8 (8 ea)
Holder-2 (2 ea) A
A=B
Holder
Note Tightening torque is B
11 N·m ±10%.
Bolt end
Cap (4 ea)
NOTE: If the diameter of a pole is smaller, the bolt sticks out from a holder.
Please attach the cap onto the bolt end to cover it.

5-62 MOUNTING ODU
4. Mount the ODU on to the bracket and tighten four bolts (M6) at upper and lower
parts of the ODU.
Attach ODU
Hexagon socket head screw M6

Note Tightening torque is
4 N·m ±10%.
Right angle side
Overhead View
5. Connect the coaxial cable to the RF IN/OUT connector of the ODU.
Example Connect Coaxial Cable Pole
N-type connector
Antenna
Band
ODU
Coaxial cable
Coaxial
cable
6. Install the coaxial cable between the antenna and ODU.
NOTES:
1. Fix the coaxial cable to the pole or supporting post using bands
(cable ties) after the antenna orientation is completed.
2. In order to waterproof the coaxial cable’s connecting point, wrap it
using self-fusing tapes. (The self-fusing tapes shall be prepared on
site.)

MOUNTING ODU 5-63
5.2.2 For Waveguide Connection
5.2.2.1 10-42 GHz ODU MOUNTING BRACKET INSTALLATION

This mounting bracket is designed in order to install 10-42 GHz ODU with antenna
direct mount interface to a pole. The diameter of the pole is from 48.5 to 114.3
millimeters.
Mounting Bracket
Table 5-7 Mounting Bracket Parts List
Item Description Q’ty

1 Bracket (with Adapter) 1
2 Holder-1 (with two M6 taps) 2
3 Holder-2 2
4 M8 Stud Bolt (SS) 4
5 M8 Hexagon Nut (SS) 20
7 M6×16 Hexagon Socket Head Screw (SS) 4
8 M6 Spring Lock Washer (SS) 4
10 Cap 4
11 O-Ring (for ODU) 1
12 O-Ring (for Waveguide) 1
13 Screw of Waveguide Connecting
• for 10/11 GHz M4×14 Hexagon Head Screw with Washer (SS) 8
• for 13/15 GHz M4×12 Hexagon Head Screw with Washer (SS) 4
• for 18/23/26/28/32/42 GHz M3×10 Hexagon Head Screw with Washer (SS) 4
NOTES:
1. SS: Stainless steel

3. Tightening torque is 4 N·m ±10% (M6 screw), or 11 N·m ±10% (M8 screw).

5-64 MOUNTING ODU
Standard Installation Reversed Installation
1. A nut is assembled to a stud bolt until a nut has come to a complete stop,
Assembly of the Holder-1 (2 sets)

Stud bolt M8
Hexagon nut M8
Stud bolt M8 (2 ea)

Hexagon nut M8 (4 ea) Holder-1
2 taps M6
12 N·m ±10%.
Fixed nut

Approx. 56 mm

MOUNTING ODU 5-65
2. Secure the holder-1 to the bracket using four bolts.

Assembly of the Bracket
Holder-1 assembly
Bracket (with adapter)

Spring lock washer M6 (4 ea)
Hexagon socket head screw M6×16 (4 ea)
Note Tightening torque is 
4 N·m ±10%.
3. Mount the bracket to the pole, point to the opposite station and tighten it with
four stud bolts.
Installation to the Pole
Flat washer M8 (4 ea) Pole ( 48.5 to 114.3 mm)
Hexagon nut M8 (8 ea)

Note Tightening torque is
12 N·m ±10%.
Holder-2 (2 ea)
A
A=B
B Holder
Bolt end
Cap (4 ea)
NOTE: If the diameter of a pole is small, the bolt sticks out from a Holder.
Please attach a cap on the bolt end to cover it.

5-66 MOUNTING ODU
4. Mount the ODU on to the bracket and tighten four bolts (M6) at upper and lower
parts of the ODU. Please equip the terminal area of ODU and adapter with O-
ring, and join together after that,
Attachment of the ODU
Hexagon socket head screw M6

Adapter 4 N·m ±10%.
Adapter
ODU
Right angle side
Overhead View
O-ring (for ODU)
5. When the attachment screw of the ODU is hard, please loosen the fixed four
screw of adapter once,
Adapter Loosen the fixed four screws
Bracket
6. Please adjust the position of adapter to compensate for attachment of ODU. Then
tighten four bolts (M6) of the ODU,
7. Connect the waveguide to the adapter of the mounting bracket,

MOUNTING ODU 5-67
Example Connection of the Waveguide

Pole
Flexible waveguide
Antenna
ODU
Flexible waveguide
Flexible waveguide O-ring (for waveguide)
Screw of waveguide
connecting
Table 5-8 Waveguide Flange Type
Frequency Band Adapter Waveguide

10/11 GHz PDR100 PDR100
13 GHz PBR120 UBR120
13/15 GHz PBR140 UBR140
18/23 GHz PBR220 UBR220
26 GHz PBR260 UBR260
28/32/38 GHz PBR320 UBR320
42/52 GHz PBR 500 UBR500
8. Install the waveguide between the antenna and the ODU.

5-68 MOUNTING ODU
5.2.3 For Waveguide Connection with Hybrid
 18/23 GHz Hybrid (FI)
This Hybrid is designed to be connect to waveguide with interface for direct

mounting of ODU. (Waveguide flange type: Hybrid side-PBR220, Waveguide side-
UBR220.)
Tightening Torque
M3 0.6 N·m ±10%
M5 3.0 N·m ±10%
M6 4.0 N·m ±10%
1. Hybrid assembly
PUSH Handle
Hexagon socket
head cap screw
M5 × 12 (10 ea)
Bracket
Hybrid

MOUNTING ODU 5-69
2. Installation to pole mount
Case-1
Hexagon nut M6 (Double) (8 ea)*

Hexagon head screw
M6 × 35 (4 ea)* Flat washer M6 (4 ea)*
Short plate
In case you remove ODU,
Please attach this Short plate
to the ODU port.
Flat washer M6 Note *: Supplied by pole mount.

(4 ea)*
O-ring
Pole mount
Hybrid Attachment of Short Plate
ODU should be attached by turning “V” up.
ODU (Main ODU) Hexagon socket head

cap screw M6
O-ring I/D 32
(Packing)
O-ring I/D 32

(Packing)
Connection Part Details Pole mount

Overhead View

5-70 MOUNTING ODU
ODU (Main ODU)
Pole mount
O-ring I/D 32

(Packing)
ODU (Standby ODU)

Overhead View
5. Connection of waveguide
Hybrid
Pole mount
Do not remove.
O-ring I/D 32

* (Packing)
Hexagon head screw

with washer M3×10 (4 ea)
Waveguide flange
Flange type PBR220
Hybrid
Caution*: Please connect the flexible
waveguide in the same Flexible waveguide
direction as Hybrid. Flange type UBR220

MOUNTING ODU 5-71
CAUTION: Ensure not to damage the Hybrid. Connection part will be

damaged if excessive power is applied to the Hybrid by
waveguide.
Table 5-9 Hybrid (Fl) Parts List (for Mounting Bracket)

1 Hybrid (Waveguide Flange Interface Type) 1
2 Bracket 2
3 Handle 1
4 O-ring Inner Dia. 32 (for ODU) 2
5 O-ring Inner Dia. 15.6 (for Waveguide) 1
6 M5 × 12 Hexagon Socket Head Cap Screw (SS) 14 (4 part for spare.)
7 M3 × 10 Hexagon Head Screw With Washer (SS) 4
* M6 × 35 Hexagon Socket Head Cap Screw, Nut, Washer Set (SS) 4
NOTES:
1. *: Supplied by pole mount.

