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UA00017D/06/EN/01.

11
71128282 Prowirl 70, 77
Proline Prowirl 72 and 73
Vortex Flow Measuring System

Instructions for Conversion


Contents Instruction of Conversion PROline Prowirl 72/73

Contents

Contents

Notes on conversion and ordering, Prowirl 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Parameters to be read out for conversion, Prowirl 77 to Prowirl 72 . . . . . . . . . . . . . . . . . . . 5

Notes on conversion and ordering, Prowirl 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Parameters to be read out for conversion, Prowirl 77 to Prowirl 73 . . . . . . . . . . . . . . . . . . 14

Prowirl 72 parameters to be read out for conversion to Prowirl 73 . . . . . . . . . . . . . . . . . . 19

Documentation to be used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Prowirl 77W, 77F compact version (standard temperature) to


Proline Prowirl 72 compact version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Prowirl 77W, 77F, 77H compact version (high/low temperature and high pressure) to
Proline Prowirl 72 compact version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Prowirl 77F, 77H compact version to Proline Prowirl 73 compact version . . . . . . . . . . . . 25

Prowirl 70H compact version to Proline Prowirl 72 compact version . . . . . . . . . . . . . . . . 25

Prowirl 77W, 77F compact version (standard temperature) to


Proline Prowirl 72 remote version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Prowirl 77W, 77F, 77H compact version (high/low temperature and high pressure) to
Proline Prowirl 72 remote version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Prowirl 77F, 77H compact version to Proline Prowirl 73 remote version . . . . . . . . . . . . . 35

Prowirl 70F compact version to Proline Prowirl 72 remote version . . . . . . . . . . . . . . . . . . 35

Proline Prowirl 72 compact version to Proline Prowirl 72 remote version (non-Ex) . . . . 41

Proline Prowirl 73 compact version to Proline Prowirl 73 remote version (non-Ex) . . . . 41

Proline Prowirl 72 compact version to


Proline Prowirl 72 remote version (Ex-d (XP), Ex-i (IS)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Proline Prowirl 73 compact version to


Proline Prowirl 73 remote version (Ex-d (XP), Ex-i (IS)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Proline 72 compact version to Proline Prowirl 73 compact version . . . . . . . . . . . . . . . . . . 50

Proline Prowirl 72 remote version to Proline Prowirl 73 remote version. . . . . . . . . . . . . . 55

2 Endress+Hauser
Instruction of Conversion Proline Prowirl 72, 73 Notes on conversion and ordering, Prowirl 72

Notes on conversion and ordering, Prowirl 72


You must read these notes on conversion and ordering before proceeding, because you must provide certain information when
ordering.

Selecting the conversion kit (see table):


Invariably, a distinction has to be drawn between conversion of a Prowirl 77W, 77F or 70H, 77H (to a Proline Prowirl 72) and the
conversion of a Proline Prowirl 72 (compact version to remote version).
In order to convert a Prowirl 77W or 77F, you need the order code quoted on the nameplate of the transmitter so that you can
select the correct conversion kit. A number of conversion kits are available; the distinguishing features are the temperature range
and the seal. An asterisk (*) in the order code quoted in the table indicates information that is not relevant with regard to selecting
the conversion kit.
There is only one conversion kit for converting a Prowirl 70H or 77H respectively.
The differences between the kits for converting a Proline Prowirl 72 compact version to remote version are the cable lengths and
the design of the cable gland.

Conversion options, Nameplate Order structure for conversion kit /


Prowirl 77 / Proline Prowirl 72 Transmitter comments

• Prowirl 70H compact version to Proline Prowirl 72 compact version DK7UP-6A


 Use the Instructions for Conversion on page 25. 70H * * * – *0***** A * * *
B
(currently not available)
• Prowirl 70H remote version to Proline Prowirl 72 remote C
 Use the Instructions for Conversion on page 35. M The Proline Prowirl 72XXX transmitter has to
be ordered separately.
! Note
This conversion is not allowable for devices with FM or CSA approvals.

• Prowirl 77W or 77F compact version (standard temperature) to DK7UP-11


7 7 W * * * – * A 0* * A 0 *
Proline Prowirl 72 compact version F B2 C3
 Use the Instructions for Conversion on Page 21. C3 D The Proline Prowirl 72XXX transmitter has to
• Prowirl 77W or 77F compact version (standard temperature) to F6 E be ordered separately.
7 F
Proline Prowirl 72 remote G
 Use the Instructions for Conversion on Page 30. M
P
Q

• Prowirl 77W or 77F K compact version (high/low temperature) to 7 7 W * * * – * A 0* * A 1 * DK7UP–1A (with graphite seal)
Proline Prowirl 72 compact version F B2 C DK7UP–1B (with Viton seal)
 Use the Instructions for Conversion on Page 25. C3 D DK7UP–1C (with Kalrez seal)
• Prowirl 77W or 77F K compact version (high/low temperature) to F6 E DK7UP–1F (with Gylon seal)
7 F
Proline Prowirl 72 remote G
 Use the Instructions for Conversion on Page 35. M The Proline Prowirl 72XXX transmitter has to
P be ordered separately.
Q

• Prowirl 77H compact version (high pressure) to Proline Prowirl 72 DK7UP–2A


7 7 H * * * – * * 0* * A * *
compact version 2 C
 Use the Instructions for Conversion on Page 25. 3 D The Proline Prowirl 72XXX transmitter has to
• Prowirl 77H compact version (high pressure) to Proline Prowirl 72 6 E be ordered separately.
7 F
remote G
 Use the Instructions for Conversion on Page 35. M
P
Q

! Note
• Invariably, devices ordered in compliance with the Pressure Equipment Directive (PED 97/23/EC) must be converted by Endress+Hauser Flowtec.
• Conversion work on meters with PROFIBUS or FOUNDATION Fieldbus communication should be performed by Endress+Hauser Service.
• Devices with FM or CSA approval must be converted by Endress+Hauser Flowtec or Endress+Hauser Service only.
• Reading out the parameters of the Prowirl 70H version is NOT described in this conversion instructions. For this reason this conversion including the
programming of the device has to be done exclusively by the Endress and Hauser Service

Endress+Hauser 3
Notes on conversion and ordering, Prowirl 72 Instruction of Conversion Proline Prowirl 72, 73

Conversion options, Nameplate Order structure for conversion kit /


Proline Prowirl 72 Transmitter comments

• Proline Prowirl 72 compact version to Proline Prowirl 72 remote (non- DK7UP–EA


Ex)  Use the Instructions for Conversion on Page 41. 7 2 * * * – * * * * * * AA* * * *
AJ DK7UP–AB
DK7UP–FA
! Note DK7UP–FB
This conversion is also possible for measuring devices ordered in
compliance with the Pressure Equipment Directive (PED 97/23/EC). it is not necessary to order a Proline
Prowirl72XXX transmitter.

• Proline Prowirl 72 compact version to Proline Prowirl 72 remote (Ex-i 7 2 * * * – * * * * * * CA * * * * The Proline Prowirl72XXX transmitter
(IS), Ex-d (XP))  Use the Instructions for Conversion on Page 45. DJ (including transmitter connection housing) has
H to be ordered separately.
! Note N
P 7 2 * * * – * * * * * * CE * * * *
• Only Endress+Hauser Flowtec is permitted to perform this conversion on 1 DF
devices ordered in compliance with the Pressure Equipment Directive 2 H
(PED 97/23/EC). 3 N
P
• Conversion work on meters with PROFIBUS or FOUNDATION 1
2
Fieldbus communication should be performed by Endress+Hauser 3
Service.

• Devices with FM or CSA approval must be converted by


Endress+Hauser Flowtec or Endress+Hauser Service only.

4 Endress+Hauser
Instruction of Conversion Proline Prowirl 72, 73 Parameters to be read out, Prowirl 77, 72

Parameters to be read out for conversion, Prowirl 77 to Prowirl 72


You must read out the principal parameters/settings in order to ensure that the device can continue to operate with the original basic
configuration after conversion. Read out the parameters/settings listed in the table and re-use these values to commission the
Proline Prowirl 72.

!Note
 You will find a complete list of all readable parameters and their settings in the Operating Instructions for the Prowirl 77 HART
(BA032D/06/en).
 You will find more information on the functions of the Prowirl 72 in the section entitled "Description of device functions" in the
Operating Instructions of the Prowirl 72 (BA00084D/06/EN).

Reading out parameters on the local display or the HART handheld and reading the nameplate:
Parameters, Prowirl 77 Parameters, Prowirl 72
Local HART Value read out Value to be
Value to be read out In parameter
display handheld Value entered
OPERATING
1 Process temperature Fu 64 Ave. process temp.  TEMPERATURE

2 K-factor sensor CALF K-factor  K-FACTOR

Read the order code/serial number on the nameplate of the Prowirl 77. Check the order code/
3
serial number against the tables on Page 8 ff. to identify the type of Meter Body Type (MB).
 METER BODY TYPE MB

TEMPERATURE
4 Expansion coefficient Fu 63 Body expan. coeff.  COEFFICIENT
1=1
2=2
5 Amplifikation Fu 65 Ampl. Gain
normal = 3
 AMPLIFICATION
3=4
LI = Liquid
6 Application APPL Fluid
GAS = Gas
 APPLICATION

See explanatory notes on "Selecting the unit for flow" on Page 6


7  UNIT FLOW
Flow unit UNIT FLOW UNIT

Do not read out unless the UNIT or FLOW UNIT parameter = 15,
see explanatory notes on "The "FACTOR ARBITRARY VOLUME UNIT" parameter" on
Page 7 FACTOR ARBITRARY
8
VOLUME UNIT
User defined unit flow rate Fu 12 Flow user unit 
See explanatory notes on "Selecting the unit for the totalizer" on Page 6
9  UNIT TOTALIZER
Totalizer unit Fu 11 Tot. unit

Depends on the selection in the Prowirl 77:


4-20  CURRENT RANGE
10 Output signal Fu 20 Not HART-compatible  PULSE  MODE (PULSE selected)
PF  MODE (PFM selected)
Current output
11 Full scale value F5 PV URV  VALUE 20 mA

12 Time-constant Fu 22 PV Damping  TIME CONSTANT

13 Failsafe mode Fu 23 AO Alarm type  FAILSAFE MODE


Pulse output

14 Pulse value PSCA Not HART-compatible  PULSE VALUE

15 Pulse width Fu 31 Not HART-compatible  PULSE WIDTH

Endress+Hauser 5
Parameters to be read out, Prowirl 77, 72 Instruction of Conversion Proline Prowirl 72, 73

Commissioning the Proline Prowirl 72


Use the values noted in the table above for commissioning. Begin by entering the values you read out for parameters 1 to 6 or, as
applicable, 7 (see "Selecting the unit for flow") directly into the corresponding parameters of the Prowirl 72.
Then start the Quick Setup routine of the Prowirl 72 and, when prompted, enter the parameter settings you read out beforehand.

Selecting the unit for flow


You can read the unit used by the Prowirl 77 in numerical form only in the UNIT (local display) or FLOW UNIT (HART) param-
eter.
The table below lists the units in question and outlines the rest of the procedure for transfer to the FLOW UNIT parameter of the
Prowirl 72:

Value, UNIT / Unit, Unit


Enter through:
FLOW UNIT Prowirl 77 Prowirl 72

0 dm³/s  dm³/s Quick Setup

1 dm³/min  dm³/min Quick Setup

2 dm³/h  dm³/h Quick Setup

3 m³/s  m³/s Quick Setup

4 m³/min  m³/min Quick Setup

5 m³/h  m³/h Quick Setup

6 ACFS  ft³/s Quick Setup

7 ACFM  ft³/min Quick Setup

8 ACFH  ft³/h Quick Setup

9 IGPS  imp gal/s Quick Setup

10 IGPM  imp gal/min Quick Setup

11 IGPH  imp gal/h Quick Setup

12 gps  gal/s Quick Setup

13 gpm  gal/min Quick Setup

14 gph  gal/h Quick Setup

See Page 7, explanatory remarks: The "FACTOR


15 USER  ARBITRARY VOLUME UNIT" parameter

Selecting the unit for the totalizer


You can read the unit used by the Prowirl 77 in numerical form only in the Fu 11 (local display) or Tot. unit (HART) parameter.
The table below lists the units in question and outlines the rest of the procedure for transfer to the TOTALIZER UNIT parameter
of the Prowirl 72:

Value, UNIT / Unit, Unit


Enter through:
FLOW UNIT Prowirl 77 Prowirl 72

0 dm³  dm³ Quick Setup

1 m³  m³ Quick Setup

2 ACF  ft³ Quick Setup

3 lgallons  imp gal Quick Setup

4 gallons  gal Quick Setup

5 USER  Suitable unit Quick Setup

6 Endress+Hauser
Instruction of Conversion Proline Prowirl 72, 73 Parameters to be read out, Prowirl 77, 72

The "FACTOR ARBITRARY VOLUME UNIT" parameter


If the UNIT or FLOW UNIT parameter of the Prowirl 77 is set to a value of 15, flow is computed by application of a factor. This
factor is based on 1 dm³/s and expresses the quantity of the units in question that equal one "dm³/s".
The factor is employed to calculate a customer-defined unit of mass or corrected volume.
The unit that the Prowirl 77 displays (for example, kg/h) is stated on the adhesive label affixed to the local display.
You have two options at your disposal for working with the same unit with the Prowirl 72:

1. Operational density or operational and reference densities are known:


– The factor in the "Fu 12" or "Flow user unit" parameter of the Prowirl 77 does not have to be read out.
– Use Quick Setup for parameterization
– Go to the TYPE OF FLOW UNIT parameter and select CALCULATED MASS FLOW or CORRECTED VOLUME FLOW.
– When prompted to do so in Quick Setup, select the desired unit ad enter the optional density or the operational and reference
densities.

" Caution!
The "Calculated mass flow" and "Corrected volume flow" unit types are calculated with fixed values
(the OPERATIONAL DENSITY and REFERENCE DENSITY you entered). Consequently, do not select these two unit types
unless the process conditions are known and are unchanging.

2. Using the factor defined in the Prowirl 77:


– Read the setting of the "Fu 12" or "Flow user unit" parameter of the Prowirl 77.
– Use this factor and the unit used by the Prowirl 77 (see the label affixed to the local display) to calculate the factor for the
FACTOR FREE VOLUME UNIT parameter of the Prowirl 72 as follows:
Divide the factor you read out by 1 (for units per second, for example kg/s) or by 60 (for units per minute, e.g.
kg/min) or by 3600 (for units per hour, e.g. kg/h).

Example:
The Prowirl 77 shows flow in kg/h.
The value of the "Fu 12" or "Flow user unit" parameter of the Prowirl 77 is 2.128–1.

2.128–1 : 3600 = 0.2128 : 3600 = 0.0059

– In the TYPE UNIT FLOW parameter, select  VOLUME FLOW.


– Enter the value calculated in this way (in this worked example 0.0059) as the setting for the FACTOR FREE VOLUME UNIT
parameter.
– Enter the name of the unit (without the unit of time) as the setting for the TEXT FREE VOLUME UNIT parameter (in this
worked example kg).
– In the UNIT FLOW  parameter, select the text of the free volume unit (in this worked example kg) and the desired unit of
time (in this worked example h).
Flow as calculated with the factor you selected in shown on the local display in the unit you specified (e.g. 1.4359 kg/h).

Endress+Hauser 7
Parameters to be read out, Prowirl 77, 72 Instruction of Conversion Proline Prowirl 72, 73

Ascertaining the type of Meter Body Type (MB)


In order to ascertain the type of Meter Body Type (MB), you must be able to quote the order code or the nominal diameter (DN)
and in some instances the pressure class (PN) of the Prowirl 77.
This information is on the nameplate of the measuring device.
Check the nameplate and use the information to read off the MB value from the appropriate table (for the wafer, flange or high-
pressure type, as applicable):

 Prowirl 77W (wafer):


Nameplate, Prowirl 77W DN PN (connecting pipe) MB
77WS15 – A******* 15 ½" PN 10  201
77WS15 – A******* 15 ½" PN 16  202
77WS15 – A******* 15 ½" PN 25  203
77WS15 – A******* 15 ½" PN 40  204
77WS15 – B******* 15 ½" Cl. 150 Sch. 40  205
77WS15 – B******* 15 ½" Cl. 300 Sch. 40  206
77WS15 – C******* 15 ½" 10 K Sch. 40  207
77WS15 – C******* 15 ½" 20 K Sch. 40  208
77WS25 – A******* 25 1" PN 10  209
77WS25 – A******* 25 1" PN 16  210
77WS25 – A******* 25 1" PN 25  211
77WS25 – A******* 25 1" PN 40  212
77WS25 – B******* 25 1" Cl. 150 Sch. 40  213
77WS25 – B******* 25 1" Cl. 300 Sch. 40  214
77WS25 – C******* 25 1" 10 K Sch. 40  215
77WS25 – C******* 25 1" 20 K Sch. 40  216
77WS40 – A******* 40 1½" PN 10  217
77WS40 – A******* 40 1½" PN 16  218
77WS40 – A******* 40 1½" PN 25  219
77WS40 – A******* 40 1½" PN 40  220
77WS40 – B******* 40 1½" Cl. 150 Sch. 40  221
77WS40 – B******* 40 1½" Cl. 300 Sch. 40  222
77WS40 – C******* 40 1½" 10 K Sch. 40  223
77WS40 – C******* 40 1½" 20 K Sch. 40  224
77WS50 – A******* 50 2" PN 10  225
77WS50 – A******* 50 2" PN 16  226
77WS50 – A******* 50 2" PN 25  227
77WS50 – A******* 50 2" PN 40  228
77WS50 – B******* 50 2" Cl. 150 Sch. 40  229
77WS50 – B******* 50 2" Cl. 300 Sch. 40  230
77WS50 – C******* 50 2" 10 K Sch. 40  231
77WS50 – C******* 50 2" 20 K Sch. 40  232
77WS80 – A******* 80 3" PN 10  233
77WS80 – A******* 80 3" PN 16  234
77WS80 – A******* 80 3" PN 25  235
77WS80 – A******* 80 3" PN 40  236
77WS80 – B******* 80 3" Cl. 150 Sch. 40  237
77WS80 – B******* 80 3" Cl. 300 Sch. 40  238
77WS80 – C******* 80 3" 10 K Sch. 40  239
77WS80 – C******* 80 3" 20 K Sch. 40  240
77WS1H – A******* 100 4" PN 10  241
77WS1H – A******* 100 4" PN 16  242
77WS1H – A******* 100 4" PN 25  243

8 Endress+Hauser
Instruction of Conversion Proline Prowirl 72, 73 Parameters to be read out, Prowirl 77, 72

Nameplate, Prowirl 77W DN PN (connecting pipe) MB


77WS1H – A******* 100 4" PN 40  244
77WS1H – B******* 100 4" Cl. 150 Sch. 40  245
77WS1H – B******* 100 4" Cl. 300 Sch. 40  246
77WS1H – C******* 100 4" 10 K Sch. 40  247
77WS1H – C******* 100 4" 20 K Sch. 40  248
77WS1F – A******* 150 6" PN 10  249
77WS1F – A******* 150 6" PN 16  250
77WS1F – A******* 150 6" PN 25  251
77WS1F – A******* 150 6" PN 40  252
77WS1F – B******* 150 6" Cl. 150 Sch. 40  253
77WS1F – B******* 150 6" Cl. 300 Sch. 40  254
77WS1F – C******* 150 6" 10 K Sch. 40  255
77WS1F – C******* 150 6" 20 K Sch. 40  256

 Prowirl 77F (flange):


Nameplate, Prowirl 77F DN PN MB
77FS15 – 4******* 15 ½" PN 40  6
77FS15 – E******* 15 ½" PN 40  6
77FS15 – G******* 15 ½" Cl. 150 Sch. 40  10
77FS15 – H******* 15 ½" Cl. 150 Sch. 80  11
77FS15 – J******* 15 ½" Cl. 300 Sch. 40  12
77FS15 – K******* 15 ½" Cl. 300 Sch. 80  13
77FS15 – Q******* 15 ½" 10 K Sch. 40  16
77FS15 – R******* 15 ½" 10 K Sch. 80  17
77FS15 – S******* 15 ½" 20 K Sch. 80  19
77FS25 – 4******* 25 1" PN 40  26
77FS25 – E******* 25 1" PN 40  26
77FS25 – G******* 25 1" Cl. 150 Sch. 40  30
77FS25 – H******* 25 1" Cl. 150 Sch. 80  31
77FS25 – J******* 25 1" Cl. 300 Sch. 40  32
77FS25 – K******* 25 1" Cl. 300 Sch. 80  33
77FS25 – Q******* 25 1" 10 K Sch. 80  37
77FS25 – R******* 25 1" 20 K Sch. 40  38
77FS25 – S******* 25 1" 20 K Sch. 80  39
77FS40 – 4******* 40 1½" PN 40  46
77FS40 – E******* 40 1½" PN 40  46
77FS40 – G******* 40 1½" Cl. 150 Sch. 40  50
77FS40 – H******* 40 1½" Cl. 150 Sch. 80  51
77FS40 – J******* 40 1½" Cl. 300 Sch. 40  52
77FS40 – K******* 40 1½" Cl. 300 Sch. 80  53
77FS40 – Q******* 40 1½" 10 K Sch. 80  57
77FS40 – R******* 40 1½" 20 K Sch. 40  58
77FS40 – S******* 40 1½" 20 K Sch. 80  59
77FS50 – 4******* 50 2" PN 40  66
77FS50 – E******* 50 2" PN 40  66
77FS50 – G******* 50 2" Cl. 150 Sch. 40  70
77FS50 – H******* 50 2" Cl. 150 Sch. 80  71
77FS50 – J******* 50 2" Cl. 300 Sch. 40  72
77FS50 – K******* 50 2" Cl. 300 Sch. 80  73

Endress+Hauser 9
Parameters to be read out, Prowirl 77, 72 Instruction of Conversion Proline Prowirl 72, 73

