Installation Procedure For The Machine Security System (MSS3s) Universal Attachment Kit Caterpillar

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Special Instruction
Installation Procedure for the Machine Security System (MSS3s) Universal Attachment Kit {1408,
1435, 7631}
Media Number -M0071256-01 Publication Date -30/11/2016 Date Updated -30/11/2016
i06803749
Installation Procedure for the Machine Security System (MSS3s)

Universal Attachment Kit {1408, 1435, 7631}
SMCS - 1408; 1435; 7631
Motor Grader
120G (S/N: 2AB1-UP; 4HD1-UP; 1LK1-UP; 82V1-UP; 87V1-UP; 11W1-UP; 61W1-UP)
120H (S/N: 1241-UP; CAF1-UP; 4MK1-UP; 5FM1-UP; 6NM1-UP; 6TM1-UP; 2AN1-UP; 6YN1-UP;
9FN1-UP; 3GR1-UP; 9YR1-UP)
120M (S/N: R9A1-UP; B9C1-UP; B9N1-UP)
12G (S/N: 3WC1-UP; 3PL1-UP; 61M1-UP)
12H (S/N: 1251-UP; XZJ1-UP; CBK1-UP; 4XM1-UP; 5ZM1-UP; 8MN1-UP; 2LR1-UP; 2WR1-UP;
4ER1-UP; 2GS1-UP)
12M (S/N: R9B1-UP; B9F1-UP; B9R1-UP)
135H (S/N: CBC1-UP; BDJ1-UP; 3YK1-UP; 7PM1-UP; 8WN1-UP; AMX1-UP)
140G (S/N: 5MD1-UP; 50H1-UP; 72V1-UP; 81V1-UP; 13W1-UP)
140H (S/N: 1261-UP; CCA1-UP; XZH1-UP; 2ZK1-UP; APM1-UP; 5HM1-UP; 8JM1-UP; 8KM1-UP;
9TN1-UP; 9ZN1-UP; 3FR1-UP; 3AS1-UP)
140M (S/N: B9D1-UP; B9M1-UP)
143H (S/N: 1AL1-UP; APN1-UP)
14G (S/N: 03L1-UP; 96U1-UP)
14H (S/N: ASE1-UP; 7WJ1-UP)
160H (S/N: ASD1-UP; 9EJ1-UP; XZK1-UP; 2FM1-UP; 3GM1-UP; 6WM1-UP; 9JM1-UP; CCP1-UP;
3HR1-UP; 2HS1-UP)
160M (S/N: B9E1-UP; B9L1-UP)
163H (S/N: 5AK1-UP; ARL1-UP)
16G (S/N: 93U1-UP)
16H (S/N: 6ZJ1-UP; 3JR1-UP; ATS1-UP)
Track-Type Tractor
D10R (S/N: 3KR1-UP; AKT1-UP)
D11N (S/N: 4HK1-UP; 74Z1-UP)
D11R (S/N: AAF1-UP; 8ZR1-UP; 9TR1-UP; 9XR1-UP; 7PZ1-UP)
D3C Series III (S/N: 5NS1-UP; 7GS1-UP)
D3G (S/N: CKA1-UP; CLB1-UP; CFC1-UP; CFF1-UP; JMH1-UP; ZDN1-UP; BYR1-UP; CXT1-UP)
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D4C Series III (S/N: 6FS1-UP; 7NS1-UP)

