Professional Documents
Culture Documents
Manufactured By:
SN: 1061089
Rockson PO# RK/114
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Table of Contents
Compressed Air Equipment
Lot 4
225MW Power Project at Gbarain,
Bayelsa State
SN: 1061089
Section 1 Drawings
Process & Instrument Drawings (LT4-ID-GL-001)
General Layout Drawings (LT4-MD-GL-001)
Electrical Drawings (LT4-ED-GL-002)
Section 7 Valves
Control Valve- Cashco, 424-5107-5A1A000D
Relief Valve- Kunkle, 6010GFEKM-0200
Ball Valve- Sharpe, 49114R 2” / 49116R 2” / 49116R 3”
Needle Valve- Marsh, N1534/ N1334
Section 8 Accessories
Air Receiver- Silvan Tank, TNK-27-54-760.4-200, 760 Gal.
RoboDrain- Air System Products, ACCOM RD11-T
Section 1
R
A
W
Drawings
I
N
Process & Instrumentation Drawing G
LT4-ID-GL-001
Electrical Drawing
LT4-ED-GL-002
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Section 2 B
I
Bill of Material L
1061089 BOM L
O
F
M
A
T
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R
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L
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Bill of Materials
10610889BOM 1
Bill of Materials
Item
Qty Tag No. Manufacturer Part No. Description
No
VESSEL
21 1 ALTERATION OF NOZZLES ON CODE VESSELS
ALTERATION
22 2 AC-1617-7082-02 ATLAS COPCO COMPRESSOR INC.
CONSISITING OF:
- (1) COOLING AIR INLET WEATHER COVER
1061088-
23 2 - (1) COOLING AIR OUTLET WEATHER COVER
WEATHERHOOD - (1) MOTOR COOLING AIR INLET WEATHER COVER
- (1) MOTOR COOLING AIR OUTLET WEATHER COVER
1061089-
25 1 MERZ METAL & MACHINE CORP
END_PANELS
26 1 ROCKSON ADDER STORAGE FEE
10610889BOM 2
Section 3 A
I
R
Atlas Copco
Air Compressor C
O
Model:
M
ZT110-10 HAT
P
R
E
S
S
O
R
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Atlas Copco
Oil-free rotary screw compressors
The shortest route to superior productivity is to minimize op- guaranteeing the utmost reliability around the clock. And not just
erational cost. The Atlas Copco Z compressor series is focused today, but day after day, year after year, with minimal mainte-
on effectively saving energy, ensuring product safety – only nance cost, few service interventions and long overhaul intervals.
oil-free machines exclude contamination risks for 100% – and
Complete safety
Process, products and environment
are safeguarded from contamination.
The only air compressors TÜV-certified
as “oil-free” (ISO 8573-1 CLASS 0).
Energy
and put to good use in pre-heating of boiler
feed water, heating of buildings etc.
Safety
Class zero
Industries such as pharmaceuticals, food and beverages, As the industry leader committed to meeting the needs of the
electronics and textiles must exclude any risk of contamination. most demanding customers, Atlas Copco requested the renowned
Otherwise severe consequences could follow: spoiled or unsafe TÜV institute to type-test its Z range of oil-free screw compres-
products, production downtime and damage to both brand and sors. Using the most rigorous testing methodologies available, all
reputation. To address the needs of critical applications where possible oil forms were measured across a range of temperatures
air purity is essential, the ISO 8573-1 compressed air standard and pressures. The TÜV found no traces of oil at all in the output
was revised in 2001. Along with a more comprehensive measur- air stream. Thus Atlas Copco not only became the first compressor
ing methodology, a new and more stringent class was added to manufacturer to receive CLASS 0 certification, but also exceeded
the five existing purity classes: ISO 8573-1 CLASS 0. ISO 8573-1 CLASS 0 specifications.
CLASS
Concentration total oil Atlas Copco eliminates any risk
(aerosol, liquid, vapour) mg/m3
As specified by the equipment user or supplier Only oil-free compressors deliver oil-free air. Whether your
0 activities are in pharmaceutical production, food processing, criti-
and more stringent than class 1
cal electronics or a similarly exacting industry, it is essential to
1 ≤ 0.01 eliminate risk. That’s why you need an Atlas Copco risk-free so-
lution: oil-free screw compressors especially for applications de-
2 ≤ 0.1
manding the highest levels of purity. Zero oil means zero risk. Zero
3 ≤1 risk of contamination. Zero risk of damaged or unsafe products.
Zero risk of losses from operational downtime. Above all, zero oil
4 ≤5
means zero risk of ruining your hard-won reputation.
The most stringent air purity testing
available
Most manufacturers prefer “partial flow” testing, which tar-
gets only the center of the air flow. The Atlas Copco Z range of
oil-free screw compressors was tested using the more stringent
“full flow” method. This examines the entire air flow to measure
aerosols, vapors and wall flow. Even with such rigorous testing,
no traces of oil were found in the output air stream. TÜV (Technische Überwachungsverein/Technical Monitoring Association)
reporting on the Atlas Copco Z range of oil-free screw compressors
Can oil-injected compressors with oil removal filters deliver oil-free air?
Oil content: Stage 1 Oil is partly Aftercooler Oil removal filters Oil content*
Typically removed
0-0,003 mg/m3
Move up to a risk-free standard. * If low ambient temperature + clean filters = Class 2 edition 2001 (≤ 0.1 mg/m3)
Visit www.classzero.com If high ambient temperature + saturated filters = Class 3 edition 2001 (≤ 1 mg/m3)
Proven Z-technology
in one complete package
4 3
Air in
ZR 110-275-FF ZR 300-750
Low pressure High pressure
element element ZR 132-315VSD-FF ZR 400-900 VSD
ZT 110-275-FF
ZT 132-315 VSD-FF
Aftercooler
air ZT: Aircooled / ZR: Watercooled / VSD: Variable Speed Drive / FF: Full Feature.
Air out water See data pages for range details.
oil
Efficient intake air filtration
Aircooled ZT 160 VSD-FF
1
3 4
Air filter
Air in
ZR 55-750
Low pressure High pressure
ZR 75-900 VSD element element
ZT 55-275
ZT 75-315 VSD
Aftercooler Intercooler
(with pre-cooler) Oilcooler (with pre-cooler)
Superior design in every detail
Proven Z-technology
cooling water outside tubes guided by baffles – long High Pressure element lifetime
– no dead zones – limited fouling – better dryer performance
– no degradation in cooler performance
– easy cleaning
– very long service intervals Inlet valve
air operated diaphragm
lowest unloaded power by tuning with bypass screw
Unload losses are reduced to a minimum The lower system pressure obtained by VSD results in up
No blow-off of compressed air to the atmosphere to 10% additional yearly savings:
Load/no load transition losses are eliminated – lower energy consumption of (other) base load machines
The precise pressure control of the VSD compressor allows – leak losses are significantly reduced: e.g. leakage at 6
for a tighter pressure band and a lower average working bar is 13 % lower than at 7 bar
pressure, resulting in reduced energy consumption – most compressed air applications consume less air at a
reduced pressure
maintenance
energy Pressure - standard load-unload - 0.5 bar
Pressure - turbo-modulating - 0.2 bar
Pressure - VSD - 0.1 bar
0.5
bar
Process pressure
800
Star Delta
% Full load current
DOL
Soft Starter
VSD
400
0 10 20
Seconds
AC input
50 or 60 Hz
Inverter
AC input 50 or 60 Hz
AC output 25 to 150 Hz* Line reactors
AC output
5-150 Hz*
* Depending on type
Integrated VSD - The only way 1 Elektronikon® controls compressor and inverter
maximum machine safety
easy networking of the compressor
1
3 Motor specifically designed for VSD
2 bearings protected against induced bearing currents
3
motor & converter perfectly tuned to obtain best efficiency
4 over entire speed range
optimized cooling air flow
5
4 Mechanical enhancements
proper lubrication to gears and bearings for all speeds
all components operate below critical vibrations
100 %
Operating range
non-integrated
solution
Atlas Copco
integrated solution integrated VSD
non-integrated VSD
speed windows
dry compressed air. Integrating the IMD dryer and its Vari-
able Speed Drive on VSD models, this compact package
offers high quality air at the lowest cost. 5
Watercooled
ZR 160 VSD-FF
Energy savings with Full Feature/MD
Direct savings
The IMD drying process requires no external energy; over time
this results in large savings.
80 000
IMD savings
Indirect savings
Other than direct energy input, the pressure drop in dryers causes
indirect energy consumption as well. IMD dryers have a very low
pressure drop, which leads to a further reduction in energy cost.
