Professional Documents
Culture Documents
Fax: (92-42)-5320067-68
ADVISOR:
Presented By:
SHOUKAT ALI
MBA-FA04-75
Dedications
I dedicate this report to my loving parents whose prays, affection and support
are always a source of encouragement for me to reach at this destination and a
humble icon for others in future. My parent and teachers who give me real eyes
that help me to leads myself and others in the dark and cruel world.
Acknowledgment
Executive Summary
Company Background
When started it’s operations, it was a small dying and embroidery unit in
Karachi. Today NAVEENA exports comprises of three independent units, it
offer distinctive branded garments, producing six million pieces annually with
special emphasis on fashion apparel, NAVEENA apparel, is a broad spectrum
of source houses internationally.
Bond of Trust
It‘s bond of trust is consistent upon this remarkable notion given below:
“We are proud to have some of the most reputable name worldwide. This has
been achieved over time through the approach of work fast and work smart.
The bond of trust has been developed because of our ability to fulfill our
commitments to deliver the right product at the right time. Check and balances
are placed from the initial stages to eliminate any possibility of error.
Vision of Company
The company undertakes to apply the vision in letter and spirit under the
following guiding principles:
1. In time action
MISSION STATEMENT
Ø We make clothes that fit well, look good and most importantly
feel great when you wear them.
Ø Team work
Ø Integrity
Ø Excellence
Ø Commitment to buyer.
It’s GOALS
Ø Continuous improvement.
Ø Customer’s satisfaction.
Organizational chart
CEO/OWNER
Director
GM
Merchandising
Manager
Finance Manager
Production Manager
Export Manager
Quality
Manager
Merchandising
Flow of Information
o Yarn store
o Knitting
o Dyeing
o Cutting
o Stitching
o Purchases
o Stores
Merchandising
PURPOSE OF
MERCHANDISING AT NAVEENA
Marketing:
Merchandiser has to market his company in order to increase his customers and
generate more and more revenue.
Costing:
Merchandise makes a cost sheet to see if the product is feasible or not in terms
of cost and revenue. Merchandiser has to calculate the cost of products
including all wastes and accessories to tell the final cost of the product to his
customers.
Negotiation:
Sampling:
Merchandiser must send the sample to his buyers for confirmation and
satisfaction. At this stage, Sampling is also done to avoid loss.
Information Management:
As merchandiser has direct contact with his buyers so the buyers have to give
information about their product’s requirements and if there is any problem the
merchandiser has to inform his buyers in return.
Implementation:
Process of Merchandising
The following process describes how merchandising carries out its
responsibilities at NAVEENA:
§ Initial Inquiry
§ Costing
§ Sampling Process
Initial Inquiry:
An initial inquiry may be a simple fax describing briefly the target price *FOB
and product or it may be detailed package from a buyer describing in detail.
Costing:
Merchandise makes a cost sheet to see if the product is feasible or not in terms
of cost and revenue. For this purpose a cost sheet is prepared, keeping in view
the styling and accessories to be used on the product.
Approval:
After the cost sheet is prepared it is presented to the CEO or any other
approving authority for approval. The approval is mainly granted keeping the
profit in view.
Ø Improves coordination
Sampling:
It is the complete process through which sampling approvals are taken. It starts
from a proto sample and ends at shipment sample depending on the buyer as
different buyer have different sampling requirements. Samples may be paid or
free depending on the category, quantity, contract with the manufacturer.
Updating of OBS:
COST SHEET
Division: Men’s
Cutting -
Printing 6 Rs/Dzn 6
2822.14647
Total Cost/Dzn
30
25
Profit % Rs 917.2
58
Rs/USD
Package
Components of a package:
Package consists of the following components:
1. Cover Sheet
3. Sketch Sheet
4. Accessories Detail
6. Packing Manual
7. Revision History
1. Cover Sheet:
Division, style, season, type of Fabric, type of yarn, gauge, diameter, GSM,
GSM before and after wash, dyeing, details, finishing details and shrinkage etc.