D4G (S/N: FDC1-UP; HYD1-UP; CFN1-UP; TLX1-UP)
D4H Series III (S/N: 8PJ1-UP; 9GJ1-UP)
D5C Series III (S/N: 4WS1-UP; 9AS1-UP)
D5G (S/N: WGB1-UP; RSC1-UP; CLF1-UP; RKG1-UP; FDH1-UP; DKT1-UP; CLW1-UP; FDW1-
UP)
D5M (S/N: 6GN1-UP; 3CR1-UP; 3DR1-UP; 4BR1-UP; 7LR1-UP; 4JS1-UP; 5ES1-UP; 5FS1-UP;
6AS1-UP)
D5N (S/N: AKD1-UP; AGG1-UP; CFH1-UP; CKT1-UP)
D6G Series 2 (S/N: C6G1-UP; P6G1-UP; BWJ1-UP; 2MJ1-UP)
D6H (S/N: 8KB1-UP; 4RC1-UP; 6FC1-UP; 7PC1-UP; 8FC1-UP; 8YC1-UP; 7ED1-UP; 3ZF1-UP;
5HF1-UP; 6CF1-UP; 3YG1-UP; 4LG1-UP; 1FJ1-UP; 6JJ1-UP; 7ZK1-UP)
D6H Series II (S/N: 1KD1-UP; 2KD1-UP; 3ED1-UP; 4YF1-UP; 2TG1-UP; 4GG1-UP; 8ZJ1-UP; 9KJ1
-UP; 2DK1-UP; 5KK1-UP; 6CK1-UP; 8KK1-UP; 8SK1-UP; 9LK1-UP; 9RK1-UP; 1YL1-UP; 2BL1-
UP; 2TL1-UP)
D6M (S/N: 9ZM1-UP; 2RN1-UP; 3WN1-UP; 4JN1-UP; 5NR1-UP; 5WR1-UP; 6LR1-UP; 2YS1-UP;
4GS1-UP; 4HS1-UP)
D6R (S/N: 2HM1-UP; 4FM1-UP; 8TM1-UP; 9BM1-UP; 2YN1-UP; 3ZN1-UP; 4HN1-UP; 4MN1-UP;
5LN1-UP; 6JN1-UP; 7KN1-UP; 8LN1-UP; 8XN1-UP; 9MN1-UP; 9PN1-UP; DMP1-UP; 4JR1-UP;
4TR1-UP; 4WR1-UP; 5PR1-UP; 5RR1-UP; 6FR1-UP; 6GR1-UP; 6HR1-UP; 6MR1-UP; 7AR1-UP;
7DR1-UP; 7GR1-UP; 9ZS1-UP; 1RW1-UP)
D6R Series II (S/N: BNC1-UP; AFD1-UP; CAD1-UP; ADE1-UP; BLE1-UP; BRE1-UP; DAE1-UP;
ACJ1-UP; BMJ1-UP; BRJ1-UP; BMK1-UP; BNL1-UP; AEM1-UP; AFM1-UP; AGM1-UP; BPM1-
UP; AEP1-UP; BPP1-UP; BPS1-UP; BLT1-UP; FDT1-UP; AAX1-UP; BMY1-UP; BPZ1-UP; BRZ1-
UP)
D7H (S/N: 2SB1-UP; 4AB1-UP; 5WB1-UP; 5BF1-UP; 2RG1-UP; 3XG1-UP; 4FG1-UP; 77Z1-UP;
79Z1-UP; 80Z1-UP; 82Z1-UP)
D7R (S/N: BPK1-UP; 9HM1-UP; 2EN1-UP; 3DN1-UP; BRP1-UP; 2HR1-UP; 3ZR1-UP; 4SR1-UP;
5MR1-UP; 6ER1-UP; CBZ1-UP; 5KZ1-UP)
D7R Series II (S/N: AEC1-UP; AFG1-UP; ABJ1-UP; BNM1-UP; BRM1-UP; AGN1-UP; BRP1-UP;
ACS1-UP; BPT1-UP; ADW1-UP; BNX1-UP)
D8N (S/N: 9TC1-UP; 1XJ1-UP; 5TJ1-UP; 7TK1-UP)
D8R (S/N: 7XM1-UP; 9EM1-UP)
D8R Series II (S/N: AKA1-UP; 6YZ1-UP)
D9N (S/N: 1JD1-UP; 5FJ1-UP; 6XJ1-UP)
D9R (S/N: JJB1-UP; ABK1-UP; ACL1-UP; 7TL1-UP; 8BL1-UP)
Introduction
This Special Instruction provides information for installation of the 468-3606 Electrical Installation Gp Service
Kit.
Reference: Systems Operation, UENR7061, "Machine Security System (MSS3s)" for more information on
operation.
The MSS Universal Attachment Kit is intended for use on all products (Caterpillar or other manufacturer) that are
without the MSS Custom Kit.
Do not perform any procedure that is outlined in this publication, or order any parts until you understand this
information.
Note: Before you install the Machine Security System on a machine, check for other Electronic Control Modules
(ECM) on the machine. Machines that are equipped with other electronic control modules must not use the
Machine Security System to disable the "MAIN POWER" of the machine. This will prevent the Machine Security
System from disabling the other ECM's on the machine in the event of a failure of the Machine Security System.
Note: The Advanced Machine Security System is a Software Enabled Attachment (SEA). To add this attachment,
the "Advanced Machine Security" status must be installed in the ECM configuration (Cat® Electronic Technician
(Cat ET) and factory password required).
Important Safety Information

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs.
A person must be alert to potential hazards. This person must also have the necessary training, skills, and tools to
perform these functions properly. Safety precautions and warnings are provided in this instruction and on the
product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
Caterpillar cannot anticipate every possible circumstance of a potential hazard.
Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Avoid
using a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar. If used,
ensure the safety of the operating personnel and others.
Do not operate or work on this machine unless you have read and
understand the instructions and warnings in the Operation and
Maintenance Manuals. Failure to follow the instructions or heed the
warnings could result in injury or death. Contact your Cat dealer for
replacement manuals. Proper care is your responsibility.
Electrocution Hazard! Keep the machine and attachments a safe distance

from electrical power. Stay clear 3 m (10 ft) plus twice the line insulator
length. Read and understand the instructions and warnings in the
Operation and Maintenance Manual. Failure to follow the instructions
and warnings will cause serious injury or death
Accidental engine starting can cause injury or death to personnel

working on the equipment.
To avoid accidental engine starting, turn the battery disconnect switch

to the OFF position. Remove the key for the battery disconnect switch.
Use a secure padlock in order to lock the battery compartment access
door.
Place a Do Not Operate tag at the Start/Stop switch location to inform

personnel that the equipment is being worked on.
Personal injury or death can result from sudden machine movement.
Sudden movement of the machine can cause injury to persons on or

near the machine.
Prevent possible injury by performing the procedure that follows before

working on the machine.
Move the machine to a smooth horizontal location. Move away from

working machines and personnel and lower the implement to the
ground.
Permit only one operator on the machine. Keep all other personnel away
from machine or in view of the operator.
Engage the parking brake. Stop the engine.
Move the hydraulic control levers to all positions to release the pressure
in the hydraulic system.
Personal injury or death can occur if personnel are trapped between the
wheel and the frame.
The steering system is hydraulically controlled and wheels can crush