4000
3500
Yearly savings* (€/$)
3000
Overall system control and monitoring 2500
One integrated control system for compressor and dryer 2000
Monitoring of the IMD dryer includes:
1500
– Temperature readings of 1000
• IMD dryer inlet and outlet 500
for each S avings
0.1 bar (1
• regeneration air inlet and outlet 0 .4 psi ) press
ure drop
• mix air inlet 0 500
1000 1500
1060 2000
– Pressure dewpoint after the IMD (option) 2120 3180 2500 3000 I/s
Flow
4240
5300 6360
– Loading reporting of dryer cfm
CustomDesign
The new generation of Z-compressors is designed as standard All this of course retaining the high standards on energy, safety
to perform in a wide range of operating and site conditions. and reliability, inherent to all Atlas Copco products.
However some environments call for additional measures. For all With dedicated teams in both Product Companies and Regional
those special requests Atlas Copco’s CustomDesign department Engineering Centers CustomDesign offers close-to-home solutions
offers an adequate solution. fitting your applications world-wide.
Activity Product*
Z-compressors
Z Pressure Z Cooling
Standard
Air intake filter and silencer Complete oil circuit pre-piped
Air intake flexible Built-in oil breather system
Stainless steel inter and aftercooler cores * AGMA class 13, DIN class 5 gears
Outlet air silencer Electric IP 55 motors pre-mounted **
Six sided silencing canopy Starters **
Terminal expansion joints – air and water side Pre-mounted electrical and VSD cubicles
Outlet air flange Skid with no need for foundations
Complete integrated water circuit * Suppression of emissions/harmonic distortions in VSD
Single point inlet and outlet cooling water connection *
Back-flush arrangement for cooler cleaning *
ZR132-315VSD
ZR400-900VSD
ZT132-315VSD
ZR110-275
ZR300-750
ZT110-275
Options
Energy recovery • • • •
Hot air version (= without aftercooler) • • • • • •
HAT (High Ambient Temperature) version • • • • • •
Teflon-free elements • • • • • •
Pre-filter kit • • • •
Separate air intake • • • • • •
Automatic water shut off valve • • • •
Thermostatic water valve • •
Electronic drain std std std std • std
ANSI flange(s) for air (and water) connections • • • • • •
Duplex oil filters • • • • • •
IP55 (TEFC) enclosure for MV motors (1) std on LV std std on LV std std on LV std
Anti condensation heater for motor • • • • • •
Heavy duty dust filter for VSD inverter •
PT1000 motor winding protection • • • • • •
PT1000 motor bearing protection • • • • • std
Oversized motor • • •
MODBUS interface • • • • • •
PROFIBUS interface • • • • • •
ETHERNET/IP interface • • • • • •
Remote speed or setpoint control • • •
Witness performance test (2) • • • • • •
Performance test certificates (2) • • • • • •
Material certificates (2) • • • • • •
Wooden packing case • • • • • •
SPM (Shock Pulse Measurement) monitoring • • • • • std
(I)MD dryer bypass (3) • • • • std std
PDP (Pressure Dew-Point) sensor behind (I)MD (3) • • • • • •
(1) MV = Medium Voltage (= above 2130 V AC) / LV = Low Voltage (2) Fixed content (3) On Full Feature units or units with free-standing MD
Technical data
True performance
FAD (4) ± 3 dB(A) according to ISO 2151:2004 and using ISO 9614-2
Conversions
External leakages - 1 kg = 2.2 lbs
- 1 mm = 0.039 inch
- °F = °C x 9/5 + 32 B
C
A
ZR Free air delivery (1) Installed Cooling Pressure Sound pressure Weight Dimensions
watercooled motor water dewpoint level (4)
consump- (3)
tion (2)
ZR 132 367 22.0 778 132 4.1 -29 70 68 3390 3440 2000 1650
ZR 145 394 23.6 835 145 4.2 -30 70 68 3530 3440 2000 1650
ZR 160 471 28.3 998 160 4.4 -25 67 66 4705 4340 2000 1650
ZR 200 607 36.4 1286 200 5.1 -25 67 66 5365 4340 2000 1650
ZR 250 726 43.6 1538 250 5.8 -28 67 66 5360 4340 2000 1650
ZR 275 780 46.8 1653 275 6.2 -30 67 66 5560 4340 2000 1650
ZR 110 318 19.1 674 110 1.7 - 67 65 2635 2540 2000 1650
ZR 132 367 22.0 778 132 1.9 - 67 65 2760 2540 2000 1650
ZR 145 394 23.6 835 145 2.0 - 67 66 2900 2540 2000 1650
ZR 160 471 28.3 998 160 2.3 - 67 66 3795 3140 2000 1650
ZR 200 607 36.4 1286 200 3.0 - 67 66 3995 3140 2000 1650
ZR 250 726 43.6 1538 250 3.7 - 67 66 3990 3140 2000 1650
Pack (w/o IMD Dryer)
ZR 275 780 46.8 1653 275 4.1 - 67 66 4190 3140 2000 1650
ZR 300 775 46.5 1642 315 4.0 - 70 69 6650 3700 2400 2120
ZR 315 855 51.3 1812 315 4.4 - 71 69 6650 3700 2400 2120
ZR 355 949 56.9 2011 355 4.8 - 71 69 6950 3700 2400 2120
ZR 400 1049 62.9 2223 400 5.4 - 71 70 7050 3700 2400 2120
ZR 425 1162 69.7 2462 450 6.2 - 72 70 7250 3700 2400 2120
ZR 450 1257 75.4 2663 450 7.2 - 73 71 9500 4060 2400 2120
ZR 500 1387 83.2 2939 500 7.8 - 73 71 9500 4060 2400 2120
ZR 630 1726 103.6 3657 630 9.4 - 75 73 10225 4060 2400 2120
ZR 750 2075 124.5 4397 750 11.3 - 75 73 10325 4060 2400 2120
ZR Free air delivery (1) Installed Cooling Pressure Sound pressure Weight Dimensions
watercooled motor water dewpoint level (4)
consump- (3)
tion (2)
ZR 145 362 21.7 767 145 3.9 -30 70 68 3530 3440 2000 1650
ZR 160 435 26.1 922 160 4.2 -25 67 66 4705 4340 2000 1650
ZR 160 VSD 431 25.9 913 160 4.2 -28/-32 68-74 66-71 3500 3440 2000 1650
ZR 200 553 33.2 1172 200 4.8 -25 67 66 5365 4340 2000 1650
ZR 250 691 41.5 1464 250 5.6 -28 67 66 5360 4340 2000 1650
ZR 250 VSD 721 43.3 1528 250 5.8 -25/-30 63-73 62-71 6080 4340 2000 1650
ZR 275 723 43.4 1532 275 5.8 -30 67 66 5560 4340 2000 1650
ZR 315 VSD 836 50.2 1771 299 6.8 -25/-30 63-73 62-71 6080 4340 2000 1650