3. Sketch sheet:
It contains the information about front and back view. It also includes the
stitching type i.e. (overlooks, main stitch, back stitch, folder, and flat lock).
Type of Stitching
Ø Over lock
Ø Lock stitch
Ø Flat lock
Ø Folder stitch
Labels:
It also includes the detail of label with its size specification. There are three
kinds of labels;
Ø Main labels
Ø Size labels
Ø Care labels
Ø Tablet labels
Ø COO labels
1. Woven Labels
2. Printed Labels
Accessories detail also contains detail about taps. There are three types of
tapes.
2. Plain Tape
3. Fusing Tape
1. Tear away
Fusing Roll
Stitching
Embroidery
Thread
Thread + Main Main Size Label
GMT Color
Code Label Label
Color Code 10%
Code Source Code Source
cotton
Style #
DTM
Stucco MD-
Red 0020 Red ML101 Futek SM-1 Futek
1001
Red MD
Green 0030 Green ML 101 Futek SM-1 Futek
1181
White MD
Yellow 0040 Yellow ML 101 Futek SM-1 Futek
10001
X XX
Description Small Medium Large Tolerance
Large Large
Heam Across
23 23.5 24 24.5 25 + 0.5
Shoulder
Cuff Opening _ _ _ _ _ _
Arm Hole _ _ _ _ _ _
In SPEC sheet all values are taken in inches while tolerance means acceptable
deviation. Buyer gives all sizes.
6. Packing Manual:
Packing manual contains the folding details of a garment, printing details, and
material to be placed. It also includes hangtags detail, carton dimension details.
Packing Strategies:
According to this strategy all garments are of same size and color. e.g
Garments = 42
According to this strategy color of all pieces is same while there is variation in
size e.g.
Garments = 42
Color = red
Garments = 42
Size = Medium
Assorted Color, Assorted Size:
Garments = 42
7. Revision History:
It includes all the changes required by the buyer afterwards e.g. buttons
changed 3 to 2 or change in thread.
Ti also includes the revision description, date, time and initiating authority.
POLY-BAG
1. Types:
2. Dimension:
10``
9``
Flap 3``
Fold Size L W
WxLxF
3. Material/Transport/GG:
Printing
Weight of Carton
Instructions
Logos
Address
Carton tape
Carton stickers
Cartons
Garments = 42
Color = Red
Size = Small
Garments = 42
Color = red
Size = Medium
Garments = 42
Ø Hang tags
Ø Tag pins
These above accessories are used 1/pc and only tag pins are used 2/pc and jet
clips are used 4/pc.
Types of Carton:
· Regular slotted
· Telescopic carton
Regular Carton
Telescopic Carton
1. Dimensions
Flap
Height
Width
Length
LxWxH
28 x 26 x 8
2. Carton Printing
Ø Symbols
Printing Types
Ø 2 Side printing
Ø 4 Side Printing
3. Carton Accessories
Ø Carton Sticker
Ø Carton Tape
Ø Carton Strapping
Sampling is the complete process through which sampling approvals are taken.
It starts from a proto sample and ends at shipment sample depending on the
buyer as different buyer have different sampling requirements. Samples may be
paid or free depending on the category, quantity, contract with the
manufacturer.
SAMPLING PROCESS
This is the first sample given to the buyer. The sample is prepared according to
requirement of buyer and this is the rough sample. The range of sample is about
1-2 to vary according to the requirement of buyer.
Buyer gives his comments on sample and also recommends the changes in
sample.
This sample is based on the comments received from the buyer. For this
sample, 2-3 pieces are required.
Salesman Sample:
Buyer sends the samples in market by salesman to get market feedback from
customers it is done on 250-500 pieces or may exceed depending on season and
customer. Buyer has to sell these garments to check and view.
Samples
Market
Feedback
Buyer’s Design
Buyer’s Merchandisers
Manufacturer’s Merchandiser
Manufacturer prepares it. All changes are confirmed on it. 2-3 pieces are
required in pre-production sample.
Approval of PPS:
If accepted go ahead to next step and if rejected then there will be the process
of revision of previous steps. PPC department is also involved at this stage.