personnel during movement.
Use caution when working between the wheels and the frame. If the
wheels must be turned, ensure that all personnel are clear of the
machine before any movement.
Illustration 1 g00037860
Use steps and handholds whenever you mount the machine. Use steps and handholds whenever you dismount the
machine. Before you mount the machine, clean the step and the handholds. Inspect the step and handholds. Make
all necessary repairs.
Face the machine whenever you mount the machine and whenever you dismount the machine. Maintain a three-
point contact with the step and with handholds.
Note: Three-point contact can be both feet and one hand or a single foot and two hands.
Do not mount a moving machine. Do not dismount a moving machine. Never jump off the machine. Do not try to
mount the machine when you carry tools or supplies. Do not try to dismount the machine when you are carrying
tools or supplies. Use a hand line to pull equipment onto the platform. Do not use any controls as hand holds when
you enter the cab or when you exit the cab.
Required Parts
The following tools are required to install the Machine Security System. Table 1 contains the recommended
Caterpillar service tools.
Table 1
Part Number Description
151-0968 Cordless Drill Gp (12 V, 3/8 inch, Variable Speed)
1U-5893 Drill Bit Set (135 Degree Split point)
9S-1748 Socket Wrench Set (1/2 Inch Drive)
199-6156 Socket Wrench Set (1/2 Inch Drive-Metric)
194-3584 Socket Wrench Set
1U-7230 Hand Tool Gp (Screwdrivers)
8T-9293 Torque Wrench (1/2 inch Drive)
1U-7123 Adapter
190-8900 Connector Repair Kit

- 1 5/16 inch Hole Saw
- 13 mm (0.51181 inch) to 25 mm (0.98425 inch)
- Center Punch
The contents of the Retrofit Kit for the Machine Security System are listed in Table 2 below. All parts are
contained in the 468-3606 Electrical Installation Gp.
Table 2
Contents of the 468-3606 MSS Universal Kit Parts List.(1)
Quantity Part Number Description
1 467-9245 Communication Radio Gp
1 479-1908 Plate
6 8T-9655 Isolation Mount
3 6I-1418 Spacer
3 8T-6912 Bolt
3 3T-0852 Locknut
6 9N-0869 Hard Washer
1 459-2251 Control Harness As
1 149-9818 Plate
2 151-6320 Wire Removal Tool
10 7K-1181 Cable Strap
2 115-8109 Wire Splice
1 102-8802 Receptacle Kit
1 102-8803 Receptacle Kit
4 6V-7357 Bolt
4 208-8469 Locknut
8 9X-6165 Washer
2 3E-5239 Relay As
2 115-1615 Relay As
1 205-8257 Coil
1 213-2323 Plate As
1 224-3385 Film
1 226-5602 Film
1 205-0826 Film
1 198-5389 Film
1 200-5125 Film
4 129-3178 Locknut
4 141-4976 Washer Head Screw
1 165-5655 Lamp As
2 184-0982 Screw
(1)
This kit contains parts that are not used with all applications. Discard any unused parts
Alternate Parts
For Caterpillar machines that use the current standard 5P-8500 Key, the existing switch can be reused with the
MSS Universal Kit. For early Caterpillar machines (either without a key switch or using a different key) and for
competitive non-Cat machines, a new key switch will be needed. Table 3 lists the recommended Caterpillar part
options for replacement key switches.
Table 3
Replacement Key Switches
Machine Type Replacement Key Switch Type
3-Position 4-Position 5-Position
(Off-On-Start) (Off-Accessory-On-Start) (Preheat-Off-Accessory-
10 Amp @ 24 5 Amp @ 24 VDC, 10 Amp On-Start)
VDC(1) @ 12 VDC(1) 10 Amp @ 24 VDC(1)
Current Cat Machines Using
Not Needed Not Needed Not Needed
5P-8500 Key
Older Cat Machines with No 9G-7641 Start 7Y-3918 Heat Start
110-7883 Start Switch Gp
Keyswitch Switch Gp Switch Gp
9G-7641 Start 7Y-3918 Heat Start
Non-Cat Machines 110-7883 Start Switch Gp
Switch Gp Switch Gp
(1)
Make sure that the current ratings for the key switch selected meet or exceed the maximum current level needed by the machine.
Pre-installation Survey of the Machine

The pre-installation survey of the machine is listed below:
Batteries give off flammable fumes which can explode.
To avoid injury or death, do not strike a match, cause a spark, or smoke

in the vicinity of a battery.
1. Check for space around the key switch to mount the exciter coil. If there is no room to mount the exciter
coil, then assess how you can move the key switch to an alternate location. This location should allow you to
mount the exciter coil and still allow the operator to insert and turn the key. The 213-2323 Plate Assembly
will aid in mounting the key switch if an alternate location is necessary.
2. Check for a location to mount the 467-9245 Electronic Control Module (Machine Security System)
◦ Locate the ECM nearby the key switch so that the harness, when routed between the ECM and the key
switch, does not require alterations.
◦ Also select a location that is not obvious to a thief, but accessible for the service person.
◦ The ECM has specific hardware to make the unit hard to access and remove. Be sure to use all
supplied nuts, bolts.
◦ DO NOT alter the length of the wiring between the MSS ECM and the exciter coil. If this length is
altered, the system will not be compliant with FCC requirements, and may not operate properly.
◦ DO NOT install the MSS ECM or the relays in engine compartments or other high-heat locations.
Doing so may result in early device failure and void the warranty.
◦ DO NOT locate the MSS ECM in the battery box. The relays on the MSS ECM may ignite the battery
gases causing an explosion.
◦ DO NOT install the ECM anywhere in the machine where submersion in water is likely to occur. If
the MSS ECM is submersed in water, the machine may not start.
3. Check the service connector to determine if the machine is equipped with a 14-pin service connector. If the
machine is equipped with a 9-pin service connector, no further action is required. If the machine is equipped
with the 14-pin service connector, refer to "Machine Equipped with 14 Pin Service Connector" section for
further information on extra parts required and instructions on modifying the 459-2251 Control Harness As.
Disassembly of the Machine