ZR 110 285 17.1 604 110 1.5 - 67 65 2635 2540 2000 1650
ZR 132 326 19.6 691 132 1.7 - 67 65 2760 2540 2000 1650
ZR 132 VSD 376 22.6 797 132 1.9 - 62-68 61-66 2870 2540 2000 1650
ZR 145 362 21.7 767 145 1.9 - 67 66 2900 2540 2000 1650
ZR 160 435 26.1 922 160 2.2 - 67 66 3795 3140 2000 1650
ZR 160 VSD 436 26.1 922 160 2.2 - 62-70 61-66 2870 2540 2000 1650
ZR 200 553 33.2 1172 200 2.8 - 67 66 3995 3140 2000 1650
ZR 250 691 41.5 1464 250 3.5 - 67 66 3990 3140 2000 1650
ZR 250 VSD 721 43.3 1528 250 3.7 - 63-73 62-71 4710 3140 2000 1650
ZR 275 723 43.4 1532 275 3.8 - 67 66 4190 3140 2000 1650
Pack (w/o IMD Dryer)
ZR 300 723 43.4 1532 315 4.1 - 71 70 6650 3700 2400 2120
ZR 315 798 47.9 1691 315 4.5 - 72 70 6650 3700 2400 2120
ZR 315 VSD 836 50.2 1771 299 4.3 - 63-73 62-71 4710 3140 2000 1650
ZR 355 886 53.2 1877 355 4.9 - 72 72 6950 3700 2400 2120
ZR 400 978 58.7 2072 400 5.4 - 72 71 7050 3700 2400 2120
ZR 400 VSD 1114 66.9 2361 425 6.4 - 68-75 66-73 8350 4060 2470 2120
ZR 425 1081 64.9 2291 450 6.2 - 73 71 7250 3700 2400 2120
ZR 450 1166 70.0 2471 450 7.1 - 74 72 9500 4060 2400 2120
ZR 500 1291 77.5 2735 500 7.7 - 74 72 9500 4060 2400 2120
ZR 500 VSD 1318 79.1 2793 525 7.6 - 68-76 66-74 8350 4060 2470 2120
ZR 630 1602 96.1 3394 630 9.3 - 76 74 10225 4060 2400 2120
ZR 700 VSD 2063 123.8 4371 700 11.6 - 70-78 68-76 11850 4675 2470 2120
ZR 750 1850 111.0 3920 750 10.7 - 76 74 10325 4060 2400 2120
ZR 900 VSD 2456 147.4 5204 935 13.2 - 68-78 68-76 11850 4675 2470 2120
50 Hz - 10 bar(e)
ZR 110 265 15.9 562 110 3.3 -28 70 68 3265 3440 2000 1650
ZR 132 313 18.8 663 132 3.8 -29 70 68 3390 3440 2000 1650
ZR 132 VSD 330 19.8 699 132 4.1 0,875 68-72 66-69 3500 3440 2000 1650
FF (with IMD Dryer)
ZR 145 334 20.0 708 145 4.1 -30 70 68 3530 3440 2000 1650
ZR 160 402 24.1 852 160 4.3 -25 67 66 4705 4340 2000 1650
ZR 160 VSD 392 23.5 831 160 4.4 0,875 68-74 66-71 3500 3440 2000 1650
ZR 200 504 30.2 1068 200 4.9 -25 67 66 4905 4340 2000 1650
ZR 250 629 37.7 1333 250 5.6 -28 67 66 5360 4340 2000 1650
ZR 250 VSD 648 38.9 1373 250 5.8 -25/-30 67-73 65-71 6080 4340 2000 1650
ZR 275 689 41.3 1460 275 6.0 -30 67 66 5560 4340 2000 1650
ZR 315 VSD 746 44.8 1581 299 6.7 -25/-30 67-73 65-71 6080 4340 2000 1650
ZR 110 265 15.9 562 110 1.6 - 67 65 2380 2540 2000 1650
ZR 132 313 18.8 663 132 1.8 - 67 65 2440 2540 2000 1650
ZR 132 VSD 333 20.0 706 132 1.9 - 62-68 61-66 2590 2540 2000 1650
ZR 145 334 20.0 708 145 1.9 - 67 66 2580 2540 2000 1650
ZR 160 402 24.1 852 160 2.3 - 67 66 3795 3140 2000 1650
ZR 160 VSD 394 23.6 835 160 2.1 - 62-70 61-66 2590 2540 2000 1650
ZR 200 504 30.2 1068 200 2.9 - 67 66 3995 3140 2000 1650
ZR 250 629 37.7 1333 250 3.6 - 67 66 3990 3140 2000 1650
ZR 250 VSD 648 38.9 1373 250 3.7 - 64-70 65-68 4710 3140 2000 1650
Pack (w/o IMD Dryer)
ZR 275 689 41.3 1460 275 4.0 - 67 66 4190 3140 2000 1650
ZR 300 689 41.3 1460 315 4.2 - 71 70 6650 3700 2400 2120
ZR 315 765 45.9 1621 315 4.5 - 72 70 6650 3700 2400 2120
ZR 315 VSD 746 44.8 1581 299 4.3 - 63-73 62-71 4710 3140 2000 1650
ZR 355 846 50.8 1793 355 4.9 - 73 71 6950 3700 2400 2120
ZR 400 939 56.3 1990 400 5.4 - 73 71 7050 3700 2400 2120
ZR 400 VSD 979 58.7 2074 425 5.7 - 69-76 66-73 8350 4060 2470 2120
ZR 450 1047 62.8 2218 450 7.1 - 74 72 9500 4060 2400 2120
ZR 500 1199 71.9 2541 500 7.9 - 74 72 9500 4060 2400 2120
ZR 500 VSD 1150 69.0 2437 525 7.6 - 69-77 66-74 8350 4060 2470 2120
ZR 630 1474 88.4 3123 630 9.3 - 76 74 10225 4060 2400 2120
ZR 700 VSD 1859 111.5 3939 700 11.4 - 70-78 68-76 11850 4675 2470 2120
ZR 750 1704 102.2 3611 750 10.5 - 76 74 10325 4060 2400 2120
ZR 900 VSD 2057 123.4 4359 935 12.5 - 68-79 68-77 11850 4675 2470 2120
50 Hz - 13 bar(e)
ZR 145 297 17.8 629 145 4.2 -30 75 72 3530 3440 2000 1650
Pack (w/o IMD) FF (with IMD)
ZR 250 505 30.3 1070 250 5.4 -28 72 70 5360 4340 2000 1650
ZR 275 550 33.0 1165 275 5.7 -30 72 70 5560 4340 2000 1650
ZR 145 297 17.8 629 145 2.0 - 75 72 2900 2540 2000 1650
ZR 250 505 30.3 1070 250 3.4 - 72 70 3990 3140 2000 1650
ZR 275 551 33.1 1168 275 3.7 - 72 70 4190 3140 2000 1650
ZR 110-750 and ZR 132-900 VSD compressors - 60 Hz
ZR Free air delivery (1) Installed Cooling Pressure Sound pressure Weight Dimensions
watercooled motor water dewpoint level (4)
consump- (3)
tion (2)
w/o duct with duct A B C
Type l/s m3/min cfm HP l/s °C dB(A) dB(A) kg mm mm mm
60 Hz - 7 bar(e)
ZR 110 352 21.1 746 150 3.9 -28 70 68 3265 3440 2000 1650
Pack (w/o IMD Dryer) FF (with IMD Dryer)
ZR 160 463 27.8 981 200 4.4 -25 67 66 4695 4340 2000 1650
ZR 200 574 34.4 1216 250 4.9 -25 67 66 5305 4340 2000 1650
ZR 250 667 40.0 1413 300 5.4 -28 67 66 5515 4340 2000 1650
ZR 275 752 45.1 1593 350 5.9 -30 67 66 5635 4340 2000 1650
ZR 110 352 21.1 746 150 1.9 - 67 65 2635 2540 2000 1650
ZR 160 463 27.8 981 200 2.3 - 67 66 3785 3140 2000 1650
ZR 200 574 34.4 1216 250 2.9 - 67 66 3935 3140 2000 1650
ZR 250 667 40.0 1413 300 3.4 - 67 66 4145 3140 2000 1650
ZR 275 752 45.1 1593 350 3.8 - 67 66 4265 3140 2000 1650
60 Hz - 8.6 bar(e)
ZR 110 321 19.3 679 150 3.8 -28 70 68 3265 3440 2000 1650
ZR 132 VSD 372 22.3 778 175 3.9 -28/-32 68-72 66-69 3500 3440 2000 1650
ZR 145 398 23.9 843 200 4.1 -30 70 68 3530 3440 2000 1650
FF (with IMD Dryer)
ZR 160 419 25.1 888 200 4.4 -25 67 66 4695 4340 2000 1650
ZR 160 VSD 431 25.9 913 215 4.2 -28/-32 68-74 66-71 3500 3440 2000 1650
ZR 200 516 31.0 1093 250 4.6 -25 67 66 5305 4340 2000 1650
ZR 250 619 37.1 1312 300 5.2 -28 67 66 5515 4340 2000 1650