4. SS: Stainless steel
6. Installation to mounting bracket
Case-2
Mounting bracket
Short plate
In case you remove ODU,
Please attach this Short
plate to the ODU port. O-ring
Attachment of short plate

Hybrid
Hexagon head screw M6 × 20 (4 ea)


5-72 MOUNTING ODU
O-ring I/D 32

(Packing) Hexagon socket head
cap screw M6
ODU (Main ODU)
Connection part details
Mounting bracket ODU should be attached 

O-ring I/D 32 by turning “V” up.
(Packing)
Overhead View
ODU (Main ODU)
Mounting bracket O-ring I/D 32

(Packing)
ODU (Standby ODU)

Overhead View

MOUNTING ODU 5-73
9. Connection of waveguide
Mounting bracket
Hybrid
O-ring I/D 15.6

(Packing)
Do not remove.
* Hexagon head screw

with washer M3 × 10
(4 ea)
Flexible waveguide
Flange type UBR220
Waveguide flange
Flange type PBR220
Caution*: Please connect the flexible

waveguide in the same
direction as Hybrid.
Table 5-10 Hybrid (Fl) Parts List (for Mounting Bracket)

1 Hybrid (Waveguide Flange Interface Type) 1
2 Bracket 2
3 Handle 1
4 O-ring Inner Dia. 32 (for ODU) 2
5 O-ring Inner Dia. 15.6 (for Waveguide) 1
6 M5 × 12 Hexagon Socket Head Cap Screw (SS) 14 (4 part for spare.)
7 M6 × 20 Hexagon Socket Head Cap Screw (SS) 4
9 M3 × 10 Hexagon Head Screw With Washer (SS) 4
NOTE: SS: Stainless steel

5-74 MOUNTING ODU
5.3 Other Mounting Type
5.3.1 Mounting on Wall
For the antenna-direct-mounting type ODU, following shows the wall-mounting

procedure.
1. Using a center punch and hammer, mark the drilling holes for the ODU wall-
mount bracket. Dimensions are shown below:
WALL
200
100
100
Unit: mm
2. Using an electric drill for concrete, drill the guide holes.
L M10
D
3. Change the concrete drill to enlarge the holes and drill the anchor bolt holes.

MOUNTING ODU 5-75
4. Remove debris from the specified hole, and insert a plug-bolt into it.
Anchor bolt
5. Ensure that the plug-bolt is inserted fully.
6. Using a wrench, tighten the bolts securely.
NOTE: Anchor bolts for M10 bolts shall be prepared on site.
7. Loosen the bolt, and remove it.
Bolt
Washer

5-76 MOUNTING ODU
8. Secure the ODU wall-mounting bracket to the wall with the six bolts (M6) and
the anchor volts.
Flat washer*
Spring washer*
Flange adaptor
Bolt*
NOTE: The flat washer and spring washer are the anchor bolt.
9. Mount the ODU onto the bracket and fix the ODU using the four bolts (M6) on
the ODU.
Guide Pin (V)
Guide Pin (V)
Transducer 13-42 GHz NHG, IHG ODU Transducer

10-52 GHz NHG ODU
13-42 GHz IAG ODU

Transducer 10-11 GHz IAG ODU Transducer
NOTE: The tightening torque is 4.0 N·m ±10%.

MOUNTING ODU 5-77
10. Connect the wave guide to the transducer for the ODU.
Waveguide
O-Ring
10-52 GHz NHG ODU

A 10-11 NHG2, IHG ODU
Bolt (M4)
Spring Washer Washer
NOTES:
1. Tightening torque is 1.4 N·m ±10% (up to 15 GHz), or 

0.6 N·m ±10% (18 GHz or higher).
Waveguide
O-Ring
M4 Bolts A 13-42 GHz IAG ODU
Washers
Spring Washers Details of A
For 10/11 GHz For 13-52 GHz
Refer to 5.2.2 For Waveguide Connection.

5-78 MOUNTING ODU
5.3.2 Mounting on Rack
For the antenna direct mounting type ODU, rack mounting installation is explained in
following procedure.
1. Fix the ODU rack mounting bracket onto the 19-inch rack using the six fixing
bolts,
ODU mounting bracket

Flat washer
Spring washer 19-inch rack
Bolt
Flange adaptor
2. Mount the ODU onto the bracket and tighten the four fixing bolts (M6) on the
ODU,
Guide Pin
ODU (example: 6-52 GHz NHG; 6-11 GHz NHG2, IHG)
NOTE: The tightening torque is 4.0 N·m ±10%.

MOUNTING ODU 5-79
3. Connect the wave guide to the transducer for the ODU.
ODU
Waveguide
A
O-ring
Bolt*
Washer Spring washer
NOTES:
* M4: Up to 15 GHz.
M3: 18 GHz or higher.
1. Tightening torque is 1.4 N·m ±10% (up to 15 GHz). 

Tightening torque is 0.6 N·m ±10% (18 GHz or higher).
Details of A
For 10/11 GHz For 13-52 GHz
Refer to the Mounting ODU: 5.2.2 For Waveguide Connection.

5-80/END MOUNTING ODU
5.4 Hybrid Combiner Installation

When you attach two Hybrids to one dual pole antenna, for 1+1 or 2(1+1) system in
6/7/8 GHz, rotate the antenna 90 degree counter clockwise, as shown below, to avoid
hitting the hybrids to the antenna pole and its structures if necessary.
.
Rotate counter
clockwise 90
degrees.
To ODU
To ODU
WG flange
LOW LOSS cable

ADJUSTING CABLE ENDS 6-1
6. ADJUSTING CABLE ENDS
Following provides the list of tools, materials and the method for cable termination.
The applicable cables are listed in Table 6-1.
Table 6-1 List of Applicable Cable
Applicable Cable Connector Type Model# Procedure#

5D Coaxial for IDU TNC-P L-shaped TNC150(R0) 6.1.1
Cable for IDU TNC-P L-shaped 300PTR-C-NC 6.1.2
for IDU TNC-P L-shaped TNC156(R0) 6.1.3
for ODU N-P L-shaped 300PNR-C-NC 6.1.4
for ODU N-P Straight 300PNM-C-NC 6.1.5
for ODU N-P Straight N435(R0) 6.1.6
8D Coaxial  for IDU TNC-P L-shaped TNC141(R0) 6.2.1
Cable for ODU N-P L-shaped N-LP-8DFB(B) 6.2.1.3
for ODU N-P Straight N416(R0) 6.2.1.4
Other Cables for power supply AMP Housing &  AMP: 1-178288-4 or 6.3.1
socket contacts DK-3100S-04R
for 120 ohms D-sub Crimping --- 6.3.2
balanced signal
for auxiliary signal D-sub High Density --- 6.3.3
NOTES:
1. For the 1+1 system, the difference between the No.1 channel I/F
cable length and the No.2 channel I/F cable length should be within
100 m. (differential absolute delay time: within 500 ns)
2. When the N (Male) straight connector is attached to the I/F cable,
use of the TNC (Male) - N (Female) (NJ-TNCP-LA) L-shaped adapter
is needed to connect to the IDU.
3. Use shielded cables which are connected to the D-Sub/RJ-45
connector to suppress interference from affecting the signal and to
reduce electromagnetic radiation which may interfere with other
signal cables.

6-2 ADJUSTING CABLE ENDS
The necessary tools and materials are summarized in Table 6-2.
Table 6-2 Tools and Materials List
No. Name Remarks

1 Knife
2 Measure/Ruler
3 Cutter
4 Nipper
5 File
6 Spanner (14 mm, 16 mm) For IF coaxial connector
7 Torque spanner (14 mm, 15 mm, 16 mm)
8 Clearance gauge
9 Comb
10 Tweezers
11 Scissors
91558-1 For power supply connector
TC-CD-111
12 Hand Crimping Tool For D-Sub connector
TC-CD-112
09 88 999 0596 For D-Sub high density connector

6.1 5D Coaxial Cable

6.1.1 TNC-P Connector for IDU IF IN/OUT [L-shaped: TNC150 (R0)]
Outlines of parts [Applicable cable: 5D-FB-E]
Cable jacket Aluminum tape Connector body Clamp Clamp nut
Center conductor
Braided wire Insulator
• knife, cutter, nipper, tweezers, file, measure,

Tools clearance gauge, etc.
• spanner, torque spanner 14 mm
1. Inset parts, remove cable jacket:
(1) Inset the clamp nut as shown below.
(2) Remove the cable jacket for 8 mm to the end.
Cable
(8 mm) *Cut the jacket edge squarely.

Clamp nut
Note Ensure not to damage the braided wires.
• knife
Tools • cutter
• measure, etc.

2. Inset parts:
(1) Inset the clamp as shown below.
(2) Turn the braided wires back to the clamp side.
Clamp
Braided wire
Aluminium tape
Center conductor
Insulator
Bad Example
The braids are uneven.

