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Abstract
The high temperature thermal treatment of wood is an environment-friendly method for wood preservation. This technique has attracted consid-
erable attention in recent years. The GRTB (groupe de recherche sur la thermotransformation du bois) at the University of Quebec at Chicoutimi,
Canada, has been working on this subject for the past number of years. In this article, the work is presented with a focus on the mathematical
modelling of the process.
Three models (model based on Luikov’s approach, diffusion model, and multiphase model) have been developed for the high temperature
treatment of wood. The predictions of the models are compared with the experimental data. The diffusion model was found to be the most
practical approach when the accuracy of the results and the computation times are both taken into account.
© 2006 Elsevier Masson SAS. All rights reserved.
Keywords: Mathematical modelling of wood thermal treatment; High temperature wood treatment; Thermotransformation of wood; Luikov’s approach; Diffusion
model; Multiphase model
Nomenclature
high temperatures is considered as an important part of these testing of the most favorable ones in the industrial furnace to
transformations. Since this technology is first developed in Eu- finalize the recipe.
rope, the processes developed for European species have to be The mathematical modelling is an important tool for adap-
modified for North American species. tation. A reliable and predictive furnace model can be used to
Wood is a highly heterogeneous and anisotropic material. determine the results of the subsequent treatments; and this de-
The properties change not only from one species to another or creases the cost of adaptation procedure substantially. Such a
from one region of origin to another for the same species, but global model, however, requires an accurate representation of
also in different directions in a given piece of wood. Therefore, the important phenomena occurring not only in the gas sur-
an adaptation of the technology is required for each species. rounding the wood, but also in the wood itself. In addition, these
This is a very costly procedure at the industrial scale. The two parts of the model have to be coupled through an appropri-
GRTB has developed a procedure for such an adaptation. This ate interphase. For this global furnace model to be manageable
is the first North American university which has an industrial in terms of memory and computation time, the models for gas
treatment furnace, a prototype treatment furnace, and a small and wood have to be reasonably fast and should not require
laboratory furnace at its disposal for research purposes. The a large memory. This article focuses on the modelling of the
adaptation starts in the laboratory where small wood samples phenomena occurring in the wood and compares three high-
are treated in a thermogravimetric system under different con- temperature wood heat-treatment models. Their predictions are
ditions, and the properties of the treated samples are measured. compared with the experimental data and with each other. Also,
Consequently, the trends are identified for a given species [4,5]. considering the accuracy of the predictions, the computation
The promising treatment procedures are then tried in the pro- times, and the memory requirements, the most suitable model
totype furnace to narrow down the options. The last step is the for the heat-treatment furnace modelling is identified.
D. Kocaefe et al. / International Journal of Thermal Sciences 46 (2007) 707–716 709
2. Mathematical models
Boundary conditions mass transfer equations are solved. The equations describing
the 3D heat and moisture transfer in wood during heat treatment
Heat transfer:
are given as follows [18,19]:
∂T
−kq = αq (T − Tg ) + (1 − ε)λαm (U − Ug ) (3) Equations
∂j
Heat transfer:
at the surfaces
∂hm ]
· [kq ∇T
Mass transfer: ρm =∇ (9)
∂t
∂U km δ ∂T Mass transfer:
−km = + αm (U − Ug ) (4)
∂j cm ∂n ∂M
=∇ · [D ∇M]
(10)
at the surfaces ∂t
Boundary conditions
Initial conditions
Heat transfer:
Heat transfer:
∂T
T = T0 at t = 0 (5) −kq = αq (T − Tg ) + αm λ(M − Mg ) (11)
∂j
Mass transfer: at the surfaces
U = U0 at t = 0 (6) Mass transfer:
In the above equations, U is the moisture potential of wood ∂M
−D = αm (M − Mg ) (12)
in ◦ M defined by Luikov and given by the following equation: ∂j
C = cm U (7) at the surfaces where j is the spatial direction (x, y, z).
Initial conditions
The thermophysical properties are obtained from the liter-
ature [12]. The thermal conductivity in the axial direction is Heat transfer:
taken as twice the radial and tangential thermal conductivi- T = T0 at t = 0 (13)
ties [13]. The heat transfer and mass transfer coefficients are
calculated using the empirical relations reported in the litera- Mass transfer:
ture [14,15]: M = M0 at t = 0 (14)
Sh = hD mL
= 0.664 Re0.5 Sc0.33 There are two type of diffusion occurring in wood [15]. The
(8) diffusion of water vapor through air in the cell lumens (inter
Nu = hLkq = 0.664 Re Pr
0.5 0.33
gas diffusion) and the diffusion of water within the cell wall
The equations are solved using the FEMLAB software based of wood (bound water diffusion). In this study, both types of
on the finite element technique. A grid independent solution is diffusion are taken into account.
