ILT - 02 Display Overview

NACCO MATERIALS HANDLING GROUP, INC.
Participant’s Guide
Display – Overview
Display Overview
NACCO MATERIALS HANDLING GROUP, INC.
Participant’s Guide
©NMHG 2009
1400 Sullivan Drive
Greenville, NC 27834-2011
252.931.5100
The purpose of this program is to familiarize Service Technicians with truck

systems and maintenance procedures. This program MUST be used in
conjunction with the truck Service Manual.
Refer to the Service Manual for complete maintenance and safety procedures
prior to performing ANY service or maintenance on these lift trucks.
NMHG Technical Training -2-

Table of Contents
Introduction .......................................................................................................................................... 5
Acronyms Used in This Module ........................................................................................................ 6
Display ................................................................................................................................................... 7
Display Keys and Operation .............................................................................................................. 8
Operating Screen .................................................................................................................................. 9
Hour Meter ........................................................................................................................................... 9
Performance Mode .............................................................................................................................. 9
Direction of Travel ............................................................................................................................ 10
Battery Discharge Indicator (BDI) .................................................................................................. 11
System Time (Time of Day) ............................................................................................................. 11
Warning / Information Icons .......................................................................................................... 11
Display Menus .................................................................................................................................... 13
Menus and Passwords ....................................................................................................................... 13
Entering Service Password ............................................................................................................... 14
Accessing Menus for Service ............................................................................................................ 15
Activity Menu ..................................................................................................................................... 17
Password Log icon ........................................................................................................................ 17
Operator Checklist Log icon ....................................................................................................... 18
Impact Events Log icon ............................................................................................................... 18
Calibration Menu................................................................................................................................ 19
Manual Hydraulic Valve End Point icon ................................................................................... 19
Hydraulic Valve Threshold icon.................................................................................................. 19
Load Weight Display icon ............................................................................................................ 20
Return To Set Tilt (RTST) icon................................................................................................... 20
Return To Set Height (RTSH) icon ............................................................................................ 20
Steering Wheel Knob Center Point icon.................................................................................... 21
Steer Axle Position icon ............................................................................................................... 21
Diagnostics Menu .............................................................................................................................. 22
Fault Code Log icon...................................................................................................................... 23
Speedometer icon .......................................................................................................................... 23
Direction Switch icon ................................................................................................................... 23
Traction Motor 1 Status icon ....................................................................................................... 24
Occupancy Sensor icon ................................................................................................................ 24
Brake System Sensors icon ........................................................................................................... 24
Pump Status icon ........................................................................................................................... 25
Hydraulic Control Inputs icon..................................................................................................... 25
E-Hydraulic Valve icon ................................................................................................................ 25
Hydraulic Sensors icon ................................................................................................................. 26
System Voltages icon .................................................................................................................... 26
Display Menu ...................................................................................................................................... 27
Set Date and Time Format ........................................................................................................... 27
Set Time and Date ......................................................................................................................... 27
Set Daylight Savings Time ............................................................................................................ 28
Set Units .......................................................................................................................................... 28
Truck Setup Menu ............................................................................................................................. 29
Add / Remove Password icon .................................................................................................... 29

Motor Braking icon ....................................................................................................................... 29

Battery Setup icon.......................................................................................................................... 30
BDI Adjustment Settings icon..................................................................................................... 30
Acceleration Rates icon ................................................................................................................ 30
Hour Meter Initialization icon ..................................................................................................... 31
Impact Monitor Shutdown icon .................................................................................................. 31
Operator Checklist icon................................................................................................................ 31
Minimum Pump Standby icon ..................................................................................................... 32
Traction Speed Limit icon ............................................................................................................ 32
Return To Set Tilt icon ................................................................................................................. 32
Return To Set Height icon ........................................................................................................... 33
Auto Power Off Time Delay icon .............................................................................................. 33
Impact Monitor Settings icon ...................................................................................................... 33
Motion Alarm icon ........................................................................................................................ 34
Hydraulic Functions Maximums Speed and Ramp Times icons ............................................ 34
Optional Hydraulic Functions icon ............................................................................................ 35
Rear Lamp Control icon ............................................................................................................... 35
Restore Defaults icon.................................................................................................................... 35
Truck Status Menu ............................................................................................................................. 36
VSM Versions icon........................................................................................................................ 36
Display Versions icon ................................................................................................................... 36
Truck Serial Number icon ............................................................................................................ 37
Hour Meters icon .......................................................................................................................... 37
E-Hydraulic Controller Versions icon ........................................................................................ 37
Pump Motor Controller Versions icon ...................................................................................... 38
Traction Motor Controller 1 and 2 Versions icons .................................................................. 38
Light Controller Versions icon .................................................................................................... 38
Impact Sensor Versions icon ....................................................................................................... 39
Notes .................................................................................................................................................... 40