Once PPC is involved, no change in styling is acceptable.
2-3 sets of different size are sending to PPC (planning production and control).
Manufacturer keeps one sample himself and one sends to buyer for cutting
approval. Its purpose is that buyer will make no change in cutting details. If he
makes some changes, he himself will be responsible for any loss/ damage.
Fit Sample:
No change in stitching is acceptable at this stage. 2-3 garments are used in fit
sampling.
Now the sample is ready fort shipment. Buyer picks some pieces randomly to
test its gauge, GSM, shrinkage. If all these are according to the requirement of
buyer then shipment is said to be ok. 15-20 pieces are picked up as a sample to
test.
Shipment Sample:
This stage is the completion of total order. And the garments are sending to
shipment.
SAMPLING BUDGET
Sampling budget
Knitting plan
Dyeing Plan
Accessories Sheet
1. Sampling Budget:
2. Knitting Plan:
F. Width
Description Yarn F. Width 36’’
26’’
= 200,000 g
1000
= 2 Kgs
= 9,000 g
1000
= 9 Kgs
Yarn Requirement:
20 S Carded = 209 = 5
45.36
Dyeing Plan:
250 x 400/1000 =
Red - 250 x 18/1000 = 4.5
100
250 x 400/1000 =
Navy - 250 x 18/1000 = 4.5
100
Accessories Sheet:
250x200/2286 =
Stitching Thread Red 200m
22
250x200/4500 =
Stitching Thread Navy -
12
Cartons
500/24 21 cartons
(24/Pieces/Carton)
Stitching Thread:
Pieces = 500
Packing = 200Pcws/DAy
Stitching = 150Pieces/DAy
Cutting = 1day
Dyeing = 2 days
Knitting = 3 days
Fac
Yarn Req. Knitting Dyeing Cutting Stitching Packing
D
S.D E.D S.D E.D S.D E.D S.D E.D S.D E.D S.D E.D
28Jul 5Aug 9Aug 12Aug 15Aug 17Aug 20Aug 21Aug 20Aug 24Aug 23Aug 27Aug 7 S
METHODS OF BREAKDOWN
1) Purchase Order
2) Production Summary
a. Ratio
b. Percentage
RATIO METHOD
S M L
Color C. Code TTL
1 2 1
PERCENTAGE METHOD
(M
Color C. Code S (30%) (L 50%) TTL
20%)
DIRECT METHOD
(M
Color C. Code S (30%) (L 50%) TTL
20%)
FABRIC
CONSUMPTION CALCULATION
Following methods are used to calculate the fabric consumption.
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Apply formula.
Step 6:
Add wastage.
Step 7:
Basic Terms:
Ø Open Pattern
Ø Close Pattern
Ø One Garment
Ø Components
Calculations:
Rib = 26’’
Fabric = 30’’
30 x 60 x 2 x 200 = 464.5
1550 2
= 233g/Pc
Neck Calculation:
1550 3
Cuff Calculation:
1550 2
Fabric = 233
Neck = 8
Cuff = 13
Total 254
1000
TYPES OF WASTAGES
Cutting:
It includes;
Excess planning
Large wastage 3 %
Dyeing:
It includes;
Finishing wastage
Knitting:
It includes;
Yarn Dyeing:
It includes
WASTAGE
ADDITION METHOD
Length = 60’’
Width = 25’’
No. Of Pieces = 2
GSM = 220
60 x 25 x 2 x 220 = 425.80g
1550
425.80 = 212.90g/pieces
Length = 5’’
Width = 30’’
GSM = 250
5 x 30 x 2 x 250 = 48.50g
1550
48.50 = 12.10g/pc
Wastages:
= 6.95Lbs/Dzn
Ø It issues the work order, tells about the style, design, counts,
gauges, fabric finishing routes and fabric dyes.
Ø PD plan is send to the three departments; RESEARCH AND
DEVELOPMENT, SAMPLING, Sewing and ACCOUNT.