3. Remove braided wires and insulator:
(1) Cut the insulator and an aluminium tape along the end face of braided wires
that are turned up.
Aluminium tape
Insulator
Center conductor
NOTE: Ensure not to damage the braided wires and the center conductor.

(2) Cut the braided wires according to a flange of clamp.
2)
Center conductor
Flange
Aluminium tape
1)
Braided wire
2)
1)
Center conductor
Flange
• cutter
Tools
• nipper

4. Trim the center conductor:
(1) Remove the center conductor as shown below.
(2) Chamfer the center conductor.
Center conductor
1 mm
6 mm ±1
Center conductor
• nipper
Tools
• file, etc.
NOTE: Ensure not to damage the center conductor (burr, etc.).

5. Assemble connector:
(1) The cable center conductor must be straight and aligned with the connector
inner contact. Insert the cable into the connector body until it stops.
Connector body
(2) Secure the connection to the torque value of 9 to 11 N·m.

(Refer to Steps (a) through (e).)
Clamp nut
(a) Hold the cable and connector body.

(b) Secure the clamp nut only by fingers.
Do not rotate connector body.

* Keep holding the cable.
(c) Hold the connector body by the spanner.
(d) Hold the cable.

(e) Set a torque spanner.

Secure the clamp nut only by the torque spanner.
Secure the connection to the torque value of 9 to 11 N·m.
Holding only
14 mm 9-11 N·m 14 mm
NOTES:
1. Ensure not to put chips or shreds that are off from the braided wires
into the inner side of the central conductor and the connector body.
2. Do not rotate the cable or connector body alone; Rotate the clamp
nut attachment.
• spanner (14 mm)

Tools • torque spanner (14 mm)
• clearance gauge, measure

6.1.2 TNC-P Connector for IDU IF IN/OUT [L-shaped: 300PTR-C-NC]

Connector body Parts A Parts B
Aluminium tape
Cable jacket
Center conductor
Braided wire Insulator A B
• knife, cutter, nipper, tweezers, file, comb, measure,

• spanner, torque spanner; 16 mm, 15 mm
1. Remove the cable jacket:

Remove the cable jacket for 6.5 mm to the end, and expose the braided wires.
6.5 mm
Note Ensure not to damage the braided wires.
• knife
Tools • cutter
• measure, etc.
2. Trim the braided wires — 1
(1) Fold the braided wire around jacket.

(2) Remove the insulator for 5.0 mm to the end.
(3) Cut off the surplus of insulator/tape from the center conductor.
NOTE: Ensure not to damage the center conductor.
• cutter
Tools
• measure etc.,

3. Inset parts:
Twist the braided wires at the end and make them thinner.
As revolving parts B and A, insert them onto the cable carefully, not to damage
the braided wires.
(1) Using forceps, trim the braided wires to make them straight and equally
spaced.
(2) Fold the braided wires around the part A.

(3) Cut the surplus of braided wires according to the outer of part A.
• scissors
Tools • nipper
• tweezers
5. Trim the center conductor:


Chamfer the center conductor at a 45º angle.
45º
5.0 mm
• cutter
Tools • measure
• file, etc.

6. Assemble connector
inner contact. Insert the cable into the connector body until it stops. Secure the
connection to the torque value of 60 to 80 lb-in (6.8 to 9.0 N·m).
60-80 lb-in
(6.8-9.0 N·m)
(2) Check the gap between the connector body and clamp nut: 
Gap should be 0 to 0.5 mm.
0 to 0.5 mm
NOTES:
1. Ensure not to put chips and shreds that are off from the braided wires
2. Do not rotate the cable or connector body; Rotate the clamp nut
attachment.
• spanner (16 mm)

Tools
• torque spanner (15 mm)


Connector body
Cable jacket Aluminum tape Clamp Clamp nut
Center conductor
Braided wire Insulator

• spanner, torque spanner 12 mm, 16 mm
1. Inset parts, remove cable jacket:
(1) Inset the clamp nut as shown below.
(2) Remove the cable jacket for 8 mm (+1) to the end.
Cable
*Cut the jacket edge squarely.

(8 mm +1)
Clamp nut
NOTE: Ensure not to damage the braided wires.
• knife
Tools • cutter
• measure, etc.

2. Inset parts:
(1) Insert the clamp as shown below.
(2) Turn the braided wires back to the clamp side.
Clamp
Braided wire
Aluminium tape
Center conductor
Insulator
Bad Example
Braids are uneven.

3. Remove braided wires and insulator:
(1) Cut the insulator and an aluminium tape along the end face of braided wires
that are turned up.
Aluminum tape
NOTE: Ensure not to damage the braided wires and the center conductor.
(2) Cut the braided wires according to a flange of clamp.
2)
Flange Center conductor
Aluminium tape
1)
Braided wire
• cutter
Tools
• nipper

4. Trim center conductor:
Center conductor
1 mm
5 mm ±1 Center conductor
• nipper
Tools
• file, etc.
NOTE: Ensure not to damage the center conductor (burr, etc.).
inner contact. Insert the cable into the connector body until it stops.
Connector body

(2) Secure the connection to the torque value of 10 N·m.
Clamp nut
12 mm 10 N·m 16 mm
(3) Check the total length* of the connector:

* total length: 31.4 to 31.7 mm
* 31.4 to 31.7 mm
NOTES:
2. Do not rotate the connector body; Rotate the clamp nut attachment.
• spanner (16 mm)

Tools

6.1.4 N-P Connector for ODU IF IN/OUT [L-shaped: 300PNR-C-NC]
Outlines of parts [ Applicable cable: 5D-FB-E]
Cable jacket Aluminium tape (Connector body) (Parts A) (Parts B)

Clamp nut
Center conductor
Insulator A B
Braided wire
• knife, cutter, nipper, tweezers, file, comb,

Tools measure, clearance gauge, etc.
• spanner, torque spanner; 16 mm,15 mm

6.5 mm
NOTE: Ensure not to damage the braided wire.
• knife
Tools • cutter
• measure, etc.
(1) Fold the braided wires around the cable jacket.

(3) Remove the surplus of insulator/tape from the center conductor.
• cutter
Tools
• measure etc.,
3. Inset parts:
Twist the braided wires at the end and make them thinner.
As revolving parts B and A, insert them onto the cable carefully not to damage
the braided wires.
spaced.

(2) Fold the braided wires around the part A.
(3) Cut the braided wire according to the outer of part A.
• scissors
Tools • nipper
• tweezers


45º
5.0 mm
• cutter
Tools • measure
• file, etc.

60-80 lb-in
(6.8-9.0 N·m)
(2) Check the gap between the connector body and clamp nut. 
A gap should be 0 to 0.5 mm
0 to 0.5 mm
NOTES:
• spanner (16 mm)

Tools

6.1.5 N-P Connector for ODU IF IN/OUT [Straight: 300PNM-C-NC]
Connector body Parts A Parts B (Clamp nut)

Cable jacket Aluminium tape
Center conductor
Braided wire insulator
• knife, cutter, nipper, tweezers, file, comb,

Tools measure, clearance gauge, etc.
• spanner, torque spanner; 16 mm,15 mm

6.5 mm
Note Ensure not to damage the braided wire.
• knife
Tools • cutter
• measure, etc.
(1) Fold the braided wire around the cable jacket.

(3) Remove the surplus of insulator/tape from the center conductor.
• cutter
Tools
• measure etc.,
3. Inset parts:
Twist the braided wires to make them thinner at the end.

As revolving parts B and A, insert them onto the cable carefully not to damage
the braided wires.
spaced.

(2) Fold the braided wire around the part A.
(3) Cut the braided wires according to the outer of part A.
• scissors
Tools • nipper
• tweezers


45º
5.0 mm
• cutter
Tools • measure
• file, etc.

60-80 lb-in
(6.8-9.0 N·m)
(2) Check the gap between the connector body and clamp nut. 
A gap should be 0 to 0.5 mm
0 to 0.5 mm
NOTES:
• spanner (16 mm)

Tools

6.1.6 N-P Connector for ODU IF IN/OUT [Straight: N435 (R0)]
Cable jacket Aluminum tape Washer Gasket Clamp1 Clamp2 Connector body
Center conductor
Braided wire Insulator Clamp nut

• spanner, torque spanner; 16 mm
1. Inset parts
Inset the clamp nut, the washer and the gasket to the cable.
Cable Washer
Clamp nut Gasket
2. Remove the cable jacket, inset parts:
(1) Remove the cable jacket for 13 mm to the end.
(2) Insert the clamp1 as shown below.
13 mm
(Clamp1)
NOTE: Ensure not to damage the braided wires.
• knife
Tools • cutter
• measure, etc.