Introduction
Module Summary – This module covers the basic function and operation of the
display.
Learning Objectives – At the completion of this module you will be able to do

the following:
Identify the different displays.

Identify the icons associated with the main menus and sub menus.
Skills Objectives – At the completion of this module you will be able to do the
following:
Access the main menus and sub menus within the display.

Acronyms Used in This Module
BDI Battery Discharge Indicator

BSOC Battery State of Charge
CAN Controller Area Network
CBB Conventional Battery Box
CDF Configuration Data File
DBB Drop Battery Box
RTST Return To Set Tilt
RTSH Return To Set Height
VSM Vehicle System Manager

Display
The display is the primary access point between the operator and the truck.
Instead of text being used to communicate information and warnings, icons
communicate information and warnings to the operator.
Figure 1 Display
A Cooler / Freezer application display is available. The label on the back of the
display will have an ‘S’ for Standard application, or an ‘F’ for Cooler / Freezer
application.
Figure 2 Freezer display label, F designates display for use in Cooler / Freezer application

Standard features are battery discharge indicator (BDI), hour meter, performance
mode indicator, visual fault indicator, audible fault indicator, and operator
selectable programmable performance modes.
Optional purchase display features are operator password and operator check
list.
Additional purchase options are available for these trucks. These features, such
as Return To Set Tilt (RTST) effect the display and require additional hardware to
be installed on the truck.
Display Keys and Operation

On the face of the display are 10 numeric keys 0 – 9, two arrow keys, and two
symbolic or soft keys.
Figure 3 Arrow, symbolic / soft keys
If any key is pressed when the ignition key is turned on, that key will be
considered stuck and the display will not respond to that input until the key is
released.
If multiple keys are pressed at the same time the display will ignore all inputs.
If a key is held pressed, and a second key is pressed, the second key input is
ignored.
All inputs are single entry. For example, pressing and holding the ‘5’ key down
will result in one instance of the ‘5’ being entered.

Operating Screen
The operating screen is visible during normal truck operation. It displays the
current performance mode, direction of travel, battery discharge indicator (BDI),
system time (time of day).
Figure 4 Operating screen
Hour Meter
The hour meter is visible for 5 seconds when the key is turned to the off position
or by pressing the right arrow key with the key in the off position.
Figure 5 Hour meters
Performance Mode
Four performance modes are available, 1 – 4; mode 4 is the factory default
mode. Mode 4 offers the highest performance; mode 1 offers the least
performance. Mode 4 is adjustable by technicians and supervisors in the Truck
Set-up menu, all other modes are defined by mode 4 settings.
Mode Top Speed Limit Acceleration

4 Adjustable Adjustable
3 Same as mode 4 80% of mode 4
2 80 % of mode 4 70 % of mode 4
1 60% of mode 4 60% of mode 4

To decrease the performance mode depress the ‘1’ key, to increase the
performance mode depress the ‘4’ key.
Figure 6 Decrease / increase performance mode
If mode 4 is the current mode setting depressing the ‘4’ key will not have any
effect. The same applies to depressing the ‘1’ key if mode 1 is the current mode.
The best practice for changing performance mode is for the truck to be
stationary, with accelerator pedal in the released position and all the hydraulic
levers in their released position also. If one of these three conditions are not met
the mode will not change, the truck will remember the request, the mode will
change when all three conditions are met.
The truck will remember the performance mode request change and implement it
once the interlock conditions are met.
If the truck has the optional Operator Password feature the performance mode
available to operators can be adjusted. If the performance mode that was last
activated is greater than the highest mode assigned to an operator signing on,
the vehicle will default to the highest mode allowed to the new operator upon
power up.
Direction of Travel
Arrow icons indicate direction of travel. When the optional FDC pedal is in the
neutral position an ‘N’ is displayed. The ‘N’ is not displayed for trucks with the
standard Seat Side Directional Control.
Figure 7 Direction, neutral icons
NMHG Technical Training - 10 -

