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AN INTRODUCTION
TO
Heavy Engineering Workshop
(A unit of Jaiprakash Associates Limited)
 
   
 
 

World Class Designer&Manufacturerof :

 Hydro Mechanical Equipments
 Cement Plant Equipments
 Railway Bridges
 Mechanical Handling & Mass Transfer Equipment (Cranes & Belt
Conveyors)
 Tanks & Vessels
 Special & General purpose Steel Structures including for long
spans (up to 45m span)
 Heavy Steel Structures for Super Thermal Power Stations
 Turbine Runners (Repair & HVOF Coating)
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INTRO
ODUCT
TION

Jaaiprakash h Assoc ciates Lttd. (JAL L)is the flagship Compan ny of th he Jaype ee
Grroupand an ackno owledged leader in the Cons struction of
o multi-ppurpose River
R Valle
ey
annd Hydro Power Projects
P on Turnkkey basis s.The com mpany has conso olidated its
ma anufacturring strenngth by establish hing Heav vy Engin neering Worksho op (HEW W)
atRRewa (M M.P.),in the heart of o India’s Cement belt. Esttablished in Novem mber 200 02
witth techn nological co-operation frrom HarrzaEngineering Internatio onal, L.P P.,
Chhicago (USA)
( and Stew ward Ma achines Compan ny, Birmingham, Alabam ma
(USA),this state of thet art workshop
w ped with sophistica
is equipp s ated Mac chine Too ols
annd infrastructural facilities
f to manuffacture Heavy
H Eq
quipment and Tec chnologiccal
Structures to exactting International quality Standard ds. HEW W has en ntered into
strrategic business
b alliance with PHB P Wesserhütte,, S.A. S Spainfor Stackerrs,
Reeclaimerss, Strip Loaders,
L articulate
ed Boom Cranes.HEW’sen ngineering g office at
Reewa (M.P P.) manne ed by exp perienced professio onals in computer
c rized environment is
fullly backedd by Jayp pee Grou up’s mod dern Softtware De evelopme ent Cente er situate ed
neear New Delhi.We ell qualified and experienc
e ced QC engineers
e s monitorr quality at
evvery stage e of man nufacturin ng right from pro ocurementt of mate erials / bought
b out
coomponents to the e end Products
P aided with
w NDT T/DT faciilities thrrough we ell
doocumented QA sysstem. HEW W has the e unique distinction
d n of havin
ng some of o the mo ost
deemanding professsional associatio
a ns like LahmeyyerInterna ational a repute ed
intternationa
al compa any in HydroH P
Power se
ector. PH HB Spain n, L&T, Humboldt
Wedagetc.H HEW, as the Engineering & Manufacturing wing w of JA
AL is a keey player in
vaarious Mega Hydro o-Electric Power Prrojects in undertakking Hydro o-mechan nical workks
onn turnkey basis,, like those t caarried out for Vishnup prayag(40 00MW) in
UtttranchalandBaglihar(450M MW) in J&K, Om mkareshw war( 520 0 MW) in n M.P.ettc.
HEEW is exxpanding its production range to inc cludemod dern Hyd dro Turbine runne er
repair fac cility.In addition HEW has h developed
caapability to
t handle e special equipme ent for caapacity
ennhanceme ent and wide va ariety of retrofit jobsfor
j
Ceement Plants,
P C
Captive P
Power P
Plantsetc which
incclude Conveyor
C System ms, Boiler Supp porting
Structures, Steam ducting, EOT/HOT & Grab Cranes C
etcc.
Reecently HEW has h beeen regis stered in n the
appproved list
l of RD
DSO for fabrication and supply s
of Riveted and Welded Stee el Girders s. 
 
 
 
 
 
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Logistics & Area

LOCATION:Jaypee Nagar, Rewa, M.P., India

NEAREST DOMESTIC AIRPORT:Khajuraho (170 KM)
NEAREST INTERNATIONAL AIRPORT:New Delhi
NEAREST RAILWAY STATION:Satna (50 Km)
: Rewa (14 Km) from workshop site.
NEAREST TOWN:Rewa, a District Centre (14 Km)
TOTAL LAND AREA :103980Sq.m.
SHOP FLOOR AREA: 38325Sq.m.
 Covered Area:17030Sq.m
 Open Gantry:12020Sq.m
AUXILARY & SUPPORT SERVICES: 5800 Sq.m
RESIDENTIAL COLONY: Exclusive Residential Colony
adjacent to large Cement Plant
of 7.0 MTPA capacity.

