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Drilling Rig

LB 24-270 EN

LB 2003.05
Concept and characteristics

Kelly rope Leader top for Kelly rope

Kelly bar Leader top for auxiliary rope

Rotary Inclination device

Casing driver Auxiliary winch

Radius adjustment device Crowd winch

Casing oscillator Kelly winch

Undercarriage Counterweight 10.2 t

The robust universal machine for a wide variety of applications:

s¬ +ELLY¬DRILLING The Litronic control with assistance systems supports the operator:
s¬ !UGER¬DRILLING s¬ #RUISE¬#ONTROL¬FOR¬THE¬DRILLING¬PROCESS
s¬ &ULL¬DISPLACEMENT¬DRILLING s¬ *OYSTICK¬CONTROL¬FOR¬ALL¬MACHINE¬FUNCTIONS
s¬ $OUBLE¬ROTARY¬DRILLING s¬ !UTOMATIC¬SHAKE OFF¬FUNCTION¬FOR¬WORKING¬TOOLS
The solid undercarriage offers excellent stability and low ground bearing s¬ ,EADER¬INCLINATION¬MEMORY¬ETC
pressure.
The uppercarriage with its small swing radius enables operation in re- Sophisticated solutions provide safe operation and maintenance of the
stricted space. machine:
0ARALLEL¬KINEMATICS¬WITH¬A¬LARGE¬WORKING¬AREA¬ALLOW¬TO¬FOLD¬BACK¬THE¬LEA- s¬ #AB¬DESIGN¬FOR¬OPTIMUM¬VISIBILITY
der. s¬ !COUSTIC¬AND¬OPTIC¬WARNING
The rigid leader absorbs high torque and is fitted with a rope crowd s¬ 7ALKWAYS¬ON¬THE¬UPPERCARRIAGE
system for high pull forces. s¬ 3AFETY¬RAILS¬ON¬TOP¬OF¬THE¬UPPERCARRIAGE
s¬ 2EAR¬AND¬SIDE¬VIEW¬CAMERAS¬ETC
All winches are mounted on the leader, which provides a direct view of
the main winch from the operator’s cab.
The rotary drive of the BAT series combines exceptional torque with op- Liebherr Kelly bars feature strongly overlapping elements resulting in
timum operating comfort. less wear.
The powerful Liebherr diesel engine is low in emission and economical Precise and robust Liebherr casings and drilling tools provide excellent
through SCR technology. drilling performance.

2 LB 24-270 – 2003.05
Dimensions

5° 15° 8° 8°

22847

575

1100
3647 800
4897 3578 4400

R3
70
5630 0

Technical data LB 24-270 Operating weight


Total height 22.85 m Total weight with 700 mm 3–web shoes 75.8 t
Total weight with 800 mm 3–web shoes 76.3 t
Continuous rig inclination adjustment
Total weight with 900 mm 3–web shoes 76.8 t
Lateral inclination ± 8°
Forward inclination 5° The operating weight includes the basic machine LB 24-270 (with
Backward inclination 15° rotary and Kelly bar MD 28/3/24) and 10.2 t counterweight, without
equipment for casing oscillator.

LB 24-270 – 2003.05 3
Transport dimensions and weights

21915 3000

3440
1120
800

310
6790 5630 9495 3390

Transport standard Dimensions and weights


includes the basic machine (ready for operation) with leader, without Length 21.9 m
working tools (such as rotary, Kelly bar etc.) and without counterweight.
Weight complete without counterweight 54.5 t

15636 3000

3440
1120

800

310
4643 5630 5363 3390

Transport option leader folded* Dimensions and weights


includes the basic machine (ready for operation) with leader, without Length 15.6 m
working tools (such as rotary, Kelly bar etc.) and without counterweight.
Weight complete without counterweight 54.8 t

*) Folding cylinder for leader top recommended

4 LB 24-270 – 2003.05
7752 3000

2070
1555
3440
1100

1120

1470
3000 530
800

310
5630 3390
1810

Transport basic machine Counterweight Rotary


without counterweight. Counterweight 10.2 t Transport weight
Transport weight 35.2 t BAT 270 6.6 t