Battery Discharge Indicator (BDI)

The Vehicle System Manager (VSM) calculates the battery state of charge
(BSOC) and sends a signal to the display for the information to be displayed.
Flooded cell, maintenance free, rapid charge batteries are recognized by the
VSM.
Figure 8 BDI
When the BSOC drops below 25%, the BDI and battery icon flash, when the
BSOC drops below 25% and 20% an audible alarm will sound. When BSOC
reaches 20% or less lift is disabled; lift is re-enabled when BSOC reaches 35%
or more.
BSOC vs. BDI Segments

BSOC% Number of BDI Segments ‘On’
100 – 75 5
75 – 50 4
50 – 35 3
35 – 25 2
25 – 20 1
20 – 0 0
System Time (Time of Day)

System time is always visible on the operating screen in the lower right hand
corner of the display screen. System time is maintained for three weeks without
a battery connected to the truck. Time format and daylight savings time are
adjustable by technicians and supervisors.
Warning / Information Icons

Standard warning icons are the brake fluid level low icon, fasten seat belt icon,
and the motor temperature icon.
Figure 9 Standard warning icons

The fasten seat belt icon is displayed for 10 seconds after turning the key to the
‘On’ position.
Whenever the brake fluid level sensor detects low fluid level the warning icon will
be displayed.
The motor temperature icon applies to the traction motor and the pump motor.
The icon appears when a motors temperature reaches exceeds the factory (non-
adjustable) settings in the CDF that cause reduced motor performance.
In addition to the standard warning information icons there are optional warning
and information icons. Optional information icons are steer tire angle, load
weight, and service reminder.
Figure 10 Optional information icons
Steer tire angle and load weight require additional hardware to be installed on the
truck.
Optional warning icons that require additional hardware are the Hydraulic fluid
level low icon, hydraulic filter pressure icon.
Figure 11 Optional warning icons

Display Menus
There are six menus within the display. The menus are; Activity, Calibration,
Diagnostics, Display, Truck Setup, and Truck Status. Icons associated with
these menus are shown below.
Figure 12 Display Main Menu icons
Menus and Passwords

The Operator Password feature also limits access to menus on the display. In
this module we will discuss operator, supervisor, and service passwords. If the
operator password feature is not enabled the password entry screen still appears
so that the service and supervisor passwords can be entered.
Operators are limited to some features of the Calibration menu. Supervisors are
limited to some of features of the Activity, Calibration, Display, and Truck Set up
menus. Technicians have access to all features within the menus.
Menu Operator Supervisor Service
Activity No Yes Yes
Calibration Yes Yes Yes
Diagnostics No No Yes
Display No Yes Yes
Truck Setup No Yes Yes
Status No No Yes

Entering Service Password

The default service password is ‘55555’; a new service password should be
entered when installing a truck at a customer’s location. Passwords are five
digits long and limited to numbers 1 – 5.
Figure 13 Password entry screen, invalid entry screen
From the operating screen press either arrow key until the password entry screen
appears.
Enter the service level password, and press the (*) key. The operating screen
appears after successful password entry.

Accessing Menus for Service

After successfully entering a valid service password press either arrow key to
scroll through the menus, press the (*) to enter one of the main menus.
Figure 14 Scrolling, entering main menus
When a main menu is entered the main menu icon or title screen icon will appear
in the upper left hand corner of the display. The icon in the center is for the first
sub-menu. To view additional sub-menus press either the ‘2’ or ‘3’ key.
Figure 15 Navigating within a main menu
The illustration above is from the Diagnostics main menu, the sub-menu icon is
for the optional steering position sensor. To enter the sub-menu press the (*)
key.