MASTER PLAN OF WORKSHOP

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Key Machi
M ne To
ools, Testing
T g & Ha
andlin
ng Fac
cilitie

3 - ROLL PL
LATE BEN
NDING "TH
HYSSEN WAGNER"
W 90 mm
m Thk x 3..1 Mtr Wid
dth
4 - ROLL PL
LATE BENNDING "WIITH PRE PINCHING
P "
36 mm
m Thk x 3..0 Mtr Wid
dth
CJJHOSUNG G, S.KORE
EA
7 - ROLL PL
LATE STRRAIGHTENING SKET T,
25 mm
m Thk x 3..0 Mtr Wid
dth
GEERMANY
CNNC PLASMMA PROFILE CUTTING "MESSERS ,
200 mm
m Thk x 18.5 Mtr Lg.
L
CHHINA"
2000MMM Web, wwith Welding &
"H
H" BEAM MANUFAC
M CTURING LINE
L
Straig
ghtening F
Facility
ED
DGE PLAN
NING “TOS
S, CZECHOSLOVAK
KIA” 100 MM
M x 12.0 Mtr Lg.
HY
YDRAULIC
C PRESS & PRESS BRAKE (2
2 NOs.) 4000 KN
Up to
o 30T / 10T
T / 5T x 21 Mtr / 25
EO
OT / MOBILE CRANES “AVON
N/ASIA” (1
10 NOs.)
Mtr. Span
S
TY
YRE MOUN
NTED MOB
BILE CRA ANES “
90 T / 12 T (HYD
DRA)
GR
ROOVE/ES
SCORTS” (8NOs.)
CH
HAIN MOU
UNTED MO
OBILE CRA
ANE “P & H, USA” 30 T
3.35 M  x 2.7M
M Turning Ht with
VE
ERTICAL BORING
B “
“FRORIEP, GERMAN
NY”
DRO & Grindin ng Attachm
ment
CN
NC VERTIC
CAL BORING “UMA
ARO, ROM
MANIA” 5.3 M x 2.5 M Turning Ht
HO
ORIZONTA
AL BORING MACHIN
NE “SCHA
ARMANN, Spinddle 125mmm Travel
GE
ERMANY”” 5.5Mxx2.9Mx1.6M (Floor Type)
T

4 R
ROLL PLATE BEENDING MACH
HINE             3 ROLL PLATE B
BENDING MAC
CHINE        7 R
ROLL PLATE STTRAIGHTENING
G 

  HYYDRAULIC PREESS & PRESS B
BRAKE               VERTICAL BO
ORING MACHINE              CN
NC PLASMA PR
ROFILE CUTTIN
NG

HOR
RIZONTAL BOR
RING “SCHARM
MANN”          C
CNC VERTICALL BORING “ UM
MARO”          B
BIRDS’ VIEW O
OF MACHINE SSHOP
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Key Machine Tools, Testing & Handling Facilities

CNC HORIZONTAL BORING MACHINE Spindle 160mm Travel 10.0Mx4.0Mx2.2M
“JUARISTI, SPAIN” (Floor Type)
HORIZONTAL BORING
Spindle 125mm Travel 2Mx1.6Mx1.1M
MACHINE”WMW,GERMANY”
5 AXIS MILING MACHINE “JUARISTI, Travelling Column Type Milling M/C
SPAIN” including Supporting Digital
CNC UNIVERSAL MILLING “MECOFF,
Longitudinal Travel 4.0M,Vertical Travel 1.5M
ITALY”
PLANO MILLER MACHINE “WALDRICH Bed Length 20.5 M, Table 9.0Mx2M, V-Travel
SIEGEN” 1.5M
DOUBLE COLUMN PLANO MILLER Bed Length 18.0 M, Table 2.06Mx10.3M
RUNNER COATING FACILITY BY ROBOT
600 X 175 with JP 5000Gun
“TEFA, USA”
STRESS RELIEVING FURNACE Capacity 3.5 Mx3.5M x 12.0M, Load-30T
TRANSPORTABLE INDUSTRIAL X-RAY Capacity 65 mm Thk with LCD Display &
“AGFA, GERMANY” Digital Control
DIGITAL ULTRASONIC FLAW DETECTOR Fingertip Probes 10/13 mm , Angle Beam
“AGFA, GERMANY” 45, 60& 70
UNIVERSAL TENSILE TESTING 1000KN
VOM-50 PORTABLE UNIVERSAL RADIAL
Spindle 75 mm Travel 1.55 M (H) x 2.4 M (L)
DRILLING MACHINE, VHS, CZECH,
Arm Radius - 2270 mm
REPUBLIC
UNIVERSAL PENDULUM IMPACT TESTING Impact Energy 300Joule
MACHINE