Nameplate, Prowirl 77F DN PN MB


77FS50 – P******* 50 2" 10 K Sch. 40  76
77FS50 – Q******* 50 2" 10 K Sch. 80  77
77FS50 – R******* 50 2" 20 K Sch. 40  78
77FS50 – S******* 50 2" 20 K Sch. 80  79
77FS80 – 4******* 80 3" PN 40  86
77FS80 – E******* 80 3" PN 40  86
77FS80 – G******* 80 3" Cl. 150 Sch. 40  90
77FS80 – H******* 80 3" Cl. 150 Sch. 80  91
77FS80 – J******* 80 3" Cl. 300 Sch. 40  92
77FS80 – K******* 80 3" Cl. 300 Sch. 80  93
77FS80 – P******* 80 3" 10 K Sch. 40  96
77FS80 – Q******* 80 3" 10 K Sch. 80  97
77FS80 – R******* 80 3" 20 K Sch. 40  98
77FS80 – S******* 80 3" 20 K Sch. 80  99
77FS1H – 3******* 100 4" PN 16  103
77FS1H – 4******* 100 4" PN 40  106
77FS1H – B******* 100 4" PN 16  103
77FS1H – E******* 100 4" PN 40  106
77FS1H – G******* 100 4" Cl. 150 Sch. 40  110
77FS1H – H******* 100 4" Cl. 150 Sch. 80  111
77FS1H – J******* 100 4" Cl. 300 Sch. 40  112
77FS1H – K******* 100 4" Cl. 300 Sch. 80  113
77FS1H – P******* 100 4" 10 K Sch. 40  116
77FS1H – Q******* 100 4" 10 K Sch. 80  117
77FS1H – R******* 100 4" 20 K Sch. 40  118
77FS1H – S******* 100 4" 20 K Sch. 80  119
77FS1F – 3******* 150 6" PN 16  123
77FS1F – 4******* 150 6" PN 40  126
77FS1F – B******* 150 6" PN 16  123
77FS1F – E******* 150 6" PN 40  126
77FS1F – G******* 150 6" Cl. 150 Sch. 40  130
77FS1F – H******* 150 6" Cl. 150 Sch. 80  131
77FS1F – J******* 150 6" Cl. 300 Sch. 40  132
77FS1F – K******* 150 6" Cl. 300 Sch. 80  133
77FS1F – P******* 150 6" 10 K Sch. 40  136
77FS1F – Q******* 150 6" 10 K Sch. 80  137
77FS1F – R******* 150 6" 20 K Sch. 40  138
77FS1F – S******* 150 6" 20 K Sch. 80  139
77FS2H – A******* 200 8" PN 10  141
77FS2H – B******* 200 8" PN 16  143
77FS2H – D******* 200 8" PN 25  144
77FS2H – E******* 200 8" PN 40  146
77FS2H – G******* 200 8" Cl. 150 Sch. 40  150
77FS2H – J******* 200 8" Cl. 300 Sch. 40  152
77FS2H – P******* 200 8" 10 K Sch. 40  156
77FS2H – R******* 200 8" 20 K Sch. 40  158
77FS2F – A******* 250 10" PN 10  161
77FS2F – B******* 250 10" PN 16  163
77FS2F – D******* 250 10" PN 25  164
77FS2F – E******* 250 10" PN 40  166

10 Endress+Hauser
Instruction of Conversion Proline Prowirl 72, 73 Parameters to be read out, Prowirl 77, 72

Nameplate, Prowirl 77F DN PN MB


77FS2F – G******* 250 10" Cl. 150 Sch. 40  170
77FS2F – J******* 250 10" Cl. 300 Sch. 40  172
77FS2F – P******* 250 10" 10 K Sch. 40  176
77FS2F – R******* 250 10" 20 K Sch. 40  178
77FS3H – A******* 300 12" PN 10  181
77FS3H – B******* 300 12" PN 16  183
77FS3H – D******* 300 12" PN 25  184
77FS3H – E******* 300 12" PN 40  186
77FS3H – G******* 300 12" Cl. 150 Sch. 40  190
77FS3H – J******* 300 12" Cl. 300 Sch. 40  192
77FS3H – P******* 300 12" 10 K Sch. 40  196
77FS3H – R******* 300 12" 20 K Sch. 40  198

 Prowirl 77H (flange/high-pressure):


Nameplate, Prowirl 77H DN PN MB
77HS15 – C******* 15 ½" PN 160  9
77HS15 – E******* 15 ½" Cl. 600  14
77HS15 – K******* 15 ½" 40 K  20
77HS25 – B******* 25 1" PN 100  28
77HS25 – C******* 25 1" PN 160  29
77HS25 – E******* 25 1" Cl. 600  34
77HS25 – K******* 25 1" 40 K  40
77HS40 – B******* 40 1½" PN 100  48
77HS40 – C******* 40 1½" PN 160  49
77HS40 – E******* 40 1½" Cl. 600  54
77HS40 – K******* 40 1½" 40 K  60
77HS50 – A******* 50 2" PN 64  67
77HS50 – B******* 50 2" PN 100  68
77HS50 – C******* 50 2" PN 160  69
77HS50 – E******* 50 2" Cl. 600  74
77HS50 – K******* 50 2" 40 K  80
77HS80 – A******* 80 3" PN 64  87
77HS80 – B******* 80 3" PN 100  88
77HS80 – C******* 80 3" PN 160  89
77HS80 – E******* 80 3" Cl. 600  94
77HS80 – K******* 80 3" 40 K  100
77HS1H – A******* 100 4" PN 64  107
77HS1H – B******* 100 4" PN 100  108
77HS1H – C******* 100 4" PN 160  109
77HS1H – E******* 100 4" Cl. 600  114
77HS1H – K******* 100 4" 40 K  120
77HS1F – A******* 150 6" PN 64  127
77HS1F – B******* 150 6" PN 100  128
77HS1F – C******* 150 6" PN 160  129
77HS1F – E******* 150 6" Cl. 600  134
77HS1F – K******* 150 6" 40 K  140

Endress+Hauser 11
Notes on conversion and ordering, Prowirl 73 Instruction of Conversion Proline Prowirl 72, 73

Notes on conversion and ordering, Prowirl 73


You must read these notes on conversion and ordering before proceeding, because you must provide certain information when
ordering.

Selecting the conversion kit (see table):


Invariably, a distinction has to be drawn between conversion of a Prowirl 77F (to a Proline Prowirl 73) and the conversion of a
Proline Prowirl 73 (compact version to remote version).
In order to convert a Prowirl 77F, you need the order code quoted on the nameplate of the transmitter so that you can select the
correct conversion kit. A number of conversion kits are available; the distinguishing features are the temperature range and the seal.
An asterisk (*) in the order code quoted in the table indicates information that is not relevant with regard to selecting the conversion
kit.
The differences between the kits for converting a Proline Prowirl 73 compact version to remote version are the cable lengths and
the design of the cable gland.

Conversion options, Nameplate Order structure for conversion kit /


Prowirl 77 / Proline Prowirl 73 Transmitter comments
• Prowirl 77F compact version to Proline Prowirl 73 compact version 7 7 W * * * – * A 0* * A 1 * DK7UP–4A (with graphite seal)
 Use the Instructions for Conversion on Page 25. F B2 C DK7UP–4B (with Viton seal)
• Prowirl 77F compact version to Proline Prowirl 73 remote C3 D DK7UP–4C (with Kalrez seal)
 Use the Instructions for Conversion on Page 35. F6
7
E
F
DK7UP–4F (with Gylon seal)
G
M The Proline Prowirl73XXX transmitter has to
P be ordered separately.
Q

• Prowirl 77H compact version to Proline Prowirl 73 compact version DK7UP–7A


7 7 H * * * – * * 0* * A * *
 Use the Instructions for Conversion on Page 25. 2 C (currently not available)
• Prowirl 77H remote version to Proline Prowirl 73 remote 3 D
 Use the Instructions for Conversion on Page 35. 6
7
E The Proline Prowirl 73XXX transmitter has to
F
G be ordered separately.
M
P
Q

! Note
• Invariably, devices ordered in compliance with the Pressure Equipment Directive (PED 97/23/EC) must be converted by Endress+Hauser Flowtec.
• Conversion work on meters with PROFIBUS or FOUNDATION Fieldbus communication should be performed by Endress+Hauser Service.
• Devices with FM or CSA approval must be converted by Endress+Hauser Flowtec or Endress+Hauser Service only.

Conversion options, Nameplate Order structure for conversion kit /


Proline Prowirl 72 / Proline Prowirl 73 Transmitter comments
• Proline Prowirl 72 compact version to Proline Prowirl 73 compact ver- 72 * * * – **0*** * * * * * * DK7UP–AA (with graphite seal)
sion  Use the Instructions for Conversion on Page 45. 1 DK7UP–AB (with Viton seal)
• Proline Prowirl 72 remote to Proline Prowirl 73 remote DK7UP–AC (with Kalrez seal)
 Use the Instructions for Conversion on Page 45. DK7UP–AF (with Gylon seal)

The Proline Prowirl73XXX transmitter has to


be ordered separately.
• Proline Prowirl 72 high pressure compact version to Proline Prowirl 73 7 2F* * – * * 2A* * * * * * * * DK7UP–7A
high pressure compact version (currently not available)
Use the Instructions for Conversion on Page 50.
• Proline Prowirl 72 high pressure remote to Proline Prowirl 73 high pres- The Proline Prowirl 73XXX transmitter has to
sure remote  Use the Instructions for Conversion on Page 55. be ordered separately.

! Note
• Invariably, devices ordered in compliance with the Pressure Equipment Directive (PED 97/23/EC) must be converted by Endress+Hauser Flowtec.
• Conversion work on meters with PROFIBUS or FOUNDATION Fieldbus communication should be performed by Endress+Hauser Service.
• Devices with FM or CSA approval must be converted by Endress+Hauser Flowtec or Endress+Hauser Service only.

12 Endress+Hauser
Instruction of Conversion Proline Prowirl 72, 73 Notes on conversion and ordering, Prowirl 73

Conversion options, Nameplate Order structure for conversion kit /


Proline Prowirl 73 Transmitter comments
• Proline Prowirl 73 compact version to Proline Prowirl 73 remote (non- 7 3 * * * – * * * * * * AA* * * * DK7UP–EA
Ex)  Use the Instructions for Conversion on Page 41. AJ DK7UP–AB
DK7UP–FA
! Note DK7UP–FB
This conversion is also possible for measuring devices ordered in compli-
ance with the Pressure Equipment Directive (PED 97/23/EC). It is not necessary to order a
Proline Prowirl73XXX transmitter.

• Proline Prowirl 73 compact version version to Proline Prowirl 73 remote 7 3 * * * – * * * * * * CA * * * * The Proline Prowirl73XXX transmitter
(Ex-i (IS), Ex-d (XP)) DJ (including transmitter connection housing) has
 Use the Instructions for Conversion on Page 45. H to be ordered separately.
N
! Note
P
1
7 3 * * * – * * * * * * CE * * * *
DF
• Only Endress+Hauser Flowtec is permitted to perform this conversion on 2 H
devices ordered in compliance with the Pressure Equipment Directive 3 N
(PED 97/23/EC). P
1
2
• Conversion work on meters with PROFIBUS or FOUNDATION Field- 3
bus communication should be performed by Endress+Hauser Service.

• Devices with FM or CSA approval must be converted by


Endress+Hauser Flowtec or Endress+Hauser Service only

Endress+Hauser 13
Parameters to be read out, Prowirl 77, 73 Instruction of Conversion Proline Prowirl 72, 73

Parameters to be read out for conversion, Prowirl 77 to Prowirl 73


You must read out the principal parameters/settings in order to ensure that the device can continue to operate with the original basic
configuration after conversion. Read out the parameters/settings listed in the table and re-use these values to commission the
Proline Prowirl 73.

!Note
 You will find a complete list of all readable parameters and their settings in the Operating Instructions for the Prowirl 77 HART
(BA032D/06/en).
 You will find more information on the functions of the Prowirl 73 in the section entitled "Description of device functions" in the
Operating Instructions of the Prowirl 73 (BA00094D/06/EN).

Reading out parameters on the local display or the HART handheld and reading the nameplate:
Parameters, Prowirl 77 Parameters, Prowirl 73
Local dis- HART Value read out Value to be
Value to be read out In parameter
play handheld Value entered

16 Calibration factor CALF K-factor  K-FACTOR

Read the order code/serial number on the nameplate of the Prowirl 77. Check the order code/
17
serial number against the tables on Page 16 ff. to identify the type of Meter Body Type (MB).
 METER BODY TYPE MB

TEMPERATURE
18 Expansion coefficient Fu 63 Body expan. coeff.  COEFFICIENT
1=1
2=2
19 Gain Fu 65 Ampl. Gain
normal = 3
 AMPLIFICATION
3=4
SELECT FLUID
LI = Liquid
20 Fluid / application APPL Fluid
GAS = Gas
 You can use this function to
select the fluid directly.
See explanatory notes on "Selecting the unit for flow" on Page 15 UNIT VOLUME FLOW

or UNIT MASS FLOW


21 
Unit of flow UNIT FLOW UNIT
or UNIT CORRECTED
VOLUME FLOW
See explanatory notes on "Selecting the unit for the totalizer" on Page 15
UNIT TOTALIZER 1
22  UNIT TOTALIZER 2
Unit of the totalizer Fu 11 Tot. unit

Depends on the selection in the Prowirl 77:


4-20  CURRENT RANGE
23 Output signal Fu 20 Not HART-compatible  PULSE  MODE (PULSE selected)
PF  MODE (PFM selected)
Current output
Full scale value /
24
value 20 mA
F5 PV URV  VALUE 20 mA

Time-constant current out-


25
put
Fu 22 PV Damping  TIME CONSTANT

Error response, current out-


26
put
Fu 23 AO Alarm  FAILSAFE MODE

Pulse output

27 Pulse value PSCA Not HART-compatible  PULSE VALUE

28 Pulse width Fu 31 Not HART-compatible  PULSE WIDTH

14 Endress+Hauser
Instruction of Conversion Proline Prowirl 72, 73 Parameters to be read out, Prowirl 77, 73

Commissioning the Proline Prowirl 73


Use the values noted in the table for commissioning. Begin by entering the values you read out for parameters 1 to 4 directly into
the corresponding parameters of the Prowirl 73.
Then start the Quick Setup routine of the Prowirl 73 and, when prompted, enter the parameter settings you read out beforehand.

Selecting the unit for flow


You can read the unit used by the Prowirl 77 in numerical form only in the UNIT (local display) or FLOW UNIT (HART) param-
eter.
The table below lists the units in question and outlines the rest of the procedure for transfer to the corresponding parameters of the
Prowirl 73:

Value, UNIT / Unit, Unit


Enter through:
FLOW UNIT Prowirl 77 Prowirl 73

0 dm³/s  dm³/s Quick Setup

1 dm³/min  dm³/min Quick Setup

2 dm³/h  dm³/h Quick Setup

3 m³/s  m³/s Quick Setup

4 m³/min  m³/min Quick Setup

5 m³/h  m³/h Quick Setup

6 ACFS  ft³/s Quick Setup

7 ACFM  ft³/min Quick Setup

8 ACFH  ft³/h Quick Setup


9 IGPS  imp gal/s Quick Setup

10 IGPM  imp gal/min Quick Setup

11 IGPH  imp gal/h Quick Setup


12 gps  gal/s Quick Setup

13 gpm  gal/min Quick Setup

14 gph  gal/h Quick Setup


depending on unit from the
USER "Units" label:

15 (use the unit as stated on  UNIT VOL. FLOW or Quick Setup


the "Units" label on the UNIT MASS FLOW or
meter) UNIT CORRECTED VOL.
FLOW

Selecting the unit for the totalizer


You can read the unit used by the Prowirl 77 in numerical form only in the Fu 11 (local display) or Tot. unit (HART) parameter.
The table below lists the units in question and outlines the rest of the procedure for transfer to the TOTALIZER UNIT parameter
of the Prowirl 73:

Value, UNIT / Unit, Unit


Enter through:
FLOW UNIT Prowirl 77 Prowirl 72

0 dm³  dm³ Quick Setup

1 m³  m³ Quick Setup
2 ACF  ft³ Quick Setup

3 lgallons  imp gal Quick Setup

4 gallons  gal Quick Setup


5 USER  Suitable unit Quick Setup

Endress+Hauser 15
Parameters to be read out, Prowirl 77, 73 Instruction of Conversion Proline Prowirl 72, 73

Ascertaining the type of Meter Body Type (MB)


In order to ascertain the type of Meter Body Type (MB), you must be able to quote the order code or the nominal diameter (DN)
and in some instances the pressure class (PN) of the Prowirl 77.
This information is on the nameplate of the measuring device.
Check the nameplate and use the information to read off the MB value from the appropriate table (for the wafer or flange version,
as applicable):

 Prowirl 77W (wafer):


Nameplate, Prowirl 77W DN PN (connecting pipe) MB
77WS15 – A******* 15 ½" PN 10  201
77WS15 – A******* 15 ½" PN 16  202
77WS15 – A******* 15 ½" PN 25  203
77WS15 – A******* 15 ½" PN 40  204
77WS15 – B******* 15 ½" Cl. 150 Sch. 40  205
77WS15 – B******* 15 ½" Cl. 300 Sch. 40  206
77WS15 – C******* 15 ½" 10 K Sch. 40  207
77WS15 – C******* 15 ½" 20 K Sch. 40  208
77WS25 – A******* 25 1" PN 10  209
77WS25 – A******* 25 1" PN 16  210
77WS25 – A******* 25 1" PN 25  211
77WS25 – A******* 25 1" PN 40  212
77WS25 – B******* 25 1" Cl. 150 Sch. 40  213
77WS25 – B******* 25 1" Cl. 300 Sch. 40  214
77WS25 – C******* 25 1" 10 K Sch. 40  215
77WS25 – C******* 25 1" 20 K Sch. 40  216
77WS40 – A******* 40 1½" PN 10  217
77WS40 – A******* 40 1½" PN 16  218
77WS40 – A******* 40 1½" PN 25  219
77WS40 – A******* 40 1½" PN 40  220
77WS40 – B******* 40 1½" Cl. 150 Sch. 40  221
77WS40 – B******* 40 1½" Cl. 300 Sch. 40  222
77WS40 – C******* 40 1½" 10 K Sch. 40  223
77WS40 – C******* 40 1½" 20 K Sch. 40  224
77WS50 – A******* 50 2" PN 10  225
77WS50 – A******* 50 2" PN 16  226
77WS50 – A******* 50 2" PN 25  227
77WS50 – A******* 50 2" PN 40  228
77WS50 – B******* 50 2" Cl. 150 Sch. 40  229
77WS50 – B******* 50 2" Cl. 300 Sch. 40  230
77WS50 – C******* 50 2" 10 K Sch. 40  231
77WS50 – C******* 50 2" 20 K Sch. 40  232
77WS80 – A******* 80 3" PN 10  233
77WS80 – A******* 80 3" PN 16  234
77WS80 – A******* 80 3" PN 25  235
77WS80 – A******* 80 3" PN 40  236
77WS80 – B******* 80 3" Cl. 150 Sch. 40  237
77WS80 – B******* 80 3" Cl. 300 Sch. 40  238
77WS80 – C******* 80 3" 10 K Sch. 40  239
77WS80 – C******* 80 3" 20 K Sch. 40  240
77WS1H – A******* 100 4" PN 10  241
77WS1H – A******* 100 4" PN 16  242
77WS1H – A******* 100 4" PN 25  243
77WS1H – A******* 100 4" PN 40  244
77WS1H – B******* 100 4" Cl. 150 Sch. 40  245
77WS1H – B******* 100 4" Cl. 300 Sch. 40  246

16 Endress+Hauser
Instruction of Conversion Proline Prowirl 72, 73 Parameters to be read out, Prowirl 77, 73

Nameplate, Prowirl 77W DN PN (connecting pipe) MB


77WS1H – C******* 100 4" 10 K Sch. 40  247
77WS1H – C******* 100 4" 20 K Sch. 40  248
77WS1F – A******* 150 6" PN 10  249
77WS1F – A******* 150 6" PN 16  250
77WS1F – A******* 150 6" PN 25  251
77WS1F – A******* 150 6" PN 40  252
77WS1F – B******* 150 6" Cl. 150 Sch. 40  253
77WS1F – B******* 150 6" Cl. 300 Sch. 40  254
77WS1F – C******* 150 6" 10 K Sch. 40  255
77WS1F – C******* 150 6" 20 K Sch. 40  256

 Prowirl 77F:
Nameplate, Prowirl 77F DN PN MB
77FS15 – 4******* 15 ½" PN 40  6
77FS15 – E******* 15 ½" PN 40  6
77FS15 – G******* 15 ½" Cl. 150 Sch. 40  10
77FS15 – H******* 15 ½" Cl. 150 Sch. 80  11
77FS15 – J******* 15 ½" Cl. 300 Sch. 40  12
77FS15 – K******* 15 ½" Cl. 300 Sch. 80  13
77FS15 – Q******* 15 ½" 10 K Sch. 40  16
77FS15 – R******* 15 ½" 10 K Sch. 80  17
77FS15 – S******* 15 ½" 20 K Sch. 80  19
77FS25 – 4******* 25 1" PN 40  26
77FS25 – E******* 25 1" PN 40  26
77FS25 – G******* 25 1" Cl. 150 Sch. 40  30
77FS25 – H******* 25 1" Cl. 150 Sch. 80  31
77FS25 – J******* 25 1" Cl. 300 Sch. 40  32
77FS25 – K******* 25 1" Cl. 300 Sch. 80  33
77FS25 – Q******* 25 1" 10 K Sch. 80  37
77FS25 – R******* 25 1" 20 K Sch. 40  38
77FS25 – S******* 25 1" 20 K Sch. 80  39
77FS40 – 4******* 40 1½" PN 40  46
77FS40 – E******* 40 1½" PN 40  46
77FS40 – G******* 40 1½" Cl. 150 Sch. 40  50
77FS40 – H******* 40 1½" Cl. 150 Sch. 80  51
77FS40 – J******* 40 1½" Cl. 300 Sch. 40  52
77FS40 – K******* 40 1½" Cl. 300 Sch. 80  53
77FS40 – Q******* 40 1½" 10 K Sch. 80  57
77FS40 – R******* 40 1½" 20 K Sch. 40  58
77FS40 – S******* 40 1½" 20 K Sch. 80  59
77FS50 – 4******* 50 2" PN 40  66
77FS50 – E******* 50 2" PN 40  66
77FS50 – G******* 50 2" Cl. 150 Sch. 40  70
77FS50 – H******* 50 2" Cl. 150 Sch. 80  71
77FS50 – J******* 50 2" Cl. 300 Sch. 40  72
77FS50 – K******* 50 2" Cl. 300 Sch. 80  73
77FS50 – P******* 50 2" 10 K Sch. 40  76
77FS50 – Q******* 50 2" 10 K Sch. 80  77
77FS50 – R******* 50 2" 20 K Sch. 40  78
77FS50 – S******* 50 2" 20 K Sch. 80  79
77FS80 – 4******* 80 3" PN 40  86
77FS80 – E******* 80 3" PN 40  86
77FS80 – G******* 80 3" Cl. 150 Sch. 40  90
77FS80 – H******* 80 3" Cl. 150 Sch. 80  91