To exit a sub-menu and return to the main menu press one of the arrow keys.
Figure 16 Exiting sub-menu, returning to main menu
The display will still display ALL menus since the service password was entered.
To completely exit from ALL the menus turn the ignition switch to the ‘Off’
position.

Activity Menu
The Activity menu has three sub menus, Password Log, Operator Checklist Log,
and Impact Events Log.
Password Log icon

Password Access: Service, Supervisor
The Password Log stores the last 20 valid passwords entered. Invalid password
attempts are not recorded. This log is always visible, service and supervisor
passwords are always listed in the log.
Operator passwords can be added via the display and appear in the Password
Log on trucks that do not have the Operator Password CDF loaded. However, if
the optional CDF is not loaded the password will be invalid, meaning that an
operator password is not required for truck operation and it will not grant
permission to any of the menus in the display. In circumstances when the
supervisor password is used to view the log, service passwords will appear as
(*****).

Operator Checklist Log icon

The Operator Checklist Log icon appears on the display when the optional
Operator Checklist CDF is loaded in the truck. Up to 60 log entries can be
stored. The data displayed includes passwords, traction hours, time and date of
each log entry. Passed and failed checklist logs are listed. In circumstances
when the supervisor password is used to view the log, service passwords will
appear as (*****).
Impact Events Log icon

The Impact Events log requires the Impact Monitor to be installed on the truck
and an optional CDF loaded in the truck. The log displays the last 20 types (soft,
hard) of impact events. In addition to the type of impact the log also list truck
hour meter, time, and date. In cases where the supervisor password is used to
view the log, any service passwords will be displayed as (*****).

Calibration Menu
Some of the sub menus within the Calibration menu are available to all users.
The purpose of the menu is to allow calibration of hydraulic valve thresholds and
optional features.
Manual Hydraulic Valve End Point icon

This sub menu calibrates the ‘end points’ which is the maximum voltage output of
the manual hydraulic control valve spool position sensors (full travel directions A
and B). The hydraulic functions are not enabled when in this sub menu. This
icon is visible only on manual hydraulic configured trucks.
Hydraulic Valve Threshold icon

This feature calibrates the cracking or threshold voltage for manual hydraulic
control valves and cracking or threshold current for E-hydraulic control valves.
This icon is visible on all trucks.

Load Weight Display icon

Password Access: Service, Supervisor, Operator
Load Weight is an optional feature. It requires a pressure sensor to be installed
on the mast hose near the control valve and an enabling CDF loaded in the truck.
The load weight display feature must be enabled in order for the icon to appear.
Acceptable load weights range from 1,000 – 16,000 pounds, (450Kg – 7260Kg).
These trucks have a lifting capacity of 4500 – 7000 pounds. The sensor can
read pressure ranging from 0 – 3500 psi. Measured loads or a known load value
are required for this calibration procedure.
Load weight measurement is NOT for trade.
Return To Set Tilt (RTST) icon

RTST is an optional feature. RTST requires E-Hydraulics, a sensor mounted on
the left hand tilt cylinder and an enabling CDF loaded in the truck. This feature
sets the point at which the mast stops tilting.
Return To Set Height (RTSH) icon

RTSH s an optional feature and requires E-Hydraulics. Trucks must be equipped
with a height sensor, and the feature must be enabled for the icon to appear.
This feature sets a stop point for the forks.

Steering Wheel Knob Center Point icon

The purpose of calibrating the steer wheel knob center point is to set a point in
which the knob will consistently remain while the truck is being driven straight.
The position for the knob can be set to any point.
The Synchronous Steering option is required for this feature; Synchronous

Steering requires an optional steering control unit and a steer axle position
sensor.
Steer Axle Position icon

Calibrating the steer axle position sensor is necessary for trucks equipped with
Synchronous Steering.