21915 2470
2585 8140

2375
Transport leader Dimensions and weights
includes the leader without working tools (such as rotary, Kelly bar etc.) Length 21.9 m
Weight complete 19.5 t
Weights can vary with the final configuration of the machine. The figures
Lower part of the leader 1.3 t
in this brochure may include options which are not within the standard
scope of supply of the machine. Upper part of the leader with leader top 2.2 t

LB 24-270 – 2003.05 5
Rotary BAT 270 with shock absorber

Gearbox frame

$RIVE¬MOTORS

Kelly bar

3HOCK¬ABSORBER

Gearbox

Cardan joint

Casing driver

Automatic gearbox for best operating comfort sç .OçPRESSUREçLUBRICATIONçNECESSARY


sç .OçSTOPPINGçREQUIREDçTOçCHANGEçGEARS sç .OçINTERFERENCESçTHROUGHçDEFECTIVEçLUBRICATIONçPUMP
sç .OçINTERRUPTIONçOFçTHEçDRILLINGçPROCESS sç 3IMPLIFIEDçHYDRAULICS
sç !UTOMATICçTORQUEçADJUSTMENT sç ,OWERçRISKçOFçHYDRAULICSçLEAKAGES
sç #ONTINUOUSçOPTIMIZATIONçOFçSPEED
sç &OURçELECTRONICALLYçADJUSTABLEçSPEEDçRANGES Flexibility through modular design
sç %XCHANGEABLEçDRIVEçADAPTERSçFORçUSEçOFçOTHERç+ELLYçBARS
Highest availability through easy set-up sç %XCHANGEABLEçCARDANçJOINTçFORçOTHERçCASINGçDRIVERS
sç .OçMECHANICALçSHIFTçGEARBOX sç 1UICKLYçEXCHANGEABLEçEQUIPMENTçFORçOTHERçMETHODSçOFçOPERATION
sç (IGHERçAVAILABILITYçTHANKSçTOçLESSçMOVINGçPARTS
sç ,ESSçMAINTENANCEçREQUIRED

BAT 270 BAT 270


300 300

250 Nominal 250 Effective


200 200
kNm
kNm

150 150

100 100

50 50

0 0
0 10 20 30 40 50 60 0 10 20 30 40 50 60
rpm rpm

6 LB 24-270 – 2003.05
Kelly drilling
LB 24-270

A 3 2
10 :54
1.23 m/min
-5.56 m
-63.9 kN
0.0 °

bar KELLY
300
400 300 200 100 0
2 15
200 kN

200
0.1 °
bar rpm % Nm
400 2200 100
100
300 1900 80
1600 60
1900 bar 200
1300 40
0 100
400 300 200 100 0 1000 20
188.2 kN
0 700 0
0.00 m/min
-24.25 m
83 mm/U -24.3 m
X
MODE

Display for Kelly drilling

Technical data Kelly bars


Rotary drive - torque ç ç nç çK.M Drilling
A X Weight Kelly Ø
depth
Rotary drive - speed 0 – 46 rpm
(mm) (mm) (m) (t) (mm)
MD 28/3/24 9880 8500 22.0 5.0 419
Performance data MD 28/3/27 10880 7500 25.0 5.5 419
-AXçDRILLINGçDIAMETER
ç 1900 mm uncased MD 28/3/30 11880 6500 28.0 5.9 419
-AXçDRILLINGçDIAMETER
ç 1500 mm cased MD 28/3/33 12880 5500 31.0 6.4 419
MD 28/3/36 13880 4500 34.0 6.8 419
*) Other drilling diameters available on request
MD 28/4/36 11450 6900 34.0 7.2 419
MD 28/4/42 12950 5400 40.0 8.1 419
MD 28/4/48 14450 3900 46.0 9.0 419
Other Kelly bars available on request
MD 28/4/54 15950 2400 52.0 9.8 419
When using a casing oscillator, value X has to be reduced
by 1500 mm. MD 28/4/60 17450 900 58.0 10.7 419