3. Trim the center conductor:
(1) Disentangle the braided wires end, and turn them back to the clamp 1 side. Cut
the braided wires as aligning them to the rim of clamp 1.
Rim of clamp 1
(2) Remove the insulator and aluminium tape as shown below without damaging
the center conductor.
0 to 0.5 mm
6 mm ±1
• cutter
Tools
• nipper
1 mm
NOTE: Ensure not to damage the center conductor (burr etc.).
Tool • file

(1) The clamp 2 is inserted between the aluminium tape and the braided wire.
Clamp2
inner contact. Insert the cable into the connector body until stopped; the center
conductor must be inserted into the connector inner contact fingers. Tighten
the connection to the torque value of 9 to 11 N·m.
Connector body
16 mm 9-11 N·m 16 mm
NOTES:
1. When inserting, do not put the chip which is braided wire inside the
central conductor and the connector body.
2. Do not turn connector body, turn clamp nut attachment.

(3) The gap of the connector body and clamp nut is confirmed. 
(*) Gap: 2.2 to 2.7 mm
(*): Check point
• spanner (16 mm)

NOTE: Do not remove the connector body that has been tightened up once.
When removing, all the processes from Procedure 1 is required, or a
cable should be exchanged.

6.2 8D Coaxial Cable

Aluminum tape Connector body

Cable jacket Spacer Washer
Insulator
Center conductor Contact cord tube Clamp nut

Braided wire
Clamp

• spanner, torque spanner 16 mm
Cable jacket
Diameter over cable jacket
A or B A: 11 mm
B: 10 mm

6.2.1.1 For Cable Type A (A)

1. Insertion of parts and remove of jacket of cable.
(1) The clamp nut, the washer are inserted in the cable.
(2) Remove 9 to 10 mm of jacket only.
Washer
Clamp nut 9-10 mm
• knife
Tools • cutter
• measure, etc.
NOTE: Do not damage the braided wire.
2. Insertion of parts.
(1) The clamp are inserted in the cable.
(2) The braided wire is expanded a little. The cord tube is inserted between the
aluminium tape and the braided wire.
Clamp Aluminium tape
Braided wire
Cord tube
Tool • tweezers
3. Center conductor, braided wire and insulator processing.
(1) When the cord tube is inserted, cut an aluminium tape and the insulator along
the end face.
(2) Turning back the braided wire in the clamp, cut off the part that sticks out.
(3) A central conductor is 6 to 7 mm from the end face. If it is bigger than 7 mm,
cut it to 6 to 7 mm.

(4) A point of a central conductor is chamfered.

Flange of clamp
End face
Cord tube
Chamfering
6 to 7 mm
• cutter
Tools • nipper
• file
NOTES:
1. Do not damage the braided wire.
2. Do not damage the center conductor (brr etc.).
4. Insertion of contact.
(1) A spacer is inserted in a central conductor and contact is inserted.
Spacer
Contact
Gap “0”
NOTE: During the contact, the spacer and the insulator there is no gap.
Refer to [common procedure] cable type A & type B for the next procedure.

6.2.1.2 For Cable Type B (B)

1. Insertion of parts and remove of jacket of cable.
(1) The clamp nut, the washer are inserted in the cable.
(2) Remove 13 to 14 mm of jacket only.
Washer
13-14 mm
Clamp nut
• knife
Tools • cutter
• measure, etc.
2. Insertion of parts.
(1) The clamp are inserted in the cable.
(2) The braided wire is expanded a little. The cord tube is inserted between the
aluminium tape and the braided wire.
Refer to the position of the cord tube by Step 3.
Clamp Aluminum tape
Braided wire
Cord tube
Tool • tweezers
3. Center conductor, braided wire and insulator processing.
(1) After cord tube insertion, an aluminum tape and the insulator are cut along an
end face.
(2) Turning back the braided wire in the clamp.
(3) A central conductor is 6 to 7 mm from an end face. Cut it to become 6 to 7 mm

when there are 7 mm or more.

(4) A point of a central conductor is chamfered.
(2 mm)
Flange of clamp
End face
Cord tube
Chamfering
6 to 7 mm
• cutter
Tools • nipper
• file
NOTES:
1. Please note the position of the cord tube.
2. Do not damage the braided wire.
3. Do not damage the center conductor (burr etc.).
4. Insertion of contact.
(1) The clamp is moved to the cord tube side.
(2) Cut off the braided wire which comes out of the flange.
Clamp
6 to 7 mm
(3) A spacer is inserted in a central conductor and contact is inserted.

Spacer
Contact
Gap “0”
NOTE: There must be no gap between the contact, the spacer and the cord
tube.
Refer to [common procedure] cable type A & type B for the next procedure.

 [Common procedure] cable type A & type B
5. Connector assembly.
(1) Insert it until the cable assembly bumps inner connector.
Connector body
(2) The washer and clamp nut are moved to the connector side, and it tightens. The
tightening torque of the clamp nut is 8 to13 N·m.
Washer Clamp nut
16 mm 16 mm 8 to 13 N·m
NOTES:
1. When inserting, do not put the chip which is braided wire inside the
central conductor and the connector body.
2. Do not turn connector body, turn clamp nut attachment.

(3) The gap of the connector body and clamp nut is confirmed.
* Gap: 2.1 to 2.45 mm (reference)

Gap is reference, tightening must not become insufficient.
* Check point
• spanner (16 mm)

NOTE: Do not remove the connector body that has been tightened up once.
When removing, all the processes from Procedure 1 is required, or a
cable should be exchanged.

6.2.1.3 N-P Connector ODU IF IN/OUT [L-shaped: N-LP-8DFB (B)]

1. First fit the tying metal, washer and gasket on the cable.
[Applicable cable: 8D-FB-E]

Washer Tying metal
Cable Gasket
2. Strip back the cable sheath, taking care not to damage the braided shield, and fit
the clamp.
Clamp
9 mm
3. Fold back the braided shield (separating the strands of the braid) and trim it.
NOTE: Ensure not to damage the plait.
4. Insert the ferrule.
Ferrule
5. Fit the bushing.
Bush
6. Cut the aluminium foil and inner insulator away along the bushing and retain the
inner conductor.

7. Taper the edge of the center conductor using a file as shown in the enlarged view
below.
NOTE: Ensure not to let protrusions and indents to occur.
8. Mount the contact onto the center conductor and mount the insulator onto the
contact.
Insulator Contact
9. Insert the cable into the shell.
10. Tighten the tying metal by wrench using the wrench points (tighten with torque
of 4 to 10 N·m).
Less than 0.1 mm

(Usually no gaps)
Wrench point

6.2.1.4 N-P Connector for ODU IF IN/OUT [Straight: N416 (R0)]
Cable jacket Aluminium tape Washer Gasket Clamp1 Connector body
Center conductor
Braided wire Insulator Clamp nut

• spanner, torque spanner; 16 mm
1. Insertion of parts
The clamp nut, the washer and the gasket are inserted in the cable.
Cable Washer
Clamp nut Gasket
2. Remove of jacket of cable, insertion of parts,
(1) Remove 11 mm of jacket only.
(2) The clamp1 is inserted as shown.
11 mm
(Clamp1)
• knife
Tools • cutter
• measure, etc.

3. Center conductor processing
(1) Braided wire is disentangled.

Braided wires which became straight wires are turned back to clamp1 side.
The braided wires are cut according to step of clamp1.
Step of clamp1
(2) Remove of insulator and aluminum tape as shown without damaging the center
conductor.
1 to 2 mm
(3) Remove of the center conductor as shown.
6 mm ±1
• cutter
Tools
• nipper
1 mm
NOTE: Do not damage the center conductor (burr etc.).
Tool • file

4. Connector assembly
inner contact. Insert the cable into the connector body until stopped; the center
conductor must be inserted into the connector inner contact fingers. Tighten
the connection to the torque value of 9 to 11 N·m.
Connector body
16 mm 9-11 N·m 16 mm
NOTES:
1. When inserting, ensure not to drop the chips from the braided wire
into the central conductor and the connector body.
2. Do not hold the connector body but the clamp nut attachment to turn.
(2) The gap of the connector body and clamp nut is confirmed. 
(*) Gap: 0 mm
(*): Check point
• spanner (16 mm)

NOTE: Do not attempt to remove the connector body that has been
tightened up once. When removing it, all the processes from
Procedure 1 are required, or the cable should be exchanged.