Diagnostics Menu
When in the Diagnostic menu the truck is operational. The truck can be disabled
in all the sub menus except for the Fault Log sub menu. In order to disable
traction and mast functions the ‘2’ key must be pressed within the sub menus.
Steering is not disabled.
For example, when performing directional switch diagnostics traction and

hydraulic functions are operational when the Directional Switch sub menu is first
entered.
To disable the truck press the ‘2’ key, see the illustration below.
Figure 17 Disabling truck in Directional Switch sub menu within Diagnostic menu

Fault Code Log icon

Password Access: Service
The fault code log will display the last 20 fault codes for each CAN device. Each
log entry contains the fault code, number of occurrences, truck hour meter
reading at the time of the last occurrence, system time of the first and last
occurrence.
Speedometer icon
Forward speed, reverse speed, percentage of accelerator pedal travel, as well as
voltage output of the accelerator pedal sensors are displayed when the
Speedometer sub menu is entered.
Direction Switch icon

This sub menu provides a continuity check of the directional switch. If the park
brake is applied the park brake interlock is engaged and will override the
diagnostic check of the directional switch.

Traction Motor 1 Status icon

This sub menu provides traction motor RPM, temperature of the motor, motor
controller, battery voltage read by the controller, and AC current from the
controller to the motor. For trucks with dual drive motors a separate icon
appears for the second traction motor.
Occupancy Sensor icon

The Occupancy Sensor sub menu displays the output voltage of the sensor with
seat occupied and unoccupied.
Brake System Sensors icon

The voltage output of the park brake position sensor, brake fluid level sensor,
and service brake pressure sensor are displayed in this sub menu.

Pump Status icon

This sub menu provides pump motor RPM, temperature of the motor, motor
controller, battery voltage read by the controller, and AC current from the
controller to the motor.
Hydraulic Control Inputs icon

This sub menu displays the input position (direction A and direction B) of the
levers for manual hydraulics and E-Hydraulics.
E-Hydraulic Valve icon

The purpose of this sub menu is to provide current feedback from each of the
hydraulic functions and when the function is ‘engaged’ or ‘not engaged’. The
icon will appear only on trucks equipped with E-Hydraulics.

Hydraulic Sensors icon

The output voltage of the mast tilt sensor, mast height sensor, hydraulic pressure
sensor (for load weight), and hydraulic fluid temperature sensors are displayed in
this sub menu.
System Voltages icon

The last sub menu with the Diagnostic menu is the System Voltages. There are
two voltage systems for the integrated control system, 5V and 12V. The System
Voltages menu displays the current voltage of each of this systems as well as the
current voltage of the battery.

Display Menu
The Display menu enables daylight savings time to be set, select the units of
measurement, set time and date and the format in which they are displayed.
Set Date and Time Format

In this menu the format for displaying the date and time can be set. There are
three date formats to choose from; month-day-year, day-month-year or year-
month-day. Time can be displayed in either 12 or 24 hour formats.
Set Time and Date

In this menu the time of day and date is set.

Set Daylight Savings Time

Setting daylight savings time is activated and deactivated in this menu. When
activated, the system clock will increase by one hour at 2:00 am on the selected
start date and decrease by one hour at 2:00 am on the selected end date.
Set Units
Imperial and metric are the two units of measurement that are available. The
selection for which unit of measurement will displayed is made within this sub
menu.

Truck Setup Menu

This is the most extensive menu. This menu provides traction and hydraulic
adjustment, BDI adjustment, as well as enabling of options such as the impact
monitor, operator checklist, adding removing passwords and other options.
Add / Remove Password icon

The maximum number of passwords is 250. Each password must be assigned a
security level, service supervisor, or operator. Service and supervisor passwords
are always valid, enabled. If all service passwords are deleted the default
service password (55555) is reactivated. For operator passwords to be valid the
optional Operator Password CDF must be loaded in the truck. Without the CDF
loaded, it is possible to add operator passwords. Operator passwords will
appear in the Password Log, but they will not be valid, meaning an operator
password will not be required to operate the truck.
Motor Braking icon

In this menu regenerative braking rate, auto deceleration rate and the type of
auto deceleration can be set.