QUALITY PLAN
Software’s:
Ø Inventory management
Ø Engineering system
Ø Attendance system
Security:
1. Home directory
2. Department share
3. Care drive
Home Directory:
Home directory the user can build folders, files. He is only responsible for
compiling and security for this data.
Departmental share:
Care drive:
In care drive the departments can read only. Write facility is not provided
because security purpose.
Future plan:
In future plan they will implement the E Commerce for update the status of the
garments. They also plan to implement ERP step by step. They are using SQL
because this provides more security and cheaper than database.
Ø Recruiting
Ø Training
Ø Compensation
Ø Performance appraisal
Ø Firing
Recruiting
For workers and officer level the head of department hire. His criteria will
accord job requirements.
Training
On the job training is mostly provided. But sometimes for management we
conduct seminars; in LUMS some lectures are scheduled. Some mangers they
visit to foreign countries for getting training.
Compensation
For management trainees they provide Rs.12000 and other according to job
requirement and skills of the employee. They also compensate according
market going situation.
For workers they are providing minimum Rs. 3000 according to government
rolls. For officers the G.M decide how much salary will be provided. This
depends on the nature of the job and skills, experience of the employees.
If any employee is not doing his job very well then the Head of the department
fire the concern employee.
Material Resource Planning is done for the material procurement, like sundries,
yarn and fabric. It is basically done to analyze that how much is needed, what is
needed, when is needed, what is the cost of the material and how to acquire the
resources.
PRODUCTION PLANNING
It includes the planning like the Sewing Plan (we can also call it as the Master
Plan). Back Ward Production Planning is done and this Production Time Line
involves when’s and what’s of the production. Date Wise Plans are made from
work order to delivery.
MONITORING
It is the different entity. Monitoring is done for the whole production process
and in this we check out the planning implementation. If the planning is failed,
re-planning is done for that. Off- the- track and On-the- track planning is also
done by the PPC.
Two types of the documents are received by the in the PPC from RESEARCH
AND DEVELOPMENT and Cutting.
Cutting
Store Plan
Store Plan can also be called as Accessories Plan. It involves all the
documentation about the sundries being used in the production of the order. It
also involves the information about Threads, Buttons, Sewing and Labels. Store
Plan is basically a Quantity Plan.
Dyeing Plan
It is related with the Dyeing of the fabric that how much fabric is required for
an order, and then it is converted in to the Acro fabric. It plans for how much
dyes and chemicals are required. For the procurement of the materials, PPC
goes for the purchase department.
EXTRA PLANNING
3-5% extra planning is done for the losses. There are some visible losses and
some invisible losses. Visible losses occur from cutting to shipment. Invisible
losses are being made in Dyeing process and Finishing Process. Any extra
planning requires extra cost. So for the additional planning and additional cost,
PPC managers have to go for the Chief Executive.
The Production Planning and Control is the nervous system of our organization
and undoubtedly it is our key success factor. The nucleus of NAVEENA and
Sarah’s remarkable success has been its impeccable system. PPC conducts
detailed pre-production analysis to ensure quality and reproducibility.
PURCHASE DEPARTMENT
Every aspect of organization for the manufacturing of the product like sundries,
stationary, parts of machineries that can be available locally, chemicals and
dyes etc. have to be purchase locally from the local markets. These are usually
the general items, involve local purchase
for the purchase of machines machinery that is not available in the local
market, import department involves in such purchases. This whole import
department is concerned with the high involvement machinery. They whole
purchase department is do not work the work order or purchase order. Things
are purchased according the buyer demand. No buying is done without the
order. As such no inventory level is maintained for such goods as these goods
are utilized immediately and plan is made for the minimum for the week. Three
most important documents are used in the purchase department.
Store Plan Store plan comes from the Store and purchase Requisition; It comes
from the warehouse. Buyer provides purchase Order and according to this the
store department make plan. It is made for one supplier only at one time only.
Demand of the supplier is mentioned in the purchase order. These documents
are used all over department.
Every department issues this then the purchase department is responsible for
procurement.