LB 24-270 – 2003.05 7
Continuous flight auger drilling

Auger with auger cleaner

3 2
2 11 :18
1.73 m/min

bar
15.34 m
194.7 kN
5 2 1 0
0.0 °
1.44m³
bar KELLY
600
400 300 200 100 0
1 3.1
200 kN

400
0.1 °
bar rpm % Nm
400 2200 100
200
300 1900 80
%
1600 60
40 30 20 10 0 -10 200
1300 40
0 100 1000 20
376.3 kN
0 700 0
1.73 m/min
15.34 m

MODE

Display for continuous flight auger drilling

Technical data Performance data


Rotary drive - torque ç ç nç çK.M Drilling depth with auger cleaner* 14.4 m
Rotary drive - speed 0 – 46 rpm $RILLINGçDEPTHçWITHççMç+ELLYçEXTENSION ç
with auger cleaner 20.4 m
-AXçPULLçFORCEçCROWDçWINCHçANDç+ELLYçWINCH ç ççK.

-AXçDRILLINGçDIAMETER

ç 1000 mm


ç 7ITHOUTç+ELLYçEXTENSION
**) Other drilling diameters available on request

8 LB 24-270 – 2003.05
Full displacement drilling

Full displacement tool with auger guide

3 2
2 11 :18
1.73 m/min

bar
15.34 m
194.7 kN
5 2 1 0
0.0 °
1.44m³
bar KELLY
600
400 300 200 100 0
1 3.1
200 kN

400
0.1 °
bar rpm % Nm
400 2200 100
200
300 1900 80
%
1600 60
40 30 20 10 0 -10 200
1300 40
0 100 1000 20
376.3 kN
0 700 0
1.73 m/min
15.34 m

MODE

Display for full displacement drilling

Technical data Performance data


Rotary drive - torque ç ç nç çK.M Drilling depth 15 m
Rotary drive - speed 0 – 46 rpm $RILLINGçDEPTHçWITHççMç+ELLYçEXTENSIONç 21 m
-AXçPULLçFORCEç ç ç K.
-AXçDRILLINGçDIAMETER
ç 500 mm

*) Other drilling diameters available on request

LB 24-270 – 2003.05 9
Double rotary drilling
Model DBA 80

3 2
11 :30
3.27 m/min

bar
-10.80m
-88.4 kN
5 2 1 0

0.29m³ 0.0 °

bar KELLY
400 300 200 100 0 15 600

200 kN
bar 9.7
400 300 200 100 0 400
0.0 °
bar rpm % Nm
400 2200 100
200
300 1900 80
%
1600 60
40 30 20 10 0 -10 200
1300 40
0 100 1000 20
12.0 kN
0 700 0
0.00 m/min
0.00m

MODE

Display for double rotary drilling

Technical data Performance data


Rotary drive I - torque 1st gear ç ç K.M -AXçDRILLINGçDIAMETER
ç 610 mm
Rotary drive I - speed 1st gear 16 rpm
-AXçDRILLINGçDEPTHçWITHOUTçPROTECTIVEçHOSEç 15 m
Rotary drive I - torque 2nd gear ç ç K.M
Rotary drive I - speed 2nd gear 32 rpm -AXçPULLçFORCEç ç ç K.
Rotary drive II - torque 1st gear ç ç K.M *) Other drilling diameters available on request
Rotary drive II - speed 1st gear 21.5 rpm
Rotary drive II - torque 2nd gear ç ç K.M
Rotary drive II - speed 2nd gear 43 rpm