6.3 Other Cables

6.3.1 Power Supply Cables with AMP Housing & Socket Contacts
Power Connector
NOTE: Ensure not to bend here.
1 2 3
4
Socket contact
1. Remove 3.0 to 3.5 mm of insulation.
CABLE
AWG#16-20
3.0 to 3.5 mm
Power supply cable

for 48 V, 1 A
2. Set the socket contact to the hand crimping tool.
1
2
Hand crimping tool

( 91558-1
(Tyco Electronics) )

3. Squeeze the handle of the hand crimping tool, insert cable into socket contact.
4. The cable should fit, so insulation and bare wire are arranged as shown.
5. Squeeze the handle of the hand crimping tool until the ratchet is released.
Insulation barrel Wire barrel
Wire strip length
6. Twist cables for the power supply.
(+)
(–)
NOTE: Twist the power cables (+)/(–) to suppress inductive interference

signals.
7. Insert the socket contacts into the power connector until they lock.
Power Connector
1
–48 V 2
3
4
GND

6.3.2 120 ohms Balanced Interface with D-Sub Connector

NOETS:
1. Use D-sub connectors of less than 16 mm in height as illustrated
below.
D-sub connector
Height
2. Use D-sub 44-pin connector for the CTRL of less than 57 mm in

width as illustrated below.
D-sub 44-pin connector for the CTRL
Width
1. Strip the cable sheath, ensuring not to damage the braided shield.
50 mm
Cable
NOTE: Use shielded cables connected to the D-Sub connector to suppress

interference from affecting the signal and to reduce electromagnetic
radiation that may interfere with other signal cables.
2. Fold back the braided shield (do not separate the strands) and trim it as shown.
Wire

3. Remove 4 mm of insulation from the end of the wire.
CONFORMING WIRE SOCKET CONTRACT

AWG#20-24: CD-PC-111
AWG#24-28: CD-PC-121
4 mm
Wire
4. Insert the cable into the socket contact.
Wire Socket contact
5. The cable should be fitted so that insulation and bare wire are arranged as shown.
6. Insert the socket contact into the hand crimping tool.
CONFORMING WIRE SOCKET CONTRACT
AWG#20-24: TC-CD-111
AWG#24-28: TC-CD-121
Hand crimping tool

(HRS TC-CD-111/TC-CD-121)

7. Recheck that the wire position is as shown in Step 5 before crimping the socket
contact (see illustration below).
Wire side
Socket contact
Wire
8. Wind the metallic shield tape over the braided shield.
Metallic shield tape
9. Set the cable into the plug case as shown in figure below. Then, fix the cable
using the cable clamper and two screws.
Cable clamper
Plug case

10. Referring to circle A, fix the drain wire with screw.
11. Referring to circle B, insert each wire to the specified position (Refer Interface
Terminals and Jacks for IDU in Section II OPERATING EQUIPMENT.). Insert
the socket contacts into the upper and lower row positions while taking care that
the socket contacts are inserted the right way.
Circle A
Screw
Drain wire
Circle B

12. Secure the plug case with two screws, as shown in the illustration below:
Screw
Plug case

6.3.3 Auxiliary Signal Interface with D-Sub High Density Crimp Contacts
Assembly Connector
The following explains how to assemble high density crimp contacts used for
HARTING hand crimp tool as an example.
6.3.3.1 Crimp/Insert Contacts

1. Strip the jacket for 2.5 –0/+0.5 mm as shown left and check if stranded wire is
not damaged.
Stranded wire Jacket Applicable wire size: 0.14 - 0.22 mm2 (AWG26 - 24),
stranded, maximum insulation: 1.38 mm
Stamped male contacts: 09 56 000 8175 (Level S4),

High density male connectors: 09 56 300 5601 (#44)
2.5 –0/+0.5 mm
Crimp Tool
(09 88 999 0596)
2. Place the handles in the open position as shown left.
NOTE: When the handles are in close position, squeeze handles completely
until safety ratchet is released.
3. Select the suitable chamber for the selected wire.
Indication of the part number

2
Chamber for 0.22 mm (AWG 24)
Chamber for 0.14 mm2 (AWG 26)
4. Insert contact in the selected chamber.
5. Insert the prepared wire in the contact.
6. Squeeze the handles together completely until the safety ratchet clicks to open.
7. Take out the crimped contacts from the chamber. Check if it should not be
scratched or transformed.

6-52/END ADJUSTING CABLE ENDS
8. After crimping the stranded wire to the contact using a hand tool, insert the
contact gently into the contact chamber with the tool from the wiring side, until it
clicks into place.
9. Check if they are securely in place with giving the wire a gentle pull.
 Remove Crimp Contacts
1. Position the tool from the wiring side as shown left and insert into the contact
chamber. The contact can then easily be removed from the wiring side together
with itself and reinserted in a different chamber.
Contact chamber
Insertion and removal tool

(09 99 000 0513)
Wire
[Insertion] [Removal]
Contact can be inserted Contact can be removed
together with wire. together with wire.
Position the
Connector
NOTE: Use D-Sub connectors that are less than 16 mm in height as

illustrated below.
D-sub connector
Height
NOTE: Use D-Sub 44-pin connector for the CTRL, whose width is less than
57 mm as illustrated below.
D-sub 44 pin connector for the CTRL
Width

WIRING and FORMING 7-7-1
7. WIRING and FORMING
7.1 Reference
Following shows the flow to install and route cables for the iPASOLINK 400:
1. Connect cables for signal interface, power supply, IF IN/OUT and ground to the
proper connector of the IDU.
(1) Connect ground cable to the grounding terminal.

NOTE: Screw torque should be within 13 ±2 kgf•cm.
(2) Connect IF cable to IF IN/OUT connector.
(3) Connect power supply cable to SELV connector.
(4) Connect 16/32/48E1, STM-1, Aux. signal cables to proper connector.
(5) Connect the XIF Coaxial Cable between the paired MODEMs when
configuring the XPIC.
NOTE: Reverse the steps above to disconnect cables.
2. Fix the cables using cable binder to the rack as like as indicated position.
NOTES:
1. Do not cross the cables in front of indicators and power switch used for
maintenance.
2. Take suitable bend radius to wire the IF cable. (5DFB: 45 mm or more,
8DFB: 70 mm or more)
3. For the interface cable connection, it is recommended to use adapter.
(Applicable adapters are listed table below.)
Table 7-1 IF Cable Adapter
Adapter
IF Cable
TNC(P) - N(J) TNC(P) - TNC(J)
5D-FB 
8D-FB  

7-7-2 WIRING and FORMING
7.2 Precautions
7.2.1 Connector Types
Straight Type
CAUTION
To connect an IF cable to ODU, secure the

ODU
N-Male connector with an engaging
connector nut by fingers while holding the
cable by the other hand.
IF cable
Tighten the engaging connector nut only
L-shaped type for the L-shaped connector also.
Tightening Torque: 
ODU 0.7 to 1.2 N•m (7 to 12 kg•cm)
IF cable
L Angle type
Holding a wrong part of the L-shaped

ODU
connector to rotate, as shown in the left,
may damage the connector.
IF cable

Straight Type
CAUTION
Secure the TNC-male connector of IF cable

IDU
onto the IDU with an engaging connector
nut only using fingers while holding the
cable by the hand. 
IF cable
L-shaped Type (*) Tighten the engaging connector nut only

for the L-shaped connector also.
IDU Tightening Torque: 

0.3 to 0.5 N•m (3 to 5 kg•cm)
IF cable
Holding a wrong part of the L-shaped

L Angle Type (*)
connector to rotate, as shown in the left,
may damage the connector.
IDU
IF cable
(*) For the use of the L-shaped connector, following precautions should
be read and understood to prevent connectors from being damaged.

