Professional Documents
Culture Documents
0
10
5
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
TEST
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
B1 Modulator
Plunger Valve
Shift complaints in 2nd & 4th
2-3 Shift Valve
Replace with Sonnax Part No.
19741-03K* 2-3 Shift complaints
NOTE: Seal port on opposite side of
casting & solenoid port with thumb.
0
10
5
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
TEST
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
Seal
Seal
Pressure Regulator Valve
End Plugs • Low/High line pressure
• Soft/Harsh shifts
• Burnt clutches/brakes
• Converter complaints
• Various shift complaints
• Loss of lube
Replace with Sonnax Part No.
19741-13K*
NOTE: Several Locations = 1-2 Shift Valve
1-2 Shift complaints
NOTE: Seal port on
3-4 Shift Valve
opposite side of casting. 3-4 Shift complaints
0
10
5
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
TEST
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
Secondary
Regulator
Valve
• TCC complaints
• Loss of lube
End Plugs
• Burnt clutches/brakes
• Various shift complaints
2nd/4th Brake & Foward
Replace with Sonnax Part No. 2nd/4th Brake Clutch Accumulator Piston
19741-13K*
NOTE: Several Locations = Modulator • Burned forward clutch • Delayed forward
Control Valve • Burned 2-4 brake • Bump 2nd & 4th gear
• Burned 2-4 brake
Lockup Control Plunger Valve Kit • Shift complaints in
• Burnt converter • TCC codes 2nd & 4th 2-3 Timing Valve & Overdrive
• TCC apply & release concerns Clutch Accumulator Piston
Replace with Sonnax Part No. • 2-3 Shift complaints • Bump in 3rd gear
59954-01K • Burned overdrive clutch
Click on Sonnax part • NOTE: Test one port while sealing the other.
numbers to see more
*Part numbers with an asterisk (*) information.
are included in this Zip Kit.
OE Exploded View
Front Control Valve Body - Cover Side (Separator Side Inset) Shown Here
106
Front Control Valve Body Descriptions
105
I.D. No. Description 104
Reverse Boost Assembly
101
& Pressure Regulator Valve
107
Accumulator Control Valve
102
& Plunger Assembly
B1 Modulator Valve Check
103
& Plunger Assembly Valve
Check Valve
Filter
Filter
102
103
101 104
©2015 Sonnax Industries, Inc. AW60-40LE-Vac-Locations 03-02-15
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 4
Aisin AW 60-40LE Zip Kit® AW60-40LE-ZIP Available for this unit.
TIME TESTED • INDUSTRY TRUSTED
OE Exploded View
Rear Control Valve Body
212
208 209
211
210
Check
Filter
Checkball, Large .250" dia. Valve
(All 10 others, Small .218" dia.)