Endress+Hauser 17
Parameters to be read out, Prowirl 77, 73 Instruction of Conversion Proline Prowirl 72, 73

Nameplate, Prowirl 77F DN PN MB


77FS80 – J******* 80 3" Cl. 300 Sch. 40  92
77FS80 – K******* 80 3" Cl. 300 Sch. 80  93
77FS80 – P******* 80 3" 10 K Sch. 40  96
77FS80 – Q******* 80 3" 10 K Sch. 80  97
77FS80 – R******* 80 3" 20 K Sch. 40  98
77FS80 – S******* 80 3" 20 K Sch. 80  99
77FS1H – 3******* 100 4" PN 16  103
77FS1H – 4******* 100 4" PN 40  106
77FS1H – B******* 100 4" PN 16  103
77FS1H – E******* 100 4" PN 40  106
77FS1H – G******* 100 4" Cl. 150 Sch. 40  110
77FS1H – H******* 100 4" Cl. 150 Sch. 80  111
77FS1H – J******* 100 4" Cl. 300 Sch. 40  112
77FS1H – K******* 100 4" Cl. 300 Sch. 80  113
77FS1H – P******* 100 4" 10 K Sch. 40  116
77FS1H – Q******* 100 4" 10 K Sch. 80  117
77FS1H – R******* 100 4" 20 K Sch. 40  118
77FS1H – S******* 100 4" 20 K Sch. 80  119
77FS1F – 3******* 150 6" PN 16  123
77FS1F – 4******* 150 6" PN 40  126
77FS1F – B******* 150 6" PN 16  123
77FS1F – E******* 150 6" PN 40  126
77FS1F – G******* 150 6" Cl. 150 Sch. 40  130
77FS1F – H******* 150 6" Cl. 150 Sch. 80  131
77FS1F – J******* 150 6" Cl. 300 Sch. 40  132
77FS1F – K******* 150 6" Cl. 300 Sch. 80  133
77FS1F – P******* 150 6" 10 K Sch. 40  136
77FS1F – Q******* 150 6" 10 K Sch. 80  137
77FS1F – R******* 150 6" 20 K Sch. 40  138
77FS1F – S******* 150 6" 20 K Sch. 80  139
77FS2H – A******* 200 8" PN 10  141
77FS2H – B******* 200 8" PN 16  143
77FS2H – D******* 200 8" PN 25  144
77FS2H – E******* 200 8" PN 40  146
77FS2H – G******* 200 8" Cl. 150 Sch. 40  150
77FS2H – J******* 200 8" Cl. 300 Sch. 40  152
77FS2H – P******* 200 8" 10 K Sch. 40  156
77FS2H – R******* 200 8" 20 K Sch. 40  158
77FS2F – A******* 250 10" PN 10  161
77FS2F – B******* 250 10" PN 16  163
77FS2F – D******* 250 10" PN 25  164
77FS2F – E******* 250 10" PN 40  166
77FS2F – G******* 250 10" Cl. 150 Sch. 40  170
77FS2F – J******* 250 10" Cl. 300 Sch. 40  172
77FS2F – P******* 250 10" 10 K Sch. 40  176
77FS2F – R******* 250 10" 20 K Sch. 40  178
77FS3H – A******* 300 12" PN 10  181
77FS3H – B******* 300 12" PN 16  183
77FS3H – D******* 300 12" PN 25  184
77FS3H – E******* 300 12" PN 40  186
77FS3H – G******* 300 12" Cl. 150 Sch. 40  190
77FS3H – J******* 300 12" Cl. 300 Sch. 40  192
77FS3H – P******* 300 12" 10 K Sch. 40  196
77FS3H – R******* 300 12" 20 K Sch. 40  198

18 Endress+Hauser
Instruction of Conversion Proline Prowirl 72, 73 Parameters to be read out, Prowirl 72, 73

Prowirl 72 parameters to be read out for conversion to Prowirl 73


You must read out the principal parameters/settings in order to ensure that the device can continue to operate with the original basic
configuration after conversion. Read out the parameters/settings listed in the table and re-use these values to commission the
Proline Prowirl 73.

!Note
 You will find a complete list of all the parameters that can be read out, along with the parameter settings, in the section entitled
"Description of device functions" in the Operating Instructions of the Prowirl 72 (BA00084D/06/EN).
 You will find more information on the functions of the Prowirl 73 in the section entitled "Description of device functions" in the
Operating Instructions of the Prowirl 73 (BA00094D/06/EN).

Reading out parameters using the local display:


Parameters, Prowirl 72 Parameters, Prowirl 73
Read out in function: Value Enter in function:

1 K-FACTOR  K-FACTOR

2 METER BODY TYPE MB  METER BODY TYPE MB

3 TEMPERATURE COEFFICIENT  TEMPERATURE COEFFICIENT

4 AMPLIFICATION  AMPLIFICATION

SELECT FLUID
5 APPLICATION  You can use this function to select the fluid
directly.
UNIT VOLUME FLOW
6 UNIT FLOW  or UNIT MASS FLOW
or UNIT CORRECTED VOL. FLOW
UNIT TOTALIZER 1
7 UNIT TOTALIZER  UNIT TOTALIZER 2
Current output
8 MEASURING UNIT TYPE*  ASSIGN CURRENT
9 CURRENT RANGE  CURRENT RANGE
10 VALUE 20 mA  VALUE 20 mA
11 TIME CONSTANT  TIME CONSTANT
12 FAILSAFE MODE  FAILSAFE MODE
Pulse/status output
13 OPERATING MODE  OPERATING MODE
Operating mode = PULSE
14 MEASURING UNIT TYPE*  ASSIGN PULSE
15 PULSE VALUE  PULSE VALUE
16 PULSE WIDTH  PULSE WIDTH
17 OUTPUT SIGNAL  OUTPUT SIGNAL
18 FAILSAFE MODE  FAILSAFE MODE
Operating mode = Status
19 MEASURING UNIT TYPE*  ASSIGN STATUS
20 SWITCH-ON POINT  SWITCH-ON POINT
21 SWITCH-OFF POINT  SWITCH-OFF POINT
22 OUTPUT SIGNAL  OUTPUT SIGNAL
23 TIME CONSTANT  TIME CONSTANT
24 FAILSAFE MODE  FAILSAFE MODE
* Group SYSTEM PARAMETER

Endress+Hauser 19
Documentation to be used Instruction of Conversion Proline Prowirl 72, 73

Documentation to be used
All documentation of the meter to be converted and the new meter is applicable, in addition to the
documentation specific to the actual conversion (depends on the particular conversion). The doc-
ument numbers listed below (e.g. BA032D/06/en) are always printed in the top left corner of the
title page.

Prowirl 77:
 Operating Instruction:
– BA032D/06/en
 Ex documentation:
– ATEX II 2G = XA017D/06/a3
– ATEX II 3G / Zone 2 = XA018D/06/a3
– CENELEC = EX014D/06/en
– SEV = EX015D/06/c2
– FM = EX016D/06/a2
– CSA = EX017D/06/a2

Proline Prowirl 72, 73:


 Operating Instruction:
– Prowirl 72 = BA00084D/06/EN
– Prowirl 73 = BA00094D/06/EN

Proline Prowirl 72, 73 PROFIBUS-PA:


 Operating Instruction:
– Prowirl 72 = BA00085D/06/EN
– Prowirl 73 = BA00093D/06/EN

Proline Prowirl 72, 73 FOUNDATION Fieldbus:


 Operating Instruction:
– Prowirl 72 = BA095D/06/en
– Prowirl 73 = BA096D/06/en

Proline Prowirl 72, 73 Ex documentation:


– ATEX II2G & II1/2 G & II1/2GDII & II1G (Ex-d (XP) version) = XA00092D/06/A3
– ATEX II2G & II1/2 G & II1/2GDII & II1G (Ex-i (IS) version) = XA00093D/06/A3
– ATEX II3G = XA094D/06/a3
– FM/CSA (Ex-d (XP) version) = XA095D/06/en
– FM/CSA (Ex-i (IS) version) = XA096D/06/en

20 Endress+Hauser
Prowirl 77W, 77F compact version (standard temperature) to Proline Prowirl 72 compact version

Instructions for Conversion:


Prowirl 77W, 77F compact version (standard temperature) to
Proline Prowirl 72 compact version
! Note!
See Page 3 for an overview of all possible conversions. When converting, use only the Instructions for Conversion listed in
the overview for the conversion job in question.

The components required for conversion are as follows:


Units Designation Units Designation
1 Prowirl 72 transmitter 1 Nameplate for transmitter
1 Preamplifier 1 Form for archives
1 Housing neck including O-rings 1 Instructions for Conversion
4 Screws for housing neck

Note the following points:


 It is important to comply with the documentation specific to the meters in question in addition to these Instructions for Conver-
sion, see Page 20:
 Installation, repair, commissioning and maintenance of the measuring equipment must be carried out by qualified,
trained specialists. Conversions in Ex-rated zones, moreover, must be carried out by qualified specialists trained to work on
Ex-rated devices.
 Always comply with national regulations concerning the overhaul and modification of officially approved or certified electrical
devices.
 Risk of damaging electronic components (ESD protection).
Static electricity can damage electronic components or impair their operability. Use an ESD-compatible workbench with a
grounded worktop or make sure that you are connected to ground by means of a grounding cable (anti-static wrist strap with
1 M protective resistance), as applicable.
 Ensure compliance with all safety instructions (introduced by "Warning!", "Caution!", "Note") before you commence the indi-
vidual steps of the installation procedure. Document completion of each step by marking the accompanying checkbox (❑).
 Once you have completed conversion, complete the form for the archives and send the information to the address printed on the
form.
 Once conversion has been completed, the documentation for the Proline Prowirl 72 is valid for the converted device.

" Caution!
– Conversion of meters compliant with the pressure equipment directive (PED 97/23/EC) is not permissible. Invariably,
these meters have to be converted by Endress+Hauser Flowtec.
– Conversion work on meters with PROFIBUS or FOUNDATION Fieldbus communication should be performed by
Endress+Hauser Service.
– Devices with FM or CSA approval must be converted by Endress+Hauser Flowtec or Endress+Hauser Service only.

Endress+Hauser 21
Prowirl 77W, 77F compact version (standard temperature) to Proline Prowirl 72 compact version

Ex-d (XP) version (Fig. 3)


1. Making a backup of the device data ❑ 1. Switch off the power supply to the device.

# Warning!
" Caution!
❑ 2.
For safety's sake, wait at least 10 minutes before proceeding with the
Once you have completed conversion, you need the device parameters next step.
of the Prowirl 77 transmitter for commissioning. Without these values
❑ 3. Open the clamp (a) securing the cover of the connection compartment.
you would not be able to have the Prowirl 72 device in operation
within a short space of time. ❑ 4. Screw the cover of the connection compartment (b) off the transmitter
❑ 1. Read out the device parameters of the Prowirl 77 (see Page 5 ff.).
housing.
❑ 5. Disconnect the connections from the terminal block (c) and the eart-
2. Entering the data on the nameplate (Figure 1) hing terminal (d) of the earthing cable (if installed).

❑ 1. Enter the data on the new nameplate. You will find the data you need ❑ 6. Slacken the threaded fastener of the cable duct (if installed) and of the
on the nameplate of the Prowirl 77. cable entry (e).
❑ 7. Carefully pull the connecting cable out of the transmitter
Sensorrelevante Daten:
Sensor relevant data: housing.
TM: -40...+260°C -200...+400°C
other:
Materials: CF3M (1.4404) / 316L (1.4435) d
other: e
UA017_000

Gasket: Graphite Gylon c


Viton Kalrez

Fig. 1: Example of a nameplate; the nameplate is subsequently affixed to

UA017_002
the cover of the connection compartment. b
a

Fig. 3: Removing the connecting cable, Ex-d version


3. Removing the connecting cable
a = Clamp securing the cover of the connection compartment

"
b = Cover of connection compartment
Caution! c = Terminals
When converting measuring devices used in explosive atmospheres, d = Terminal for earthing cable
always comply with the local regulations and safety precautions requi- e = Cable entry
red by the owner-operator.

Non-Ex / Ex-i (IS) version (Fig. 2) 4. Removing the transmitter housing (Fig. 4)
❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
housing.
housing.
❑ 2. Slacken the two screws of the cover (b) of the connection compartment
❑ 2. Remove the earthing cable (b), if installed.
and open the bottom-hinged cover.
❑ 3. Remove the outer screw (c) securing the transmitter housing.
❑ 3. Disconnect the connections from the terminal block (c) and the eart-
hing terminal (d) of the earthing cable (if installed). ❑ 4. Remove the inner screw (d) securing the transmitter housing.

❑ 4. Open the threaded element of the cable entry (e). ❑ 5. Pull the transmitter housing (e) off the housing neck (f).

❑ 5. Carefully pull the connecting cable out of the transmitter e


housing.

b c
b

d
d c
f
UA017_001

UA017_003

a
a

Fig. 2: Removing the connecting cable, non-Ex / Ex-i (IS) version Fig. 4: Removing the transmitter housing
a = Cover of electronics compartment a = Cover of electronics compartment
b = Threaded fastener of cover for connection compartment b = Threaded fastener of earthing cable
c = Terminal block c = Outer securing screw for transmitter housing
d = Terminal for earthing cable d = Inner securing screw for transmitter housing
e = Cable entry e = Transmitter housing
f = Housing neck

22 Endress+Hauser
Prowirl 77W, 77F compact version (standard temperature) to Proline Prowirl 72 compact version

❑ 6. From below, guide the connecting cable (e) through the transmitter
5. Replacing the housing neck and installing the new housing and set the transmitter housing on the housing neck (f).
preamplifier (Fig. 5)
! Note!
" Caution! The end of the connecting cable emerges from the transmitter housing
underneath the holder for the electronics.
When converting the measuring device, replace all small items
(screws, etc.) with the material supplied as part of the conversion kit.
❑ 7. Tighten the inner screw (h) securing the transmitter housing.
❑ 1. Remove the four screws (a) securing the housing neck (b).
❑ 8. Tighten the outer screw securing the transmitter housing (see Page 22,
# Warning! Risk of fatal injury: Fig. 4, c).
Do not, under any circumstances, slacken the screws securing the sen- ❑ 9. Connect the connecting cable (e) to the plug (g) of the amplifier board.
sor.
❑ 10. Secure the connecting cable to the retainer below the connecting-cable
❑ 2. Carefully disengage the housing neck (b) from the sensor (c). plug (g).

❑ 3. Carefully slip the new housing neck (b) over the sensor (c). Make sure ❑ 11. Close the top-hinged plastic cover (d).
that the arrow on the housing neck is pointing in the direction of flow. ❑ 12. Affix the new nameplate (Page 22) to the outside of the cover of the
❑ 4. Tighten the four screws (a) securing the housing neck (b). connection compartment (i).
Tightening torque = 5.8 Nm; tighten in diagonally opposite sequence
in three uniform steps Steps 13 and 14 are required only in the case of the Ex-d
(XP) versions:
❑ 5. Coat the O-ring (d) with silicone grease (the O-ring is fitted to the hou-
❑ 13. Clip the local display module (b) into the retaining rails (c).
sing neck).
❑ 14. Screw the cover of the electronics compartment (a) onto the amplifier
❑ 6. Slip the preamplifier (f) into the housing neck (b).
housing.
! Note!
The housing neck has a guide to ensure that the preamplifier can be
installed only in the correct position.
c
❑ 7. Tighten the two securing screws (e) to secure the preamplifier (f).
b
e
a
c
d
f
i
a
b

d
c g
# Warning!
Danger of life!
h
Don’t loosen the sensor screws!
f e

UA017_005
UA017_004_en

Fig. 6: Installing the transmitter


Fig. 5: Replacing the housing neck / installing the preamplifier a = Cover of electronics compartment
a = Threaded fastener of housing neck b = Local display module
b = Housing neck c = Retaining rails
c = Sensor d = Plastic cover
d = O-ring of housing neck (fitted) e = Connecting cable, preamplifier/measuring-amplifier board
e = Threaded fastener of preamplifier f = Housing neck
f = Preamplifier g = Plug for connecting cable on measuring-amplifier board
h = Inner securing screw
i = New nameplate on cover of connection compartment
6. Installing the new transmitter (Fig. 6)

❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
housing.
❑ 2. Pull the local display module (b) off the retaining rails (c).

❑ 3. Clip the left side of the local display module (b) into the right-hand
retaining rail (to hold the local display module temporarily in posi-
tion).
❑ 4. Open the top-hinged plastic cover (d).

❑ 5. Remove the inner screw (h) securing the transmitter.

Endress+Hauser 23
Prowirl 77W, 77F compact version (standard temperature) to Proline Prowirl 72 compact version

Ex-d (XP) version (Fig. 8 and Fig. 9)


7. Wiring the transmitter
c
Non-Ex, Ex-i (IS) version (Fig. 8 and Fig. 7) d
a c

UA017_008
f d
a b
g
b Fig. 9: Ex-d version
a = Clamp securing the cover of the connection
e

UA017_006
compartment
b = Cover of connection compartment
c = Terminals
Fig. 7: Non-Ex / Ex-i (IS) version d = Cable entry
a = Threaded fastener of cover for connection compartment
❑ 1. Open the clamp (a) securing the cover of the connection compartment.
b = Cover for connection compartment
c = Cable entry ❑ 2. Screw the cover of the connection compartment (b) off the transmitter
d = Connecting terminal plug housing.
e = Local display module
❑ 3. Open the threaded element of the cable entry (c).
f = Retaining rails
g = Cover of electronics compartment ❑ 4. Guide the connecting cable through the cable entry (c) and into the
connection compartment.
❑ 1. Slacken the screw (a) of the cover of the connection compartment (b)
and open the bottom-hinged cover. ❑ 5. Tighten the threaded element of the cable entry (c).

❑ 2. Open the threaded element of the cable entry (c). ❑ 6. Pull the connection terminal plug (d) or plugs, depending on the
design, off the I/O board (COM module).
❑ 3. Guide the connecting cable through the cable entry (c) and into the
connection compartment. ❑ 7. Connect the connecting cable to the connection terminal plugs (d)
(wiring diagram, see Fig. 8).
❑ 4. Tighten the threaded element of the cable entry (c).
❑ 8. Reconnect the connection terminal plug or plugs (d) to the I/O board
❑ 5. Pull the connection terminal plug (d) or plugs, depending on the
(COM module).
design, off the I/O board (COM module).
❑ 6. Connect the connecting cable to the connection terminal plugs (d). ! Note!
B D
• The connection terminal plugs are coded, which means that they
cannot be connected wrong way round.
A • Check that the connecting cable is correctly routed in the transmitter
housing and that there is no strain on the connections to the plugs.
+ - + - + - + -
❑ 9. Screw the cover of the connection compartment (b) onto the transmit-
1 2 3 4 1 2 3 4
ter housing.
UA017_007

C C ❑ 10. Engage the clamp (c) to hold the cover of the connection compartment
(b) in position and tighten the threaded fastener of the clamp.
Fig. 8: Electrical connections, transmitter
A = Power supply, current output
B = Pulse, status output (optional) 8. Commissioning the device
C = Earthing clamp (relevant for remote version)
❑ 1. Switch on the power supply to the device:
D = PFM wiring (Pulse/Frequency Modulation)
See the section entitled "Commissioning", "Switching on the device"
❑ 7. Reconnect the connection terminal plug or plugs (d) to the I/O board in the Operating Instructions of the Prowirl 72 (BA00084D/06/EN).
(COM module).

! Note! " Caution!


If the device is in an Ex-rated zone, the appropriate Ex documentation
• The connection terminal plugs are coded, which means that they
and the Control Drawings also apply.
cannot be connected wrong way round.
• Check that the connecting cable is correctly routed in the transmitter ❑ 2. Key the parameters you read out beforehand Page 5 into the device
housing and that there is no strain on the connections to the plugs. from the table (see also the section entitled "Commissioning", "Quick
Setup" in the Operating Instructions of the Prowirl 72
❑ 8. Close the cover of the connection compartment (b) and tighten the
(BA00084D/06/EN).
screw (a).
❑ 9. Clip the local display module (e) into the retaining rails (f). Parameterization completes conversion; the device is now ready for
operation.
❑ 10. Screw the cover of the electronics compartment (g) onto the transmit-
ter housing. ❑ 3. Complete the form for the archives and send the information to the
address printed on the form.

24 Endress+Hauser
Prowirl 77W, 77F, 77H compact version (high/low temperature and high pressure) to Proline Prowirl 72 compact version

Instructions for Conversion:


Prowirl 77W, 77F, 77H compact version (high/low temperature and
high pressure) to Proline Prowirl 72 compact version
Prowirl 77F, 77H compact version to
Proline Prowirl 73 compact version
Prowirl 70H compact version to Proline Prowirl 72 compact version
! Note!
See Page 3 (Prowirl 72) or Page 12 (Prowirl 73) for an overview of all possible conversions. When converting, use only the
Instructions for Conversion listed in the overview for the conversion job in question.

The components required for conversion are as follows:


Units Designation Units Designation
1 Prowirl 72 or Prowirl 73 transmitter, as applicable 4 Screws for DSC sensor
1 Preamplifier 1 DSC sensor seal (flat gasket-type seal)
1 Housing neck including O-rings 1 Nameplate for transmitter
4 Screws for housing neck 1 Form for archives
1 DSC sensor 1 Instructions for Conversion

Note the following points:


 It is important to comply with the documentation specific to the meters in question in addition to these Instructions for Conver-
sion, see Page 20:
 Installation, repair, commissioning and maintenance of the measuring equipment must be carried out by qualified,
trained specialists. Conversions in Ex-rated zones, moreover, must be carried out by qualified specialists trained to work on
Ex-rated devices.
 Always comply with national regulations concerning the overhaul and modification of officially approved or certified electrical
devices.
 Risk of damaging electronic components (ESD protection).
Static electricity can damage electronic components or impair their operability. Use an ESD-compatible workbench with a
grounded worktop or make sure that you are connected to ground by means of a grounding cable (anti-static wrist strap with
1 M protective resistance), as applicable.
 Ensure compliance with all safety instructions (introduced by "Warning!", "Caution!", "Note") before you commence the indi-
vidual steps of the installation procedure. Document completion of each step by marking the accompanying checkbox (❑).
 Once you have completed conversion, complete the form for the archives and send the information to the address printed on the
form.
 Once conversion has been competed, the documentation for Proline Prowirl 72 or, as applicable, Proline Prowirl 73, is valid for
the converted device.