7-7-4 WIRING and FORMING
7.2.2 Connect Interface Cable with L-Shaped Plug to IDU
(1) Wrap the connector and cable by vinyl tape for protection.
For the interface cable terminated with the L-shaped connector, it is strongly
recommended to wrap the connector and cable by a vinyl tape for protection. See below:
1) From the starting point as shown on the left photograph,

Connector body wrap the tape for one to 1.5 times carefully around the
joint where the I/F cable and connector body are
starting
connected.
point
NOTE: While taping, ensure that cables should not be
twisted against the connectors.
Cable
Tape width of 20 mm
is recommended.
2) Wind the tape up at slightly above the middle of the

connector. See Step 4) below for the measurements.
3) Pressing the tape by fingers, tightly wrap the tape

around the joint for four or five times more.
4) Check if the tape is wrapped appropriately by referring

to the example shown on the left.
slightly
above L
L/2
20 mm

(2) Prepare for Connecting Interface Cable to IDU.

Align the plug to the port on the IDU. Check their heads are in the appropriate angle to
each other.
Interface point of
Interface
IDU sidepoint of
connector
IDU side connector
Do not hold and rotate the L-shaped

connector alone to prevent giving too
Interface point of much stress and causing damages.
Cable side connector
Interface point of
(3) Mate the plug on interface cable and the port on IDU.
IDU side connector
Cable side connector
(4) Secure the interface cable plug connecting to IDU.

Do not forcibly rotate the plug. Using both hands, rotate it gently.

7-6/END WIRING and FORMING

GROUNDING THE FRAME 8-1
8. GROUNDING THE FRAME
When mounting IDU and ODU, ground them via the frame or directly. The location
of the frame grounding terminal on each IDU and ODU is shown in Figure 8-1,
Figure 8-2, and the methods of frame grounding are shown in Figure 8-3 and
Figure 8-4.
NOTES:
1. Connect the Frame Grounding terminal on IDU to its rack using the
earth cable. In addition, connect the rack to the indoor earth terminal
using the earth cable; Connect the FG terminal on the ODU to the
ground (refer to Figure 8-3, Figure 8-4).
2. Among the installed cards, MODEM-A/EA Card(s) is/are the only that
require(s) the grounding connection(s) individually.
3. Screw torque should be within 13 ±2 kgf•cm.
8.1 Grounding Terminal on IDU
Frame Grounding Terminal (on MODEM-A/EA) NOTE 2
Frame Grounding Terminal on IDU
Use Screw on IDU Flange

for Frame Grounding
Rack
Frame Grounding Terminal on Flange
Figure 8-1 Grounding Terminals on IDU and Flange

8-2 GROUNDING THE FRAME
8.2 Grounding Terminal on ODU

A screw with FG indication is the grounding terminal of ODU.
FG
FG
6-52 GHz NHG ODU 13-42 GHz NHG2, IHG ODU

FG
FG
6-11 GHz IAG ODU 13-42 GHz IAG ODU
Figure 8-2 Frame Ground Ports (ODU)

GROUNDING THE FRAME 8-3
8.3 Grounding Methods

Lightning rod
Protect area
Outdoor earth grounding terminal
(Existing or customer supplied) 3 3
Coaxial cable
ODU
Earth line
Indoor earth grounding terminal

Use a copper grounding conductor to Rack
ground the rack. IDU
The grounding conductor to the CO Earth line
GND be connected to the rack.
This is the buried earth wire.

This type of wire is not an insulated
winding wire and recommends to
make a naked wire.
Ground
level
(Grounding Resistance:
less than 10 ohms)
Cautions
1. Ensure to install ODU(s) within the area protected by lightning rod.
2. To avoid surge currents caused by lightning circulating in the equipment
earth system, connect the equipment earth system (frame ground) to the
ground of the lightning rod at the ground level.
NOTES:
1. Frame Grounding terminal of the IDU (5 mm square cable, which
means more than 2.5 mm diameter cable; AWG #10) is recommended
to apply for the earth grounding. The proper press fix terminal tool shall
be used.)
2. Screw torque should be within 13 ±2 kgf•cm.
Figure 8-3 Connection for Frame Grounding (Example – 1/2)

8-4/END GROUNDING THE FRAME
Tower
LIGHTNING ROD
It lets through the center of the steel
tower as much as possible.
ODU
GROUNDING WIRE
COAXIAL CABLE
FG
GROUDNIG WIRE Grounding Wire for ODU should be
(away from tower) connected to the nearest EP of the tower.
(Grounding Resistance should EP
be less than 10 ohms) GROUNDING WIRE*
(Grounding-resistance:
less than 10 ohms)
Let the coaxial cable run through inside of the steel tower.
Let the grounding wire between ODU and IDU run through
(Grounding Resistance should inside of the steel tower.
be less than 10 ohms)
Use a copper grounding conductor to ground the rack.
The grounding conductor to the CO GND should be
COAXIAL CABLE connected to the rack.
Indoor earth line

IDU
This is the buried earth

wire.
This type of wire is not an
insulated winding wire and
recommends to make a
naked wire. Ground
level
Notes
* NEC recommends that frame ground of ODU should be connected to
earth line as NEC’s standard installation.
EP Earth Ground Point of tower
FG Frame Grounding terminal of the IDU (5 mm square cable (means more
than 2.5 mm diameter cable (AWG #10) is recommended to apply for the
earth grounding. The proper press fix terminal tool shall be used.)
Figure 8-4 Connection for Frame Grounding (Example – 2/2)

WATERPROOFING 9-1
9. WATERPROOFING
When cable connections are completed, the following parts should be wrapped by
self-fusing tape for waterproof (see Figure 9-5).
Caution
Before connecting the I/F cable between IDU and ODU, using the circuit
tester, check that the resistance between center conductor and insulation
of the I/F cable is greater than 100 M
Pole
ANT
ANT
Pole
HYB/Coupler
ODU
ODU
Note A Note A
ODU
Wrap twice the IF IN/OUT connector

with self-fusing tape for waterproofing.
6/7/8 GHz band ODU
Self-fusing
Note A tape
These parts should be wrapped
the self-fusing tape tightly, twice Stretch
or more around the IF cable
connector and IF IN/OUT
connector of the ODU for ODU
waterproof. A half of tape width
Twice
Figure 9-5 Location of Connector for Waterproof (1/2)

9-2/END WATERPROOFING

(Bottom/Side view)
This parts (IF Cable Connector

and IF IN/OUT Connector)
should be wrapped around
doubly or more by the
Self-Fusing tapes tightly.
6-52 GHz NHG ODU
IFL Connector
6-11 GHz IAG ODU

(Bottom/Side View)
13-42 GHz IAG ODU

(Bottom/Side View)
Caution
Before connecting the I/F cable between IDU and ODU, using the circuit
tester, check that the resistance between center conductor and insulation
of the I/F cable is greater than 100 M
(ODU) Self-Fusing Tape

IF Cable
Wrap doubly the IF IN/OUT Connector

(ODU) with Self-Fusing tapes for waterproofing.
Self-Fusing Tape
Self-Fusing Tape
6-52 GHz NHG ODU Stretch

(L-Shaped Plug)
ODU
IF Cable A half of tape width
Twice
NOTE: The self-fusing tape shall be prepared on site.
Figure 9-6 Location of Connector for Waterproof (2/2)

START-UP and SHUT-DOWN 10-1
10. START-UP and SHUT-DOWN
10.1 Start-up
Proceed with the following to start up the equipment:
Warning
1. The –48 V DC is superimposed on the centre conductor of the I/F coaxial
cable between IDU and ODU. Connecting the test device directly to this
terminal may damage the Units, and touching the coaxial cable core may
give an electrical shock.
2. Do not disconnect the I/F cable between IDU and ODU while in service. To
prevent the equipment from being damaged, turn the IDU power off before
connecting/disconnecting the I/F cable.
3. Do not allow the open/short circuit of ODU TX output while the TX is
powered on. Operate the TX ODU PWR control in the Maintenance mode or
turn the IDU PWR switch off before disconnecting the cable or feeder from
the ODU TX output.
4. Once the equipment is powered on, wait at least 5 minutes before turning
its power off. Rapidly turning the power on and off within a short interval
may cause the equipment to fail.
Caution
1. Be careful of the top surface above MODEM of IDU and ODU that are hot
during the operation.
2. Do not apply a voltage to the equipment that varies sharply. The equipment
may operate improperly.