EXPORT PROCEDURE
Shipment moves for the Karachi through the following ways. Eg. Truck, Train,
and Air. Rates are as per shipment volume.
INVOICE
Ø Garment Description
PACKING LIST
There are following details in the packing list required as per buyer’s
instruction or mentioned in L/C.
§ Product description
Export-FORM
VALUATION FORM
It is for the custom purpose to inform the value of the consignment to the State
Bank of Pakistan.
BILL OF ENTRY
SHIPPING BILL
The forwarder prepares shipping bill. After the sub Management Information
Systems ion of the custom docs, by the forwarder, custom authorities check the
docs. And examine the shipment accordingly. They write the report on the
backside of the shipping bill and allow the shipment for the export from the
Pakistan. All these docs are then returned to the export department.
QUOTA PROCEDURE
After receiving the Docs from the forwarder, Export Department prepares the
Visa docs, which are required for the export of garment to the following
countries; USA, CANADA, EUROPEAN countries.
The set of Visa with required docs is presented to P.H.M.A. for the issuing/
entering of the Passbook and the given serial numbers.
After this P.H.M.A. pass the Visa to the E.B.P. for the Visa issuance. Then
after the checking of the docs Visa is signed and stamped by the Director of the
E.P.B (textile section). All original docs are returned to the export department.
NEGOTIATION / COLLECTION
After the completion of the Visa process, we submit the docs in the Bank for
the negotiation/ collection. The docs are prepared according to the L/C. or the
buyer requirement.
Export department also prepare documents for the buyer for the custom
clearance of the shipment at the destination.
PAYMENT PROCEDURE
After the negotiation/ collection procedure of the docs, bank dispatches the
same to L/C opening bank, to realize the payment. Foreign bank is bound to
realize the same within the 10 to 15 days. After realization of the payment, our
bank is bound to issue the PRC within the working days.
REBATE CLAIM
After receiving the PRC, export department claims the duty draw back (rebate)
from the customhouse in Karachi or Lahore.
COMMERCIAL INVOIVCE
In the commercial invoice all the details are mentioned required under
conditions of L/C for the custom clearance and other necessary purposes.
PACKING LIST
It consists of color, weight, product code/other, coding numbers, no. of cartons,
carton dimension, and carton packing.
SHIPPING CERTIFICATE
In this certificate the shipping line intimates that the vessel /flight is not
affected buy on Indian or the Israeli Flag vessel.
BENEFICIARY’S CERTIFICATE
Business Operation
Management:
They bring with them, experience in the knitwear industry and diverse
educational backgrounds, both local and international.
NAVEENA has tried to develop a company culture where quality is given the
top priority, innovation is encouraged, system are followed and fool proof
inspection procedures at every stage of production and carried out.
Quality Standers:
Quality Emphasis:
The organization has already achieved ISO 9002 certification and has acquired
various quality certificates and awards.
Laboratory Testing:
The organization have a comprehensive lab to check dye lots .its the
organizational routine to check fabric for shrinkage, lot to lot shade continuity,
color fastness to corking etc.
Among other equipment the most noted are the data colors, spectra flash,
tumbler and washing.
Major Clients:
Factory Facility
CBR
Custom department
In term of knitting
Flatbed machines:
Matsuya Japan 14 56 05
Dying
Yarn dyeing:
Fabric dyeing:
Winding machines:
Garment washing:
Finishing:
Cutting /Embroidery:
Electric cutting machine KM (Japan) 12 heads 5
Stitching
Auxiliary equipment:
NAVEENA Dying
The dyeing process starts from the sample swatches that are sent by the Buyer.
Lab Functions:
Samples are prepared according to the needs of the buyer and the process is
called lab dipping. After the buyer then the dyeing approves the samples people
follow the production plan provided by the PPC.
Dyeing Process:
1. Yarn Dyeing
2. Fabric Dyeing
1. Hi-Temperature dyeing
2. Atmospheric Dyeing.
Machinery:
1. Machine 1 is 800kg
2. Machine 2 is 90 kg
3. Machine 3 is 30 kg
4. Machine 4 is 200kg
In fabric dyeing three machines are hi-temperature and rest is atmospheric. The
capacity of the machines is as following.