Follow the below steps for disassembly of the machine:
1. Use the proper safety procedures to secure the machine during installation of the Machine Security System.
2. Turn off the power to machine using the battery disconnect switch or disconnect the terminals from the
batteries
3. Remove any panels and components to gain access to:
◦ The area around the key switch
◦ The mounting area for the ECM
◦ Wiring for the main relay
◦ Wiring for the start relay
◦ The routing path for the MSS wiring harness
Mounting the ECM
To mount the ECM, follow the below mentioned steps:
479-1908 Plate
1. Locate the 479-1908 Plate.
432-8664 Generator Set Control Gp
2. Set the 432-8664 Generator Set Control Gp on to the 479-1908 Plate plate and align the four mounting holes
to in position.
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(1) 9X-6165 Washer
(2) 6V-7357 Bolt
(3) 208-8469 Locknut
3. Mount the 432-8664 Electronic Control Module to the 479-1908 Plate with the Bolts (2), washers (1), Nuts
(3).
4. Use the ECM template to lay out and mark the ECM mounting area.
5. Center punch the three mounting holes.
6. Drill the three holes with a 10 mm (3/8 inch) drill bit.
7. Attach connector A-C1 of the 459-2251 Harness Assembly to 432-8664 ECM
(4) 8T-6912 Bolt
(5) 9N-0869 Hard Washer
(6) 8T-9655 Isolation Mount
(7) 6I-1418 Spacer
(8) 3T-0852 Locknut
8. Install the mounts (6) and spacers (7) to the 479-1908 Plate.
9. Mount ECM in the selected location using the bolts (4), washers (5), and lock nuts (8) to secure the 467-
9245 Communication Radio Gp and plate.
Table 4
Voltage Relay
24 VDC 3E-5239
12 VDC 115-1615
10. Select the two relays that match the battery voltage of the machine and connect to the 459-2251 Harness
Assembly.
11. Attach the relays to connectors A-C4 and A-C5.
12. Secure the relays to the machine by using the mounting bracket on the relay.
Routing of the Harness Assembly

Perform the following steps to route the 459-2251 Control Harness As:
1. Route the connectors A-C6, A-C7, key switch contacts (308-YL, 306-GN and 106-RD), and ground wire
200-BK of 459-2251 Control Harness As to the location of the machines key switch.
2. Route the connectors A-C2, A-C3, A-C11, A-C12, and A-C13 of 459-2251 Harness (two nine-pin
connectors and three 3-pin connectors) to the location of the machines service connector.
Note: If there is no port for the service connector on the machine, then you have two options:
◦ Route the harness to a panel on the machine and mount the new service connector to that panel.
◦ Bundle the harness at the ECM and secure harness with a 7K-1181 Cable Strap. Ensure that the
service connector is exposed for access during routine servicing of the Machine Security System.
3. Route the 308-YL (Yellow) wires to the connection point for the main relay of the machine.
4. Route the 306-GN (Green) wires to the connection point for the start relay of the machine.
Mounting the Exciter Coil in the Original Key Switch Location

This procedure is performed only if there is adequate room to mount the exciter coil at the original location of the
key switch.
1. Remove the key switch.
2. Apply the template for the exciter coil with the tab at the 12 O'CLOCK position. Use the Key switch
hardware to secure the template.
Typical example
3. Mark the hole with a center punch.
4. Drill out a hole using a 10 mm (0.40 inch) drill bit.
Mounting the Key Switch and the Exciter Coil in an Alternate Location
This procedure is performed only if there is inadequate space to mount the exciter coil at the original location of
the key switch and the key switch must be relocated to an alternate position.
1. Use the template for the exciter coil (alternate location) to lay out alternate mounting location with locating
tab at the 12 O'clock position.
2. Mark all four holes with a center punch.
3. Drill out the left-hand hole with 25.8 mm (1 inch) drill bit.
4. Drill out top and bottom hole with 6.6 mm (0.30 inch) drill.
5. Drill out the right-hand hole with a 13.4 mm (0.52 inch) drill.
6. Mount 213-2323 Plate with 129-3178 Locknuts.
Key switch Termination
Key Switch termination schematic
1. Attach the wires of the 459-2251 Control Harness As to the key switch as listed below:
Table 5
Terminal Wire
"B" (unswitched power) 105-RD(Red) "A-T2"
"R" (switched power) 308-YL(Yellow) "A-T3"
"S" (start circuit) 306-GN(Green) "A-T4"
Note: If the key switch does not have screw terminals, then cut off the ring terminals and splice the wires of
the 459-2251 Control Harness As to the key switch wires using approved termination components.
2. Find a ground stud near the key switch and attach the 200-BK(Black)wire to the ground stud. If no stud is
available, then cutoff the terminal and splice to a ground wire in one of the machines harnesses using
approved termination components.
Typical installation of the key switch and the 205-8257 Exciter Coil
3. Remount the key switch and the 205-8257 Exciter Coil.
4. Install the 102-8802 Receptacle Kit on the two wire harness of the 205-8257 Coil.
Note: Polarity is not important in Step 4.
205-8257 Exciter Coil
5. Attach the 2-pin receptacle of 205-8257 Exciter Coil to connector A-C7 on 459-2251 Control Harness As.
6. Insert the key in to the key switch and turn the key switch to the OFF position.
7. Apply the proper key switch film to the exciter coil with the film properly aligned. Refer to Table 6.
Table 6
Film Positions Orientation
200-5125 "PREHEAT-OFF-ON-START" OFF at 12 o'clock
198-5389 "OFF-ON-START" OFF at 12 o'clock
224-3385 "OFF-ON-START" ON at 12 o'clock
226-5602 "OFF-ACC-ON-START" ON at 12 o'clock
LED Mounting
Follow the below steps to mount the LED:
1. Drill a 13 mm (0.51 inch) hole in the dash near the exciter coil.
Note: When selecting a location for the hole, ensure that there is sufficient clearance behind the dash to
accommodate the LED and the LED wires. When drilling the hole, ensure that there are no wires behind the
dash that will be damaged by the drilling.
2. Install 205-0826 Film near the hole from Step 1.
3. Install the 165-5655 Lamp As in the hole.
4. Terminate the wires of the 165-5655 Lamp As with 102-8803 Receptacle Kit as listed in Table 7.
Table 7
Pin Wire
A Red
B Green
C Black
5. Attach the 3-pin receptacle of 165-5655 Lamp As to connector A-C6 on 459-2251 Control Harness As.
Terminating Relay Circuits
Example of a connection of the MSS start relay for a start circuit controlled by an ECM
Note: When an ECM controls the Crank or Start relay via a key switch input, you will need to configure the MSS
start relay to control the key switch input instead of the start or crank relay. This will prevent the control from
logging and warning the operator of the event. Illustration 16 is an example of a connection of the MSS start relay
for a start circuit controlled by an ECM.
1. Locate the connector in the machine harness that contains the wiring for the main relay.
◦ If the connector has pins (sockets) that are the same as the pins on the 459-2251 Control Harness As,
then extract the machine harness pin (socket) and replace with the socket (wire 308-YL(Yellow)) from
the 459-2251 Control Harness As. Take the free pin (socket) from the machine harness, and with the
115-8109 Splice, connect to the 308-YL(Yellow)socket (pin) on the 225-8513 Harness Assembly.
◦ If the pins (sockets) are not the same size, then cutoff the pin and socket on the 459-2251 Control
Harness As then cut the wire for the main relay on the machine harness and splice with approved
termination components.
2. Locate the connector in the machine harness that contains the wiring for the start relay.
◦ If the connector has pins (sockets) that are the same as the pins on the 459-2251 Control Harness As,
then extract the machine harness pin (socket) and replace with the socket (wire 306-GN(Green)) from
the 459-2251 Control Harness As. Take the free pin (socket) from the machine harness, and with the
115-8109 Splice, connect to the 306-GN(Green)socket (pin) on the 225-8513 Harness Assembly.
◦ If the pins (sockets) are not the same size, then cutoff the pin and socket on the 459-2251 Control
Harness As then cut the wire for the main relay on the machine harness and splice with approved
termination components.
Service Connector Mounting (Machine with Existing Service