10-2 START-UP and SHUT-DOWN
10.1.1 Standard Procedure
NOTE: The power to ODU is supplied from IDU.
MD/ODU PWR switch [Slot #1]

MD/ODU PWR switch [Slot #2]
Power Supply Connectors

[–48V, G]
Fig. 10-7 IDU Front View
1. Check that the I/F cable between IDU and ODU is securely connected,
2. Check that the MD/ODU PWR switches of IDU (Slot 1 and 2) are off (to the left).
(example: MODEM-A) to the left
3. Before connecting the power cable to IDU, check that the input voltage is 48 V
(tolerable range; within 40.5 to 57 V) using the digital multi meter,
4. Connect the power cable to IDU,
5. Confirm that the PWR indicator on IDU is on,
6. Turn the MD/ODU PWR switches of IDU on (to the right).
to the right

START-UP and SHUT-DOWN 10-3
10.1.2 System #2 – #4 ODU Expansion
Proceed with the following to start up the equipment when setting up #2 – #4 ODU in
addition to #1 ODU that has already been in operation:
Procedure
1. Verify that the IDU and ODU #1 are powered on.
2. Check that the MD/ODU PWR switch of IDU #2 is at off (downward) position.
3. Check that the IF cable between IDU and ODU #2 is securely connected.
4. Turn the MD/ODU PWR switch (for ODUs #2 – #4) of IDU on (upward).
5. Put the ODUs #2 – #4 into service using WebLCT.
10.2 Shut-down
Proceed with the following to shut down the equipment:
Warning: 
Once the equipment is powered on, wait at least 5 minutes
before turning its power off. Repeatedly turning the power
on and off within a short interval may cause the IDU/ODU
to fail.
Procedure
1. Turn off the MD/ODU PWR switches (Slot 1 and 2) of IDU.
2. Disconnect the power cable from IDU.
3. Confirm that all the LED indicators on IDU are off.

10-4/END START-UP and SHUT-DOWN

ORIENTING ANTENNA 11-1
11. ORIENTING ANTENNA
When the installation is completed, antenna orientation against the opposing site
should be adjusted according to the following steps:
Apparatus
Digital Multimeter with test leads:
11.1 Adjust Antenna Orientation

Procedure 11-6
1. Connect the PC to LCT port on the iPASOLINK IDU using LAN cable (refer to
the Operation manual).
2. At each station, set the equipment into the Maintenance Mode using WebLCT.
NOTE: While in the Maintenance mode, external Alarm outputs, except for
the Maintenance/PS (IDU) ALM, are masked, and the remote control/
operation is disabled.
3. Click and select for the following control items in Maintenance Control
menu.
NOTES
1. Retain the present status for other control items.
2. When the TX power control mode is set to ATPC, set it to MTPC and
required levels for the PASOLINK link on the “Equipment Setup” and
“Provisioning”.
• TX SW Manual Control: Fix Slot No.1 or Slot No.2/Slot No.3 or Slot No.4
(in 1+1 configuration)
• RX SW Manual Control: Fix Slot No.1 or Slot No.2/Slot No.3 or Slot No.4
(which is the same side fixed by TX SW in
1+1 configuration.)
• TX Power Control: MTPC in Equipment Setup

(at opposite site) Required levels in Provisioning

11-2 ORIENTING ANTENNA
4. At receiving station, remove a cap from the RX LEV MON jack.
5. At each station connect the digital multimeter to the RX LEV MON jack on the
ODU.
6. At each station, adjust the azimuth and elevation angle of the antenna alternately
so that the measured voltage becomes maximum.
NOTE: The relation of the RX INPUT LEVEL versus RX LEVEL MON(V) is

shown below.
RX LEVEL MON vs RX INPUT LEVEL (Typical)
4.5
3.5
3
RX LEVEL MON [V]
2.5
1.5
0.5
0
-80 -70 -60 -50 -40 -30 -20
RX INPUT LEVEL [dBm]

Digital Multimeter
RX LEV MON
6-52 GHz NHG ODU

RX LEV MON
(Bottom View)
RX LEV MON
(Bottom View)
6-11 GHz IAG ODU
RX LEV MON
(Side View)
13-42 GHz IAG ODU
NOTES
1. The RX LEV MON terminal on the ODU (conformed to IEC61169-24).
2. The RX LEV MON terminal must be capped for waterproof.
Caution: Be careful, surface of the ODU is hot in operation.

Figure 11-1 Antenna Orientation Test Setup
NOTE: The fixed bolts and nuts to be used for the antenna orientation differ
with antenna bracket types. Refer to antenna bracket shown in
Figure 11-4 to Figure 11-8.

Safety Guideline for Microwave Radiation Hazard

The radiation levels of Microwave and Millimeter-wave that iPASOLINK series deal
with are very low, and no health hazard has been reported for them so far. However,
advanced countries that care much about health hazard have started regulating the
radiation levels. For EU countries, it is specified by EN50385. In order to follow the
regulation, operators should not work near by parabolic antenna if its transmitter is
activating. Especially, the radiation level of a specific area in front of antenna shows
higher radiation level. See the following illustration and Calculation Example 1.
Power density level in front of the antenna turns high along the antenna beam. Ensure
not to allow yourself radiated by beams anytime. Refer to Calculation Example 2
also.
0.1 m for calculation example 1

Antenna
100 m for calculation example 2
ODU
–90 to +90
degrees
0.1 m for calculation example 1
Figure 11-2 Hazard Area of Radiation
The power density and field strength level can be obtained by the following
calculation formula:.
P + G – 30-
-------------------------
 10 
10 K
Power density S  mW  cm  = ---------------------------------
2
40    R
2
Where:
P = Output power of ODU (dBm),

G = Antenna Gain (dBi),
(in consideration of the angle from antenna)
K = Reflection factor = 2.56 (given),
R = Distance between human and antenna (m)

 Calculation Example 1, (90-degree side of antenna)
PASOLINK = 18 GHz/+23 dBm,

Antenna diameter = 0.6 m,
0 degree antenna gain = 39 dBi,
90 degrees side antenna gain = 24 dBi, (90 degrees attenuation = 63 dB),
Distance = 0.1 m
Power density S (mW/cm2) = 0.0016 0.01 (European safety guideline)
 Calculation Example 2, (0 degree, front side of antenna)
PASOLINK = 7 GHz/+27 dBm,

Antenna diameter = 1.8 m,
0 degree antenna gain = 40 dBi,
Distance = 100 m
Power density S (mW/cm2) =0.01 => Equal to European safety guideline
11.1.1 Direct-Mounting Type Antenna
A. USING ANDREW VHLP TYPE BRACKET
 Azimuth Angle Adjustment
A-1 Loosen bolts (1 in Figure 11-3).
A-2 Adjust the azimuth angle by adjusting bolt (2 in Figure 11-3).
A-3 Secure bolts loosened in Step A-1.
 Elevation Angle Adjustment
A-4 Loosen bolts (3 in Figure 11-3).
A-5 Adjust the elevation angle by adjusting bolt (4 in Figure 11-3).
A-6 Secure bolts loosened in Step A-4.

1. Loosen (1/2 turn) bolts

for adjusting azimuth
(top and bottom) 4. Adjust elevation

for adjusting elevation 2. Adjust azimuth
Figure 11-3 Location of Adjusting Nuts and Bolts (ANDREW VHLP Type Bracket)
B. USING RFS SB1 TYPE BRACKET
B-1 Loosen nuts (1 in Figure 11-4).
B-2 Adjust the azimuth angle by adjusting the nuts (2 in Figure 11-4).
B-3 Secure nuts loosened in Step B-1.
B-4 Loosen bolt(s) (3 in Figure 11-4).
B-5 Adjust the elevation angle by adjusting the nuts (4 in Figure 11-4).
B-6 Secure nut loosened in Step B-1.
B-7 Secure nuts loosened in Step B-4.

3. Loosen (1/4 TURN) bolts for adjusting elevation
2. Adjust azimuth
4. Adjust elevation
1. Loosen for adjusting azimuth
0.3  m Antenna
Figure 11-4 Location of Adjusting Nuts and Bolts (RFS SB1 Type Bracket)
C. USING RFS C-Mount TYPE BRACKET
C-1 Loosen three bolts (1 in Figure 11-5).
C-2 Adjust azimuth angle by adjusting bolt (2 in Figure 11-5).
C-3 Secure nuts loosened in Step C-1.
C-4 Loosen four bolts (3 in Figure 11-5).
C-5 Adjust elevation angle by adjusting bolt (4 in Figure 11-5).
C-6 Secure bolts loosened in Step C-4.