" Caution!
– Conversion of meters compliant with the pressure equipment directive (PED 97/23/EC) is not permissible. Invariably,
these meters have to be converted by Endress+Hauser Flowtec.
– Conversion work on meters with PROFIBUS or FOUNDATION Fieldbus communication should be performed by
Endress+Hauser Service.
– Devices with FM or CSA approval must be converted by Endress+Hauser Flowtec or Endress+Hauser Service only.

Endress+Hauser 25
Prowirl 70H compact version to Proline Prowirl 72 compact version

Ex-d (XP) version (Fig. 3)


1. Making a backup of the device data ❑ 1. Switch off the power supply to the device.

# Warning!
" Caution!
❑ 2.
For safety's sake, wait at least 10 minutes before proceeding with the
Once you have completed conversion, you need the device parameters next step.
of the Prowirl 77 transmitter for commissioning. Without these values
❑ 3. Open the clamp (a) securing the cover of the connection compartment.
you would not be able to have the Prowirl 72 or Prowirl 73 device in
operation within a short space of time. ❑ 4. Screw the cover of the connection compartment (b) off the transmitter
❑ 1. Read out the device parameters of the Prowirl 77. See Page 5 ff. (for
housing.
Prowirl 72) or Page 14 ff. (for Prowirl 73). ❑ 5. Disconnect the connections from the terminal block (c) and the eart-
hing terminal (d) of the earthing cable (if installed).
2. Entering the data on the nameplate (Figure 1)
❑ 6. Slacken the threaded fastener of the cable duct (if installed) and of the
❑ 1. Enter the data on the new nameplate. You will find the data you need cable entry (d).
on the nameplate of the Prowirl 77. ❑ 7. Carefully pull the connecting cable out of the transmitter housing.

Sensorrelevante Daten:
Sensor relevant data:
TM: -40...+260°C -200...+400°C d
other: e
c
Materials: CF3M (1.4404) / 316L (1.4435)
other:
UA017_000

Gasket: Graphite Gylon

UA017_002
Viton Kalrez
b
a
Fig. 1: Example of a nameplate; the nameplate is subsequently affixed to
the cover of the connection compartment. Fig. 3: Removing the connecting cable, Ex-d version
a = Clamp securing the cover of the connection compartment
b = Cover of connection compartment
3. Removing the connecting cable
c = Terminals

"
d = Terminal for earthing cable
Caution! e = Cable entry
When converting measuring devices used in explosive atmospheres,
always comply with the local regulations and safety precautions requi-
red by the owner-operator.
4. Removing the transmitter housing (Fig. 4)

❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
Non-Ex / Ex-i (IS) version (Fig. 2)
housing.
❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
housing. ❑ 2. Remove the earthing cable (b), if installed.

❑ 2. Slacken the two screws of the cover (b) of the connection compartment ❑ 3. Remove the outer screw (c) securing the transmitter housing.
and open the bottom-hinged cover.
❑ 4. Remove the inner screw (d) securing the transmitter housing.
❑ 3. Disconnect the connections from the terminal block (c) and the eart-
❑ 5. Pull the transmitter housing (e) off the housing neck (f).
hing terminal (d) of the earthing cable (if installed).
e
❑ 4. Open the threaded element of the cable entry (e).

❑ 5. Carefully pull the connecting cable out of the transmitter housing.

b c b

d
c
f
d
UA017_003

a
UA017_001

a
Fig. 4: Removing the transmitter housing
Fig. 2: Removing the connecting cable, non-Ex / Ex-i (IS) version a = Cover of electronics compartment
a = Cover of electronics compartment b = Threaded fastener of earthing cable
b = Threaded fastener of cover for connection compartment c = Outer securing screw for transmitter housing
c = Terminal block d = Inner securing screw for transmitter housing
d = Terminal for earthing cable e = Transmitter housing
e = Cable entry f = Housing neck

26 Endress+Hauser
Prowirl 70H compact version to Proline Prowirl 72 compact version

❑ 11. Carefully slip the new housing neck (b) over the sensor (c). Make sure
5. Replacing housing neck and sensor (Fig. 5) that the arrow on the housing neck is pointing in the direction of flow.

# Warning!
❑ 12. Tighten the four screws (a) securing the housing neck (b).
Conversion of Prowirl 77F/W/H:
Risk of fatal injury:
tightening torque = 5.8Nm (4.3lbf ft), cross wise.
• The piping system must be completely free of pressure in order for
Conversion of Prowirl 70H:
the sensor to be replaced. Residual pressure acting on the piping run
tightening torque = 16Nm (11.8lbf ft), cross wise.
can cause the sensor to jump out as soon as the retaining screws are
slackened.
• If the medium is toxic, explosive or flammable, the piping run in
! Note!
• For DSC sensor replacement, the line needs to be completely
which the measuring device is installed must be flushed or purged
depressurized.
before the sensor can be replaced.
• DSC Sensor replacement can only be performed by technically trai-
" Caution!
When converting the measuring device, replace all small items
ned staff..
• The operator has to take appropriate precautions against injury when
(screws, etc.) with the material supplied as part of the conversion kit. handling cot or hot objects. These precautionary actions have to
comply with site safety and work instructions.
❑ 1. Remove the four screws (a) securing the housing neck (b). • The new gasket included in the conversion kit has to used for the
❑ 2. Carefully disengage the housing neck (b) from the sensor (c). replacement. The old gasket has to be disposed off.
• If conversion is done at other temperatures of the piping than ambi-
❑ 3. Remove the four screws (d) securing the sensor. ent temperature, the torques should be adjusted according to the
❑ 4. Carefully remove the sensor (c) from the basic unit (e). table below.
• Sensor, bolts and meter body need to be at the same temperature for
❑ 5. Using a suitable implement, remove the sensor seal (f) without conversion. Therefore first mount DSC sensor with bolts tightened
scratching the sealing face. slightly by hand. Then allow the DSC sensor to reach the meter body
❑ 6. Use as suitable solvent to clean the sealing face (g) of the basic unit. temperature prior to tightening the retaining bolts with the given tor-
ques.

" Caution!
• For devices according to ATEX II 1/2GD and ATEX II 1/2G, the
devices have to be pressure tested after DSC sensor replacement.
• Take great care not to scratch the sealing face (g). The pressure test has to be done at a test pressure of 1.5 times design
• The adapter bore must be perfectly clean. pressure.
❑ 7. Place the new sensor seal (f) on the sealing face (g).

❑ 8. Slip the new sensor (c) into the sensor bore of the basic unit (e).
Conversion of 77W, 77F
Conversion of 77W,
" Caution! 77F standard sensor
high/low temperature
sensor
The mark (h, small recess) on the sensor (h) must point in the flow
Temp. Torque Torque
direction (arrow on the basic unit).
[°C]/[°F] [Nm]/[lbf ft] [Nm]/[lbf ft]
❑ 9. Apply a drop of a grease appropriate to the temperature range of the
–200/–328 not allowed 5.8/4.3
application to the threads and seatings of each screw. The high tempe-
rature paste HTP (50048898) is recommended. –50/–58 not allowed 5.8/4.3

❑ 10. Secure the sensor (c) to the basic unit (e). –40/–40 5.8/4.3 5.8/4.3
Conversion of Prowirl 77F, 77W: 20/68 5.8/4.3 5.8/4.3
tightening torque = 5.8Nm (4.3lbf ft), cross wise
100/212 4.9/3.6 4.9/3.6
Conversion of Prowirl 77H:
1st step tightening torque = 10Nm (7.4lbf ft), cross wise; 200/392 4.6/3.4 4.6/3.4
2nd step tightening torque = 15Nm (11.0lbf ft), cross wise 260/500 4.5/3.3 4.5/3.3
300/572 not allowed 4.4/3.2
Temperature Torques 400/752 not allowed not recommended
[°C (°F)] [Nm (lbft)]
7****-**6*********
Pos. 11 Pos. 14
Steps; tighten in a
diagonally opposite Steps and sequence Conversion of 77H Conversion of 70H
sequence
Temp. Torque Torque
1. 1. 2. 3.
[°C]/[°F] [Nm]/[lbf ft] [Nm]/[lbf ft]
A, B, A, B, D, C B, A, C, D A, B, C, D
–200 (–328) not permitted not permitted Step 1 Step 2 Step 1 Step 2
–50 (–58) 14.0 (10.3) 10.0 (7.4) 20.0 (14.8) 26.0 (19.2) –200/–328 10.0/7.4 15.0/11.0 not recommended
–40 (–40) 14.0 (10.3) 10.0 (7.4) 20.0 (14.8) 26.0 (19.2)
+20 (+68) 14.0 (10.3) 10.0 (7.4) 20.0 (14.8) 26.0 (19.2)
–50/–58 10.0/7.4 15.0/11.0 10.0/7.4 26.0/19.2
+100 (+212) 11.8 (8.7) 8.5 (6.3) 17.0 (12.5) 22.0 (16.2) –40/–40 10.0/7.4 15.0/11.0 10.0/7.4 26.0/19.2
+200 (+392) 11.1 (8.2) 7.9 (5.8) 15.8 (11.7) 20.6 (15.2)
20/68 10.0/7.4 15.0/11.0 10.0/7.4 26.0/19.2
+260 (+500) 10.9 (8.0) 7.8 (5.7) 15.6 (11.5) 20.2 (14.9)
+300 (+572) 10.6 (7.8) 7.6 (5.6) 15.2 (11.2) 19.7 (14.5) 100/212 8.5/6.3 12.7/9.4 8.5/6.3 22.0/16.2
+400 (+752) 10.1 (7.5) 7.0 (5.2) 14.0 (10.3) 18.2 (13.4) 200/392 7.9/5.8 11.9/8.8 7.9/5.8 20.6/15.2
Apply one drop of grease to each screw. The grease used must be suited to the
application temperature range. 260/500 7.8/5.7 11.6/8.6 7.8/5.7 20.2/14.9
The high-temperature paste HTP (50048898) is recommended. 300/572 7.6/5.6 11.4/8.4 7.6/5.6 19.7/14.5
400/752 7.0/5.2 10.5/7.7 7.0/5.2 18.2/13.4

Endress+Hauser 27
Prowirl 70H compact version to Proline Prowirl 72 compact version

13. Coat the O-ring (i) with silicone grease (the O-ring is fitted to the hou- ❑ 5. Remove the inner screw (h) securing the transmitter.
sing neck).
❑ 6. From below, guide the connecting cable (e) through the transmitter

housing and set the transmitter housing on the housing neck (f).
i
! Note!
The end of the connecting cable emerges from the transmitter housing
underneath the holder for the electronics.
a
b ❑ 7. Tighten the inner screw (h) securing the transmitter housing.

❑ 8. Tighten the outer screw securing the transmitter housing (see Page 26
Fig. 4, c).
c
d ❑ 9. Connect the connecting cable (e) to the plug (g) of the amplifier board.
h
❑ 10. Secure the connecting cable (e) to the retainer below the connecting-
cable plug.
❑ 11. Close the top-hinged plastic cover (d).
f
❑ 12. Affix the new nameplate (Page 26 ) to the outside of the cover of the
g connection compartment (i).
e
UA017_009

Steps 13 and 14 are required only in the case of the Ex-d


(XP) versions:
❑ 13. Clip the local display module (b) into the retaining rails (c).

Fig. 5: Replacing housing neck and sensor ❑ 14. Screw the cover of the electronics compartment (a) onto the amplifier
a = Threaded fastener of housing neck housing.
b = Housing neck
c = Sensor
d = Threaded fastener of sensor
e = Basic unit
f = Sensor seal c
g = Sealing face of basic unit b
h = Mark on sensor (must point in direction of flow)
i = O-ring of housing neck (fitted) a
c

6. Installing the new preamplifier (Fig. 6)


i
❑ 14. Slip the preamplifier (a) into the housing neck (b).

! Note!
The housing neck has a guide to ensure that the preamplifier can be
installed only in the correct position. d
❑ 15. Tighten the two securing screws (c) to secure the preamplifier (a). g
h
c
a
f e
b
UA017_005
UA017_010

Fig. 7: Installing the transmitter


Fig. 6: Replacing the housing neck / installing the preamplifier a = Cover of electronics compartment
a = Preamplifier b = Local display module
b = Housing neck c = Retaining rails
c = Threaded fastener of preamplifier d = Plastic cover
e = Connecting cable, preamplifier/measuring-amplifier board
f = Housing neck
7. Installing the new transmitter (Fig. 7) g = Plug for connecting cable on measuring-amplifier board
h = Inner securing screw
❑ 1. Screw the cover of the electronics compartment (a) off the transmitter i = New nameplate on cover of connection compartment
housing.
❑ 2. Pull the local display module (b) off the retaining rails (c).

❑ 3. Clip the left side of the local display module (b) into the right-hand
retaining rail (to hold the local display module temporarily in posi-
tion).
❑ 4. Open the top-hinged plastic cover (d).

28 Endress+Hauser
Prowirl 70H compact version to Proline Prowirl 72 compact version

Ex-d (XP) version (Fig. 9 and Fig. 10)


8. Wiring the transmitter
c
Non-Ex, Ex-i (IS) version (Fig. 9 and Fig. 8) d
a c

UA017_008
f d
a b
g
b
Fig. 10: Ex-d version
e a = Clamp securing the cover of the connection compartment

UA017_006
b = Cover of connection compartment
c = Terminals
d = Cable entry
Fig. 8: Non-Ex / Ex-i (IS) version
❑ 1. Open the clamp (a) securing the cover of the connection compartment.
a = Threaded fastener of cover for connection compartment
b = Cover for connection compartment ❑ 2. Screw the cover of the connection compartment (b) off the transmitter
c = Cable entry housing.
d = Connecting terminal plug
❑ 3. Open the threaded element of the cable entry (c).
e = Local display module
f = Retaining rails ❑ 4. Guide the connecting cable through the cable entry (c) and into the
g = Cover of electronics compartment connection compartment.
❑ 1. Slacken the screw (a) of the cover of the connection compartment (b) ❑ 5. Tighten the threaded element of the cable entry (c).
and open the bottom-hinged cover.
❑ 6. Pull the connection terminal plug (d) or plugs, depending on the
❑ 2. Open the threaded element of the cable entry (c). design, off the I/O board (COM module).
❑ 3. Guide the connecting cable through the cable entry (c) and into the ❑ 7. Connect the connecting cable to the connection terminal plugs (d)
connection compartment. (wiring diagram, see Fig. 9).
❑ 4. Tighten the threaded element of the cable entry (c). ❑ 8. Reconnect the connection terminal plug or plugs (d) to the I/O board
(COM module).
❑ 5. Pull the connection terminal plug (d) or plugs, depending on the
design, off the I/O board (COM module).
! Note!
❑ 6. Connect the connecting cable to the connection terminal plugs (d). • The connection terminal plugs are coded, which means that they
B D
cannot be connected wrong way round.
• Check that the connecting cable is correctly routed in the transmitter
A housing and that there is no strain on the connections to the plugs.
❑ 9. Screw the cover of the connection compartment (b) onto the transmit-
+ - + - + - + -
1 2 3 4 1 2 3 4
ter housing.
UA017_007

❑ 10. Engage the clamp (c) to hold the cover of the connection compartment
C C (b) in position and tighten the threaded fastener of the clamp.

9. Commissioning the device


Fig. 9: Electrical connections, transmitter
A = Power supply, current output ❑ 1. Switch on the power supply to the device:
B = Optional pulse input, also usable as status output See the section entitled "Commissioning", "Switching on the device"
C = Earthing clamp (relevant for remote version) in the Operating Instructions of the Prowirl 72 or the Prowirl 73, as
D = PFM wiring (Pulse/Frequency Modulation) applicable.
❑ 7. Reconnect the connection terminal plug or plugs (d) to the I/O board
(COM module). " Caution!
If the device is in an Ex-rated zone, the appropriate Ex documentation
! Note! and the Control Drawings also apply.
• The connection terminal plugs are coded, which means that they
❑ 2. Key the parameters you read out beforehand into the device from the
cannot be connected wrong way round.
table on Page 5 (Prowirl 72) or Page 14 (Prowirl 73) (see also the sec-
• Check that the connecting cable is correctly routed in the transmitter
housing and that there is no strain on the connections to the plugs. tion entitled "Commissioning", "Quick Setup" in the Operating
Instructions of the Prowirl 72 or Prowirl 73, as applicable.
❑ 8. Close the cover of the connection compartment (b) and tighten the
screw (a). Parameterization completes conversion; the device is now ready for
❑ 9. Clip the local display module (e) into the retaining rails (f).
operation.
❑ 3. Complete the form for the archives and send the information to the
❑ 10. Screw the cover of the electronics compartment (g) onto the transmit-
address printed on the form.
ter housing.

Endress+Hauser 29
Prowirl 77W, 77F compact version (standard temperature) to Proline Prowirl 72 remote version

Instructions for Conversion:


Prowirl 77W, 77F compact version (standard temperature) to
Proline Prowirl 72 remote version
! Note!
See Page 3 for an overview of all possible conversions. When converting, use only the Instructions for Conversion listed in
the overview for the conversion job in question.

The components required for conversion are as follows:


Units Designation Units Designation
1 Prowirl 72 transmitter including connection housing (remote version) 4 Screws for housing neck
1 Remote connection housing 1 Form for archives
1 Connecting cable (10 m or 30 m) 1 Nameplate for transmitter
1 Preamplifier 1 Instructions for Conversion
1 Housing neck including O-rings

Note the following points:


 It is important to comply with the documentation specific to the meters in question in addition to these Instructions for Conver-
sion, see Page 20:
 Installation, repair, commissioning and maintenance of the measuring equipment must be carried out by qualified,
trained specialists. Conversions in Ex-rated zones, moreover, must be carried out by qualified specialists trained to work on
Ex-rated devices.
 Always comply with national regulations concerning the overhaul and modification of officially approved or certified electrical
devices.
 Risk of damaging electronic components (ESD protection).
Static electricity can damage electronic components or impair their operability. Use an ESD-compatible workbench with a
grounded worktop or make sure that you are connected to ground by means of a grounding cable (anti-static wrist strap with
1 M protective resistance), as applicable.
 Ensure compliance with all safety instructions (introduced by "Warning!", "Caution!", "Note") before you commence the indi-
vidual steps of the installation procedure. Document completion of each step by marking the accompanying checkbox (❑).
 Once you have completed conversion, complete the form for the archives and send the information to the address printed on the
form.
 Once conversion has been completed, the documentation for the Proline Prowirl 72 is valid for the converted device.

" Caution!
– Conversion of meters compliant with the pressure equipment directive (PED 97/23/EC) is not permissible. Invariably,
these meters have to be converted by Endress+Hauser Flowtec.
– Conversion work on meters with PROFIBUS or FOUNDATION Fieldbus communication should be performed by
Endress+Hauser Service.
– Devices with FM or CSA approval must be converted by Endress+Hauser Flowtec or Endress+Hauser Service only.

30 Endress+Hauser
Prowirl 77W, 77F compact version (standard temperature) to Proline Prowirl 72 remote version

Ex-d (XP) version (Fig. 3)


1. Making a backup of the device data ❑ 1. Switch off the power supply to the device.

# Warning!
" Caution!
❑ 2.
For safety's sake, wait at least 10 minutes before proceeding with the
Once you have completed conversion, you need the device parameters next step.
of the Prowirl 77 transmitter for commissioning. Without these values
❑ 3. Open the clamp (a) securing the cover of the connection compartment.
you would not be able to have the Prowirl 72 device in operation
within a short space of time. ❑ 4. Screw the cover of the connection compartment (b) off the transmitter
❑ 1. Read out the device parameters of the Prowirl 77 (see Page 5 ff.).
housing.
❑ 5. Disconnect the connections from the terminal block (c) and the eart-
2. Entering the data on the nameplate (Figure 1) hing terminal (d) for the earthing cable (if installed).

❑ 1. Enter the data on the new nameplate. You will find the data you need ❑ 6. Slacken the threaded fastener of the cable duct (if installed) and of the
on the nameplate of the Prowirl 77. cable entry (e).
❑ 7. Carefully pull the connecting cable out of the transmitter
Sensorrelevante Daten:
Sensor relevant data: housing.
TM: -40...+260°C -200...+400°C
other:
Materials: CF3M (1.4404) / 316L (1.4435) d
other: e

UA017_000
c
Gasket: Graphite Gylon
Viton Kalrez

UA017_002
Fig. 1: Example of a nameplate; the nameplate is subsequently affixed to
b
the cover of the connection compartment. a

Fig. 3: Removing the connecting cable, Ex-d version


3. Removing the connecting cable a = Clamp securing the cover of the connection compartment

"
b = Cover of connection compartment
Caution! c = Terminals
When converting measuring devices used in explosive atmospheres, d = Terminal for earthing cable
always comply with the local regulations and safety precautions requi- e = Cable entry
red by the owner-operator.
4. Removing the transmitter housing (Fig. 4)
Non-Ex / Ex-i (IS) version (Fig. 2)
❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
housing. housing.
❑ 2. Slacken the two screws of the cover (b) of the connection compartment
❑ 2. Remove the earthing cable (b), if installed.
and open the bottom-hinged cover.
❑ 3. Remove the outer screw (c) securing the transmitter housing.
❑ 3. Disconnect the connections from the terminal block (c) and the eart-
hing terminal (d) for the earthing cable (if installed). ❑ 4. Remove the inner screw (d) securing the transmitter housing.

❑ 4. Open the threaded element of the cable entry (e). ❑ 5. Pull the transmitter housing (e) off the housing neck (f).
e
❑ 5. Carefully pull the connecting cable out of the transmitter
housing.

b c
b

d
c
d f
UA017_003
UA017_001

a
a

Fig. 2: Removing the connecting cable, non-Ex / Ex-i (IS) version Fig. 4: Removing the transmitter housing
a = Cover of electronics compartment a = Cover of electronics compartment
b = Threaded fastener of cover for connection compartment b = Threaded fastener of earthing cable
c = Terminal block c = Outer securing screw for transmitter housing
d = Terminal for earthing cable d = Inner securing screw for transmitter housing
e = Cable entry e = Transmitter housing
f = Housing neck

Endress+Hauser 31
Prowirl 77W, 77F compact version (standard temperature) to Proline Prowirl 72 remote version

❑ 5. Position the remote-version connection housing (b) on housing neck


5. Replacing the housing neck and installing the (e).
new preamplifier (Fig. 5)
❑ 6. Tighten the screw (f) securing the remote-version connection housing.