Connector)
Service Connector Mounting Template
1. Remove the current service connector from the mounting hole.
2. Connect the machine service connector to the mating connector of the 459-2251 Control Harness As.
3. Install the new service connector using the existing hardware, or the 149-9818 Plate and the 141-4976
Washer Head Screw.
Machine Equipped with 14 Pin Service Connector

If the machine is equipped with a 14-pin service connector, modify the 459-2251 Control Harness Asusing the
steps below. This will require the parts listed in table 8.
Table 8
Part Numbers Description
451-8019 Connector Receptacle As
451-8020 Connector Plug As
Modify the Harness
1. Remove Connector A-C2 from the 459-2251 Control Harness As. Install wires that were removed from
connector A-C2 into the 451-8019 Connector Receptacle As. Refer to Table 9 for wiring information.
Table 9
A-C2 Wire Number 451-8019

A 105-RD(Red) B
B 200-BK(Black) A
C Not connected E
D 944-OR(Orange) H
E 945-BR(Brown) J
F F712-GN(Green) D
G F711-YL(Yellow) C
H Not Connected F
J Not Connected G
Not Connected K
Jumper to A-C3 L
Jumper to A-C3 M
Jumper to A-C3 N
Jumper to A-C3 P
2. Remove Connector A-C3 from the 459-2251 Control Harness As. Install wires that were removed from
connector A-C3 into the 451-8019 Connector Receptacle As. Refer to Table 10 for wiring information.
Table 10
A-C2 Wire Number 451-8020
A Not Connected B
B Not Connected A
C Not Connected E
D 944-OR(Orange) H
E 945-BR(Brown) J
F F712-GN(Green) D
G F711-YL(Yellow) C
H Not Connected F
J Not Connected G
Not Connected K
Jumper to A-C2 L
Jumper to A-C2 M
Jumper to A-C2 N
Jumper to A-C2 P
3. Create and Install a twisted-pair jumper harness between the 451-8019 Connector Receptacle As contacts L
and M to the same contacts on the 451-8020 Connector Plug As.
4. Create and Install a twisted-pair jumper harness to between the 451-8019 Connector Receptacle As contacts
N and P to the same contacts on the 451-8020 Connector Plug As.
5. Refer to Illustration 18 to verify the harness wiring.
Service Connector Mounting (Machine without Service Connector)

If the MSS ECM is accessible during routine maintenance, you can secure the service connector to the harness near
the ECM, or you can mount the service connector on a panel that is easily accessible.
To mount the service connector to the panel, follow the below steps:
1. Use 149-9818 Plate as a template to lay out the five holes.
2. Mark the holes with a center-punch.
3. Drill out the large center hole with a 33.5 mm (1.32 inch) hole saw.
4. Use a 2.3 mm (0.09 inch) drill bit to drill the four perimeter holes.
(10) Panel
(11) Service Connector
(12) 141-4976 Washer Head Screw
(13) 149-9818 Plate
5. Install the new service connector using the 149-9818 Plate and the 141-4976 Washer Head Screw.
DATA Link Connections