ZR 250 VSD 721 43.3 1528 335 5.8 -25/-30 63-73 62-71 6080 4340 2000 1650
ZR 275 726 43.6 1538 350 5.8 -30 67 66 5635 4340 2000 1650
ZR 315 VSD 836 50.2 1771 400 6.8 -25/-30 63-73 62-71 6080 4340 2000 1650
ZR 110 321 19.3 679 150 1.7 - 67 65 2635 2540 2000 1650
ZR 132 VSD 376 22.6 797 175 1.9 - 62-68 61-66 2870 2540 2000 1650
ZR 145 398 23.9 843 200 2.1 - 68 66 2900 2540 2000 1650
ZR 160 419 25.1 888 200 2.1 - 67 66 3785 3140 2000 1650
ZR 160 VSD 436 26.1 922 215 2.2 - 62-70 61-66 2870 2540 2000 1650
ZR 200 516 31.0 1093 250 2.6 - 67 66 3935 3140 2000 1650
ZR 250 619 37.1 1312 300 3.1 - 67 66 4145 3140 2000 1650
ZR 250 VSD 721 43.3 1528 335 3.7 - 63-73 62-71 4710 3140 2000 1650
ZR 275 726 43.6 1538 350 3.7 - 67 66 4265 3140 2000 1650
Pack (w/o IMD Dryer)
ZR 300 755 45.3 1600 350 4.1 - 71 70 6550 3700 2400 2120
ZR 315 850 51.0 1801 400 4.6 - 72 70 6550 3700 2400 2120
ZR 315 VSD 836 50.2 1771 400 4.3 - 63-73 62-71 4710 3140 2000 1650
ZR 355 955 57.3 2024 450 5.1 - 72 70 6950 3700 2400 2120
ZR 400 1043 62.6 2210 500 5.6 - 72 71 7050 3700 2400 2120
ZR 400 VSD 1114 66.9 2361 570 6.4 - 68-75 66-73 8320 4060 2470 2120
ZR 450 1306 78.4 2767 600 7.8 - 74 72 9300 4060 2400 2120
ZR 500 1538 92.3 3259 700 8.9 - 74 72 9500 4060 2400 2120
ZR 500 VSD 1318 79.1 2793 703 7.6 - 68-76 66-74 8320 4060 2470 2120
ZR 630 1700 102.0 3602 800 9.9 - 76 74 10225 4060 2400 2120
ZR 700 VSD 2063 123.8 4371 938 11.6 - 70-78 68-76 11850 4675 2470 2120
ZR 750 1939 116.3 4109 900 11.2 - 76 74 10225 4060 2400 2120
ZR 900 VSD 2456 147.4 5204 1253 13.2 - 68-78 68-76 11850 4675 2470 2120
ZR Free air delivery (1) Installed Cooling Pressure Sound pressure Weight Dimensions
watercooled motor water dewpoint level (4)
consump- (3)
tion (2)
w/o duct with duct A B C
Type l/s m3/min cfm HP l/s °C dB(A) dB(A) kg mm mm mm
60 Hz - 10.4 bar(e)
ZR 110 287 17.2 608 150 3.5 -28 70 68 3265 3440 2000 1650
ZR 132 VSD 330 19.8 699 175 3.9 -28/-32 68-72 66-69 3500 3440 2000 1650
ZR 145 336 20.2 712 200 4.1 -30 70 68 3530 3440 2000 1650
FF (with IMD Dryer)
ZR 160 375 22.5 795 200 4.4 -25 67 66 4695 4340 2000 1650
ZR 160 VSD 392 23.5 831 215 4.2 -28/-32 68-74 66-71 3500 3440 2000 1650
ZR 200 459 27.5 973 250 4.7 -25 67 66 4845 4340 2000 1650
ZR 250 548 32.9 1161 300 5.2 -28 67 66 5515 4340 2000 1650
ZR 250 VSD 648 38.9 1373 335 5.8 -25/-30 67-73 65-71 6080 4340 2000 1650
ZR 275 641 38.5 1358 350 5.7 -30 67 66 5635 4340 2000 1650
ZR 315 VSD 746 44.8 1581 400 6.7 -25/-30 67-73 65-71 6080 4340 2000 1650
ZR 110 287 17.2 608 150 1.7 - 67 65 2635 2540 2000 1650
ZR 132 VSD 333 20.0 706 214 1.9 - 62-68 61-66 2590 2540 2000 1650
ZR 145 336 20.2 712 200 2.0 - 67 66 2900 2540 2000 1650
ZR 160 375 22.5 795 200 2.2 - 67 66 3785 3140 2000 1650
ZR 160 VSD 394 23.6 835 215 2.1 - 62-70 61-66 2590 2540 2000 1650
ZR 200 459 27.5 973 250 2.6 - 67 66 3935 3140 2000 1650
ZR 250 548 32.9 1161 300 3.1 - 67 66 4145 3140 2000 1650
ZR 250 VSD 648 38.9 1373 335 3.7 - 64-70 65-68 4710 3140 2000 1650
ZR 275 641 38.5 1358 350 3.6 - 67 66 4265 3140 2000 1650
Pack (w/o IMD Dryer)
ZR 300 677 40.6 1434 350 4.3 - 71 70 6550 3700 2400 2120
ZR 315 762 45.7 1615 400 4.6 - 72 70 6550 3700 2400 2120
ZR 315 VSD 746 44.8 1581 400 4.3 - 63-73 62-71 4710 3140 2000 1650
ZR 355 858 51.5 1818 450 5.1 - 73 71 6950 3700 2400 2120
ZR 400 945 56.7 2002 500 5.5 - 73 71 7050 3700 2400 2120
ZR 400 VSD 979 58.7 2074 570 5.7 - 69-76 66-73 8350 4060 2470 2120
ZR 450 1144 68.6 2424 600 7.7 - 74 xx 9300 4060 2400 2120
ZR 500 1332 79.9 2822 700 8.7 - 75 xx 9500 4060 2400 2120
ZR 500 VSD 1150 69.0 2437 703 7.6 - 69-77 66-74 8350 4060 2470 2120
ZR 630 1474 88.4 3123 800 9.4 - 76 74 10225 4060 2400 2120
ZR 700 VSD 1859 111.5 3939 938 11.4 - 70-78 68-76 11850 4675 2470 2120
ZR 750 1739 104.3 3685 900 10.8 - 76 74 10225 4060 2400 2120
ZR 900 VSD 2057 123.4 4359 1253 12.5 - 68-79 68-77 11850 4675 2470 2120
60 Hz - 13 bar(e)
ZR 145 299 17.9 634 200 4.3 -28 75 72 3530 3440 2000 1650
(with IMD Dryer)
ZR 250 491 29.5 1040 300 5.4 -28 72 70 5515 4340 2000 1650
FF
ZR 275 550 33.0 1165 350 5.8 -30 72 70 5635 4340 2000 1650
ZR 145 299 17.9 634 200 2.0 - 75 72 2900 2540 2000 1650
(w/o IMD Dryer)
ZR 250 491 29.5 1040 300 3.4 - 72 70 4145 3140 2000 1650
Pack
ZR 275 550 33.0 1165 350 3.8 - 72 70 4265 3140 2000 1650
C
A
ZT 110-275 and ZT 132-315 VSD compressors - 50 Hz
ZT110-10HAT
ZT aircooled Free air delivery (1) Installed Installed Pressure Sound pressure Weight Dimensions
motor fan dewpoint level (4)
motor (3)
ZT 132 360 21.6 763 132 4.8 -29 73 70 4220 4040 2000 1650
ZT 145 390 23.4 826 145 4.8 -30 73 71 4360 4040 2000 1650
ZT 160 460 27.57 973 160 8.8 -30 77 75 5625 5040 2100 1650
ZT 200 563 33.75 1191 200 8.8 -25 77 75 6285 5040 2100 1650
ZT 250 705 42.31 1493 250 8.8 -28 77 75 6280 5040 2100 1650
ZT 275 740 44.38 1566 315 18.5 -30 77 75 6630 5040 2100 1650
ZT 110 314 18.8 665 110 4.8 - 71 70 3585 4040 2000 1650
Pack (w/o IMD Dryer)
ZT 132 362 21.7 767 132 4.8 - 72 70 3710 4040 2000 1650
ZT 145 392 23.5 829 145 4.8 - 72 70 3850 4040 2000 1650
ZT 160 460 27.6 973 160 8.8 - 77 75 5185 5040 2100 1650
ZT 200 563 33.8 1191 200 8.8 - 77 75 5385 5040 2100 1650
ZT 250 705 42.3 1493 250 8.8 - 77 75 5380 5040 2100 1650
ZT 275 740 44.4 1566 275 8.8 - 77 75 5580 5040 2100 1650
50 Hz - 8.6 bar(e)
ZT 110 281 16.9 595 110 4.8 -28 72 70 4095 4040 2000 1650
ZT 132 322 19.3 682 132 4.8 -29 73 70 4220 4040 2000 1650
ZT 132 VSD 349 20.9 739 132 4.8 -25/-30 67-71 66-70 4330 4040 2000 1650
FF (with IMD Dryer)