1. Machine 1 is 700 kg
2. Machine 2 is 150 kg
4. Machine 5 is 350 kg
For uniformity
Color gives:
More comfort
More satisfaction
Process flow:
Singeing
De –Sizing
Scouring
Detergents
Bleaching
Removing of color
Changing absorbency
Mercerization
Length of fiber
Fineness of fiber
Types of dyes:
Sulphur dyes -
Component of dyeing:
Temperature
Salt
Machines
q Labor
q Raw material
q Machinery
q Maintenance
q Electricity
q Transportation
q Dyes
q Chemical
q Gas
q Price
q Quality
q Availability
q Performance
q Packing
q Storage
q Concentration
q Final cost
q Compatibility
q Environmental factors
Required expertise:
Mechanical work
Machine / work knowledge
Responsibility:
Benefits:
a. Less stoppage
b. More production
c. High quality
NAVEENA Knitting
· Flat knitting
· Circular knitting.
Flat Knitting:
The purpose of flat knitting is to prepare collars and coughs. They are given the
fabric by circular knitting department and after that the technician at the flat
knitting machine feeds the designs according to the demand of the buyer. They
are given a complete production plan by the PPC department, which they need
to follow to get the desired result.
Machinery:
For the purpose of flat knitting NAVEENA 2 facility flat knitting department is
equipped with 21 automatic flat knitting machines. Three operator’s one helper
and a master manage them. The capacity of each machine is 250 sets in 24
hours, and according to the statement of machine operators they are easily
achieving the maximum capacity on regular basis. All the machines are 14
gauge machines, which mean every machine can have 14 needles per inch. The
more the gauge better will be the quality. Common error is that of needle break,
which spoils the whole fabric if not detected at once. Setting the needles in the
machine according to the requirement is an art and the master has to be the
master in this art to get the desired result and to avoid error.
Maintenance:
Quality Parameters:
The quality checkers inspect the flat knitted fabric on the basis of Wales and
courses. They check whether the whales and courses per inch meet buyer
requirement or not. Wastage of 2 % is allowed.
Circular Knitting:
They again get their line of action from the PPC department. The purpose of
the circular knitting is to convert yarn into fabric.
Machinery:
There are total 15 machines 9 of them are computerized and called auto
machines. These machines are capable of making maximum stripes on a fabric
while using four colors at a time. The auto machines are mostly used for the
preparation of fabric of dark colors and having stripes or repeat. The remaining
six machines are called feeder machines. They cannot make a stripe more than
2.5 inches on a fabric. Mostly they are used for simple fabrics of white and
light colors. Each machine is capable of producing 150 kg per day. A total of
192 cones of yarn can be added to a single machine of four different colors, 48
cones belong to each color. One person handles each auto machine and two
feeder machines are under one person. There is a supervisor and a master
present to keep check on the things. The machinery is not capable of producing
French terry and fleece fabric. Any order of these two fabrics is outsourced. All
the machines have flexible gauge facility, which is set according to the buyer
requirement.
Quality Parameters:
Finishing:
The finishing can be termed as the process for drying the fabric. First of all the
fabric is transferred to hydro machine which squeezes the water out of fabric.
Then the fabric whose rate of shrinkage is more is sent for tumbling which is
the traditional approach for drying and the other fabrics are transferred to tenter
fesaro + compactor machine, where fabric is straightened. The machine is hi-
tech and fully computerized. Then the fabric is transferred to slitting and
squeezing machine. After that comes in the stenter machine having six
chambers. After that the fabric goes through the erasing machine which
smoothens the fabric mostly fleece is erased. Now fabric is ready and is
transferred to NAVEENA 1. All the machines are of hi-technology and produce
great results. A dryer is in the process of being set up and will soon be
functional increasing the efficiency of the finishing section.
