TCR Arabia Company Ltd.

MAGNETIC PARTICLE TESTING REPORT

Client ALUPCO Reference Code ASME V Article 7 Date Tested January 8, 2018
Project Test Procedure QCP/TCR/MPT/1.0 Rev. 2 Report No. RP/18/MPT/001/TCR
Location Dammam, KSA Acceptance Standard AS PER PROCEDURE Page 1 of 3

TEST METHOD CONSUMABLES SURFACE CONDITION

Wet Dry Cleaner MAGNAFLUX SKC - S Welded Grinded
Continuous Method Contrast Paint MAGNAVIS WCP-2 Machined Others
Residual Method Magnetic Forged
MAGNAVIS 7HF
Visible Particle Casting
Fluorescent Dry Powder - Rolled

INSPECTION PROCESS
Test Equipment Electromagnetic Yoke Black Light Intensity -
Make & Model Contour Probe B300S Visible Light Intensity 100 fc
Serial No. 23381 Test Coverage Partial
Magnetizing Current AC Surface Temperature Ambient
Lifting Capacity 10 lbs. (4.5 kg) Type of Material Carbon Steel
Test Carried Out - Yoke Spacing 4” – 6”

Item Specification PRESS 1 MAIN CYLINDER

TEST RESULTS
S.I No. Item Description Observation Result

1 Casing Surface No Relevant Indication ACCEPTED

PRESS 1 MAIN
CYLINDER Linear Indication (Crack)
Casing to Flange Weld Recommended for
2 Length: 275 mm
Connection repair
(See attachments for details)
3
4 ***NOTHING FOLLOWS***
5
6
7
8
9
10
11
12
13
14
15
NOTE

Inspected by: Reviewed by:

RONEL CUSTODIO NAGESH SHINDE

TCR ARABIA NDT Level II TCR ARABIA NDT MANAGER ASNT LEVEL III
Date January 9, 2018 Date January 9, 2018

P.O. Box – 8143, GAS Gardens, King Abdulaziz Seaport Facility, Dammam-32224
(T) 00966-13-8475784 / 00966504997683 (e) sales@tcr-arabia.com (w) www.tcr-arabia.com
 TCR Arabia Company Ltd.

MAGNETIC PARTICLE TESTING REPORT

Client ALUPCO Reference Code ASME V Article 7 Date Tested January 8, 2018
Project Test Procedure QCP/TCR/MPT/1.0 Rev. 2 Report No. RP/18/MPT/001/TCR
Location Dammam, KSA Acceptance Standard AS PER PROCEDURE Page 2 of 3

ATTACHMENTS

FIG. 1 Actual photo of Press 1 Main Cylinder subjected to FIG. 2 Actual photo of Press 1 Main Cylinder crack along
Magnetic Particle Testing. the weld of casing to flange weld connection.

Note:
• Refer to Figure 1 for the orientation of the Press 1 Main
Cylinder’s front view

• Red line ( ) indicates the location of the linear

indication (crack) found in casing to flange weld
connection using Magnetic Particle Testing. Also using
Ultrasonic Testing, crack was found.
(See RP/18/UT/003/TCR for details.)

•Further inspection will be conducted after the repairs.

FIG. 4 Sketched Press 1 Main Cylider (Front View)

Inspected by: Reviewed by:

RONEL CUSTODIO NAGESH SHINDE

TCR ARABIA NDT Level II TCR ARABIA NDT MANAGER ASNT LEVEL III
Date January 9, 2018 Date January 9, 2018

P.O. Box – 8143, GAS Gardens, King Abdulaziz Seaport Facility, Dammam-32224
(T) 00966-13-8475784 / 00966504997683 (e) sales@tcr-arabia.com (w) www.tcr-arabia.com
 TCR Arabia Company Ltd.

MAGNETIC PARTICLE TESTING REPORT

Client ALUPCO Reference Code ASME V Article 7 Date Tested January 8, 2018
Project Test Procedure QCP/TCR/MPT/1.0 Rev. 2 Report No. RP/18/MPT/001/TCR
Location Dammam, KSA Acceptance Standard AS PER PROCEDURE Page 3 of 3

ATTACHMENTS

FIG. 5 Sketched Press 1 Main Cylider (Side View)

Note:
• Refer to Figure 1 for the orientation of the Press 1 Main Cylinder’s side view

• Red line ( ) indicates the location of the linear indication (crack) found in casing to flange weld connection using
Magnetic Particle Testing. Also using Ultrasonic Testing, crack was found.
(See RP/18/UT/003/TCR for details.)

• Magnetic particle testing was conducted inside the Press 1 Main Cylinder (only in the mentioned area in this figure)
referring to the location mention in the previous report of Ultrasonic Testing (refer to RP/17/637/TCR for details). Only
No relevant indication was found. Visually inspected, machine marks cause the ultrasonic testing machine to indicate
an indication due to high dB

•Further inspection will be conducted after the repairs.

Inspected by: Reviewed by:

RONEL CUSTODIO NAGESH SHINDE

TCR ARABIA NDT Level II TCR ARABIA NDT MANAGER ASNT LEVEL III
Date January 9, 2018 Date January 9, 2018
P.O. Box – 8143, GAS Gardens, King Abdulaziz Seaport Facility, Dammam-32224
(T) 00966-13-8475784 / 00966504997683 (e) sales@tcr-arabia.com (w) www.tcr-arabia.com