ZT 145 361 21.6 785 145 4.8 -30 73 71 4360 4040 2000 1650
ZT 160 422 25.3 894 160 8.8 -30 77 75 5625 5040 2100 1650
ZT 160 VSD 404 24.2 856 160 4.8 -25/-30 67-74 66-71 4330 4040 2000 1650
ZT 200 510 30.6 1081 200 8.8 -25 77 75 6285 5040 2100 1650
ZT 250 661 39.7 1401 250 8.8 -28 77 75 6280 5040 2100 1650
ZT 250 VSD 699 41.9 1480 250 18.5 -25/-30 70-77 68-75 6660 5040 2100 1650
ZT 275 696 41.8 1475 275 18.5 -30 77 75 6630 5040 2100 1650
ZT 315 VSD 789 47.4 1672 299 18.5 -25/-30 70-78 68-76 6660 5040 2100 1650
ZT 110 281 16.9 595 110 4.8 - 71 70 3585 4040 2000 1650
ZT 132 322 19.3 682 132 4.8 - 72 70 3710 4040 2000 1650
ZT 132 VSD 354 21.2 750 132 4.8 - 67-74 66-71 3820 4040 2000 1650
Pack (w/o IMD Dryer)
ZT 145 361 21.6 785 145 4.8 - 72 70 3850 4040 2000 1650
ZT 160 422 25.3 894 160 8.8 - 77 75 5185 5040 2100 1650
ZT 160 VSD 410 24.6 869 160 4.8 - 67-74 66-71 3820 4040 2000 1650
ZT 200 510 30.6 1081 200 8.8 - 77 75 5385 5040 2100 1650
ZT 250 661 39.7 1401 250 8.8 - 77 75 5380 5040 2100 1650
ZT 250 VSD 699 41.9 1480 250 8.8 - 70-77 68-75 6130 5040 2100 1650
ZT 275 696 41.8 1475 275 8.8 - 77 75 5580 5040 2100 1650
ZT 315 VSD 789 47.4 1672 299 8.8 - 70-78 68-76 6130 5040 2100 1650
50 Hz - 10 bar(e)
ZT 110 260 15.6 551 110 4.8 -28 72 70 4095 4040 2000 1650
ZT 132 313 18.8 662 132 4.8 -29 73 70 4220 4040 2000 1650
ZT 132 VSD 316 19.0 670 132 4.8 -25/-30 67-71 66-70 4330 4040 2000 1650
FF (with IMD Dryer)
ZT 145 334 20.0 707 145 4.8 -30 73 70 4360 4040 2000 1650
ZT 160 389 23.3 823 160 8.8 -30 78 76 5625 5040 2100 1650
ZT 160 VSD 370 22.2 784 160 4.8 -25/-30 67-74 66-71 4330 4040 2000 1650
ZT 200 490 29.4 1038 200 8.8 -30 78 76 5825 5040 2100 1650
ZT 250 608 36.5 1287 250 8.8 -28 78 76 6280 5040 2100 1650
ZT 250 VSD 622 37.3 1316 250 18.5 -25/-30 71-78 69-76 6660 5040 2100 1650
ZT 275 671 40.2 1420 275 18.5 -30 78 76 6630 5040 2100 1650
ZT 315 VSD 709 42.5 1501 299 18.5 -25/-30 71-79 69-77 6660 5040 2100 1650
ZT 110 261 15.7 553 110 4.8 - 71 70 3560 4040 2000 1650
ZT 132 314 18.8 665 132 4.8 - 72 70 3700 4040 2000 1650
ZT 132 VSD 320 19.2 678 132 4.8 - 67-71 66-70 4050 4040 2000 1650
Pack (w/o IMD Dryer)
ZT 145 336 20.1 711 145 4.8 - 72 70 3850 4040 2000 1650
ZT 160 389 23.3 823 160 8.8 - 78 76 5185 5040 2100 1650
ZT 160 VSD 384 23.0 814 160 4.8 - 67-74 66-71 4050 4040 2000 1650
ZT 200 490 29.4 1038 200 8.8 - 78 76 5385 5040 2100 1650
ZT 250 608 36.5 1287 250 8.8 - 78 76 5380 5040 2100 1650
ZT 250 VSD 622 37.3 1316 250 8.8 - 71-78 69-76 6130 5040 2100 1650
ZT 275 671 40.2 1420 275 8.8 - 78 76 5580 5040 2100 1650
ZT 315 VSD 709 42.5 1501 299 8.8 - 71-79 69-77 6130 5040 2100 1650
ZT 110-275 and ZT 132-315 VSD compressors - 60 Hz
ZT aircooled Free air delivery (1) Installed Installed Pressure Sound pressure Weight Dimensions
motor fan dewpoint level (4)
motor (3)
ZT 160 416 25.0 881 200 12.3 -30 77 75 5615 5040 2100 1650
ZT 160 VSD 404 24.2 856 215 6.5 -25/-30 67-74 66-71 4330 4040 2000 1650
ZT 200 510 30.6 180 250 12.3 -25 77 75 6225 5040 2100 1650
ZT 250 608 36.5 1287 300 12.3 -28 77 75 6435 5040 2100 1650
ZT 250 VSD 699 41.9 1480 335 24.8 -25/-30 70-77 68-75 6660 5040 2100 1650
ZT 275 713 42.8 1509 350 24.8 -30 77 75 6705 5040 2100 1650
ZT 315 VSD 789 47.4 1672 400 24.8 -25/-30 70-78 68-76 6660 5040 2100 1650
ZT 110 317 19.0 671 150 6.5 - 71 70 3585 4040 2000 1650
ZT 132 VSD 354 21.2 750 175 6.5 - 67-74 66-71 3820 4040 2000 1650
ZT 145 392 23.5 831 200 6.5 - 72 70 3850 4040 2000 1650
Pack (w/o IMD Dryer)
ZT 160 416 25.0 881 200 12.3 - 77 75 5175 5040 2100 1650
ZT 160 VSD 410 24.6 869 215 6.5 - 67-74 66-71 3820 4040 2000 1650
ZT 200 510 30.6 1280 250 12.3 - 77 75 5325 5040 2100 1650
ZT 250 608 36.5 1287 300 12.3 - 77 75 5535 5040 2100 1650
ZT 250 VSD 699 41.9 1480 335 12.3 - 70-77 68-75 6130 5040 2100 1650
ZT 275 713 42.8 1509 350 12.3 - 77 75 5655 5040 2100 1650
ZT 315 VSD 789 47.4 1672 400 12.3 - 70-78 68-76 6130 5040 2100 1650
60 Hz - 10.4 bar(e)
ZT 110 282 16.9 598 150 6.5 -28 72 70 4095 4040 2000 1650
ZT 132 VSD 316 19.0 670 175 6.5 -25/-30 67-71 66-70 4330 4040 2000 1650
ZT 145 329 19.7 697 200 6.5 -30 73 70 4360 4040 2000 1650
FF (with IMD Dryer)
ZT 160 359 21.5 761 200 12.3 -30 78 76 5615 5040 2100 1650
ZT 160 VSD 370 22.2 784 215 6.5 -25/-30 67-74 66-71 4330 4040 2000 1650
ZT 200 438 26.3 928 250 12.3 -30 78 76 5765 5040 2100 1650
ZT 250 526 31.6 1115 300 12.3 -28 78 76 6435 5040 2100 1650
ZT 250 VSD 622 37.3 1316 335 24.8 -25/-30 71-78 69-76 6660 5040 2100 1650
ZT 275 616 37.0 1305 350 24.8 -30 78 76 6705 5040 2100 1650
ZT 315 VSD 709 42.5 1501 400 24.8 -25/-30 71-79 69-77 6660 5040 2100 1650
ZT 110 283 17.0 600 150 6.5 - 71 70 3585 4040 2000 1650
ZT 132 VSD 320 19.2 678 175 6.5 - 67-71 66-70 4050 4040 2000 1650
ZT 145 331 19.9 701 200 6.5 - 72 70 3850 4040 2000 1650
Pack (w/o IMD Dryer)
ZT 160 359 21.5 761 200 12.3 - 78 76 5175 5040 2100 1650
ZT 160 VSD 384 23.0 814 215 6.5 - 67-74 66-71 4050 4040 2000 1650
ZT 200 438 26.3 928 250 12.3 - 78 76 5325 5040 2100 1650
ZT 250 526 31.6 1115 300 12.3 - 78 76 5535 5040 2100 1650
ZT 250 VSD 622 37.3 1316 335 12.3 - 71-78 69-76 6130 5040 2100 1650
ZT 275 616 37.0 1305 350 12.3 - 78 76 5655 5040 2100 1650
ZT 315 VSD 709 42.5 1501 400 12.3 - 71-79 69-77 6130 5040 2100 1650
C
A
What sets Atlas Copco apart as a company is
our conviction that we can only excel in what we do,
if we provide the best possible know-how and technology
to really help our customers produce, grow and succeed.