" Caution! ❑ 7. Open the threaded element of the strain relief device (g).
When converting the measuring device, replace all small items ❑ 8. Open the threaded element of the cable entry (h).
(screws, etc.) with the material supplied as part of the conversion kit.
❑ 9. Guide the connecting cable (connection between connection housing
❑ 1. Remove the four screws (a) securing the housing neck (b). and transmitter) through the cable entry (h) and into the connection

# Warning! Risk of fatal injury:


housing.

Do not, under any circumstances, slacken the screws securing the sen- ❑ 10. Tighten the threaded element of the cable entry (h).
sor. ❑ 11. Connect the connecting cable.

❑ 2. Carefully disengage the housing neck (b) from the sensor (c).
! Note!
❑ 3. Carefully slip the new housing neck (b) over the sensor (c). Make sure See the section entitled "Wiring"  "Connecting the remote version"
that the arrow on the housing neck is pointing in the direction of flow. in the Operating Instructions of the Prowirl 72 (BA00084D/06/EN) for
a detailed description of the wiring.
❑ 4. Tighten the four screws (a) securing the housing neck (b).
Tightening torque = 5.8Nm (4.3lbf ft); tighten in diagonally opposite ❑ 12. Install cable grip (g), making sure that the cable shield is underneath
sequence in three uniform steps the grip.

❑ 5. Coat the O-ring (d) with silicone grease (the O-ring is fitted to the hou- ❑ 13. Screw the cover (a) onto the connection housing (b).
sing neck).
a
❑ 6. Slip the preamplifier (f) into the housing neck (b).

! Note!
The housing neck has a guide to ensure that the preamplifier can be c
installed only in the correct position.
❑ 7. Tighten the two securing screws (e) to secure the preamplifier (f).
g
e b

d h
f
d
f
a
b

UA017_012
c

# Warning!
Danger of life!
Don’t loosen the sensor screws!
Fig. 6: Installing the remote connection housing
a = Housing cover
b = Remote connection housing
UA017_004en

c = Connection board
d = Preamplifier cable
e = Housing neck
Fig. 5: Replacing the housing neck / installing the preamplifier f = Securing screw
g = Cable grip
a = Threaded fastener of housing neck
h = Cable entry
b = Housing neck
c = Sensor
d = O-ring of housing neck (fitted) 7. Installing the transmitter
e = Threaded fastener of preamplifier
f = Preamplifier ❑ 1. Install the transmitter.

6. Installing the remote connection housing (Fig. 6) ! Note!


See the section entitled "Installation"  "Installing the transmitter
❑ 1. Unscrew the cover (a) from the remote-version connection housing
(remote version)" in the Operating Instructions of the Prowirl 72
(b).
(BA00084D/06/EN) for a detailed description of the installation pro-
❑ 2. Slacken the screws securing the connection board (c) and remove the cedure.
connection board from the remove-version connection housing (b).
❑ 3. Route preamplifier cable (d) from below through the remote-version
connection housing (b) and connect the plug of preamplifier cable (d)
on connection board (c) (on the underside of the connection board).
❑ 4. Install the connection board (c) in remote-version connection housing
(b).

32 Endress+Hauser
Prowirl 77W, 77F compact version (standard temperature) to Proline Prowirl 72 remote version

8. Connecting the connecting cable ! Note!


• The connection terminal plugs are coded, which means that they
❑ 1. Connect the cable between the remote connection housing and the cannot be connected wrong way round.
transmitter (remote version) to the transmitter. • Check that the connecting cable is correctly routed in the transmitter
housing and that there is no strain on the connections to the plugs.
! Note!
❑ 11. Close the cover of the connection compartment (b) and tighten the
See the section entitled "Wiring"  "Connecting the remote version"
screw (a).
in the Operating Instructions of the Prowirl 72 (BA00084D/06/EN) for
a detailed description of the wiring. ❑ 12. Affix the new nameplate (Page 31 ) to the outside of the cover of the
connection compartment (b).

9. Wiring the transmitter ❑ 13. Clip the local display module (e) into the retaining rails (f).

❑ 14. Screw the cover of the electronics compartment (g) onto the transmit-
Non-Ex, Ex-i (IS) version (Fig. 8 and Fig. 7) ter housing.
a c
Ex-d (XP) version (Fig. 8 and Fig. 9)
c
f d
d

g
b

UA017_008
e
UA017_006

a b

Fig. 7: Non-Ex / Ex-d (XP) version Fig. 9: Ex-d version


a = Threaded fastener of cover for connection compartment a = Clamp securing the cover of the connection compartment
b = Cover for connection compartment b = Cover of connection compartment
c = Cable entry c = Terminals
d = Connecting terminal plug d = Cable entry
e = Local display module
❑ 1. Open the clamp (a) securing the cover of the connection compartment.
f = Retaining rails
g = Cover of electronics compartment ❑ 2. Screw the cover of the connection compartment (b) off the transmitter
housing.
❑ 1. Screw the cover of the electronics compartment (g) off the transmitter
housing. ❑ 3. Open the threaded element of the cable entry (c).

❑ 2. Pull the local display module (e) off the retaining rails (f). ❑ 4. Guide the connecting cable through the cable entry (c) and into the
connection compartment.
❑ 3. Clip the left side of the local display module (e) into the right-hand
retaining rail (to hold the local display module temporarily in posi- ❑ 5. Tighten the threaded element of the cable entry (c).
tion).
❑ 6. Pull the connection terminal plug (d) or plugs, depending on the
❑ 4. Slacken the screw (a) of the cover of the connection compartment (b) design, off the I/O board (COM module).
and open the bottom-hinged cover.
❑ 7. Connect the connecting cable to the connection terminal plugs (d)
❑ 5. Open the threaded element of the cable entry (c). (wiring diagram, see Fig. 8).
❑ 6. Guide the connecting cable through the cable entry (c) and into the ❑ 8. Reconnect the connection terminal plug or plugs (d) to the I/O board
connection compartment. (COM module).
❑ 7. Tighten the threaded element of the cable entry (c).
! Note!
❑ 8. Pull the connection terminal plug (d) or plugs, depending on the • The connection terminal plugs are coded, which means that they
design, off the I/O board (COM module). cannot be connected wrong way round.
• Check that the connecting cable is correctly routed in the transmitter
❑ 9. Connect the connecting cable to the connection terminal plugs (d).
housing and that there is no strain on the connections to the plugs.
B D
❑ 9. Screw the cover of the connection compartment (b) onto the transmit-
A ter housing.
❑ 10. Engage the clamp (c) to hold the cover of the connection compartment
+ - + - + - + - (b) in position and tighten the threaded fastener of the clamp.
1 2 3 4 1 2 3 4
UA017_007

C C

Fig. 8: Electrical connections, transmitter


A = Power supply, current output
B = Optional pulse input, also usable as status output
C = Earthing clamp (relevant for remote version)
D = PFM wiring (Pulse/Frequency Modulation)
❑ 10. Reconnect the connection terminal plug or plugs (d) to the I/O board
(COM module).

Endress+Hauser 33
Prowirl 77W, 77F compact version (standard temperature) to Proline Prowirl 72 remote version

10. Marking the converted device (Ex-d (XP) version)

! Note
The procedure for rewiring the transmitter for the non-Ex and Ex-i ver-
sions includes marking of the measuring device as converted. Conse-
quently, the steps described below apply only to Ex-d (XP) transmit-
ters:

UA017_011
b

Fig. 10: Marking the converted device


a = Cover of electronics compartment
b = Local display module
c = Retaining rails
d = New nameplate on cover of connection compartment
❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
housing.
❑ 2. Pull the local display module (b) off the retaining rails (c).

❑ 3. Affix the new nameplate (Page 31 ) to the outside of the cover of the
connection compartment (d).
❑ 4. Clip the local display module (b) into the retaining rails (c).

❑ 5. Screw the cover of the electronics compartment (a) onto the transmit-
ter housing.

11. Commissioning the device

❑ 1. Switch on the power supply to the device:


See the section entitled "Commissioning", "Switching on the device"
in the Operating Instructions of the Prowirl 72 (BA00084D/06/EN).

" Caution!
If the device is in an Ex-rated zone, the appropriate Ex documentation
and the Control Drawings also apply.
❑ 2. Key the parameters you read out beforehand Page 5 into the device
from the table (see also the section entitled "Commissioning",
"Quick Setup" in the Operating Instructions of the Prowirl 72
(BA00084D/06/EN).

Parameterization completes conversion; the device is now ready for


operation.
❑ 3. Complete the form for the archives and send the information to the
address printed on the form.

34 Endress+Hauser
Prowirl 77W, 77F, 77H compact version (high/low temperature and high pressure) to Proline Prowirl 72 remote version

Instructions for Conversion:


Prowirl 77W, 77F, 77H compact version (high/low temperature and
high pressure) to Proline Prowirl 72 remote version
Prowirl 77F, 77H compact version to
Proline Prowirl 73 remote version
Prowirl 70F compact version to Proline Prowirl 72 remote version
! Note!
See Page 3 (Prowirl 72) or Page 12 (Prowirl 73) for an overview of all possible conversions. When converting, use only the
Instructions for Conversion listed in the overview for the conversion job in question.

The components required for conversion are as follows:


Units Designation Units Designation
1 Prowirl 72 or Prowirl 73 transmitter, as applicable 1 DSC sensor
1 Connection housing, remote version 4 Screws for DSC sensor
1 Connecting cable (10 m or 30 m) 1 DSC sensor seal (flat gasket-type seal)
1 Preamplifier 1 Nameplate for transmitter
1 Housing neck including O-rings 1 Form for archives
4 Screws for housing neck 1 Instructions for Conversion

Note the following points:


 It is important to comply with the documentation specific to the meters in question in addition to these Instructions for
Conversion, see Page 20:
 Installation, repair, commissioning and maintenance of the measuring equipment must be carried out by qualified,
trained specialists. Conversions in Ex-rated zones, moreover, must be carried out by qualified specialists trained to work on
Ex-rated devices.
 Always comply with national regulations concerning the overhaul and modification of officially approved or certified electrical
devices.
 Risk of damaging electronic components (ESD protection).
Static electricity can damage electronic components or impair their operability. Use an ESD-compatible workbench with a
grounded worktop or make sure that you are connected to ground by means of a grounding cable (anti-static wrist strap with
1 M protective resistance), as applicable.
 Ensure compliance with all safety instructions (introduced by "Warning!", "Caution!", "Note") before you commence the
individual steps of the installation procedure. Document completion of each step by marking the accompanying checkbox (❑).
 Once you have completed conversion, complete the form for the archives and send the information to the address printed on the
form.
 Once conversion has been competed, the documentation for Proline Prowirl 72 or, as applicable, Proline Prowirl 73, is valid for
the converted device.

" Caution!
– Conversion of meters compliant with the pressure equipment directive (PED 97/23/EC) is not permissible. Invariably,
these meters have to be converted by Endress+Hauser Flowtec.
– Conversion work on meters with PROFIBUS or FOUNDATION Fieldbus communication should be performed by
Endress+Hauser Service.
– Devices with FM or CSA approval must be converted by Endress+Hauser Flowtec or Endress+Hauser Service only.

Endress+Hauser 35
Prowirl 70F compact version to Proline Prowirl 72 remote version

Ex-d (XP) version (Fig. 3)


1. Making a backup of the device data ❑ 1. Switch off the power supply to the device.

# Warning!
" Caution!
❑ 2.
For safety's sake, wait at least 10 minutes before proceeding with the
Once you have completed conversion, you need the device parameters next step.
of the Prowirl 77 transmitter for commissioning. Without these values
❑ 3. Open the clamp (a) securing the cover of the connection compartment.
you would not be able to have the Prowirl 72 or Prowirl 73 device in
operation within a short space of time. ❑ 4. Screw the cover of the connection compartment (b) off the transmitter
❑ 1. Read out the device parameters of the Prowirl 77. See Page 5 ff. (for
housing.
Prowirl 72) or Page 14 ff. (for Prowirl 73). ❑ 5. Disconnect the connections from the terminal block (c) and the
earthing terminal (d) for the earthing cable (if installed).
2. Entering the data on the nameplate (Figure 1) ❑ 6. Slacken the threaded fastener of the cable duct (if installed) and of the
cable entry (e).
❑ 1. Enter the data on the new nameplate. You will find the data you need
on the nameplate of the Prowirl 77. ❑ 7. Carefully pull the connecting cable out of the transmitter housing.

Sensorrelevante Daten:
Sensor relevant data:
TM: -40...+260°C -200...+400°C d
e
other:
c
Materials: CF3M (1.4404) / 316L (1.4435)
other:
UA017_000

Gasket: Graphite Gylon

UA017_002
Viton Kalrez b
a
Fig. 1: Example of a nameplate; the nameplate is subsequently affixed to
the cover of the connection compartment. Fig. 3: Removing the connecting cable, Ex-d version
a = Clamp securing the cover of the connection compartment
b = Cover of connection compartment
3. Removing the connecting cable c = Terminals
d = Terminal for earthing cable
" Caution!
When converting measuring devices used in explosive atmospheres,
e = Cable entry

always comply with the local regulations and safety precautions 4. Removing the transmitter housing (Fig. 4)
required by the owner-operator.
❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
Non-Ex / Ex-i (IS) version (Fig. 2) housing.
❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
housing. ❑ 2. Remove the earthing cable (b), if installed.

❑ 2. Slacken the two screws of the cover (b) of the connection compartment ❑ 3. Remove the outer screw (c) securing the transmitter housing.
and open the bottom-hinged cover. ❑ 4. Remove the inner screw (d) securing the transmitter housing.
❑ 3. Disconnect the connections from the terminal block (c) and the ❑ 5. Pull the transmitter housing (e) off the housing neck (f).
earthing terminal (d) for the earthing cable (if installed). e
❑ 4. Open the threaded element of the cable entry (e).

❑ 5. Carefully pull the connecting cable out of the transmitter housing.

b c b

d
c
f
d
UA017_003

a
UA017_001

a Fig. 4: Removing the transmitter housing


a = Cover of electronics compartment
Fig. 2: Removing the connecting cable, non-Ex / Ex-i (IS) version b = Threaded fastener of earthing cable
a = Cover of electronics compartment c = Outer securing screw for transmitter housing
b = Threaded fastener of cover for connection compartment d = Inner securing screw for transmitter housing
c = Terminal block e = Transmitter housing
d = Terminal for earthing cable f = Housing neck
e = Cable entry

36 Endress+Hauser
Prowirl 70F compact version to Proline Prowirl 72 remote version

❑ 11. Carefully slip the new housing neck (b) over the sensor (c). Make sure
5. Replacing housing neck and sensor (Fig. 5) that the arrow on the housing neck is pointing in the direction of flow.

# Warning!
❑ 12. Tighten the four screws (a) securing the housing neck (b).
Conversion of Prowirl 77F/W/H:
Risk of fatal injury:
tightening torque = 5.8Nm (4.3lbf ft), cross wise.
• The piping system must be completely free of pressure in order for
Conversion of Prowirl 70H:
the sensor to be replaced. Residual pressure acting on the piping run
tightening torque = 16Nm (11.8lbf ft), cross wise.
can cause the sensor to jump out as soon as the retaining screws are
slackened.
• If the medium is toxic, explosive or flammable, the piping run in
! Note!
• For DSC sensor replacement, the line needs to be completely
which the measuring device is installed must be flushed or purged
depressurized.
before the sensor can be replaced.
• DSC Sensor replacement can only be performed by technically trai-
" Caution!
When converting the measuring device, replace all small items
ned staff..
• The operator has to take appropriate precautions against injury when
(screws, etc.) with the material supplied as part of the conversion kit. handling cot or hot objects. These precautionary actions have to
comply with site safety and work instructions.
❑ 1. Remove the four screws (a) securing the housing neck (b). • The new gasket included in the conversion kit has to used for the
❑ 2. Carefully disengage the housing neck (b) from the sensor (c). replacement. The old gasket has to be disposed off.
• If conversion is done at other temperatures of the piping than ambi-
❑ 3. Remove the four screws (d) securing the sensor. ent temperature, the torques should be adjusted according to the
❑ 4. Carefully remove the sensor (c) from the basic unit (e). table below.
• Sensor, bolts and meter body need to be at the same temperature for
❑ 5. Using a suitable implement, remove the sensor seal (f) without conversion. Therefore first mount DSC sensor with bolts tightened
scratching the sealing face. slightly by hand. Then allow the DSC sensor to reach the meter body
❑ 6. Use as suitable solvent to clean the sealing face (g) of the basic unit. temperature prior to tightening the retaining bolts with the given tor-
ques.

" Caution!
• For devices according to ATEX II 1/2GD and ATEX II 1/2G, the
devices have to be pressure tested after DSC sensor replacement.
• Take great care not to scratch the sealing face (g). The pressure test has to be done at a test pressure of 1.5 times design
• The adapter bore must be perfectly clean. pressure.
❑ 7. Place the new sensor seal (f) on the sealing face (g).

❑ 8. Slip the new sensor (c) into the sensor bore of the basic unit (e).
Conversion of 77W, 77F
Conversion of 77W,
" Caution! 77F standard sensor
high/low temperature
sensor
The mark (h, small recess) on the sensor (h) must point in the flow
Temp. Torque Torque
direction (arrow on the basic unit).
[°C]/[F] [Nm]/[lbf ft] [Nm]/[lbf ft]
❑ 9. Apply a drop of a grease appropriate to the temperature range of the
–200/–328 not allowed 5.8/4.3
application to the threads and seatings of each screw. The high
temperature paste HTP (50048898) is recommended. –50/–58 not allowed 5.8/4.3

❑ 10. Secure the sensor (c) to the basic unit (e). –40/–40 5.8/4.3 5.8/4.3
Conversion of Prowirl 77F, 77W: 20/68 5.8/4.3 5.8/4.3
tightening torque = 5.8Nm (4.3lbf ft), cross wise
100/212 4.9/3.6 4.9/3.6
Conversion of Prowirl 77H:
1st step tightening torque = 10Nm (7.4lbf ft), cross wise; 200/392 4.6/3.4 4.6/3.4
2nd step tightening torque = 15Nm (11.0lbf ft), cross wise 260/500 4.5/3.3 4.5/3.3
300/572 not allowed 4.4/3.2
Temperature Torques 400/752 not allowed not recommended
[°C (°F)] [Nm (lbft)]
7****-**6*********
Pos. 11 Pos. 14
Steps; tighten in a
diagonally opposite Steps and sequence Conversion of 77H Conversion of 70H
sequence
Temp. Torque Torque
1. 1. 2. 3.
[°C]/[F] [Nm]/[lbf ft] [Nm]/[lbf ft]
A, B, A, B, D, C B, A, C, D A, B, C, D
–200 (–328) not permitted not permitted Step 1 Step 2 Step 1 Step 2
–50 (–58) 14.0 (10.3) 10.0 (7.4) 20.0 (14.8) 26.0 (19.2) –200/–328 10.0/7.4 15.0/11.0 not recommended
–40 (–40) 14.0 (10.3) 10.0 (7.4) 20.0 (14.8) 26.0 (19.2)
+20 (+68) 14.0 (10.3) 10.0 (7.4) 20.0 (14.8) 26.0 (19.2)
–50/–58 10.0/7.4 15.0/11.0 10.0/7.4 26.0/19.2
+100 (+212) 11.8 (8.7) 8.5 (6.3) 17.0 (12.5) 22.0 (16.2) –40/–40 10.0/7.4 15.0/11.0 10.0/7.4 26.0/19.2
+200 (+392) 11.1 (8.2) 7.9 (5.8) 15.8 (11.7) 20.6 (15.2)
20/68 10.0/7.4 15.0/11.0 10.0/7.4 26.0/19.2
+260 (+500) 10.9 (8.0) 7.8 (5.7) 15.6 (11.5) 20.2 (14.9)
+300 (+572) 10.6 (7.8) 7.6 (5.6) 15.2 (11.2) 19.7 (14.5) 100/212 8.5/6.3 12.7/9.4 8.5/6.3 22.0/16.2
+400 (+752) 10.1 (7.5) 7.0 (5.2) 14.0 (10.3) 18.2 (13.4) 200/392 7.9/5.8 11.9/8.8 7.9/5.8 20.6/15.2
Apply one drop of grease to each screw. The grease used must be suited to the
application temperature range. 260/500 7.8/5.7 11.6/8.6 7.8/5.7 20.2/14.9
The high-temperature paste HTP (50048898) is recommended. 300/572 7.6/5.6 11.4/8.4 7.6/5.6 19.7/14.5
400/752 7.0/5.2 10.5/7.7 7.0/5.2 18.2/13.4

Endress+Hauser 37
Prowirl 70F compact version to Proline Prowirl 72 remote version

13. Coat the O-ring (i) with silicone grease (the O-ring is fitted to the
housing neck). 7. Installing the remote connection housing (Fig. 7)

❑ 1. Unscrew the cover (a) from the connection housing (b).


i
❑ 2. Slacken the screws securing the connection board (c) and remove the
connection board from the connection housing.
❑ 3. Route preamplifier cable (d) from below through the remote-version
a connection housing (b) and connect the plug of preamplifier cable (d)
b
on connection board (c) (on the underside of the connection board).
❑ 4. Install the connection board (c) in remote-version connection housing
(b).
c
d ❑ 5. Position the remote-version connection housing (b) on housing neck
h
(e).
❑ 6. Tighten the screw (f) securing the remote-version connection housing.

❑ 7. Open the threaded element of the strain relief device (g).


f
❑ 8. Open the threaded element of the cable entry (h).
g
e ❑ 9. Guide the connecting cable (connection between connection housing
UA017_009

and transmitter) through the cable entry (h) and into the connection
housing.
❑ 10. Tighten the threaded element of the cable entry (h).
Fig. 5: Replacing housing neck and sensor
❑ 11. Connect the connecting cable.
a = Threaded fastener of housing neck
b = Housing neck
! Note!
See the section entitled "Wiring"  "Connecting the remote version"
c = Sensor
d = Threaded fastener of sensor
in the Operating Instructions of the Prowirl 72 or Prowirl 73, as
e = Basic unit
applicable, for a detailed description of the wiring.
f = Sensor seal
g = Sealing face of basic unit ❑ 12. Install cable grip (g), making sure that the cable shield is underneath
h = Mark on sensor (must point in direction of flow) the grip.
i = O-ring of housing neck (fitted)
❑ 13. Screw the cover (a) onto the connection housing (b).

6. Installing the new preamplifier (Fig. 6) a

❑ 14. Slip the preamplifier (a) into the housing neck (b).