Battery Setup icon

Battery voltage, battery amp hour capacity, and the charged and discharged
voltage of the cells are set in this menu.
BDI Adjustment Settings icon

If extra hardware, such as an operator heater vest (Cooler / Freezer application)
is installed on the truck the BDI can be adjusted in this menu to compensate for
the significant power draw the hardware will create.
Acceleration Rates icon

There are two acceleration rates for these trucks. An analogy of Acceleration
rate 1 is when the traction motor’s RPM is 0 – 1500, acceleration rate 2 is when
traction RPM is 1500 – maximum.
Extended Shift can be enabled and disabled in this sub menu.

Hour Meter Initialization icon

In this menu current traction and pump hour meter readings are displayed. The
sub menu allows new values to be entered for traction and pump hours.
Impact Monitor Shutdown icon

This sub menu allows adjustment of the impact monitor system’s reaction after
an impact has been detected. Adjustable parameters are impact detection on or
off, shutdown delay time, and truck disable options. Icon is only visible if the
truck is equipped with the optional Impact Monitor; a CDF is not required.
Operator Checklist icon

Operator Checklist requires the optional Operator Checklist CDF to be loaded in
the truck. This menu allows the user to select one or thirty checklist items that
the operator will be required to check prior to operating truck. In order to activate
the Operator Checklist feature only one of the items within the checklist must be
activated in this sub menu.

Minimum Pump Standby icon

Minimum pump standby flow is the least amount of flow required for steering.
Without standby flow, steering response may be excessive or delayed when
steering is first applied. This sub menu allows standby flow to be set as a
percentage (0 to 100%) of the CDF’s Maximum Standby Flow parameter.
Traction Speed Limit icon

This sub menu allows maximum traction speed limit to be set. It is possible to
enter a speed limit higher than the maximum speed in the CDF; however the
entered value shall not override the maximum speed set by the CDF.
Return To Set Tilt icon

RTST is an optional feature. RTST requires E-Hydraulics, a sensor mounted on
the left hand tilt cylinder and an enabling CDF loaded in the truck. In this sub
menu tilt set points can be set for forward only or for forward and back tilt
directions. RTST icon is only visible if the CDF is loaded in the truck.

Return To Set Height icon

RTSH is an optional feature. RTSH requires E-Hydraulics, a sensor mounted on
the mast and an enabling CDF loaded in the truck. In this sub menu lift set
points can be set for lift only or for lift and lower directions. RTSH icon is only
visible if the CDF is loaded in the truck.
Auto Power Off Time Delay icon

Auto Power Off Time Delay is the sub menu in which a time limit can be set
before the truck automatically powers down.
Impact Monitor Settings icon

This sub menu requires the optional impact monitor, and optional CDF. There
are two types of impacts, soft and hard. This sub menu is where the parameters
for soft and hard impacts are set.

Motion Alarm icon

This sub menu is only available if the Motion Alarm feature is available. The
alarm is set to either on or off in this sub menu.
Hydraulic Functions Maximums Speed and Ramp Times icons

For manual hydraulic trucks, maximum flow for all hydraulic functions (except for
mast lowering) can be adjusted in this sub menu only. Ramp times cannot be
adjusted on manual hydraulic trucks.
For E-Hydraulic trucks, maximum flow for all hydraulic functions and the ramp
rates for each hydraulic function can be adjusted.
The number of icons that appear can vary depending on truck configuration.
The icons are defined as:

1A = Mast lowering 2A = Tilt forward 3A = Aux. function 1 direction A
1B = Mast lifting 2B = Tilt back 3B = Aux. function 1 direction B
4A = Aux. function 2 direction A 5A = Aux. function 3 direction A

4B = Aux. function 2 direction B 5B = Aux. function 3 direction B
If a function’s speed is set to 0% in any direction (A or B); that hydraulic function

will not operate in that direction where the speed is set to 0%. All other hydraulic
functions will operate at their current setting.

Optional Hydraulic Functions icon

This sub menu applies only to E-hydraulic trucks; it provides enabling and
disabling of diverter solenoid for dual hydraulic functions from a single valve.
Rear Lamp Control icon

Enabling and disabling brake lights, tail lights, and backup lights is the purpose of
this sub menu.
Restore Defaults icon

This sub menu restores all adjustable truck settings to the factory default
settings. Calibrations, hour meters, system time are NOT reset by this sub
menu.