There is a unique way of achieving that - we simply call it
the Atlas Copco way. It builds on interaction, on long-term
relationships and involvement in the customers' process,
needs and objectives. It means having the flexibility to adapt
ISO 9001
A consistent quality earned to the diverse demands of the people we cater for.
us the industry’s leadership
and the customer’s trust. It's the commitment to our customers' business that
drives our effort towards increasing their productivity
through better solutions. It starts with fully supporting
existing products and continuously doing things better,
but it goes much further, creating advances in technology
through innovation. Not for the sake of technology, but for
the sake of our customer's bottom line and peace-of-mind.
ISO 14001
Atlas Copco’s That is how Atlas Copco will strive to remain the
Environmental Management
System forms an integral part first choice, to succeed in attracting new business and to
of each business process.
maintain our position as the industry leader.
2935 0538 11 - Printed in Belgium - Subject to alterations without prior notice
www.atlascopco.com
Product Data: ZT110145.WB1
Page: 1 of 2
Effective: 10/1/97
ZT110/145 Series
Two Staged Oil-Free ZT110-10
Air Cooled
ZT110/145 Series
Two Staged Oil-Free
Air Cooled
*Operating Sound Level: Operating sound levels for machines equipped with recommended standard motors and
enclosures are guaranteed +/-3 dB(A) when measured in free field conditions at a 1 meter distance according to CAGI PNEUROP Test Code.
**Recommended Motor Size: Package weight includes Atlas Copco's standard motor size recommended for typical applications.
~Duct Restrictions: Inches water column average static pressure measurement, free of velocity effects taken in the
duct immediately outside the compressor package ventilation grille.
Section 4 A
I
Atlas Copco R
Air Dryer
D
R
Model: Y
AD-300
E
R
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Atlas Copco
Heat Regenerative Desiccant Dryer
AD 120-1450
118-1462 l/s / 250-3100 cfm
AD300
AD: A Truly Unique Desiccant Dryer
Atlas Copco AD dryers are heat regenerative desiccant dryers. This means that they operate using two towers: one tower
is always drying compressed air (so it can be distributed to the production floor); the other is always regenerating (prepar-
ing itself so it can dry compressed air). Generally, the towers perform the same function for four hours before switching
from one to the other.
The regeneration process, which is unique to the AD, uses only 7% purge air (50% less than heatless dryers) and provides
uninterrupted dry air to maximize your production efforts. But what makes the AD a truly superior dryer is that it can be
outfitted with Purge Control and EcoPurge – two optional features that provide the most energy-efficient drying system on
the market.
The result is a machine that defines quality and reliability for compressed air drying systems.
AD
AD: Power-Saving Excellence!
Technical specifications & options
AD dryer Inlet capacity Total installed Pressure Drop Inlet/outlet Purge Desiccant/
Optional filtration Dimensions
FAD 7 bar(g) Weight
type power (excluding filters) connections Flow Tower
100psi(g) Pre-filter After-filter H W L
0.01 micron 1 micron
cfm l/s HP kW psi bar cfm lbs 0.01 ppm Inch Inch Inch lbs
AD120 250 118 4.0 3.0 3.0 0.2 1.5” NPT 18 175 PD120 DDp120 84.1 52.2 30.0 980
AD150 300 142 4.0 3.0 3.0 0.2 2.0” NPT 21 215 PD150 DDp150 80.5 58.2 32.0 1260
AD165 350 165 5.4 4.0 3.0 0.2 2.0” NPT 25 250 PD175 DDp175 90.5 58.2 32.0 1410
AD185 400 189 6.7 5.0 3.0 0.2 2.0” NPT 28 285 PD175 DDp175 81.7 58.0 35.0 1530
AD235 500 236 8.0 6.0 3.0 0.2 2.0” NPT 35 355 PD280 DDp280 82.1 60.1 38.0 1820
AD300 650 307 10.1 7.5 3.0 0.2 2.0” NPT 46 450 PD280 DDp280 96.0 62.0 42.0 2100
AD350 750 354 12.1 9.0 3.0 0.2 2.5” ANSI 53 520 PD390 DDp390 99.6 78.4 42.0 3000
AD470 1000 472 14.1 10.5 3.0 0.2 2.5” ANSI 70 725 PD520 DDp520 91.6 79.5 46.0 3350
AD580 1250 590 20.1 15.0 3.0 0.2 3.0” ANSI 86 890 PD780 DDp780 107.2 87.7 46.0 3850
AD700 1500 708 24.1 18.0 3.0 0.2 3.0” ANSI 105 1050 PD780 DDp780 91.2 92.0 52.0 4450
AD850 1800 849 32.2 24.0 3.0 0.2 4.0” ANSI 126 1250 PD1050 DDp1050 108.8 102.0 54.0 4800
AD1000 2100 991 32.2 24.0 3.0 0.2 4.0” ANSI 147 1500 PD1050 DDp1050 98.8 108.0 60.0 5800
AD1225 2600 1226 40.2 30.0 3.0 0.2 4.0” ANSI 182 1800 PD1400 DDp1400 110.8 108.0 60.0 7875
AD1450 3100 1462 46.9 35.0 3.0 0.2 6.0” ANSI 217 2200 PD1400 DDP1400 135.0 110.0 64.0 9230
Reference Conditions*
Maximum compressed air effective inlet pressure 150 psi(g) Minimum ambient air temperature 35°F
Minimum compressed air effective inlet pressure 60 psi(g) Maximum compressed air inlet temperature 113°F
Maximum ambient air temperature 113°F Minimum compressed air inlet temperature 35°F
*For conditions other than reference conditions, please contact Atlas Copco.
OPTIONS
PURGE CONTROL
This feature monitors the pressure dew point (PDP) of the drying tower and will only allow the two towers to switch functions (from drying
to regenerating and vice versa) when the PDP reaches a pre-set level. On competitors’ dryers, the towers will switch after a set period
of time regardless the towers’ actual need to switch. But with Purge Control, the towers only switch when the PDP falls to a specified
level, maximizing your energy efficiency. Plus, during this waiting time, neither purge air nor energy is used, essentially making
your dryer “free” for a period of time.
ECOPURGE
This patented regeneration process is designed to provide 50% energy savings at full-load
conditions by substituting constant-purge for pulse-purge. What does that mean? Eco-
Purge requires less compressed air (purge air) to regenerate the towers than competi-
tors’ dryers. It uses only 7% of the compressed air your compressor produces to fully
regenerate the tower, which is 50% less than a heatless dryer. This process results in
50% less purge flow, which translates into real savings for you.
To better serve our customers, we have operations where our customers do business. Our
Eastern, Central, Southern and Western regions each have their own direct Atlas Copco
sales and service team, plus we have a nationwide network of Atlas Copco customer
centers and authorized contracted independent distributors. We have four manufactur-
ing facilities in the USA, including one in Wisconsin, two in Texas, and our state of the art
manufacturing facility, distribution center, parts warehouse, and corporate offices in Rock
Hill, South Carolina.
Central Region
Eastern Region
www.atlascopco.us
866-344-4887
Danger: Compressed air should never be supplied as breathing air unless air
is properly purified for breathing. Atlas Copco assumes no responsibility or
liability related to the purchaser’s/user’s breathing system.
© 2009 Atlas Copco Compressors LLC. All rights reserved. The information contained herein is general in nature and is not intended for
® Atlas Copco is a registered trademark of Atlas Copco AB specific construction, installation or application purposes.
Price Page
AD300
AIR DRYER
Dryer Model: AD-120 Thru AD-300 Heat Reactivated Desiccant Air Dryers ( -40°F and Optional -90°F PDP )
• The AD-120 thru AD-300 come standard with one of the most efficient Energy-Saving controls on the market. It is a microprocessor
based - Timer Control which, constantly monitors the PDP in the drying towers and will not switch towers until absolutely necessary. An
additional important feature, is the "Standard" NEMA-4 control panel.
• For more Energy Savings, we can offer the optional "patented" EcoPurge Control function, with hour meter counters to verify and
quantify savings, this control will automatically reduce the purge air flow by 50%. When required, the purge valve will closed, the line
pressure is increased and no purge air is discharged. The heaters remain on and the air is dried to the required PDP. The end result... is a
fully regenerated bed with only half the purge rate. EcoPurge and Purge Contol come with a PDP Digital Readout.