Machine with CAN (J1939)
If the machine utilizes a CAN (J1939) circuit, proceed to the "Machine with CAN (J1939)" procedure provided
below:
1. Install connector cap onto connector A-C11
2. Remove Terminating resistor from Connector A-C12 of the 459-2251 Control Harness As.
3. Connect A-C12 to A-C13 of the 459-2251 Control Harness As.
4. Locate and remove the termination resistors machine CAN (J1939) circuit.
5. Cap the connectors for the machine CAN (J1939) connectors.
6. Connect wires E711-YL and E712-GN of the 459-2251 Control Harness As into the machines CAN (J1939).
7. Ensure that CAN (+) and CAN (–) of the 459-2251 Control Harness As are connected to the machines CAN
+ and CAN – circuits.
CAN (J1939) Not Available on Machine.
If the machine does not utilize a CAN (J1939) circuit, proceed to the "CAN (J1939) Not Available on Machine"
procedure provided below:
1. Crimp 9X-3401 Connector Pin contacts onto wires E711-YL and E712-GN of the 459-2251 Control Harness
As.
2. Insert wires E711-YL and E712-GN of the 459-2251 Control Harness As into the 3E-3370 Connector
Receptacle As.
3. Insert the 133-0975 Receptacle Lock Wedge (blue) into the 3E-3370 Connector Receptacle As.
4. Connect the receptacle to A-C11 on the 459-2251 Control Harness As.
5. Ensure that Terminating resistors are inserted into connectors A-C12 and A-C10 of the 459-2251 Control
Harness As.
6. Install connector cap onto connector A-C13.
Setup of the Machine Security System

Key-Program
The machine security system (MSS) may be programmed to accommodate up to a maximum of 255 keys. A new
key is programmed into the machine ECM with the service tool.
Programming with a Service Tool
The "Security Management" function of the Cat ET allows you to view information on the key currently in the key
switch. You may also view a list of authorized keys. The authorized keys are the keys that have been programmed
into the MSS.
Security Management
Connect a laptop computer with the Cat ET to the machine that will be programmed. After the laptop computer is
connected to the machine, start the Cat ET. Select the machine that has the MSS installed. Select the "Security
Management" option from "Service" menu. The "Security Management" screen will be displayed. Refer to
Illustration 22.
Layout of the Screen
The "Security Management" screen has the following areas:
"Current Key Information" - The "Current Key Information" area displays information of the key currently in
the keyswitch. If the "Description", "Access Level" and "Expiration" information was not entered for the current
key, these areas will be blank.
"Display Area" - The "Security Management" display area has five columns: "Security Type", "Description",
"Access Level", "Expiration", and "Security ID". The information can be sorted by a column. Click the heading of
the column, to sort by the information in that column. The "Description" column is the name for the key. The
"Access Level" column displays the access level for the key. There are two access levels: Master and Standard.
The Master Access Level gives the user the capability to add or change information without a factory password.
Standard Access Level requires factory passwords to add information on keys. The "Expiration" column gives the
date and the time that a key will expire. Keys expire in 6-hour increments. "Security ID" is the unique
identification numbers for the key.
Push Buttons - The following push buttons are available in the "Security Management" screen: "Change", "Add",
and "Delete".
Add key information
The "Add" push button allows you to add a key to the list of Authorized Keys.
Note: When a function requires a factory password, the "Enter Factory Passwords" box is displayed.
To add a key, perform the following steps:
Note: Adding Keys requires a key with the master access level or a factory password.
1. Insert a master key for that machine in the key start switch. Turn the key to the ON position. If a master key
is not used, then a factory password is required.
Note: The MSS indicator should be green.
2. Turn the key to the OFF position.
Note: The MSS indicator should remain green.
3. Insert the new key into the key start switch. This insertion must be done within 30 seconds of step 2. Turn
the key to the ON position before the MSS indicator turns off.
4. Connect a laptop computer with the Cat ET to the ECM on the machine. Select the"Add Security
Information" from the menu in the Cat ET.
5. Select the "Security Management Option" under the Service Menu in the Cat ET.
6. Press the "Add" push button. The "Add Key Information" dialog box is displayed.
7. Press the "Read" push button. ID1 and ID2 will be filled with the information for the key that is in the
ignition.
Note: The "ID1" field may contain a "0".
8. Enter the name for the key in the "Description" box, if desired. The description may have up to 11
characters. If no description is entered, the description will default to"Sec#". The # sign indicates a number.
For example, "Sec1", "Sec2","Sec...".
Note: Duplicate names for the keys in the list of keys is not advisable.
9. Select the access level of the key from the "Access Level" menu.
10. Select an "Expiration" button: "Disable" or "Enable"
"Disable" does not have an "Expiration Date". If "Enable" is selected, enter the "Expiration Date" and
"Expiration Time" for that key.
Note: Setting a Key with "Master Level Access" to the "Enable" status with an expiration date will cause the
Key with "Master Level Access" to expire. If the "Master Level Access" Key expires, you will no longer be
able to use the key as a Master Level Access Key.
11. Press the "OK" button to add the information for the key. The "Are you sure?" box is displayed. Press "OK"
to add the key. Press "Cancel" to exit the "Add Key Information" dialog box without adding the information.
Press "Help" to open on-line help for assistance.
Change key information
The "Change" push button allows you to change the "Description", "Access Level", or "Expiration" of a key. ID1
and ID2 cannot be changed.
Note: The "Change" push button is disabled until a key is selected from the authorized list.
Note: When a function requires a factory level security password, the "Enter Factory Passwords" dialog box is
displayed.
Note: Changing Keys requires a key with the master access level or a factory password.
Perform these steps to change the key information:
1. Highlight the key that you want to change. Press the "Change" push button. The "Change Key Information"
dialog box is displayed.
OR
Double-click the key you want to change. The "Change Key Information" dialog box is displayed.
2. Enter the changes you want to make. Refer to "Adding Key Information" for more detail.
Delete Key
Note: You cannot delete the last Master key. An error message will display if you attempt to delete the last master
access level key.
Note: Deleting Keys requires a key with master access level or a factory password.
To delete a key:
1. Highlight the key you want to delete. Press the "Delete" push button. The "Are you sure?" box is displayed.
2. Press "OK" if you want to delete the key. Press "Cancel" if you do not want to delete the key. You
automatically return to the "Security Management" screen.
Print Dialog Box
The "Print Document" dialog box allows you to send a report to a file, to a printer, or to the screen. The report
includes the following information:
• Source of data
• Time
• Date of report generation
• ECM connection
• List of parameter values
• Information that is unique to the function that you are printing
To print a report to a file:
Print Icon On Tool Bar
1. Press the "Print Icon" in the upper left corner of the tool bar. Refer to Illustration 27. The "Print Document"
box is displayed.
2. Press the "Print to File" button. Press "OK" to print the report. Press "Cancel" to exit the "Print Document"
box without saving the file.
Note: The "Printing" box asks you to open a file, create a file, or cancel, if you do not have a file open.
Choose the appropriate button to continue.
◦ Open: Press the "Open?" push button. The "Open File Dialog" box is displayed. Highlight a file and
press the "Open" push button. The "Print New Document To File" box is displayed.
◦ New: Press the "New?" push button. Enter a new file name into the "new file name" box. Press "OK".
The "Print New Document To File" dialog box is displayed.
◦ Cancel: Press "Cancel" to exit the box. You return to the "Print Document" box.
3. In the "Print New Document To File", enter a name for the document. Press "OK". The "Print to File is
complete" box is displayed. Press "OK" to return to the last active screen. Press "Cancel" to exit the "Print
New Document To File" box.
To print a report to the printer:
dialog box is displayed.
2. Press the "Print to Printer" button and then press "OK". The "Print to Printer is Complete" box is displayed.
Press "OK" to return to the last active screen. Press "Cancel" to exit the "Print Document" box.
To print a report to the screen:
box is displayed.
Typical ET screen for Security Management
2. Press the "Print Preview" button and then press "OK". The "Print Preview Screen" is displayed. Choose the
appropriate push button to aid in viewing the document. "Print" prints the report to the printer. "Next Page"
views the next page of the report. "Next Page" is disabled if you are on the last page of the report. "Prev
Page" views the previous page of the report. "Prev Page" is disabled if you are on the first page of the report.
"Two Page" displays two pages of the report. "Zoom In" magnifies the text. "Zoom In" is disabled when the
text is fully magnified. "Zoom Out" decreases the size of the text. "Zoom Out" is disabled when the text is at
normal size. "Close" will exit the preview.
Scheduled Access - Program - Security System Bypass