Truck Status Menu

The status menu displays the hardware and software versions of all the CAN
devices.
VSM Versions icon

This sub menu displays hardware and software versions of the VSM.
Display Versions icon

This sub menu displays hardware and software versions of the Display.

Truck Serial Number icon

This sub menu displays the truck’s serial number. The displayed serial number
should match the serial number on the data label and the number stamped in the
frame. Behind the displayed serial number are three digits. The three digits are
the current CDF revision.
Hour Meters icon

Truck hours, traction hours, pump hours, and secure (warranty) hours are
displayed in this sub menu.
Truck hours increase when the ignition switch is in the on position, seat
occupied, until the auto power off feature activates.
Traction hours increase when the traction motor controller is powered up. Pump
hours increase when the hydraulic pump is energized.
Secure hours functions the same as truck hours, but secure hours can not be
reset or selected within the Hour Meters sub menu of the Truck Setup main
menu.
E-Hydraulic Controller Versions icon

This sub menu displays the hardware version and software version of the E-
hydraulic controller. The truck must have E-Hydraulics for this icon to appear.

Pump Motor Controller Versions icon

This sub menu displays the hardware version and software version of the pump
motor controller.
Traction Motor Controller 1 and 2 Versions icons

This sub menu displays the hardware version and software version of the traction
motor controllers. CBB trucks have one traction motor controller only the ‘1’ icon
will appear. DBB trucks will have two traction motor controllers, both icons will
appear.
Light Controller Versions icon

This sub menu displays the hardware and software versions of the light
controller.

Impact Sensor Versions icon

This sub menu displays the hardware and software versions of the impact
sensor.

Notes
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NACCO MATERIALS HANDLING GROUP, INC.

NACCO MATERIALS HANDLING GROUP, INC.

The purpose of this program is to familiarize Service Technicians with truck

NMHG Technical Training -2-

NMHG Technical Training -3-

Motor Braking icon ....................................................................................................................... 29

NMHG Technical Training -4-

Learning Objectives – At the completion of this module you will be able to do

Identify the different displays.

NMHG Technical Training -5-

Acronyms Used in This Module

BDI Battery Discharge Indicator

NMHG Technical Training -6-

NMHG Technical Training -7-

Display Keys and Operation

Figure 3 Arrow, symbolic / soft keys

NMHG Technical Training -8-

Figure 4 Operating screen

Figure 5 Hour meters

Mode Top Speed Limit Acceleration

NMHG Technical Training -9-

Figure 6 Decrease / increase performance mode

Figure 7 Direction, neutral icons

NMHG Technical Training - 10 -

Battery Discharge Indicator (BDI)

BSOC vs. BDI Segments

System Time (Time of Day)

Warning / Information Icons

Figure 9 Standard warning icons

NMHG Technical Training - 11 -

Figure 10 Optional information icons

Figure 11 Optional warning icons

NMHG Technical Training - 12 -

Figure 12 Display Main Menu icons

Menus and Passwords

NMHG Technical Training - 13 -

Entering Service Password

Figure 13 Password entry screen, invalid entry screen

NMHG Technical Training - 14 -

Accessing Menus for Service

Figure 14 Scrolling, entering main menus

Figure 15 Navigating within a main menu

NMHG Technical Training - 15 -

Figure 16 Exiting sub-menu, returning to main menu

NMHG Technical Training - 16 -

Password Log icon

NMHG Technical Training - 17 -

Operator Checklist Log icon

Impact Events Log icon

NMHG Technical Training - 18 -

Manual Hydraulic Valve End Point icon

Hydraulic Valve Threshold icon

NMHG Technical Training - 19 -

Load Weight Display icon

Load weight measurement is NOT for trade.

Return To Set Tilt (RTST) icon

Return To Set Height (RTSH) icon

NMHG Technical Training - 20 -

Steering Wheel Knob Center Point icon

The Synchronous Steering option is required for this feature; Synchronous

Steer Axle Position icon

NMHG Technical Training - 21 -

For example, when performing directional switch diagnostics traction and