! Note! c
The housing neck has a guide to ensure that the preamplifier can be
installed only in the correct position.
g
❑ 15. Tighten the two securing screws (c) to secure the preamplifier (a).
b
c
a
h
d
b f
UA017_010

e
Fig. 6: Replacing the housing neck / installing the preamplifier
UA017_012

a = Preamplifier
b = Housing neck
c = Threaded fastener of preamplifier
Fig. 7: Installing the remote connection housing
a = Housing cover
b = Remote connection housing
c = Connection board
d = Preamplifier cable
e = Housing neck
f = Securing screw
g = Cable grip
h = Cable entry

38 Endress+Hauser
Prowirl 70F compact version to Proline Prowirl 72 remote version

❑ 9. Connect the connecting cable to the connection terminal plugs (d).


8. Installing the transmitter (remote version)
B D
❑ 1. Install the transmitter. A

! Note!
See the section entitled "Installation"  "Installing the transmitter
+ - + - + - + -
1 2 3 4 1 2 3 4

UA017_007
remote version" in the Operating Instructions of the Prowirl 72, or
Prowirl 73, as applicable, for a detailed description of the installation
C C
procedure.

9. Connecting the connecting cable Fig. 9: Electrical connections, transmitter


A = Power supply, current output
❑ 1. Connect the cable between the remote connection housing and the B = Optional pulse input, also usable as status output
transmitter (remote version) to the transmitter. C = Earthing clamp (relevant for remote version)
D = PFM wiring (Pulse/Frequency Modulation)
! Note!
❑ 10. Reconnect the connection terminal plug or plugs (d) to the I/O board
See the section entitled "Wiring"  "Connecting the remote version"
in the Operating Instructions of the Prowirl 72 or Prowirl 73, as (COM module).
applicable, for a detailed description of the wiring.
! Note!
• The connection terminal plugs are coded, which means that they
10. Wiring the transmitter cannot be connected wrong way round.
• Check that the connecting cable is correctly routed in the transmitter
Non-Ex, Ex-i (IS) version (Fig. 8 and Fig. 9) housing and that there is no strain on the connections to the plugs.

a ❑ 11. Close the cover of the connection compartment (b) and tighten the
c
screw (a).
❑ 12. Affix the new nameplate (Page 36 ) to the outside of the cover of the
f d connection compartment (b).
❑ 13. Clip the local display module (e) into the retaining rails (f).
g
b ❑ 14. Screw the cover of the electronics compartment (g) onto the
transmitter housing.
UA017_006

Ex-d (XP) version (Fig. 9 and Fig. 10)


Fig. 8: Non-Ex / Ex-i (IS) version c
a = Threaded fastener of cover for connection compartment
d
b = Cover for connection compartment
c = Cable entry
d = Connecting terminal plug
e = Local display module

UA017_006
f = Retaining rails
g = Cover of electronics compartment a b
❑ 1. Screw the cover of the electronics compartment (g) off the transmitter
housing. Fig. 10: Ex-d version
a = Clamp securing the cover of the connection compartment
❑ 2. Pull the local display module (e) off the retaining rails (f).
b = Cover of connection compartment
❑ 3. Clip the left side of the local display module (e) into the right-hand c = Terminals
retaining rail (to hold the local display module temporarily in d = Cable entry
position).
❑ 1. Open the clamp (a) securing the cover of the connection compartment.
❑ 4. Slacken the screw (a) of the cover of the connection compartment (b)
❑ 2. Screw the cover of the connection compartment (b) off the transmitter
and open the bottom-hinged cover.
housing.
❑ 5. Open the threaded element of the cable entry (c).
❑ 3. Open the threaded element of the cable entry (c).
❑ 6. Guide the connecting cable through the cable entry (c) and into the
❑ 4. Guide the connecting cable through the cable entry (c) and into the
connection compartment.
connection compartment.
❑ 7. Tighten the threaded element of the cable entry (c).
❑ 5. Tighten the threaded element of the cable entry (c).
❑ 8. Pull the connection terminal plug (d) or plugs, depending on the
❑ 6. Pull the connection terminal plug (d) or plugs, depending on the
design, off the I/O board (COM module).
design, off the I/O board (COM module).
❑ 7. Connect the connecting cable to the connection terminal plugs (d)
(wiring diagram, see Fig. 9).

Endress+Hauser 39
Prowirl 70F compact version to Proline Prowirl 72 remote version

❑ 8. Reconnect the connection terminal plug or plugs (d) to the I/O board
(COM module).

! Note!
• The connection terminal plugs are coded, which means that they
cannot be connected wrong way round.
• Check that the connecting cable is correctly routed in the transmitter
housing and that there is no strain on the connections to the plugs.
❑ 9. Screw the cover of the connection compartment (b) onto the
transmitter housing.
❑ 10. Engage the clamp (c) to hold the cover of the connection compartment
(b) in position and tighten the threaded fastener of the clamp.

11. Marking the converted device (Ex-d (XP) version)

! Note
The procedure for rewiring the transmitter for the non-Ex and Ex-i
versions includes marking of the measuring device as converted.
Consequently, the steps described below apply only to Ex-d (XP)
transmitters:
❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
housing.
❑ 2. Pull the local display module (b) off the retaining rails (c).

❑ 3. Affix the new nameplate (Page 36 ) to the outside of the cover of the
connection compartment (d).
❑ 4. Clip the local display module (b) into the retaining rails (c).

❑ 5. Screw the cover of the electronics compartment (a) onto the


transmitter housing.

12. Commissioning the device

❑ 1. Switch on the power supply to the device:


See the section entitled "Commissioning", "Switching on the device"
in the Operating Instructions of the Prowirl 72 or the Prowirl 73, as
applicable.

" Caution!
If the device is in an Ex-rated zone, the appropriate Ex documentation
and the Control Drawings also apply.
❑ 2. Key the parameters you read out beforehand into the device from the
table on Page 5 (Prowirl 72) or Page 14 (Prowirl 73) (see also the
section entitled "Commissioning", "Quick Setup" in the Operating
Instructions of the Prowirl 72 or Prowirl 73, as applicable.

Parameterization completes conversion; the device is now ready for


operation.
❑ 3. Complete the form for the archives and send the information to the
address printed on the form.

40 Endress+Hauser
Proline Prowirl 72 compact version to Proline Prowirl 72 remote version (non-Ex)

Instructions for Conversion:


Proline Prowirl 72 compact version to
Proline Prowirl 72 remote version (non-Ex)
Proline Prowirl 73 compact version to
Proline Prowirl 73 remote version (non-Ex)
! Note!
See Page 3 (Prowirl 72) or Page 12 (Prowirl 73) for an overview of all possible conversions. When converting, use only the
Instructions for Conversion listed in the overview for the conversion job in question.

The components required for conversion are as follows:


Units Designation Units Designation
1 Connection housing, transmitter (remote version) 1 Form for archives
1 Remote connection housing 1 Instructions for Conversion
1 Connecting cable (10 m or 30 m)

Note the following points:


 It is important to comply with the documentation specific to the meters in question in addition to these Instructions for Conver-
sion, see Page 20:
 Installation, repair, commissioning and maintenance of the measuring equipment must be carried out by qualified,
trained specialists. Conversions in Ex-rated zones, moreover, must be carried out by qualified specialists trained to work on
Ex-rated devices.
 Always comply with national regulations concerning the overhaul and modification of officially approved or certified electrical
devices.
 Risk of damaging electronic components (ESD protection).
Static electricity can damage electronic components or impair their operability. Use an ESD-compatible workbench with a
grounded worktop or make sure that you are connected to ground by means of a grounding cable (anti-static wrist strap with
1 M protective resistance), as applicable.
 Ensure compliance with all safety instructions (introduced by "Warning!", "Caution!", "Note") before you commence the indi-
vidual steps of the installation procedure. Document completion of each step by marking the accompanying checkbox (❑).
 Once you have completed conversion, complete the form for the archives and send the information to the address printed on the
form.
 Once conversion has been competed, the documentation for Proline Prowirl 72 or, as applicable, Proline Prowirl 73, is valid for
the converted device.

Endress+Hauser 41
Proline Prowirl 73 compact version to Proline Prowirl 73 remote version (non-Ex)

1. Removing the transmitter housing (Fig. 1) d


❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
housing. e

❑ 2. Pull the local display module (b) off the retaining rails (c). c
❑ 3. Clip the left side of the local display module (b) into the right-hand
retaining rail (to hold the local display module temporarily in posi-
tion). a

❑ 4. Slacken the screw (d) of the cover of the connection compartment (e) b
and open the bottom-hinged cover.
❑ 5. Open the threaded element of the cable entry (f).
f h
❑ 6. Disconnect the connections of the connection terminal plugs (g). You
must pull the connection terminal plugs off the I/O board (COM
module) for this process.
❑ 7. Disconnect the connection to terminal (h) of the earthing cable (if fit- g
ted).
❑ 8. Carefully pull the connecting cable out of the transmitter housing. e
❑ 9. Open the top-hinged plastic cover (i).

❑ 10. Unplug the preamplifier cable (j) from the amplifier board.

❑ 11. Remove the inner screw (k) securing the transmitter housing.

❑ 12. Remove the outer screw (l) securing the transmitter housing.

❑ 13. Remove the connection from the earthing terminal (m)

❑ 14. Carefully pull the transmitter housing off the housing neck (n).
i

" Caution!
j
k
When separating the transmitter housing from the neck, take care not
to damage the preamplifier cable.

l
n
UA017_013

Fig. 1: Removing the transmitter housing


a = Cover of electronics compartment
b = Local display module
c = Retaining rails
d = Threaded fastener of cover for connection compartment
e = Cover for connection compartment
f = Cable entry
g = Connecting terminal plug
h = Terminal for earthing cable
i = Plastic cover
j = Preamplifier-cable plug
k = Inner securing screw for transmitter housing
l = Earthing terminal
m = Outer securing screw for transmitter housing
n = Housing neck

42 Endress+Hauser
Proline Prowirl 73 compact version to Proline Prowirl 73 remote version (non-Ex)

2. Installing the remote connection housing (Fig. 2) 3. Installing the transmitter (Fig. 3)

❑ 1. Unscrew the cover (a) from the remote-version connection housing ❑ 1. Install the connection housing of the transmitter.
(b).
❑ 2. Slacken the screws securing the connection board (c) and remove the
! Note!
See the section entitled "Installation"  "Installing the transmitter
connection board from the remote-version connection housing.
remote version" in the Operating Instructions of the Prowirl 72, or Pro-
❑ 3. Route preamplifier cable (d) from below through the remote-version wirl 73, as applicable, for a detailed description of the installation pro-
connection housing (b) and connect the plug of preamplifier cable (d) cedure.
on connection board (c) (on the underside of the connection board).
❑ 2. Open the top-hinged plastic cover (a).
❑ 4. Install the connection board (c) in remote-version connection housing
❑ 3. From below, guide the connecting cable including earthing cable (d)
(b).
through the transmitter housing and set the transmitter housing on the
❑ 5. Position the remote-version connection housing (b) on housing neck connection housing (e).
(e).
❑ 6. Tighten the screw (f) securing the remote-version connection housing.
! Note!
The end of the connecting cable including grounding cable (b) emer-
❑ 7. Open the threaded element of the strain relief device (g). ges from the transmitter housing underneath the holder for the electro-
nics.
❑ 8. Open the threaded element of the cable entry (h).

❑ 9. Guide the connecting cable (connection between connection housing ❑ 4. Connect the connecting cable (d) to the plug (b) of the amplifier board.
and transmitter) through the cable entry (h) and into the connection ❑ 5. Remove the inner securing screw (c).
housing.
❑ 6. Connect the earthing cable (d) to the inner securing screw (c) and tigh-
❑ 10. Connect the connecting cable.
ten the screw.

! Note! ❑ 7. Close the top-hinged plastic cover (a).


See the section entitled "Wiring"  "Connecting the remote version" ❑ 8. Tighten the outer screw (f) securing the transmitter housing.
in the Operating Instructions of the Prowirl 72 or Prowirl 73, as appli-
cable, for a detailed description of the wiring.
❑ 11. Install cable grip (g), making sure that the cable shield is underneath
the grip.
❑ 12. Tighten the threaded element of the cable entry (h). a
❑ 13. Screw the cover (a) onto the remote-version connection housing (b). b
c

a
e
d

g
b

UA017_014
h g
d
f f
Fig. 3: Installing the connection housing
a = Plastic cover
e b = Plug for connecting cable on measuring-amplifier board
c = Inner securing screw for transmitter housing
UA017_012

d = Connecting cable, preamplifier/measuring-amplifier board,


including earthing cable
e = Connection housing
Fig. 2: Installing the remote connection housing f = Outer securing screw for transmitter housing
a = Housing cover g = Earthing terminal
b = Remote connection housing
c = Connection board
d = Preamplifier cable
e = Housing neck
f = Securing screw
g = Cable grip
h = Cable entry

Endress+Hauser 43
Proline Prowirl 73 compact version to Proline Prowirl 73 remote version (non-Ex)

❑ 10. Reconnect the connection terminal plug or plugs (d) to the I/O board
4. Connecting the connecting cable (COM module).
❑ 1. Connect the cable between the remote connection housing and the
transmitter (remote version) to the transmitter.
! Note!
• The connection terminal plugs are coded, which means that they
! Note!
cannot be connected wrong way round.
• Check that the connecting cable is correctly routed in the transmitter
See the section entitled "Wiring"  "Connecting the remote version"
housing and that there is no strain on the connections to the plugs.
in the Operating Instructions of the Prowirl 72 or Prowirl 73, as appli-
cable, for a detailed description of the wiring. ❑ 11. Close the cover of the connection compartment (b) and tighten the two
screws (a).

5. Wiring the transmitter (Fig. 4, Fig. 5) ❑ 12. Clip the local display module (e) into the retaining rails (f).

❑ 13. Screw the cover of the electronics compartment (g) onto the transmit-
ter housing.
a c
6. Commissioning the device

f d ❑ 1. Switch on the power supply to the device:


See the section entitled "Commissioning", "Switching on the device"
in the Operating Instructions of the Prowirl 72 or the Prowirl 73, as
g
b applicable.
UA017_015

e This completes conversion; the device is now ready for operation.

❑ 2. Complete the form for the archives and send the information to the
address printed on the form.
Fig. 4: Wiring the transmitter
a = Threaded fastener of cover for connection compartment
b = Cover for connection compartment
c = Cable entry
d = Connecting terminal plug
e = Local display module
f = Retaining rails
g = Cover of electronics compartment
❑ 1. Screw the cover of the electronics compartment (g) off the transmitter
housing.
❑ 2. Pull the local display module (e) off the retaining rails (f).

❑ 3. Clip the left side of the local display module (e) into the right-hand
retaining rail (to hold the local display module temporarily in posi-
tion).
❑ 4. Slacken the two screws (a) of the cover of the connection compartment
(b) and open the bottom-hinged cover.
❑ 5. Open the threaded element of the cable entry (c).

❑ 6. Guide the connecting cable through the cable entry (c) and into the
connection compartment.
❑ 7. Tighten the threaded element of the cable entry (c).

❑ 8. Pull the connection terminal plug (d) or plugs, depending on the


design, off the I/O board (COM module).
❑ 9. Connect the connecting cable to the connection terminal plugs (d).

B D

+ - + - + - + -
1 2 3 4 1 2 3 4
UA017_007

C C

Fig. 5: Electrical connections, transmitter


A = Power supply, current output
B = Optional pulse input, also usable as status output
C = Earthing clamp (relevant for remote version)
D = PFM wiring (Pulse/Frequency Modulation)

44 Endress+Hauser
Proline Prowirl 72 compact version to Proline Prowirl 72 remote version (Ex-d (XP), Ex-i (IS))

Instructions for Conversion:


Proline Prowirl 72 compact version to
Proline Prowirl 72 remote version (Ex-d (XP), Ex-i (IS))
Proline Prowirl 73 compact version to
Proline Prowirl 73 remote version (Ex-d (XP), Ex-i (IS))
! Note!
See Page 3 (Prowirl 72) or Page 12 (Prowirl 73) for an overview of all possible conversions. When converting, use only the
Instructions for Conversion listed in the overview for the conversion job in question.

The components required for conversion are as follows:


Units Designation Units Designation
1 Prowirl 72 transmitter including connection housing (remote version) 1 Nameplate for transmitter
1 Remote connection housing 1 Form for archives
1 Connecting cable (10 m or 30 m) 1 Instructions for Conversion

Note the following points:


 It is important to comply with the documentation specific to the meters in question in addition to these Instructions for Conver-
sion, see Page 20:
 " Caution!
A compact version in Zone II 1 G can only be converted to a remote version for Zone II 1/2 G.
 Installation, repair, commissioning and maintenance of the measuring equipment must be carried out by qualified,
trained specialists. Conversions in Ex-rated zones, moreover, must be carried out by qualified specialists trained to work on
Ex-rated devices.
 Always comply with national regulations concerning the overhaul and modification of officially approved or certified electrical
devices.
 Risk of damaging electronic components (ESD protection).
Static electricity can damage electronic components or impair their operability. Use an ESD-compatible workbench with a
grounded worktop or make sure that you are connected to ground by means of a grounding cable (anti-static wrist strap with
1 M protective resistance), as applicable.
 Ensure compliance with all safety instructions (introduced by "Warning!", "Caution!", "Note") before you commence the indi-
vidual steps of the installation procedure. Document completion of each step by marking the accompanying checkbox (❑).
 Once you have completed conversion, complete the form for the archives and send the information to the address printed on the
form.
 Once conversion has been competed, the documentation for Proline Prowirl 72 or, as applicable, Proline Prowirl 73, is valid for
the converted device.

" Caution!
– Conversion of meters compliant with the pressure equipment directive (PED 97/23/EC) is not permissible. Invariably,
these meters have to be converted by Endress+Hauser Flowtec.
– Conversion work on meters with PROFIBUS or FOUNDATION Fieldbus communication should be performed by
Endress+Hauser Service.
– Devices with FM or CSA approval must be converted by Endress+Hauser Flowtec or Endress+Hauser Service only.

Endress+Hauser 45
Proline Prowirl 73 compact version to Proline Prowirl 73 remote version (Ex-d (XP), Ex-i (IS))

❑ 14. Carefully pull the transmitter housing off the housing neck (n).
1. Making a backup of the device data

" Caution!
" Caution!
When separating the transmitter housing from the neck, take care not
Once you have completed conversion, you need the device parameters to damage the preamplifier cable.
of the Prowirl 72 or, as applicable, Prowirl 73 transmitter for commis-
sioning. Without these values you would not be able to have the new d
transmitter in operation within a short space of time.
❑ 1. Read out the device parameters of the Prowirl 72. Use the table on e
Page 5 (Prowirl 72) or Page 14 (Prowirl 73), as applicable, and enter
the values in the column on the right, "Parameters Prowirl 72 or 73" c
 "Value to be entered".

2. Entering the data on the nameplate (Figure 1) a

❑ 1. Enter the data on the new nameplate. You will find the data you need
b
on the nameplate of the Prowirl 72.

Sensorrelevante Daten: f h
Sensor relevant data:
TM: -40...+260°C -200...+400°C
other:
Materials: CF3M (1.4404) / 316L (1.4435)
other: g
UA017_000

Gasket: Graphite Gylon


Viton Kalrez
e
Fig. 1: Example of a nameplate; the nameplate is subsequently affixed to
the cover of the connection compartment.

3. Removing the transmitter housing

" Caution!
When converting measuring devices used in explosive atmospheres,
always comply with the local regulations and safety precautions requi- i
red by the owner-operator.
j
k
Ex-i (IS) version (Fig. 2)
❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
housing.
❑ 2. Pull the local display module (b) off the retaining rails (c).

❑ 3. Clip the left side of the local display module (b) into the right-hand
retaining rail (to hold the local display module temporarily in posi-
tion).
❑ 4. Slacken the screw (d) of the cover of the connection compartment (e) m
and open the bottom-hinged cover.
l
❑ 5. Open the threaded element of the cable entry (f). n
❑ 6. Disconnect the connections of the connection terminal plugs (g). You
UA017_013

must pull the connection terminal plugs off the I/O board
(COM module) for this process.
❑ 7. Disconnect the connection to terminal (h) of the earthing cable (if fit-
Fig. 2: Removing the transmitter housing, Ex-i (IS) version
ted).
a = Cover of electronics compartment
❑ 8. Carefully pull the connecting cable out of the transmitter housing. b = Local display module
❑ 9. Open the top-hinged plastic cover (i). c = Retaining rails
d = Threaded fastener of cover for connection compartment
❑ 10. Unplug the preamplifier cable (j) from the amplifier board. e = Cover for connection compartment
❑ 11. Remove the inner screw (k) securing the transmitter housing. f = Cable entry
g = Connecting terminal plug
❑ 12. Remove the outer screw (l) securing the transmitter housing. h = Terminal for earthing cable
❑ 13. Remove the connection from the earthing terminal (m) i = Plastic cover
j = Preamplifier-cable plug
k = Inner securing screw for transmitter housing
l = Earthing terminal
m = Outer securing screw for transmitter housing
n = Housing neck

46 Endress+Hauser
Proline Prowirl 73 compact version to Proline Prowirl 73 remote version (Ex-d (XP), Ex-i (IS))

Ex-d (XP) version (Fig. 3) ❑ 15. Carefully pull the transmitter housing off the housing neck.
❑ 1. Switch off the power supply to the device.

❑ 2. # Warning! " Caution!


For safety's sake, wait at least 10 minutes before proceeding with the When separating the transmitter housing from the neck, take care not
next step. to damage the preamplifier cable.
❑ 3. Open the clamp (a) securing the cover of the connection compartment.
d
❑ 4. Screw the cover of the connection compartment (b) off the transmitter
housing. c
e
❑ 5. Slacken the threaded fastener of the cable duct (if installed) and of the
cable entry (e).
❑ 6. Disconnect the connections of the connection terminal plugs (c). You
must pull the connection terminal plugs off the I/O board a
m b
(COM module) for this process.
❑ 7. Disconnect the connection to terminal (d) of the earthing cable (if fit- l n
ted).
❑ 8. Carefully pull the connecting cable out of the transmitter housing.

❑ 9. Screw the cover of the electronics compartment (f) off the transmitter h
housing and pull the local display module (g) off the retaining rails (h).
h i
❑ 10. Clip the left side of the local display module (b) into the right-hand
j
retaining rail (to hold the local display module temporarily in posi-
k
tion). g
f
❑ 11. Open the bottom-hinged plastic cover (d) and disconnect the plug of

UA017_016
the preamplifier cable (i) from the measuring amplifier board.
❑ 12. Remove the inner screw (k) securing the transmitter housing.