Quality Parameters:
The quality personnel check the quality after the erasing and the main
concentration is upon the variation of shades. If the fabric shade varies then it is
sent back for re dyeing. The sophisticated fabric in whom there are more
chances of shade variation it is even checked during the dyeing process by the
quality personnel.
Cone WINDING:
It is of two types:
Ø Soft winding
Ø Re winding
Soft winding:
The yarn when firstly come is hard .the cone winding department re wind it to
make it soften. Then it become easy to dye and the dye quality become higher.
Re winding:
After dyeing of the yarn it is re winded and is transferred from spring wind to
the paper wind.
The biggest draw back is that there are no control checks what so ever in the
cone-winding department. If any thing Management Information Systems the
eye of supervisor then any error can easily go through
Major Suppliers
Din spinning
Sapphire
Ejaz spinning
Azgard9
Dewan Mills
Nishat Mills
Hussain Mills
There are factors which are currently affecting the organization and are as
follow:
Gov’t policies
As the policy of Gov’t changes it directly effects organization because there are
many factors, which entice the organization with Gov’t
· Tax policy
· Rebate
· Quota
Brands
Side out
High sierra
Antigua
Cherokee
Amc –stores
Aeropostale
Phat farm
Roots
Hollister
Wal-Mart
The company devotes considerable time and effort to consolidate its present
relationships and develop new ones, agin, with the goal of establishing
relationships, which are long term and diversify the company client base.
Suppliers of organization:
The company also has the list of compatible suppliers and includes them in
term of stakeholders and used to facilitate them with the maximum beneficial
way to develop long-term relationship with them. The supplier side is although
most critical aspect of the organization in term of quality and quantity because
of the large-scale production in NAVEENA.
Organizational Culture
NAVEENA consider its employees to be its biggest assets. Adequate facilities
exist and are constantly upgraded to improve the social environment.
“We strictly, under all cost, forbid child labor and forced labor”
Competition
There is a big competition between industry .in term of taking orders and the
main aspect is price of manufacturing garments. There is less innovation and
differentiation in products.
So, because the commodity is same and due to witch there is cost factors which
is very high and directly effect organization.
Domestic competition
These are all major competitors of the organizations, and all are Lahore
based.
International Competition
The overseas competition is now –a –days very less but it will become very
high after the remove of ATC .the organization has to develop its self from now
to be in market in future. Because in that huge dynamic e4nvironment there
will be more dimensions in organization to meet with uncertainty.
· Singapore
· China
· Bangladesh
· Thai-land
· Honk –Kong
· Malaysia
Technology:
· Error reduction
The organization has mechanistic design and which is working on the basis of
efficiency, which means more production, maximum out put from least input.
STRENGHTS
Ø Quality Provider
WEAKNESSES
Ø Not a big player in market
Ø No marketing research
OPPORTUNITIES
Ø Expansion of business
THREATS
Ø New entries in the market like small level unit after WTO implementing.
Ø Differentiation
Ø Switching of buyers
Ø No Isolation
Ø Persistent quality
Stars
Questionmark
Cash cows
Dogs
There is a huge slum in garments industry, after the incident of 9/11. This is
directly and indirectly affecting the whole market. But NAVEENA is the
organization working quite well, even in this situation and earning from
international market. That’s the sign due to which I analyze that the
NAVEENA is a cash cow in term of BCG matrix.
Competitive Strategy
Ø Performance is better.
Marketing Strategy
§ Product innovation
§ Targeting the young people and using price strategy to satisfy them.
Marketing Analysis
The structure of organization is quite well but the design is not. Because the
coming trends are moving very fast. And in the end of this year the
environment that is now-a-days stable will become dynamic. Then there will be
need of
Differentiation
More flexibility
More complexity
It’s a big process, which can’t be achieved in day’s .It take lot of time to
enhance theses capabilities in organization. Either to sit a side and looking on
trend‘s changing the organization has to do a lot.
Practical learning
. At first I get the information about Ecru Yarn Store that how after the order
of buyer a company bye the ecru yarn and store it according to W/O. After that
I got the information about Cone Winding that how it works and what are the
functions of cone winding.