Use the following procedure to change the Activation Periods of the Security System Bypass:
Note: Changing the MSS Bypass times requires you to use a key with master access level or a factory password.
1. Insert a key with Master Access Level in the key start switch and turn to the ON position.
Bypass Set up Screen
2. Select "Service" from the tool bar of the Cat ET screen.
3. Select Machine Security System Install.
The menu to set up bypass times for machine operating hours will open for configuration.
Typical ET screen
4. Double-click the "Security System Bypass Start Time" for the day that you want to set up. Double-click will
launch the "Change Parameter Value" screen.
Bypass Start Time Screen
5. Enter the desired "start time" in the space that is provided. Then click the "OK" button.
◦ All times are based on a 24-hour clock. If you want the desired start time to be 6:00 am, then enter
06:00. If you want the desired start time to be 6:00 pm, then enter 18:00. Include the colon in the time
setting or the MSS will not accept your entry.
6. Highlight the "Security System Bypass Stop Time" for the same day. Press the "Change" push button at the
bottom of the page. This push button will bring up the "Change Parameter Value" screen. Enter the desired
"stop time" in the space that is provided and click the "OK" button.
7. Repeat Steps 4 and 6 for all days which should have Bypass Activation Times.
8. To have the MSS armed 24 hours a day, repeat Steps 4 and 6 entering 00:00 as the "Start time" and 00:00 as
the "Stop time".
Note: All times are based on a 24-hour clock. Refer to Testing and Adjusting, "Time - Set" for instructions
on setting the date and the time of the MSS.
Time-Set
Set the correct date and time for the Machine Security System. Use the following procedure to set the date and
time.
Note: Changing the MSS clock time requires a key with the master access level or a factory password. When the
30 second grace period is active, the MSS Status LED will be illuminated GREEN with the keyswitch in the OFF
position.
1. Connect the Cat ET to the service connector via the communication adapter.
2. Place the Master Access Level Key into the key start switch and turn the key to the ON position.
3. Start the Cat ET.
4. Click the "Connect" icon in the menu bar of the Cat ET.
Engine ECM Select Screen
5. Make sure that the Engine ECM is selected through the Cat ET.
ECM Date/Time Select
6. Click the service menu drop-down in Cat ET.
7. If a change is necessary, select "Change", on the bottom left corner.
Time Zone Screen
Local Time Zone
8. Select a relevant time zone from the drop-down list.
Note: The option to sync to the computer time is available. Press the "Get PC Date/Time" button.
Click "OK" to verify that the information is correct.
9. Enter the local date and time. Use an accurate time source.
Note: Laptop clocks are not accurate and may have a different time than the local time.
Date/Time Verification Screen
10. Click the "Yes" button to change the date and time or click the "No" button to cancel the change. The Cat ®
ET will display the new time on a 24-hour clock.
Cat ET Display 24 Hour Clock
Factory Password - Obtain