❑ 13. Remove the outer screw (l) securing the transmitter housing.
Fig. 3: Removing the transmitter housing, Ex-d (XP) version
❑ 14. Remove the connection from the earthing terminal (m)

a = Clamp for cover of connection compartment


b = Cover of connection compartment
c = Connecting terminal plug
d = Terminal for earthing cable
e = Cable entry
f = Cover of electronics compartment
g = Local display module
h = Retaining rails
i = Plastic cover
j = Preamplifier-cable plug
k = Inner securing screw for transmitter housing
l = Outer securing screw for transmitter housing
m = Earthing terminal
n = Cover for connection compartment

Endress+Hauser 47
Proline Prowirl 73 compact version to Proline Prowirl 73 remote version (Ex-d (XP), Ex-i (IS))

4. Installing the connection housing (Fig. 4) 5. Installing the transmitter (remote version)

❑ 1. Install the connection housing of the transmitter.


a
! Note!
See the section entitled "Installation"  "Installing the transmitter
remote version" in the Operating Instructions of the Prowirl 72, or Pro-
c wirl 73, as applicable, for a detailed description of the installation pro-
cedure.

g
b 6. Connecting the connecting cable

❑ 1. Connect the cable between the connection housing and the transmitter
(remote version) to the transmitter.
h

f
d ! Note!
See the section entitled "Wiring"  "Connecting the remote version"
in the Operating Instructions of the Prowirl 72 or Prowirl 73, as appli-
cable, for a detailed description of the wiring.
e
UA017_012

7. Wiring the transmitter

Ex-i (IS) version (Fig. 5 and Fig. 6)

Fig. 4: Installing the connection housing a c


a = Housing cover
b = Connection housing
c = Connection board f d
d = Preamplifier cable
e = Housing neck
g
f = Securing screw b
g = Cable grip

UA017_006
h = Cable entry e

❑ 1. Unscrew the cover (a) from the connection housing (b).

❑ 2. Slacken the screws securing the connection board (c) and remove the Fig. 5: Ex-i version
connection board from the connection housing. a = Threaded fastener of cover for connection compartment
❑ 3. Route preamplifier cable (d) from below through the remote-version
b = Cover for connection compartment
connection housing (b) and connect the plug of preamplifier cable (d) c = Cable entry
on connection board (c) (on the underside of the connection board). d = Connecting terminal plug
e = Local display module
❑ 4. Install the connection board (c) in remote-version connection housing f = Retaining rails
(b). g = Cover of electronics compartment
❑ 5. Position the remote-version connection housing (b) on housing neck ❑ 1. Screw the cover of the electronics compartment (g) off the transmitter
(e). housing.
❑ 6. Tighten the screw (f) securing the remote-version connection housing. ❑ 2. Pull the local display module (e) off the retaining rails (f).
❑ 7. Open the threaded element of the strain relief device (g). ❑ 3. Clip the left side of the local display module (e) into the right-hand
❑ 8. Open the threaded element of the cable entry (h).
retaining rail (to hold the local display module temporarily in posi-
tion).
❑ 9. Guide the connecting cable (connection between connection housing
❑ 4. Slacken the screw (a) of the cover of the connection compartment (b)
and transmitter) through the cable entry (h) and into the connection
housing. and open the bottom-hinged cover.
❑ 5. Open the threaded element of the cable entry (c).
❑ 10. Connect the connecting cable.
❑ 6. Guide the connecting cable through the cable entry (c) and into the
! Note! connection compartment.
See the section entitled "Wiring"  "Connecting the remote version"
❑ 7. Tighten the threaded element of the cable entry (c).
in the Operating Instructions of the Prowirl 72 or Prowirl 73, as appli-
cable, for a detailed description of the wiring. ❑ 8. Pull the connection terminal plug (d) or plugs, depending on the
design, off the I/O board (COM module).
❑ 11. Install cable grip (g), making sure that the cable shield is underneath
the grip.
❑ 12. Tighten the threaded element of the cable entry (h).

❑ 13. Screw the cover (a) onto the connection housing (b).

48 Endress+Hauser
Proline Prowirl 73 compact version to Proline Prowirl 73 remote version (Ex-d (XP), Ex-i (IS))

❑ 9. Connect the connecting cable to the connection terminal plugs (d). ❑ 8. Reconnect the connection terminal plug or plugs (d) to the I/O board
B D
(COM module).

A ! Note!
• The connection terminal plugs are coded, which means that they
+ - + - + - + - cannot be connected wrong way round.
1 2 3 4 1 2 3 4 • Check that the connecting cable is correctly routed in the transmitter

UA017_007
housing and that there is no strain on the connections to the plugs.
C C
❑ 9. Screw the cover of the connection compartment (b) onto the transmit-
ter housing.
Fig. 6: Electrical connections, transmitter
A = Power supply, current output ❑ 10. Engage the clamp (c) to hold the cover of the connection compartment
B = Optional pulse input, also usable as status output (b) in position and tighten the threaded fastener of the clamp.
C = Earthing clamp (relevant for remote version)
D = PFM wiring (Pulse/Frequency Modulation) 8. Identifying the meter as "converted" (Fig. 3)
❑ 10. Reconnect the connection terminal plug or plugs (d) to the I/O board
❑ 1. Screw the cover of the electronics compartment (f) off the transmitter
(COM module).
housing.
! Note! ❑ 2. Pull the local display module (g) off the retaining rails (h).
• The connection terminal plugs are coded, which means that they
❑ 3. Affix the new nameplate (Page 46 ) to the outside of the cover of the
cannot be connected wrong way round.
connection compartment (n).
• Check that the connecting cable is correctly routed in the transmitter
housing and that there is no strain on the connections to the plugs. ❑ 4. Clip the local display module (g) into the retaining rails (h).

❑ 11. Close the cover of the connection compartment (b) and tighten the ❑ 5. Screw the cover of the electronics compartment (f) onto the transmitter
screw (a). housing.
❑ 12. Affix the new nameplate (Page 46 ) to the outside of the cover of the
connection compartment (b). 9. Commissioning the device
❑ 13. Clip the local display module (e) into the retaining rails (f).
❑ 1. Switch on the power supply to the device:
❑ 14. Screw the cover of the electronics compartment (g) onto the transmit- See the section entitled "Commissioning", "Switching on the device"
ter housing. in the Operating Instructions of the Prowirl 72 or the Prowirl 73, as
applicable.
Ex-d (XP) version (Fig. 6 and Fig. 7)

c " Caution!
If the device is in an Ex-rated zone, the appropriate Ex documentation
d and the Control Drawings also apply.
❑ 2. Key the parameters you read out beforehand into the device from the
table on Page 5 (Prowirl 72) or Page 14 (Prowirl 73) (see also the sec-
tion entitled "Commissioning", "Quick Setup" in the Operating
UA017_006

Instructions of the Prowirl 72 or Prowirl 73, as applicable.


a b
This completes conversion; the device is now ready for operation.
Fig. 7: Ex-d version
❑ 3. Complete the form for the archives and send the information to the
a = Clamp securing the cover of the connection compartment
address printed on the form.
b = Cover of connection compartment
c = Terminals
d = Cable entry
❑ 1. Open the clamp (a) securing the cover of the connection compartment.

❑ 2. Screw the cover of the connection compartment (b) off the transmitter
housing.
❑ 3. Open the threaded element of the cable entry (c).

❑ 4. Guide the connecting cable through the cable entry (c) and into the
connection compartment.
❑ 5. Tighten the threaded element of the cable entry (c).

❑ 6. Pull the connection terminal plug (d) or plugs, depending on the


design, off the I/O board (COM module).
❑ 7. Connect the connecting cable to the connection terminal plugs (d)
(wiring diagram, see Fig. 6).

Endress+Hauser 49
Proline 72 compact version to Proline Prowirl 73 compact version

Instructions for Conversion:


Proline 72 compact version to Proline Prowirl 73 compact version
! Note!
See Page 12 for an overview of all possible conversions. When converting, use only the Instructions for Conversion listed in
the overview for the conversion job in question.

The components required for conversion are as follows:


Units Designation Units Designation
1 Prowirl 73 transmitter 4 Screws for DSC sensor
1 Preamplifier 1 DSC sensor seal (flat gasket-type seal)
1 Housing neck including O-rings 1 Form for archives
4 Screws for housing neck 1 Nameplate for transmitter
1 DSC sensor 1 Instructions for Conversion

Note the following points:


 It is important to comply with the documentation specific to the meters in question in addition to these Instructions for Conver-
sion, see Page 20:
 Installation, repair, commissioning and maintenance of the measuring equipment must be carried out by qualified,
trained specialists. Conversions in Ex-rated zones, moreover, must be carried out by qualified specialists trained to work on
Ex-rated devices.
 Always comply with national regulations concerning the overhaul and modification
of officially approved or certified electrical devices.
 Risk of damaging electronic components (ESD protection).
Static electricity can damage electronic components or impair their operability. Use an ESD-compatible workbench with a
grounded worktop or make sure that you are connected to ground by means of a grounding cable (anti-static wrist strap with
1 M protective resistance), as applicable.
 Ensure compliance with all safety instructions (introduced by "Warning!", "Caution!", "Note") before you commence the indi-
vidual steps of the installation procedure. Document completion of each step by marking the accompanying checkbox (❑).
 Once you have completed conversion, complete the form for the archives and send the information to the address printed on the
form.
 Once conversion has been completed, the documentation for the Proline Prowirl 73 is valid for the converted device.

" Caution!
– Conversion of meters compliant with the pressure equipment directive (PED 97/23/EC) is not permissible. Invariably,
these meters have to be converted by Endress+Hauser Flowtec.
– Conversion work on meters with PROFIBUS or FOUNDATION Fieldbus communication should be performed by
Endress+Hauser Service.
– Devices with FM or CSA approval must be converted by Endress+Hauser Flowtec or Endress+Hauser Service only.

50 Endress+Hauser
Proline 72 compact version to Proline Prowirl 73 compact version

1. Making a backup of the device data


d f h

" Caution! e
Once you have completed conversion, you need the device parameters
c g
of the Prowirl 72 transmitter for commissioning. Without these values
you would not be able to have the new transmitter in operation within
a short space of time. e
a
❑ 1. Read out the device parameters of the Prowirl 72. Use the table on
b
Page 19 and enter the values in the column on the right, "Parameters
Prowirl 72"  "Value to be entered". You can read the value for the
basic unit MB from the flange of the Prowirl 72.

2. Entering the data on the nameplate (Figure 1)

❑ 1. Enter the data on the new nameplate. You will find the data you need
on the nameplate of the Prowirl 72. i
m
j

UA017_017
Sensorrelevante Daten: k
Sensor relevant data: l
TM: -40...+260°C -200...+400°C n
other: Fig. 2: Removing the transmitter housing, Ex-i (IS) version
Materials: CF3M (1.4404) / 316L (1.4435) a = Cover of electronics compartment
other: b = Local display module
UA017_000

Gasket: Graphite Gylon c = Retaining rails


Viton Kalrez d = Threaded fastener of cover for connection compartment
e = Cover for connection compartment
Fig. 1: Example of a nameplate; the nameplate is subsequently affixed to f = Cable entry
the cover of the connection compartment. g = Connecting terminal plug
h = Terminal for earthing cable
i = Plastic cover
3. Removing the transmitter housing
j = Preamplifier-cable plug

"
k = Inner securing screw for transmitter housing
Caution! l = Earthing terminal
When converting measuring devices used in explosive atmospheres, m = Outer securing screw for transmitter housing
always comply with the local regulations and safety precautions requi- n = Housing neck
red by the owner-operator.

Ex-i (IS) version (Fig. 2) Ex-d (XP) version (Fig. 3)


❑ 1. Screw the cover of the electronics compartment (a) off the transmitter ❑ 1. Switch off the power supply to the device.
housing.
❑ 2. # Warning!
❑ 2. Pull the local display module (b) off the retaining rails (c). For safety's sake, wait at least 10 minutes before proceeding with the
next step.
❑ 3. Clip the left side of the local display module (b) into the right-hand
retaining rail (to hold the local display module temporarily in posi- ❑ 3. Open the clamp (a) securing the cover of the connection compartment.
tion).
❑ 4. Screw the cover of the connection compartment (b) off the transmitter
❑ 4. Slacken the screw (d) of the cover of the connection compartment (e) housing.
and open the bottom-hinged cover.
❑ 5. Slacken the threaded fastener of the cable duct (if installed) and of the
❑ 5. Open the threaded element of the cable entry (f). cable entry (e).
❑ 6. Disconnect the connections of the connection terminal plugs (g). You ❑ 6. Disconnect the connections of the connection terminal plugs (c). You
must pull the connection terminal plugs off the I/O board must pull the connection terminal plugs off the I/O board
(COM module) for this process. (COM module) for this process.
❑ 7. Disconnect the connection to terminal (h) of the earthing cable (if fit- ❑ 7. Disconnect the connection to terminal (d) of the earthing cable (if fit-
ted). ted).
❑ 8. Carefully pull the connecting cable out of the transmitter housing. ❑ 8. Carefully pull the connecting cable out of the transmitter housing.

❑ 9. Open the top-hinged plastic cover (i). ❑ 9. Screw the cover of the electronics compartment (f) off the transmitter
housing and pull the local display module (g) off the retaining rails (h).
❑ 10. Unplug the preamplifier cable (j) from the amplifier board.
❑ 10. Clip the left side of the local display module (b) into the right-hand
❑ 11. Remove the inner screw (k) securing the transmitter housing.
retaining rail (to hold the local display module temporarily in posi-
❑ 12. Remove the outer screw (l) securing the transmitter housing. tion).
❑ 13. Remove the connection from the earthing terminal (m) ❑ 11. Open the bottom-hinged plastic cover (d) and disconnect the plug of
the preamplifier cable (i) from the measuring amplifier board.
❑ 14. Carefully pull the transmitter housing off the housing neck (n).
❑ 12. Remove the inner screw (k) securing the transmitter housing.

" Caution! ❑ 13. Remove the outer screw (l) securing the transmitter housing.
When separating the transmitter housing from the neck, take care not ❑ 14. Remove the connection from the earthing terminal (m)
to damage the preamplifier cable.

Endress+Hauser 51
Proline 72 compact version to Proline Prowirl 73 compact version

❑ 15. Carefully pull the transmitter housing off the housing neck. ❑ 6. Use as suitable solvent to clean the sealing face (g) of the basic unit.

" Caution! " Caution!


When separating the transmitter housing from the neck, take care not • Take great care not to scratch the sealing face (g).
to damage the preamplifier cable. • The adapter bore must be perfectly clean.
d ❑ 7. Place the new sensor seal (f) on the sealing face (g).
c ❑ 8. Slip the new sensor (c) into the sensor bore of the basic unit (e).
e

" Caution!
The mark (h, small recess) on the sensor (h) must point in the flow
a direction (arrow on the basic unit).
m b
❑ 9. Apply a drop of a grease appropriate to the temperature range of the
l application to the threads and seatings of each screw. The high tempe-
n
rature paste HTP (50048898) is recommended.
❑ 10. Secure the sensor (c) to the basic unit (e).
h Conversion of Prowirl 72***-**0********* and 72***-
**1*********: tightening torque = 5.8Nm (4.3lbf ft), cross wise.
h i Conversion of Prowirl 72***-**2*********:
j 1st step tightening torque = 10Nm (7.4lbf ft), cross wise;
k 2nd step tightening torque = 15Nm (11.0lbf ft), cross wise
g
f
! Note!
UA017_016

• For DSC sensor replacement, the line needs to be completely


depressurized.
• DSC Sensor replacement can only be performed by technically trai-
ned staff.
Fig. 3: Removing the transmitter housing, Ex-d (XP) version
• The operator has to take appropriate precautions against injury when
a = Clamp for cover of connection compartment handling cot or hot objects. These precautionary actions have to
b = Cover of connection compartment comply with site safety and work instructions.
c = Connecting terminal plug • The new gasket included in the conversion kit has to used for the
d = Terminal for earthing cable replacement. The old gasket has to be disposed off.
e = Cable entry • If conversion is done at other temperatures of the piping than ambi-
f = Cover of electronics compartment ent temperature, the torques should be adjusted according to the
g = Local display module table below.
h = Retaining rails • Sensor, bolts and meter body need to be at the same temperature for
i = Plastic cover conversion. Therefore first mount DSC sensor with bolts tightened
j = Preamplifier-cable plug slightly by hand. Then allow the DSC sensor to reach the meter body
k = Inner securing screw for transmitter housing temperature prior to tightening the retaining bolts with the given tor-
l = Outer securing screw for transmitter housing ques.
m = Earthing terminal • For devices according to ATEX II 1/2GD and ATEX II 1/2G, the
n = Cover for connection compartment devices have to be pressure tested after DSC sensor replacement.
The pressure test has to be done at a test pressure of 1.5 times design
4. Replacing housing neck and sensor (Fig. 4) pressure.

# Warning!
Risk of fatal injury: Conversion of
Conversion of
• The piping system must be completely free of pressure in order for 72***-**0********* and
72***-**2*********
the sensor to be replaced. Residual pressure acting on the piping run 72***-**1*********
can cause the sensor to jump out as soon as the retaining screws are Torque
slackened. Temp. Torque [Nm]/[lbf ft]
• If the medium is toxic, explosive or flammable, the piping run in [°C]/[F] [Nm]/[lbf ft]
which the measuring device is installed must be flushed or purged Step 1 Step 2
before the sensor can be replaced. –200/–328 5.8/4.3 10.0/7.4 15.0/11.0

" Caution!
–50/–58
–40/–40
5.8/4.3
5.8/4.3
10.0/7.4
10.0/7.4
15.0/11.0
15.0/11.0
When converting the measuring device, replace all small items
(screws, etc.) with the material supplied as part of the conversion kit. 20/68 5.8/4.3 10.0/7.4 15.0/11.0
❑ 1. Remove the four screws (a) securing the housing neck (b). 100/212 4.9/3.6 8.5/6.3 12.7/9.4
❑ 2. Carefully disengage the housing neck (b) from the sensor (c). 200/392 4.6/3.4 7.9/5.8 11.9/8.8
❑ 3. Remove the four screws (d) securing the sensor. 260/500 4.5/3.3 7.8/5.7 11.6/8.6

❑ 4. Carefully remove the sensor (c) from the basic unit (e).
300/572 4.4/3.2 7.6/5.6 11.4/8.4
400/752 not recommended 7.0/5.2 10.5/7.7
❑ 5. Using a suitable implement, remove the sensor seal (f) without
scratching the sealing face.
❑ 11. Carefully slip the new housing neck (b) over the sensor (c). Make sure
that the arrow on the housing neck is pointing in the direction of flow.

52 Endress+Hauser
Proline 72 compact version to Proline Prowirl 73 compact version

❑ 12. Tighten the four screws (a) securing the housing neck (b). ❑ 5. Remove the inner screw (h) securing the transmitter.
Tightening torque = 5.8Nm (4.3lbf ft); tighten in diagonally opposite
❑ 6. From below, guide the connecting cable (e) through the transmitter
sequence in three uniform steps
housing and set the transmitter housing on the housing neck (f).
❑ 13. Coat the O-ring (i) with silicone grease (the O-ring is fitted to the hou-
sing neck). ! Note!
The end of the connecting cable emerges from the transmitter housing
i underneath the holder for the electronics.

❑ 7. Tighten the inner screw (h) securing the transmitter housing.

❑ 8. Tighten the outer screw securing the transmitter housing (see Fig.3, c).
a
b
❑ 9. Connect the connecting cable (e) to the plug (g) of the amplifier board.

❑ 10. Secure the connecting cable to the retainer below the connecting-cable
plug (g).
c
d
h ❑ 11. Close the top-hinged plastic cover (d).

❑ 12. Affix the new nameplate (Page 51 ) to the outside of the cover of the
connection compartment (i).
f
Steps 13 and 14 are required only in the case of the Ex-d
g
e (XP) versions:
UA017_009
❑ 13. Clip the local display module (b) into the retaining rails (c).

❑ 14. Screw the cover of the electronics compartment (a) onto the amplifier
Fig. 4: Replacing housing neck and sensor housing.
a = Threaded fastener of housing neck
b = Housing neck
c = Sensor
d = Threaded fastener of sensor c
e = Basic unit b
f = Sensor seal
g = Sealing face of basic unit a
h = Mark on sensor (must point in direction of flow) c
i = O-ring of housing neck (fitted)

i
5. Installing the new preamplifier (Fig. 5)

❑ 14. Slip the preamplifier (a) into the housing neck (b).

! Note! d
The housing neck has a guide to ensure that the preamplifier can be g
installed only in the correct position. h
❑ 15. Tighten the two securing screws (c) to secure the preamplifier (a).

c f e

UA017_005
a

b
Fig. 6: Installing the transmitter
UA017_010

a = Cover of electronics compartment


b = Local display module
c = Retaining rails
Fig. 5: Replacing the housing neck / installing the preamplifier d = Plastic cover
e = Connecting cable, preamplifier/measuring-amplifier board
a = Preamplifier
f = Housing neck
b = Housing neck
g = Plug for connecting cable on measuring-amplifier board
c = Threaded fastener of preamplifier
h = Inner securing screw
i = New nameplate on cover of connection compartment
6. Installing the new transmitter (Fig. 6)

❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
housing.
❑ 2. Pull the local display module (b) off the retaining rails (c).

❑ 3. Clip the left side of the local display module (b) into the right-hand
retaining rail (to hold the local display module temporarily in posi-
tion).
❑ 4. Open the top-hinged plastic cover (d).