I learn about the yarn dying that how an ecru yarn dyed and after dying process
how it preserves. Then I attached with the process of circular knitting and flat
knitting and learn about these two processes and its importance.
I learn about the process of maintaining ecru fabric store and lat making. After
this knows about the process of fabric dying and then there was a difficult and
main process of approval and rejection of fabric in PI lab. NAVEENA
following the international standards of approving and rejecting the dyed
fabric.
Today I learn about the process of finishing the dyed fabric and how the fabric
get ready for the next process and after this after all quality checks the fabric is
ready to next process and for this it preserve or store in dyed fabric store.
.It is one of the major department of any textile Industry without having god
professional it can not work so knowledge about PPCis very much useful.
PRODUCTION SHEET
Production sheet is given from buyer and buyer tell his requirements actually
all the specs is given in this sheet, so according to this sheet we develop the
required garment for approval and also we analyze the cost as well.
CONSUMPTION
After getting the all the lengths of garments we know about the consumption
and it is known by the defined formula of body and sleeve. we get the sum of
body and sleeve and get the consumption of garments.
ASSESRIES
In this we plan about how much accessories will be used in garment and also
wastage factor will be added in it.
COSTING
In this process we added all the consumptions and compare it with the buyer
rate if it is less than the buyer rate then it will be accepted otherwise not.
CONTROLLING
We the plan is accepted than according to due date every day PPC check that
how much process is completed and how much time remaining will take. So
process is checked at every stage.
Merchandising Department
I join the merchandising department and get the whole information and briefing
about the merchandising department and its functions that are done under
merchandising.
I learn about the basic functions of merchandising that how after the order of a
buyer it works and what are the basic function like reading of spec sheet and
other information about the specs.
I learn that how to make a proto sample and how define the costing of that
proto sample. After making a proto sample and costing merchandising
department send the sample for approval.
FIT SAMPLE
After getting the information merchant made a fit sample and sends it to the
buyer for the final approval. It is a core process and I today I learn about this
process.
SALE SAMPLE
I learn about the process of sale sample the how this process is occur and one
thing that is learning in it that the price of sale sample is doubled than the other
garments. It is not the requirement of all the buyers but few buyers get the sale
sample.
CONFIRMATION OF ORDER
I learn about that what happen after confirmation of order, after confirmation of
order merchant demand to buyer to give accessories detail so that he can start
the production.
I learn that how get the schedule of testing the garments. Actually it is
necessary to know about the schedule because after confirmation the order it is
1st requirement that have to fulfill first and after this bulk production is started.
Today I known that what is the importance of size set before stating the bulk
production. Merchant made all sizes and gets the confirmation of all sizes from
buyer then starts the next step.
These days I spent with the merchandiser that how he works when order is
confirmed and how the whole process is completed. Actually it was a practical
learning and no documentation was involved in these days
Ø Keeping high quality is not only the responsibility of quality department, but
it should be embedded in each employees mind. Every employee should take it
as personal responsibility.
Ø There is only one hydro machine in dyeing; it must be two .So the lot loaded
on trolleys doesn’t have to wait for long time.
The biggest draw back in the time and action plans of PPC in NAVEENA is
that there is no contingency planning in advance it is a general rule that while
planning production some cushion is given for activities such as machine break
down or any other extraneous variables that can take place. The problem is
addresses only when it occurs. There should be planning in advance for that in
order to minimize the effects of a problem that has occurred.
Limitations:
Buyer due to the fact that the merchant cannot forward the purchase order gives
Some times the co-ordination gap to PPC, as it is a secret. Only production
summary is prepared and is given to PPC so if merchant makes a Management
Information System take in interpreting the PO there is no way PPC can come
to know about if there are any ambiguities in the production summary?
Sometimes the merchant delays in forwarding information as it arrives to him
resulting in delay to initiate the production process.
Conclusion
In textile sector the thing of immense importance is how well the organizational
personnel communicate with each other. There is no room for personal grudges
because each and every one depends on each other if any one screw up the
whole organization suffers.
BIBLIOGRAPHY
GLOSSARY