 7 AXISCNC HORIZONTAL BORING MACHINE UNIVERSAL MILLING MACHINE                               S R FURNACE 

 DOUBLE COLUMN PLANO MILLER                       5 AXIS MILLING MACHINE     PORTABLE UNIVERSAL RADIAL DRILLING

   THEODOLITE         UNIVERSAL TESTING MACHIN        X‐RAY MACHINE             COLUMN‐BOOM SAW M/C 
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Product Range

HYDRO-MECHANICAL EQUIPMENT Wt. (MT)

RADIAL GATE 2400
BONNETED EMERGENCY GATE 1150
STOPLOG & OTHER SLIDING GATES 4200
FIXED WHEEL GATES 1200
CONSTRUCTION SLUICE GATE 325
INTAKE TRASH RACK 2400
HOIST SUPPORT STRUCTURE 700
TOTAL 12375
CEMENT PLANT EQUIPMENTS Wt. (MT)
ROLLER PRESS & CLASSIFIER HOUSING 100
PREHEATER CYCLONE 450
KILN 2150
VERTICAL MILL (RAW / COAL MILL) 2055
IMPELLER 50
PREHEATER SUPPORTING H-BEAM STRUCTURE 3500
TOTAL 8305

RADIAL GATE (TRIAL ASSEMBLY)                               IMPELLER FAN                              BONNETED EMERGENCY GATE 

                       RAW MILL                                                  IMPELLER SHAFT                           HOIST SUPPORTING STRUCTURES

   KILN SHELL                                             FIXED WHEEL GATE                                  INTAKE TRASH RACKS 
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Produ
uct Ra
ange

BR
RIDGES
S Wtt. (MT)
RA
AILWAY OVER
O BRID
DGE GIRD
DERS 45
MATERIA
AL HANDELING
G Wtt. (MT)
ST
TACKER – RECLAIM
MER 4200
4
SH
HOVEL & BACK
B ACTOR BUC
CKETS 50
BE
ELT CONV
VEYOR SY
YSTEM 2840
2
CR
RANES-EO
OT 25T & 50T,
5 HOT 70T, GAN
NTRY GRA
AB 5T 400
TO
OWER CRA
ANE PANEL 325
TO
OTAL 7815
7
PO
OWER Wtt. (MT)
EX
XHAUST STEAM
S DU
UCTING & FIN CLEA
ANING SYS
STEM 1350
1
BO
OILER SUPPORTING
G STRUCT
TURE 4350
4
TO
OTAL 5700
5

RECLA
AIMER BRIDGEE                                  STACKEER CENTRAL C
COLUMN                              ACC DUCT FOR
R CPP 

   TO
OWER CRANE PANEL                                               COAL H
HOPPER                                    RECLAIMER BRIDGE 

                                                          RAILWAY O
OVER BRIDGE G
GIRDER (18 M
M SPAN)
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Production, Dispatch&Dispatch-Value Trends

20000

18000

16000

14000

12000

10000

8000

6000

4000

2000 Production (Mt)
Despatch (Mt)
Despatch Value (RS, In Lacks)
0
2003‐04 2004‐05 2005‐06 2006‐07 2007‐08 2008‐09 2009‐10 2010‐11 2011‐12 2012‐13

KILN SHELL SECTIONS ( 5.2 m)                                                           KILN SHELL SECTION ( 4.8 m) 

    PORTAL RECLAIMER                                                                          BRIDGE RECLAIMER
 
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“We aim to achieve perfection in everything we

undertake and we have a commitment to excel.
It is the determination to transform every
challenge into opportunity; to seize every
opportunity to ensure growth and to grow with a
humane face that drives us.”

Jai Prakash Gaur

(Founder Chairman)

Workshop : Regd. Office: Head Office

Chijjwar Road, Jaypee
Nagar-486450, Dist-Rewa,
(M.P), India,Ph: +91 (7662)
229144& 236118,
Fax: +91(7662) 229143
‘JA House’, 63, BasantLok,
VasantVihar, New Delhi-
11005, India, Ph: +91 (11)
26141540 & 26147411
Fax: +91 (11) 26145389
Sector – 128, Noida,-201304,
Uttar Pradesh, IndiaPh: +91
(120) 2470800 &4609000,
Fax : +91 (120) 4609464 &
4609496