Endress+Hauser 53
Proline 72 compact version to Proline Prowirl 73 compact version

Ex-d (XP) version (Fig. 8 and Fig. 9)


7. Wiring the transmitter
c
Non-Ex, Ex-i (IS) version (Fig. 8 and Fig. 7) d
a c

UA017_008
f d
a b
g
b Fig. 9: Ex-d version
a = Clamp securing the cover of the connection compartment
e

UA017_006
b = Cover of connection compartment
c = Terminals
d = Cable entry
Fig. 7: Non-Ex / Ex-i (IS) version
❑ 1. Open the clamp (a) securing the cover of the connection compartment.
a = Threaded fastener of cover for connection compartment
b = Cover for connection compartment ❑ 2. Screw the cover of the connection compartment (b) off the transmitter
c = Cable entry housing.
d = Connecting terminal plug
❑ 3. Open the threaded element of the cable entry (c).
e = Local display module
f = Retaining rails ❑ 4. Guide the connecting cable through the cable entry (c) and into the
g = Cover of electronics compartment connection compartment.
❑ 1. Slacken the screw (a) of the cover of the connection compartment (b) ❑ 5. Tighten the threaded element of the cable entry (c).
and open the bottom-hinged cover.
❑ 6. Pull the connection terminal plug (d) or plugs, depending on the
❑ 2. Open the threaded element of the cable entry (c). design, off the I/O board (COM module).
❑ 3. Guide the connecting cable through the cable entry (c) and into the ❑ 7. Connect the connecting cable to the connection terminal plugs (d)
connection compartment. (wiring diagram, see Fig. 8).
❑ 4. Tighten the threaded element of the cable entry (c). ❑ 8. Reconnect the connection terminal plug or plugs (d) to the I/O board
(COM module).
❑ 5. Pull the connection terminal plug (d) or plugs, depending on the
design, off the I/O board (COM module).
! Note!
❑ 6. Connect the connecting cable to the connection terminal plugs (d). • The connection terminal plugs are coded, which means that they
B D
cannot be connected wrong way round.
• Check that the connecting cable is correctly routed in the transmitter
A housing and that there is no strain on the connections to the plugs.
❑ 9. Screw the cover of the connection compartment (b) onto the transmit-
+ - + - + - + -
1 2 3 4 1 2 3 4
ter housing.
UA017_007

❑ 10. Engage the clamp (c) to hold the cover of the connection compartment
C C (b) in position and tighten the threaded fastener of the clamp.

Fig. 8: Electrical connections, transmitter


A = Power supply, current output 8. Commissioning the device
B = Pulse, status output (optional)
❑ 1. Switch on the power supply to the device:
C = Earthing terminal
See the section entitled "Commissioning", "Switching on the device"
D = PFM wiring (Pulse/Frequency Modulation)
in the Operating Instructions of the Prowirl 73.
❑ 7. Reconnect the connection terminal plug or plugs (d) to the I/O board
(COM module).
" Caution!
! Note!
If the device is in an Ex-rated zone, the appropriate Ex documentation
and the Control Drawings also apply.
• The connection terminal plugs are coded, which means that they
cannot be connected wrong way round. ❑ 2. Key the parameters you read out beforehand Page 19 into the device
• Check that the connecting cable is correctly routed in the transmitter from the table (see also the section entitled "Commissioning", "Quick
housing and that there is no strain on the connections to the plugs. Setup" in the Operating Instructions of the Prowirl 73.
❑ 8. Close the cover of the connection compartment (b) and tighten the
Parameterization completes conversion; the device is now ready for
screw (a).
operation.
❑ 9. Clip the local display module (e) into the retaining rails (f).
❑ 3. Complete the form for the archives and send the information to the
❑ 10. Screw the cover of the electronics compartment (g) onto the transmit- address printed on the form.
ter housing.

54 Endress+Hauser
Proline Prowirl 72 remote version to Proline Prowirl 73 remote version

Instructions for Conversion:


Proline Prowirl 72 remote version to
Proline Prowirl 73 remote version
! Note!
See Page 12 for an overview of all possible conversions. When converting, use only the Instructions for Conversion listed in
the overview for the conversion job in question.

The components required for conversion are as follows:


Units Designation Units Designation
1 Prowirl 73 transmitter 4 Screws for DSC sensor
1 Preamplifier 1 DSC sensor seal (flat gasket-type seal)
1 Housing neck including O-rings 1 Form for archives
4 Screws for housing neck 1 Nameplate for transmitter
1 DSC sensor 1 Instructions for Conversion

Note the following points:


 It is important to comply with the documentation specific to the meters in question in addition to these Instructions for Conver-
sion, see Page 20:
 Installation, repair, commissioning and maintenance of the measuring equipment must be carried out by qualified,
trained specialists. Conversions in Ex-rated zones, moreover, must be carried out by qualified specialists trained to work on
Ex-rated devices.
 Always comply with national regulations concerning the overhaul and modification of officially approved or certified electrical
devices.
 Risk of damaging electronic components (ESD protection).
Static electricity can damage electronic components or impair their operability. Use an ESD-compatible workbench with a
grounded worktop or make sure that you are connected to ground by means of a grounding cable (anti-static wrist strap with
1 M protective resistance), as applicable.
 Ensure compliance with all safety instructions (introduced by "Warning!", "Caution!", "Note") before you commence the indi-
vidual steps of the installation procedure. Document completion of each step by marking the accompanying checkbox (❑).
 Once you have completed conversion, complete the form for the archives and send the information to the address printed on the
form.
 Once conversion has been completed, the documentation for the Proline Prowirl 73 is valid for the converted device.

" Caution!
– Conversion of meters compliant with the pressure equipment directive (PED 97/23/EC) is not permissible. Invariably,
these meters have to be converted by Endress+Hauser Flowtec.
– Conversion work on meters with PROFIBUS or FOUNDATION Fieldbus communication should be performed by
Endress+Hauser Service.
– Devices with FM or CSA approval must be converted by Endress+Hauser Flowtec or Endress+Hauser Service only.

Endress+Hauser 55
Proline Prowirl 72 remote version to Proline Prowirl 73 remote version

❑ 14. Carefully pull the transmitter housing off the holder of the remote ver-
1. Making a backup of the device data sion (n).

" Caution! " Caution!


Once you have completed conversion, you need the device parameters When separating the transmitter housing from the neck, take care not
of the Prowirl 72 transmitter for commissioning. Without these values to damage the preamplifier cable.
you would not be able to have the new transmitter in operation within
a short space of time.
d f h
❑ 1. Read out the device parameters of the Prowirl 72. Use the table on
Page 19 and enter the values in the column on the right, "Parameters e
Prowirl 72"  "Value to be entered". You can read the value for the
basic unit MB from the flange of the Prowirl 72. c g

2. Entering the data on the nameplate (Figure 1) e


a
❑ 1. Enter the data on the new nameplate. You will find the data you need b
on the nameplate of the Prowirl 72.

Sensorrelevante Daten:
Sensor relevant data:
TM: -40...+260°C -200...+400°C
other:
Materials: CF3M (1.4404) / 316L (1.4435)
other: i
UA017_000

Gasket: Graphite Gylon m


j

UA017_019
Viton Kalrez k
l n
Fig. 1: Example of a nameplate; the nameplate is subsequently affixed to
the cover of the connection compartment. Fig. 2: Removing the transmitter housing, Ex-i (IS) version
a = Cover of electronics compartment
b = Local display module
3. Removing the transmitter housing c = Retaining rails
d = Threaded fastener of cover for connection compartment
" Caution!
e = Cover for connection compartment
f = Cable entry
When converting measuring devices used in explosive atmospheres,
g = Connecting terminal plug
always comply with the local regulations and safety precautions requi-
h = Terminal for earthing cable
red by the owner-operator.
i = Plastic cover
j = Preamplifier-cable plug
Ex-i (IS) version (Fig. 2)
k = Inner securing screw for transmitter housing
❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
l = Earthing terminal
housing.
m = Outer securing screw for transmitter housing
❑ 2. Pull the local display module (b) off the retaining rails (c). n = Holder of the transmitter, remote version
❑ 3. Clip the left side of the local display module (b) into the right-hand
retaining rail (to hold the local display module temporarily in posi-
Ex-d (XP) version (Fig. 3)
tion).
❑ 1. Switch off the power supply to the device.
❑ 4. Slacken the screw (d) of the cover of the connection compartment (e)
and open the bottom-hinged cover.
❑ 2. # Warning!
For safety's sake, wait at least 10 minutes before proceeding with the
❑ 5. Open the threaded element of the cable entry (f). next step.
❑ 6. Disconnect the connections of the connection terminal plugs (g). You ❑ 3. Open the clamp (a) securing the cover of the connection compartment.
must pull the connection terminal plugs off the I/O board
❑ 4. Screw the cover of the connection compartment (b) off the transmitter
(COM module) for this process.
housing.
❑ 7. Disconnect the connection to terminal (h) of the earthing cable (if fit-
❑ 5. Slacken the threaded fastener of the cable duct (if installed) and of the
ted).
cable entry (e).
❑ 8. Carefully pull the connecting cable out of the transmitter housing.
❑ 6. Disconnect the connections of the connection terminal plugs (c). You
❑ 9. Open the top-hinged plastic cover (i). must pull the connection terminal plugs off the I/O board
(COM module) for this process.
❑ 10. Unplug the preamplifier cable (j) from the amplifier board.
❑ 7. Disconnect the connection to terminal (d) of the earthing cable (if fit-
❑ 11. Remove the inner screw (k) securing the transmitter housing.
ted).
❑ 12. Remove the outer screw (l) securing the transmitter housing.
❑ 8. Carefully pull the connecting cable out of the transmitter housing.
❑ 13. Remove the connection from the earthing terminal (m)
❑ 9. Screw the cover of the electronics compartment (f) off the transmitter
housing and pull the local display module (g) off the retaining rails (h).
❑ 10. Clip the left side of the local display module (b) into the right-hand
retaining rail (to hold the local display module temporarily in posi-
tion).

56 Endress+Hauser
Proline Prowirl 72 remote version to Proline Prowirl 73 remote version

❑ 11. Open the bottom-hinged plastic cover (d) and disconnect the plug of ❑ 6. From below, guide the connecting cable (e) through the transmitter
the preamplifier cable (i) from the measuring amplifier board. housing and set the transmitter housing on the holder, remote version
(f).
❑ 12. Remove the inner screw (k) securing the transmitter housing.

❑ 13. Remove the outer screw (l) securing the transmitter housing. ! Note!
The end of the connecting cable emerges from the transmitter housing
❑ 14. Remove the connection from the earthing terminal (m)
underneath the holder for the electronics.
❑ 15. Carefully pull the transmitter housing off the holder of the remote ver-
sion. ❑ 7. Tighten the inner screw (h) securing the transmitter housing.

❑ 8. Tighten the outer screw securing the transmitter housing (see Fig. 3,
" Caution! c).
When separating the transmitter housing from the neck, take care not ❑ 9. Connect the connecting cable (e) to the plug (g) of the amplifier board.
to damage the preamplifier cable.
❑ 10. Secure the connecting cable to the retainer below the connecting-cable
d plug (g).
c ❑ 11. Close the top-hinged plastic cover (d).
e
❑ 12. Affix the new nameplate (Page 56 ) to the outside of the cover of the
connection compartment (i).

Steps 13 and 14 are required only in the case of the Ex-d


a (XP) versions:
b
m
❑ 13. Clip the local display module (b) into the retaining rails (c).
n ❑ 14. Screw the cover of the electronics compartment (a) onto the amplifier
l
housing.

h i c
j b
k
g a
f
c
UA017_020

Fig. 3: Removing the transmitter housing, Ex-d (XP) version


a = Clamp for cover of connection compartment
b = Cover of connection compartment
d
c = Connecting terminal plug
g
d = Terminal for earthing cable
h
e = Cable entry
f = Cover of electronics compartment
g = Local display module f
h = Retaining rails e

UA017_018
i = Plastic cover
j = Preamplifier-cable plug
k = Inner securing screw for transmitter housing
l = Outer securing screw for transmitter housing Fig. 4: Installing the transmitter
m = Earthing terminal a = Cover of electronics compartment
n = Cover for connection compartment b = Local display module
c = Retaining rails
4. Installing the new transmitter (Fig. 4) d = Plastic cover
e = Connecting cable, preamplifier/measuring-amplifier board
❑ 1. Screw the cover of the electronics compartment (a) off the transmitter
f = Holder of the transmitter, remote version
housing. g = Plug for connecting cable on measuring-amplifier board
❑ 2. Pull the local display module (b) off the retaining rails (c). h = Inner securing screw
i = New nameplate on cover of connection compartment
❑ 3. Clip the left side of the local display module (b) into the right-hand
retaining rail (to hold the local display module temporarily in posi-
tion).
4. Open the top-hinged plastic cover (d).
❑ 5. Remove the inner screw (h) securing the transmitter.

Endress+Hauser 57
Proline Prowirl 72 remote version to Proline Prowirl 73 remote version

Ex-d (XP) version (Fig. 6 and Fig. 7)


5. Wiring the transmitter
c
Non-Ex, Ex-i (IS) version (Fig. 5 and Fig. 6) d
a c

UA017_008
f d
a b
g
b Fig. 7: Ex-d version
a = Clamp securing the cover of the connection compartment
e

UA017_006
b = Cover of connection compartment
c = Terminals
d = Cable entry
Fig. 5: Non-Ex / Ex-i (IS) version
❑ 1. Open the clamp (a) securing the cover of the connection compartment.
a = Threaded fastener of cover for connection compartment
b = Cover for connection compartment ❑ 2. Screw the cover of the connection compartment (b) off the transmitter
c = Cable entry housing.
d = Connecting terminal plug
❑ 3. Open the threaded element of the cable entry (c).
e = Local display module
f = Retaining rails ❑ 4. Guide the connecting cable through the cable entry (c) and into the
g = Cover of electronics compartment connection compartment.
❑ 1. Slacken the screw (a) of the cover of the connection compartment (b) ❑ 5. Tighten the threaded element of the cable entry (c).
and open the bottom-hinged cover.
❑ 6. Pull the connection terminal plug (d) or plugs, depending on the
❑ 2. Open the threaded element of the cable entry (c). design, off the I/O board (COM module).
❑ 3. Guide the connecting cable through the cable entry (c) and into the ❑ 7. Connect the connecting cable to the connection terminal plugs (d)
connection compartment. (wiring diagram, see Fig. 6).
❑ 4. Tighten the threaded element of the cable entry (c). ❑ 8. Reconnect the connection terminal plug or plugs (d) to the I/O board
(COM module).
❑ 5. Pull the connection terminal plug (d) or plugs, depending on the
design, off the I/O board (COM module).
! Note!
❑ 6. Connect the connecting cable to the connection terminal plugs (d). • The connection terminal plugs are coded, which means that they
B D
cannot be connected wrong way round.
• Check that the connecting cable is correctly routed in the transmitter
A housing and that there is no strain on the connections to the plugs.
❑ 9. Screw the cover of the connection compartment (b) onto the transmit-
+ - + - + - + -
1 2 3 4 1 2 3 4
ter housing.
UA017_007

❑ 10. Engage the clamp (c) to hold the cover of the connection compartment
C C (b) in position and tighten the threaded fastener of the clamp.

Fig. 6: Electrical connections, transmitter


A = Power supply, current output 6. Installing the remote connection housing (Fig. 4)
B = Pulse, status output (optional)
❑ 1. Unscrew the cover (a) from the remote-version connection housing
C = Earthing terminal
(b).
D = PFM wiring (Pulse/Frequency Modulation)
❑ 2. Slacken cable grip (g).
❑ 7. Reconnect the connection terminal plug or plugs (d) to the I/O board
(COM module). ❑ 3. Slacken cable entry (h).

! Note! ❑ 4. Remove the screws of the connection board (c).

• The connection terminal plugs are coded, which means that they ❑ 5. Raise the connection board slightly (the plug of the preamplifier cable
cannot be connected wrong way round. on the underside of the connection board must be visible). Guide the
• Check that the connecting cable is correctly routed in the transmitter connecting cable through the cable entry (h) to obtain enough play.
housing and that there is no strain on the connections to the plugs.
❑ 6. Disconnect the plug of the preamplifier cable (d) from the connection
❑ 8. Close the cover of the connection compartment (b) and tighten the board (c) (on the underside of the connection board).
screw (a).
❑ 7. Remove the screw (f) securing the remote-version connection housing.
❑ 9. Clip the local display module (e) into the retaining rails (f).

❑ 10. Screw the cover of the electronics compartment (g) onto the transmit-
ter housing.

58 Endress+Hauser
Proline Prowirl 72 remote version to Proline Prowirl 73 remote version

❑ 8. Pull the remote-version transmitter housing (b) off the housing neck ❑ 8. Slip the new sensor (c) into the sensor bore of the basic unit (e).
(e).
" Caution!
a The mark (h, small recess) on the sensor (h) must point in the flow
direction (arrow on the basic unit).
❑ 9. Apply a drop of a grease appropriate to the temperature range of the
application to the threads and seatings of each screw. The high tempe-
c rature paste HTP (50048898) is recommended.
❑ 10. Secure the sensor (c) to the basic unit (e).
g Conversion of Prowirl 72***-**0********* and 72***-
b **1*********: tightening torque = 5.8Nm (4.3lbf ft), cross wise.
Conversion of Prowirl 72***-**2*********:
1st step tightening torque = 10Nm (7.4lbf ft), cross wise;
h 2nd step tightening torque = 15Nm (11.0lbf ft), cross wise

f
d
! Note!
• For DSC sensor replacement, the line needs to be completely
depressurized.
• DSC Sensor replacement can only be performed by technically trai-
e ned staff.
UA017_012
• The operator has to take appropriate precautions against injury when
handling cot or hot objects. These precautionary actions have to
comply with site safety and work instructions.
• The new gasket included in the conversion kit has to used for the
Fig. 8: Installing the remote connection housing replacement. The old gasket has to be disposed off.
a = Housing cover • If conversion is done at other temperatures of the piping than ambi-
b = Remote connection housing ent temperature, the torques should be adjusted according to the
c = Connection board table below.
d = Preamplifier cable • Sensor, bolts and meter body need to be at the same temperature for
e = Housing neck conversion. Therefore first mount DSC sensor with bolts tightened
f = Securing screw slightly by hand. Then allow the DSC sensor to reach the meter body
g = Cable grip temperature prior to tightening the retaining bolts with the given tor-
h = Cable entry ques.
• For devices according to ATEX II 1/2GD and ATEX II 1/2G, the
devices have to be pressure tested after DSC sensor replacement.
7. Replacing housing neck and sensor (Fig. 9)
The pressure test has to be done at a test pressure of 1.5 times design

#
pressure.
Warning!
Risk of fatal injury:
• The piping system must be completely free of pressure in order for
the sensor to be replaced. Residual pressure acting on the piping run Conversion of
Conversion of
can cause the sensor to jump out as soon as the retaining screws are 72***-**0********* and
72***-**2*********
slackened. 72***-**1*********
• If the medium is toxic, explosive or flammable, the piping run in Torque
which the measuring device is installed must be flushed or purged Temp. Torque [Nm]/[lbf ft]
before the sensor can be replaced. [°C]/[F] [Nm]/[lbf ft]
Step 1 Step 2
" Caution! –200/–328 5.8/4.3 10.0/7.4 15.0/11.0
When converting the measuring device, replace all small items
–50/–58 5.8/4.3 10.0/7.4 15.0/11.0
(screws, etc.) with the material supplied as part of the conversion kit.
–40/–40 5.8/4.3 10.0/7.4 15.0/11.0
❑ 1. Remove the four screws (a) securing the housing neck (b).
20/68 5.8/4.3 10.0/7.4 15.0/11.0
❑ 2. Carefully disengage the housing neck (b) from the sensor (c).
100/212 4.9/3.6 8.5/6.3 12.7/9.4
❑ 3. Remove the four screws (d) securing the sensor. 200/392 4.6/3.4 7.9/5.8 11.9/8.8
❑ 4. Carefully remove the sensor (c) from the basic unit (e). 260/500 4.5/3.3 7.8/5.7 11.6/8.6
❑ 5. Using a suitable implement, remove the sensor seal (f) without 300/572 4.4/3.2 7.6/5.6 11.4/8.4
scratching the sealing face. 400/752 not recommended 7.0/5.2 10.5/7.7
❑ 6. Use as suitable solvent to clean the sealing face (g) of the basic unit.
❑ 11. Carefully slip the new housing neck (b) over the sensor (c). Make sure
" Caution! that the arrow on the housing neck is pointing in the direction of flow.
• Take great care not to scratch the sealing face (g). ❑ 12. Tighten the four screws (a) securing the housing neck (b).
• The adapter bore must be perfectly clean. Tightening torque = 5.8Nm (4.3lbf ft); tighten in diagonally opposite
❑ 7. Place the new sensor seal (f) on the sealing face (g). sequence in three uniform steps

Endress+Hauser 59
Proline Prowirl 72 remote version to Proline Prowirl 73 remote version

13. Coat the O-ring (i) with silicone grease (the O-ring is fitted to the hou- ❑ 6. Tighten the threaded element of the cable entry (h).
sing neck).
❑ 7. Screw the cover (a) onto the connection housing (b).
i

10. Commissioning the device

a ❑ 1. Switch on the power supply to the device:


b See the section entitled "Commissioning", "Switching on the device"
in the Operating Instructions of the Prowirl 73.

c
d " Caution!
h If the device is in an Ex-rated zone, the appropriate Ex documentation
and the Control Drawings also apply.
❑ 2. Key the parameters you read out beforehand Page 19 into the device
f from the table (see also the section entitled "Commissioning", "Quick
Setup" in the Operating Instructions of the Prowirl 73.
g
e
UA017_009
Parameterization completes conversion; the device is now ready for
operation.
❑ 3. Complete the form for the archives and send the information to the
address printed on the form.
Fig. 9: Replacing housing neck and sensor
a = Threaded fastener of housing neck
b = Housing neck
c = Sensor
d = Threaded fastener of sensor
e = Basic unit
f = Sensor seal
g = Sealing face of basic unit
h = Mark on sensor (must point in direction of flow)
i = O-ring of housing neck (fitted)

8. Installing the new preamplifier (Fig. 10)

❑ 1. Slip the preamplifier (a) into the housing neck (b).

! Note!
The housing neck has a guide to ensure that the preamplifier can be
installed only in the correct position.
❑ 2. Tighten the two securing screws (c) to secure the preamplifier (a).

c
a

b
UA017_010

Fig. 10: Replacing the housing neck / installing the preamplifier


a = Preamplifier
b = Housing neck
c = Threaded fastener of preamplifier

9. Installing the remote connection housing (Fig. 8)

❑ 1. Route preamplifier cable (d) from below through the remote-version


connection housing (b) and connect the plug of preamplifier cable (d)
on connection board (c) (on the underside of the connection board).
❑ 2. Install the connection board (c) in remote-version connection housing
(b).
❑ 3. Position the remote-version connection housing (b) on housing neck
(e).
❑ 4. Tighten the screw (f) securing the remote-version connection housing.

❑ 5. Tighten the threaded element of the cable grip (g).

60 Endress+Hauser
Proline Prowirl 72 remote version to Proline Prowirl 73 remote version

Endress+Hauser 61
www.endress.com/worldwide

UA00017D/06/EN/01.11
71128282
FM+SGML 6.0

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