The factory password is obtained from the following methods:
1. Feature protection System (FPS) via the Internet.
2. Telephone help line.
The procedure for both the methods are listed below:
Internet
1. The Feature Protection System (FPS) is a secure web site and a password is required. Proceed to step 1 if
you do not have a "Login ID" and a "Password". Proceed to step 2 if you already have a "Login ID" and a
"Password".
◦ Refer to the "Telephone Help Line" section or see your Caterpillar dealer to obtain the factory
password.
2. Open your web browser. Enter the address for the Factory Password System (FPS) (“http://fps.cat.com”) in
the address bar of the web browser.
Upon accessing FPS, the "Corporate Web Security" web site will appear.
Login ID
3. Enter your "Login ID" and "Password" into the "Corporate Web Security" site. Refer to Illustration 38.
Product Serial Number
Factory Password
4. Enter the following information:
◦ "Product Serial Number"
◦ "Engine Units"
Note: Enter the hours that are displayed on the service hour meter in the "Engine Units" block. Select
"Hours" as the unit.
◦ "Service Tool Serial Number"
◦ "ECM Serial Number"
◦ "Total Tattletale Value"
◦ "Reason Code"
Note: The "Rerate" section is not used with the Machine Security System. Do NOT enter information in this
section.
Note: The information that is listed above may be obtained from the "Enter Factory Passwords" screen in the
Cat ET. Refer to Illustration 40.
Generated Password
5. Enter all the required information. Then click the "Generate Password" button. The passwords will then be
generated.
Factory Password Screen
6. Record both of the factory passwords.
Note: Both passwords are required, to change any parameters of the Machine Security System.
Telephone Help Line
The telephone help line for factory passwords is available at the telephone number that is listed below:
(309) 636-8500
Note: (309) 636-8500 is also the telephone number for the Dealer Solutions Network (DSN).
The telephone help line will need the information that is listed to obtain the password:
• "Product Serial Number"
• Service Meter Hours ("Engine Unit Block")
• Serial number of the Service Tool ( Cat ET)
• Serial Number of the Machine ECM
• Total Tattletale Value
• Reason Code
Note: The information that is listed "Telephone Help Line" may be obtained from the "Enter Factory Passwords"
screen in the Cat ® Electronic Technician (Cat ET). Refer to Illustration 42.
Regulatory Compliance
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference
2. This device must accept any interference received, including interference that may cause undesired
operation.
Key Switch Templates
Use this template when relocating the key switch
Note: When printing the template, set the printer output to print actual size or set paper scaling to none. Measure
the printed output to ensure that the values are correct.
Use this template when key switch stays in present location.
ECM Template
Copyright 1993 - 2017 Caterpillar Inc. Fri Dec 15 12:20:33 CST 2017
All Rights Reserved. p380nem
Private Network For SIS Licensees.

Installation Procedure For The Machine Security System (MSS3s) Universal Attachment Kit Caterpillar

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Installation Procedure For The Machine Security System (MSS3s) Universal Attachment Kit Caterpillar

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Installation Procedure for the Machine Security System (MSS3s)

D4C Series III (S/N: 6FS1-UP; 7NS1-UP)

Important Safety Information

Electrocution Hazard! Keep the machine and attachments a safe distance

Accidental engine starting can cause injury or death to personnel

To avoid accidental engine starting, turn the battery disconnect switch

Place a Do Not Operate tag at the Start/Stop switch location to inform

Personal injury or death can result from sudden machine movement.

Sudden movement of the machine can cause injury to persons on or

Prevent possible injury by performing the procedure that follows before

Move the machine to a smooth horizontal location. Move away from

Engage the parking brake. Stop the engine.

The steering system is hydraulically controlled and wheels can crush

190-8900 Connector Repair Kit

Pre-installation Survey of the Machine

Batteries give off flammable fumes which can explode.

To avoid injury or death, do not strike a match, cause a spark, or smoke

Disassembly of the Machine

3. Remove any panels and components to gain access to:

◦ The area around the key switch

◦ The mounting area for the ECM

◦ Wiring for the main relay

◦ Wiring for the start relay

◦ The routing path for the MSS wiring harness

Mounting the ECM

To mount the ECM, follow the below mentioned steps:

1. Locate the 479-1908 Plate.

5. Center punch the three mounting holes.

6. Drill the three holes with a 10 mm (3/8 inch) drill bit.

7. Attach connector A-C1 of the 459-2251 Harness Assembly to 432-8664 ECM

11. Attach the relays to connectors A-C4 and A-C5.

Routing of the Harness Assembly

Mounting the Exciter Coil in the Original Key Switch Location

1. Remove the key switch.

3. Mark the hole with a center punch.

4. Drill out a hole using a 10 mm (0.40 inch) drill bit.

2. Mark all four holes with a center punch.

6. Mount 213-2323 Plate with 129-3178 Locknuts.

Key switch Termination

3. Remount the key switch and the 205-8257 Exciter Coil.

Note: Polarity is not important in Step 4.

2. Install 205-0826 Film near the hole from Step 1.

3. Install the 165-5655 Lamp As in the hole.

Terminating Relay Circuits

Service Connector Mounting (Machine with Existing Service

1. Remove the current service connector from the mounting hole.

Machine Equipped with 14 Pin Service Connector

Modify the Harness

A-C2 Wire Number 451-8019

5. Refer to Illustration 18 to verify the harness wiring.

Service Connector Mounting (Machine without Service Connector)

1. Use 149-9818 Plate as a template to lay out the five holes.

2. Mark the holes with a center-punch.

DATA Link Connections

1. Install connector cap onto connector A-C11

3. Connect A-C12 to A-C13 of the 459-2251 Control Harness As.

5. Cap the connectors for the machine CAN (J1939) connectors.

CAN (J1939) Not Available on Machine.

4. Connect the receptacle to A-C11 on the 459-2251 Control Harness As.

6. Install connector cap onto connector A-C13.

Setup of the Machine Security System