ensured by comparing the result of different grid meshes (see The diffusion coefficient D depends on the temperature and
Fig. 2(a)). Simulations were carried out using three grids with moisture content. As suggested by Baronas et al. [18], this coef-
3182, 6580 and 8394 elements. The predictions did not vary ficient is expressed as a function of instantaneous wood mois-
significantly. The rest of the simulations were carried out with ture content below the fiber saturation point. When the wood
a grid of 1466 nodes and 6580 elements. The time step was moisture content is higher than its value at the fiber saturation
360 s. In the simulations, the computation time for a typical run point (Mfsp ), the diffusivity is only a function of this value as
was 16 minutes. The details of the model are given elsewhere shown below and given in Table 3:
[16,17]. The thermophysical properties and parameters of the f (M, T ) if M < Mfsp
D= (15)
model used in the simulations are shown in Tables 1 and 2. f (Mfsp , T ) if M Mfsp
The diffusion coefficient D can be expressed by, the trans-
2.2. Diffusion model
verse bound water diffusion coefficient Dbt of wood, the vapour
diffusion coefficient Dv in the lumens and the porosity of wood
In the diffusion model, it is assumed that the mass transfer
νa (Table 3) [18].
in wood takes place only by diffusion, and the coupled heat and
A computer program was written using FORTRAN to solve
the finite difference equations. The solution of the matrix at
Table 2
each step is obtained using the Gauss–Seidel iterative method.
Parameters of the model based on Luikov’s approach
A mesh consisting of 20 × 20 × 30 elements with a time
Constant Unit Value step of 360 s were used for all the subsequent computa-
δ kgmoisture kg−1 K−1 0.025 tions considering both accuracy and computation time (see
ε – 0.3 Fig. 2(b)). The time necessary for a typical run is 4 minutes.
km kgmoisture m−1 s−1 M−1 1.8 × 10−8
Table 3 gives the parameters of the model used in the simula-
cm kgmoisture kg−1 M−1 0.01
tions.
D. Kocaefe et al. / International Journal of Thermal Sciences 46 (2007) 707–716 711
(a)
(b)
(c)
Fig. 2. Grid independence test: Temperature and average moisture content evolutions for different grid size (Tg,final = 220 ◦ C, heating rate 20 ◦ C h−1 ,
M0 = 12.50%): (a) Diffusion model; (b) Luikov’s approach; (c) Multiphase model.
2.3. Multiphase model sumed that the wood is porous, the enthalpies of all phases
are linear functions of temperature, Darcy’s law represents the
This model is based on the approaches proposed by Whitaker transport of free water in wood and the bound water transfer
[8], Bear [9], Hassanizadeh and Gray [10]. All the phases takes place due to chemical potential gradient. The mechanical
present (free water, bound water, water vapor, wood) and their deformations of wood, gravity effects, and chemical reactions
possible transfer mechanisms are represented in the solution are neglected. A mesh consisting of 1466 nodes and 6580 el-
of simultaneous heat and mass transfer equations. It was as- ements were used in the simulations for a grid-independent
712 D. Kocaefe et al. / International Journal of Thermal Sciences 46 (2007) 707–716
solution (see Fig. 2(c)). The time step was taken as 500 s. The Mass transfer:
computation time for a typical run is 25 minutes. The equations Jn = αm ρv (M − Meq ) (23)
are solved with FEMLAB software. Details of the model are
given elsewhere [20]. Initial conditions
Heat transfer:
Equations
T = T0 (24)
Heat transfer:
Mass transfer:
∂
(ρa ua + ρv uv + ρb ub + ρf uf + ρd ud ) M = M0 (25)
∂t
+ ∇ · (Ja ha + Jv hv + Jb hb + Jf hf ) = ∇(kq ∇T ) (16) keff is the effective thermal conductivity, λ is the latent heat
of vaporization, αq is the heat transfer coefficient. The values
Mass transfer: of convective mass and heat transfer coefficients (αm and αq )
∂M ∂Jx ∂Jy ∂Jz at each point on the surfaces are calculated using the expres-
−ρ =∇ ·J= + + (17) sions given in literature [14]. ρv is the water vapour density,
∂t ∂x ∂y ∂z
and Meq is the equilibrium moisture content obtained from
In the above equations, ρ, u, h, k are the density, specific the Hailwood–Horrobin equation adopted for wood by Simp-
internal energy, specific enthalpy, and thermal conductivity, re- son and Tenwold [12]. The values of convective mass and heat
spectively. The subscripts “a”, “v”, “b”, “f ”, “d” represent air transfer coefficients (αm and αq ) at each point on the surfaces
(or gas), water vapor, bound water, free water, and dry wood, are found from Eq. (8).
respectively. J is the total mass flux vector, ρ is the dry wood
density, M is the water moisture content per unit mass of dry 3. Experimental system
wood.