10 LB 24-270 – 2003.05
Technical description

Engine Control
0OWERçRATINGçACCORDINGçTOç)3/ç ççK7ççHP çATççRPM The control system – developed and manufactured by Liebherr – is
%NGINEçTYPEç Liebherr D 936 A7 - 04 DESIGNEDçTOçWITHSTANDçEXTREMEçTEMPERATURESçANDçTHEçMANYçHEAVYn
Fuel tank 700 l capacity with continuous level duty construction tasks for which this machine has been designed.
indicator and reserve warning Complete machine operating data are displayed on a high resolution
%NGINEçCOMPLIESçWITHçç%#ç3TAGEç)6çANDç.2--çEXHAUSTçCERTIlCATIONç MONITORçSCREENç!ç'3-'023çTELEMATICSçMODULEçALLOWSçFORçREMOTEç
%0!#!2"ç4IERçF inquiry of machine data and operational conditions. To ensure clarity of
the information on display, different levels of data are shown in enlarged
lettering and symbols.
Control and monitoring of the sensors are also handled by this high
TECHNOLOGYçSYSTEMç%RRORçINDICATIONSçAREçAUTOMATICALLYçDISPLAYEDçONçTHEç
MONITORçINçCLEARçTEXTç4HEçMACHINEçISçEQUIPPEDçWITHçPROPORTIONALçCONTROLç
Hydraulic system for all movements, which can be carried out simultaneously.
4HEçMAINçPUMPSçAREçOPERATEDçBYçAçDISTRIBUTORçGEARBOXç!XIALçPISTON Two joysticks are required for operation. Pedal control can be changed
displacement pumps work in open circuits supplying oil only when to hand control.
needed (flow control on demand). Option:
The hydraulic pressure peaks are absorbed by the integrated automatic 0$%®: Process data recording
pressure compensation, which relieves the pump and saves fuel.

Pumps for working tools ç XççLMIN


3EPARATEçPUMPçFORçKINEMATICSç 130 l/min Kelly winch with freewheeling
(YDRAULICçOILçTANKç 600 l
-AXçWORKINGçPRESSUREç 350 bar Line pull effective (2nd layer) ç çK.
Rope diameter 28 mm
The cleaning of the hydraulic oils occurs via an electronically monitored Line speed 0-85 m/min
pressure and return filter.
Any clogging is shown on the display in the cab.
The use of synthetic environmentally friendly oil is also possible.
Auxiliary winch
Line pull effective (1st layer) ç çK.
Rope diameter 20 mm
Line speed 0-80 m/min
Crawlers
0ROPULSIONçTHROUGHçAXIALçPISTONçMOTOR çHYDRAULICALLYçRELEASEDçSPRINGç
loaded multi–disc brake, maintenance-free crawler tracks, hydraulic
chain tensioning device. Rope crowd system
Crowd force push/pull ç çK.
Drive speed 0 – 1.45 km/h Line pull (effective) ç çK.
Track force 694 K. Rope diameter 24 mm
Width of 3-web grousers 800 mm Travel 16 m
Transport width 3400 mm Line speed 0-78 m/min
The winches are noted for compact, easily mounted design.
Option: 0ROPULSIONçISçVIAçAçMAINTENANCE FREEçPLANETARYçGEARBOXçINçOILçBATHç
Width of 3-web grousers 700 mm Load support by the hydraulic system; additional safety factor by a
Transport width 3000 mm spring–loaded, multi–disc holding brake. All line pull values are effective
Width of 3-web grousers 900 mm VALUESç4HEçEFlCIENCYçFACTORçOFçAPPROXççHASçALREADYçBEENçDEDUCTED
Transport width 3500 mm

Noise emission
.OISEçEMISSIONSçCORRESPONDçWITHç%#çDIRECTIVE
Swing
Guaranteed sound pressure level LPA in the cabin 75 dB(A)
#ONSISTSçOFçTRIPLE ROWçROLLERçBEARINGçWITHçEXTERNALçTEETHçANDçTWOçSWINGç Guaranteed sound power level LWA 112 dB(A)
DRIVES çlXEDçAXIALçPISTONçHYDRAULICçMOTOR çSPRINGçLOADEDçANDçHYDRAULICALLYç 6IBRATIONçTRANSMITTEDçTOçTHEçHAND ARMçSYSTEMçOFçTHE
RELEASEDçMULTInDISCçHOLDINGçBRAKE çPLANETARYçGEARBOXçANDçPINIONç machine operator < 2.5 m/s2
3ELECTORçFORççSPEEDçRANGESçTOçINCREASEçSWINGçPRECISION 6IBRATIONçTRANSMITTEDçTOçTHEçWHOLEçBODYçOFçTHE
3WINGçSPEEDçFROMççnççRPMçISçCONTINUOUSLYçVARIABLE machine operator < 0.5 m/s2

LB 24-270 – 2003.05 11
Process data recording system - PDE® (additional equipment)
4HEç,IEBHERRçPROCESSçDATAçRECORDINGçSYSTEMç0$%® constantly records the relevant process data during the
working process.