• A -40°F PDP is our standard offering and an Optional -90°F PDP is available as well.
• Oversized Vessels insure low drying air speeds and longer contact time. This also allows for an Abundant Desiccant overfill, which
will counteract aging and improve performance. Bottom to top drying and reverse purge air flow, add to the drying and regeneration
efficiency.
• These vessels are filled with efficiently adsorbing BASF-220 Activated Alumina Desiccant, which uses less reactivation energy than
conventional drying agents. The BASF-220 is also a "high crush" strength product, this yields less dusting and longer life. Our custom
combination 1/4" and 1/8" desiccant fill process, helps eliminate air stream channeling. Channeling reduces dryer efficiency.
• The oversized piping helps maintain Very Low Pressure Drops within the dryer construction for additional Energy-Savings.
• Space-Saving Design is fully integrated, utilizing 50% less area than traditional installations. Furthermore, these units are built with
heavy duty industrial grade frame-work, which includes fork-lift capability and lifting ease. Optional Inlet and Outlet Filters with custom
multi-by-pass features can be engineered and field or pre-mounted as required.
• Other Filter choices are also Available : DD/PD/QD Filters, allow customers the freedom to select the air quality required for their
specific applications.
• Simple Installation & Maintenance with all units being delivered pre-tested and commissioned, so they are ready for immediate use.
Maintenance intervals for desiccant, switching valves, mufflers and filters... in most cases, are twice that of the competition.
• Standard scope of supply includes: Steady PDP @ -40°F, Full status annunciation via standard lamps, plus LED's - digital read outs,
NEMA-4 control cubicle, BASF-220 high crush resistant Activated Alumina desiccant, low Watt density heaters, removable stainless steel
screens, ball valves with stainless steel construction, sintered polymer butterfly valves with Nylon discs and viton seats, mufflers with
integrated relief valves and multiple supply voltage packages available.
• Some additional items for General and/or Optional features with AD Dryers are: NEMA-4X control cubical, failure to switch alarms,
PDP alarm, Heater malfunction alarm, Moisture indicator, sever duty paint or custom surface protection and stainless steel tubing. In
general, tools and pneumatic equipment last longer, air-net piping corrosion is reduced... corrosion which causes "costly" air leaks. Clean,
Dry air results in fewer breakdowns, and less chance of product spoilage, due to moisture contamination.
Model AD 120
AD-120 AD-150
AD 150 AD-165
AD 165 AD 185
AD-185 AD 235
AD-235 AD 300
AD-300
Technical Data
Inlet Capacity
PDP -40°F @ 100 psi scfm 250 300 350 400 500 650
Pressure Drop psi 3.0 3.0 3.0 3.0 3.0 3.0
Operating Power @ 460v kW 3.0 3.0 4.0 5.0 6.0 7.5
Limitations
Max. Air Inlet Pressure
100 psi Variant psi 150 150 150 150 150 150
Min. Air Inlet Pressure
100 psi Variant psi 60 60 60 60 60 60
Related Options:
Recommended Pre-Filter PD-120 PD-150 PD-175 PD-175 PD-280 PD-390
Recommended After-Filter DDp-120 DDp-150 DDp-175 DDp-175 DDp-280 DDp-390
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Section 5 T
H
E
AKG Thermal R
after Cooler M
A
Model: L
CC600-3
A
F
T
E
R
C
O
O
L
E
R
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CC600-3
CC 600 3
CC600-3
370
132
82
0
47
94
589
ROTATION
534
307
M10 x 1.0 x 1d
HELICOIL (8x)
AIR FLOW
1/4" NPT HEX
HEAD PLUG
80
41
25
0 0
0
3
42
33
63
388
713
773
776
818
0
19
38
68
708
738
757
776
166
127
13.5 (4X)
12
0
47
94
113
1
3
Pressure Regulator
- SMC -
&
AR20-N02BE-Z
Pressure Gauge T
- Ashcroft -
35-1009SW-L-02L-0/200 E
Thermometer M
- Trerice -
B836-06-05C 6 In
P
B836-02-05C 2.5 In
Thermowell
- Trerice -
76-3JK
76-4J6 I
N
S
T
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Instruction MI IDP10-T
July 2008
IDP10-T22C21F-M1L1
Tables .................................................................................................................................................. vi
1. Introduction..................................................................................................................................... 1
General Description .............................................................................................................................. 1
Reference Documents .......................................................................................................................... 1
Transmitter Identification ...................................................................................................................... 3
Standard Specifications ........................................................................................................................ 5
Product Safety Specifications ............................................................................................................. 10
ATEX and IECEx Warnings ........................................................................................................... 12
ATEX Compliance Documents ...................................................................................................... 12
IECEx Compliance Documents ..................................................................................................... 12
2. Installation..................................................................................................................................... 13
Transmitter Mounting .......................................................................................................................... 13
Process Mounting .......................................................................................................................... 13
Manifold Mounted Transmitter ....................................................................................................... 14
Transmitter Mounted on a Coplanar‰ Manifold ........................................................................... 14
Pipe or Surface Mounting .............................................................................................................. 15
Standard Mounting Bracket ...................................................................................................... 15
Universal Mounting Bracket ..................................................................................................... 17
Venting and Draining .......................................................................................................................... 20
Traditional Structure ...................................................................................................................... 20
LP1 Low Profile Structure .............................................................................................................. 20
LP2 Low Profile Structure .............................................................................................................. 21
Installation of Flow Measurement Piping ............................................................................................ 21
Filling System with Seal Liquid ........................................................................................................... 23
Positioning the Housing ...................................................................................................................... 24
Positioning the Display ....................................................................................................................... 24
Setting the Write Protect Jumper ........................................................................................................ 24
Cover Locks ........................................................................................................................................ 24
Wiring ................................................................................................................................................. 25
Accessing Transmitter Field Terminals ......................................................................................... 25
Wiring the Transmitter to a Control Loop ...................................................................................... 26
Multidrop Communication .............................................................................................................. 29
Connecting the Transmitter to an I/A Series System .................................................................... 30
Putting a Differential Pressure Transmitter Into Operation ................................................................. 30
Taking a Differential Pressure Transmitter Out of Operation ............................................................. 30
iii
MI IDP10-T – July 2008 Contents
4. Calibration..................................................................................................................................... 35
General Calibration Notes .................................................................................................................. 35
Calibration Setup ................................................................................................................................ 37
Setup of Electronic Equipment ...................................................................................................... 37
Field Calibration Setup .................................................................................................................. 37
Bench Calibration Setup ................................................................................................................ 38
Calibration Using a PC20 ................................................................................................................... 39
Calibration Using a PC50 ................................................................................................................... 39
Calibration Using a HART Communicator .......................................................................................... 39
Calibration Using the Optional Local Display ..................................................................................... 39
Zero Adjustment Using External Zero Button ................................................................................ 42
Error Messages ................................................................................................................................ 44
5. Configuration ................................................................................................................................ 45
Configurable Parameters .................................................................................................................... 45
Configuration Using a PC20 ............................................................................................................... 46
Configuration Using a PC50 ............................................................................................................... 46
Configuration Using a HART Communicator ...................................................................................... 46
Configuration Using the Optional Local Display ................................................................................. 46
Character Lists ................................................................................................................................... 54
Error Messages .................................................................................................................................. 55
6. Maintenance.................................................................................................................................. 57
Error Messages .................................................................................................................................. 57
Parts Replacement ............................................................................................................................. 57
Replacing the Terminal Block Assembly ....................................................................................... 57
Replacing the Electronics Module Assembly ................................................................................ 57
Removing and Reinstalling a Housing Assembly .......................................................................... 59
Adding the Optional Display .......................................................................................................... 59