If Jv , Jb , and Jf are the fluxes of moisture of water vapor, In order to compare with the model predictions, experiments
bound water, and free water, respectively, the total mass flux is were carried out in a thermogravimetric analyzer using white
given by: birch as shown in Fig. 1. Wood samples with dimensions of
0.035 m × 0.035 m × 0.2 m were heat-treated. The samples
J = Jv + J b + J f (18) were suspended from a balance (Mettler Toledo AG285) with
The vapor flux can be determined as follows using Fick’s an accuracy of ±0.001g into the tube furnace. The data were
law: collected using an automatic data acquisition system (Keith-
ley 2700). The experiments were carried out under an inert
mv · Deff
Jv = − · ∇Pv (19) gas atmosphere. The experimental parameters studied were the
R·T maximum treatment temperature and the heating rate. The ini-
Equation suggested by Stanish et al. [21] is used to deter- tial moisture content of the wood samples was measured be-
mine the bound water flux as follows: fore each experiment using a wood moisture meter (Delmhorst
RDM-2S) which has an accuracy of 0.1% moisture content.
Db T The samples are first heated to about 120 ◦ C and kept there
Jb = − · − 187 + 35.1 ln
mv 298.15 for half an hour in order to reduce the moisture content. Then
Pv T they are heated at a desired heating rate until the maximum
− 8.314 ln ∇T + 8.314 ∇Pv (20) treatment temperature is reached. The weight change of the
101325 Pv
D. Kocaefe et al. / International Journal of Thermal Sciences 46 (2007) 707–716 713
(a) (a)
(b) (b)
Fig. 4. Comparison of predicted and measured: (a) Temperature evo- Fig. 5. Predicted (a) temperature and (b) average moisture content evo-
lution; (b) Average moisture content evolution during heat treatment lutions during heat treatment at different heating rates (M0 = 12.5%,
(Tg,final = 220 ◦ C, heating rate 30 ◦ C h−1 , M0 = 11%). Tg,final = 220 ◦ C).
for Luikov’s approach, 4 min for diffusion model and 25 min models. In addition, the evolution of temperature and mois-
for multiphase model for a typical run) and its predictions are ture content profiles within wood samples predicted by all three
reasonably close to the data. As discussed previously, this as- models are presented and compared.
pect is very important when a model which represents the heat
and mass transfer taking place in wood has to be incorporated (a) Effect of heating rate
into a global furnace model to simulate the entire heat-treatment
process. In addition to wood, the global model has to account Fig. 5(a) shows the temperatures (at thermocouple posi-
for the heat and mass transfer taking place in the gas as well tion 2) predicted by the models at three different heating rates
as the interphase between the gas and the wood. Furthermore, and Fig. 5(b) presents the overall moisture contents predicted
it has to represent the furnace geometry reasonably well which by these models under the same conditions. Very similar trends
may result in high number of nodes for the numerical solution.
are observed when the predicted temperatures by the three mod-
Therefore, a wood model which does not require a high com-
els at other thermocouple positions are compared. The slight
putation time but still can predict the temperature and moisture
discrepancies between these results and the results shown in
profiles reasonably well will reduce the computation time of the
global furnace model substantially. Fig. 4 are due to the difference in the initial moisture content of
the wood samples.
4.2. Parametric study Fig. 5(b) shows that the difference between the overall mois-
ture contents predicted by different models increases with the
A parametric study was carried out to investigate the effects decreasing heating rate. The multiphase model predictions are
of the heating rate and the initial moisture content on the tem- higher at earlier times and lower at later times than those of the
perature and overall moisture content of wood with all three other two models. At high and intermediate heating rates, the
D. Kocaefe et al. / International Journal of Thermal Sciences 46 (2007) 707–716 715
model based on the Luikov’s approach and the diffusion model Luikov’s approach except for a short period towards the end of
give similar results although the predictions of the models cross the treatment.
each other. At the lowest heating rate, the diffusion model pre-
dictions are higher compared to those of the model based on the (b) Effect of initial moisture content of wood
(c)
Fig. 6. Predicted temperature evolution during heat treatment with different Fig. 7. Predicted average moisture content evolution during heat treatment
initial moisture contents: (a) M0 = 10%; (b) M0 = 15%; (c) M0 = 25% with different initial moisture contents: (a) M0 = 10%; (b) M0 = 15%;
(Tg,final = 230 ◦ C, heating rate 30 ◦ C h−1 ). (c) M0 = 25% (Tg,final = 230 ◦ C, heating rate 30 ◦ C h−1 ).
716 D. Kocaefe et al. / International Journal of Thermal Sciences 46 (2007) 707–716
Acknowledgements
References