59% 7

pile number
pile number 12A/23
12A/23

10%
10% ø 60 cm
3.5
3.5 m
m

3.61mm
3.65

4.0
4.0 m
m

CompactFlash
memory card
4.5
4.5 m
m

5.0
5.0 m
m

PDE®
5.5
5.5 m
m

70 60 50 40 30 00 55 10 30
30bar
70 60 50 40 30 10 bar
Printer
ABC
ABC

PDE® colour monitor


for visualization of the PDE® data
in the operator's cab

Standard PC provided Process data report


Optional by the customer software PDR External sensors

$EPENDINGçONçTHEçAPPLICATIONçTHEçRECORDEDçANDçPROCESSEDçDATAçAREçDISPLAYEDçONçTHEç0$%® touchscreen in the operator‘s cab, e.g. in the form of an


online cast-in-place pile.

!TçTHEçSAMEçTIMEçTHEç0$%® is operated using this touchscreen. The operator can enter various details (e.g. jobsite name, pile number, etc.) and start
ANDçSTOPçRECORDINGSç!çRECORDINGçOFçEVERYçSTART STOPçCYCLEçCARRIEDçOUTçINçTHEç0$%® is established on a CompactFlash memory card.

4HEç0$%®çCANçBEçCONlGUREDçINçAçNUMBERçOFçWAYS çEGçFORçTHEçCONNECTIONçOFçEXTERNALçSENSORS çFORçTHEçGENERATIONçOFçAçSIMPLEçPROTOCOLçASçGRAPHICçlLEç


and/or for a printout directly in the operator‘s cab.

LB 24-270 – 10446695 – Version 02 – 09/2016 Subject to change without notice.


Process data reporting - PDR (additional equipment)
Comprehensive data evaluation and generation of reports on a PC is possible using the software PDR.

Recordings management -ç4HEçRECORDINGSçGENERATEDçBYçTHEç0$%® system can be imported and managed #&!¬¬$RILLING

in PDR. The data can be imported directly from the CompactFlash card or via the Liebherr telematics system JOB¬SITE
MACHINE¬)$
START¬DATE
MOTORWAY
XX
 PILE¬NUMBER %
START¬TIME  MAXIMUM¬DEPTH ¬CM

LiDAT. Certain recordings, e.g. for a particular day or jobsite, can be found using filter functions. STOP¬TIME
DURATION


TOTAL¬CONCRETE¬VOL
CONCRETE¬VOLUME¬PILE
OVERCONSUMPTION
MAXIMUM ¬INCLINE
 ¬M¨
 ¬M¨
 ¬
 »

Viewing data - The data in each record is displayed tabularly. Combining several recordings provides results,
FORçEXAMPLE çREGARDINGçTHEçTOTALçCONCRETEçCONSUMPTIONçORçTHEçAVERAGEçDEPTHç&URTHERMORE çAçDIAGRAMçEDITORçISç
available for quick analysis.
Generating reports - A vital element of PDR is the report generator, which allows for the generation of
INDIVIDUALçREPORTSç4HESEçCANçBEçPRINTEDçOUTçDIRECTLYçORçSTOREDçASçPDFçlLESç)NçTHEçPROCESSçTHEçSIZE çCOLOUR çLINEç
thickness or even the desired logo can be configured. Moreover, the reports can be displayed in different
LANGUAGES çEGçINç%NGLISHçANDçINçTHEçNATIONALçLANGUAGE

Liebherr-Werk Nenzing GmbH


$Rç(ANSç,IEBHERRç3TRç çç.ENZING!USTRIA
Tel.: +43 50809 41–473, &AXç ççn
crawler.crane@liebherr.com, www.liebherr.com
facebook.com/LiebherrConstruction

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