1. Loosen (1/4 turn) bolts for adjusting azimuth
2. Adjust azimuth

for adjusting elevation
4. Adjust elevation
0.6  m Antenna
Figure 11-5 Location of Adjusting Nuts and Bolts (RFS C-Mount Type Bracket)
7. At each station, restore the “Antenna Alignment Mode” to off using WebLCT.
8. At each station, reset control items to original values WebLCT,
9. At each station, put the system back from the Maintenance Mode using WebLCT.
10. At each station, disconnect the digital multimeter or PASOLINK Monitor from
the RX LEV MON connector,
11. At each station, reconnect the cap removed in Step 4,
NOTE: The RX LEV MON connector must be capped for waterproof.

11.2 Adjust XPD (For Antenna of Direct-Mounting Type)

NOTE: The XPD adjustment using cross-polarization signal should be done
more carefully than using co-polarization signal because XPD
changes sharply in the axial direction.
Procedure 11-7
1. Loosen three screws (SCREW1, 2 and 3 in Figure 11-6) and rotate antenna
(connected OMT/ODU) so that the RX LEVEL MON indicates the maximum
value at the ODU of the Main Master and Sub Master channels.
2. At opposite station, power off the ODU of the Sub Master channel (for both No.1
and No.2 Sub Master channels in 1+1 system).
3. In this condition, check the RX LEVEL MON indication value for XPD at the
ODU of the Sub Master channel.
4. Confirm that the XPD is greater than 25 dB. If not, repeat adjusting the Azimuth
Angle, Elevation Angle and XPD.
5. At opposite station, power on the ODU of the Sub Master channel.

Rotation
indicator
Screw 2 Screw 1
Pole
Screw 3
A. RFS SB1 Type Bracket
B. RFS C-Mount Type Bracket
Figure 11-6 Location of Adjusting Nuts and Bolts (RFS C-Mount Type Bracket)

11.3 Adjust Azimuth Angle (Waveguide Connection Type)
NOTE: Take care that the flexible waveguide is not forcedly twisted by
rotating the antenna.
When the HS/SD system is configured, alternately switchover the transmitter to the
other channel (No.1 or No.2) at the opposite station and repeat adjustment of
elevation and azimuth to obtain satisfactory results in both No.1 and No.2 CH.
Procedure 11-8
1. Loosen all strut attachment hardware.
2. Loosen bolts indicated by arrows in Figure 11-7.
3. Loosen jam nuts and rotate turnbuckle-1 in Figure 11-7 so that the RX LEVEL
MON voltage obtains the maximum value.
4. Carefully tighten turnbuckle-1 jam nuts and bolts indicated by arrows in Figure
11-7 to hold the adjustment.
Strut Turnbuckle-1
ANDREW VHLP4 Type Bracket
Figure 11-7 Location of Adjusting Nuts and Bolts (Azimuth Adjustment)

11.4 Adjust Elevation Angle (Waveguide Connection Type)
Procedure 11-9
1. Make sure that all strut attachment hardware is loosened.
2. Loosen bolts indicated by arrows in Figure 11-8.
3. Loosen jam nuts and rotate turnbuckle-2 in Figure 11-8 so that the RX LEVEL
MON voltage obtains the maximum value.
4. Carefully tighten turnbuckle-2 jam nuts and bolts indicated by arrows in Figure
11-8.
Turnbuckle-2
B. Elevation Adjustment
ANDREW VHLP4 Type Bracket
Figure 11-8 Location of Adjusting Nuts and Bolts (Elevation Adjustment)

11.5 Adjust XPD (Waveguide Connection Type)
NOTE: This XPD adjustment using cross-polarization signal should be done

more carefully than using co-polarization signal because XPD
changes sharply in the axial direction.
Procedure 11-10
1. At opposite station, power off the ODU of the Sub Master channel (for both No.1
and No.2 Sub Master channels in 1+1 system).
2. In this condition, check the RX LEVEL MON indication value for XPD at the
ODU of the Sub Master channel.
3. Confirm that the XPD is greater than 25 dB. If not, repeat adjusting the Azimuth
Angle, Elevation Angle and the XPD.
4. Tighten all strut attachment hardware, turnbuckle jam nuts and bolts indicated by
arrows in Figure 11-7 and Figure 11-8.
5. At opposite station, power on the ODU of the Sub Master channel (for both No.1
and No.2 slave channels in 1+1 system).
6. At each station, disconnect the digital multimeter or OW/RX LEV Monitor from
the RX LEV MON connector.
7. At each station, reconnect the cap removed in Step 4.
NOTE: The RX LEV MON connector must be capped for waterproof.
8. At each station, restore the “Antenna Alignment Mode” to “off” position using
the LCT,
9. At the Main Master station, when the TX power control is operated in ATPC,
restore the TX Power Control item of System Configuration changed in Step 1 to
“ATPC” using the LCT,
10. At the Main Master, when the TX power control is operated in MTPC, restore
MTPC TX PWR item of “Provisioning Data” changed in Step 2 to original
setting value using the LCT,
11. At each station, release the system from the Maintenance mode.

11-14/END ORIENTING ANTENNA

IPASOLINK 400 Installation

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3. UNPACKING IDU and ODU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

4. MOUNTING IDU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

iPASOLINK 400: INSTALLATION NWD-115475-06E

4.5 Replace MC-A4 Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

5. MOUNTING ODU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

6. ADJUSTING CABLE ENDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

iPASOLINK 400: INSTALLATION NWD-115475-06E

7. WIRING and FORMING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

8. GROUNDING THE FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

10. START-UP and SHUT-DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

11. ORIENTING ANTENNA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

NWD-115475-06E iPASOLINK 400: INSTALLATION

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NWD-115475-06E iPASOLINK 400: INSTALLATION

 This product should be installed and operated by skilled personnel.

Unpacking IDU Unpacking ODU

Mounting IDU Mounting ODU

Wiring and Forming

Figure 1-1 Typical Installation Flow

iPASOLINK 400: INSTALLATION NWD-115475-06E

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NWD-115475-06E iPASOLINK 400: INSTALLATION

Contents List Subsection

IDU and ODU 2.1.1 IDU and ODU

Mounting Bracket 2.1.2 Pole Mounting Bracket

iPASOLINK 400 Composition 2.1.3 iPASOLINK 400 Composition

Installation Kit 2.1.4 IDU and ODU for 1+0 System

iPASOLINK 400: INSTALLATION NWD-115475-06E

2.1.1 IDU and ODU

6-52 GHz NHG ODU 13 42 GHz NHG2, IHG ODU

13-42 GHz IAG ODU

6-11 GHz IAG ODU

IDU with fully installed optional slots

IDU with vacant optional slots

1 TRP-( )G-1D (ODU)

Figure 2-1 IDU, ODU and Parts

NWD-115475-06E iPASOLINK 400: INSTALLATION

2.1.2 Pole Mounting Bracket

2 Pole Mounting Bracket for Antenna direct Mounting Type

Figure 2-2 Pole Mounting Bracket

2.1.3 iPASOLINK 400 Composition

Universal Slot #1 Universal Slot #2 Universal Slot #3 Universal Slot #4

Slots for fundamental cards/unit that must be mounted.

Slot # Slots for option cards, which can be left vacant.

Figure 2-3 iPASOLINK 400 Composition

iPASOLINK 400: INSTALLATION NWD-115475-06E

2.1.4 IDU and ODU for 1+0 System

6-52 GHz NHG ODU

N-P CONNECTOR LUG (FG)

6-11 GHz IAG ODU 13-42 GHz IAG ODU

LUG (FG) LUG (FG)

Frame Grounding (FG) Hole

Figure 2-4 IDU and ODU to be Installed for 1+0 System

NWD-115475-06E iPASOLINK 400: INSTALLATION

2.1.5 IDU and ODU for 1+1 System

6-52 GHz NHG ODU

LUG (FG) LUG (FG)

13-42 GHz NHG2, IHG ODU

LUG (FG) LUG (FG) N-P CONNECTOR

6-11 GHz IAG ODU

LUG (FG) LUG (FG)

13-42 GHz IAG ODU