Replacing the Sensor Assembly ................................................................................................... 59
Rotating Process Covers for Venting ................................................................................................. 60
Index ................................................................................................................................................... 63
iv
Figures
1 Transmitter Identification ....................................................................................................... 3
2 Top Level Structure Diagram ................................................................................................. 4
3 Minimum Allowable Absolute Pressure vs. Process Temperature
with Fluorinert Fill Fluid .......................................................................................................... 7
4 Typical Mounting of an IDP10 Transmitter Supported by Process Piping ............................. 13
5 Typical Mounting of an IDP10 Transmitter Supported by a Bypass Manifold ....................... 14
6 Typical Mounting of IDP10 Transmitter on Coplanar Manifold .............................................. 14
7 Pipe or Surface Mounted Transmitter Using a Standard Bracket .......................................... 15
8 Examples of Mounting With a Standard Bracket ................................................................... 16
9 Details of a Universal Bracket ............................................................................................... 17
10 Mounting a Transmitter with Traditional Structure Using a Universal Bracket ...................... 17
11 Vertical Pipe Mounting a Transmitter with LP2 Structure Using a Universal Bracket ............ 18
12 Horizontal Mounting a Transmitter with LP2 Structure Using a Universal Bracket ................ 19
13 Vertical Mounting - Cavity Draining ....................................................................................... 20
14 Vertical Mounting - Cavity Venting ........................................................................................ 20
15 Horizontal Mounting - Cavity Venting .................................................................................... 20
16 Vertical Mounting - Cavity Venting ........................................................................................ 21
17 Horizontal Mounting - Cavity Venting and Draining ............................................................... 21
18 Cavity Venting and Draining .................................................................................................. 21
19 Example of Horizontal Process Line Installation ................................................................... 22
20 Example of Vertical Process Line Installation ........................................................................ 23
21 Housing Set Screw Location ................................................................................................. 24
22 Cover Lock Location .............................................................................................................. 25
23 Accessing Field Terminals ..................................................................................................... 25
24 Identification of Field Terminals ............................................................................................. 26
25 Supply Voltage and Loop Load ............................................................................................. 27
26 Loop Wiring Transmitters ...................................................................................................... 28
27 Wiring Several Transmitters to a Common Power Supply .................................................... 29
28 Typical Multidrop Network ..................................................................................................... 29
29 Local Display Module ............................................................................................................ 31
30 Top Level Structure Diagram ................................................................................................. 32
31 Display Test Segment Patterns ............................................................................................. 34
32 4 to 20 mA Output Calibration Setup of Electronic Equipment .............................................. 37
33 Field Calibration Setup .......................................................................................................... 38
34 Bench Calibration Setup ........................................................................................................ 39
35 Calibration Structure Diagram ............................................................................................... 41
36 Calibration Structure Diagram (Continued) ........................................................................... 42
37 Configuration Structure Diagram ........................................................................................... 48
38 Configuration Structure Diagram (Continued) ....................................................................... 49
39 Configuration Structure Diagram (Continued) ....................................................................... 50
40 Replacing the Electronics Module Assembly and Display ..................................................... 58
41 Replacing the Sensor Assembly ............................................................................................ 60
42 Replacing the Sensor Assembly (pvdf Inserts) ...................................................................... 60
43 Sensor Cavity Venting and Draining ...................................................................................... 61
v
Tables
1 Reference Documents ........................................................................................................... 1
2 Minimum Loop Load and Supply Voltage Requirements ...................................................... 8
3 Electrical Safety Specifications .............................................................................................. 11
4 Operation Error Messages .................................................................................................... 34
5 Calibration Menu ................................................................................................................... 40
6 Calibration Error Messages ................................................................................................... 44
7 IDP10-T Configurable Parameters ........................................................................................ 45
8 Configuration Menu ............................................................................................................... 46
9 Alphanumeric Character List ................................................................................................. 54
10 Numeric Character List .......................................................................................................... 54
11 Configuration Error Messages ............................................................................................... 55
vi
1. Introduction
General Description
The IDP10-T intelligent differential pressure transmitters measure the difference between two pres-
sures applied to opposite sides of a silicon strain gauge microsensor within the sensor assembly. This
microsensor converts differential pressure to a change in resistance. The resistance change is then
converted to a 4 to 20 mA or digital signal proportional to differential pressure or to the square root of
differential pressure. This measurement signal is transmitted to remote receivers over the same two
wires that supply power to the transmitter electronics. These wires also carry two-way data signals
between the transmitter and remote communication devices.
The transmitter allows direct analog connection to common receivers while still providing full Intelligent
Transmitter Digital Communications using a HART Communicator.
The transmitter is often used for measuring fluid flow rates across a primary device such as an orifice
plate, but can also be used for other types of differential pressure measurements such as liquid level,
interface level, or density measurements. The IDP10 can also be supplied with direct connected or
remote pressure seals to isolate the measuring element from corrosive or viscous fluids.
For more detailed information on the principle of operation of the transmitter, refer to document
TI 037-096, available from Invensys Process Systems.
Reference Documents
Document Description
Dimensional Prints
DP 020-342 Dimensional Print – PSFLT Pressure Seals
DP 020-343 Dimensional Print – PSFPS and PSFES Pressure Seals
DP 020-345 Dimensional Print – PSFAR Pressure Seals
DP 020-347 Dimensional Print – PSTAR Pressure Seals
DP 020-349 Dimensional Print – PSISR Pressure Seals
DP 020-351 Dimensional Print – PSSCR Pressure Seals
DP 020-353 Dimensional Print – PSSCT Pressure Seals
DP 020-354 Dimensional Print – PSSSR Pressure Seals
DP 020-355 Dimensional Print – PSSST Pressure Seals
DP 020-446 Dimensional Print – IDP10, IDP25, and IDP50 Differential Pressure Transmitters
DP 022-335 Dimensional Print – Model CO Compact Orifice
Parts Lists
PL 006-172 Parts List – Model CO Compact Orifice
1
MI IDP10-T – July 2008 1. Introduction
Document Description
PL 009-005 Parts List – IDP10 Differential Pressure Transmitter
Instructions
MI 020-328 Instruction – Bubble Type Installation for Liquid Level
MI 020-329 Instruction – High Accuracy Flow Measurement
MI 020-366 Instruction – I/A Series Intelligent Pressure Transmitters Operation, Configuration, and
Calibration Using a HART Communicator
MI 020-369 Instruction – Pressure Seals
MI 020-427 Instruction – Intrinsic Safety Connection Diagrams and Nonincendive Circuits
MI 020-495 Instruction – PC20 Intelligent Transmitter Configurator
MI 020-501 Instruction – PC50 Intelligent Field Device Tool (Installation and Parts List)
MI 020-505 Instruction – PC50 Intelligent Field Device Tool (Operation Using HART Protocol)
MI 022-138 Instruction – Bypass Manifolds - Installation and Maintenance
MI 022-335 Instruction – Model CO Compact Orifice
Technical Information
TI 1-50a Technical Information – Liquid Density Measurement
TI 001-051 Technical Information – Liquid Interface Measurement
TI 001-052 Technical Information – Liquid Level Measurement
TI 37-75b Technical Information – Transmitter Material Selection Guide
TI 037-097 Technical Information – Process Sealing of I/A Series Pressure Transmitters for use in
Class 1, Zone 0, 1, and 2 Hazardous Locations
2
1. Introduction MI IDP10-T – July 2008
Transmitter Identification
See Figure 1 for transmitter data plate contents. For a complete explanation of the Model Number
code, see the parts list. The firmware version is identified on the top line of the display when VIEW DB
(View Database) is selected in the top level structure (see Figure 2).
3
MI IDP10-T – July 2008 1. Introduction
E E
(measurement M1 or M2) (measurement M2 or M1)
N
N
E
RERANGE LOCAL MODE, GO TO RERANGE MENU
N
E
CONFIG LOCAL MODE, GO TO CONFIGURATION MENU
N
E
CALIB OFF-LINE, GO TO CALIBRATION MENU
N
E
VIEW DB ON-LINE MODE
N N STEP THROUGH DATABASE DISPLAY
E
E
TST DSP ON-LINE MODE
N
N STEP THROUGH DISPLAY TEST PATTERN
E
E
CANCEL EXIT MODE SELECT MENU, RETURN TO ON-LINE MODE
N
N = NEXT BUTTON E = ENTER BUTTON
4
1. Introduction MI IDP10-T – July 2008
Standard Specifications
Operative Limits
5
MI IDP10-T – July 2008 1. Introduction
NOTE
Static pressure zero shift for all calibrated spans can be eliminated by readjusting the
zero output at nominal operating static pressure.
! CAUTION
1. Exceeding the maximum overrange pressure can cause damage to the transmitter
degrading its performance.
2. The transmitter could be nonfunctional after application of the proof pressure.
6
1. Introduction MI IDP10-T – July 2008
Temperature °C
-80 0 30 60 90 120
140
120
100
(operating area above curve)
80
60
40
20
Mounting Position
The transmitter can be mounted in any orientation. It can be supported by the process piping.
It can also be mounted directly to a vertical or horizontal pipe or surface mounted using an
optional mounting bracket. The housing can be rotated up to one full turn to any desired
position for access to adjustments, display, or conduit connections. See “Positioning the
Housing” on page 24. The display (if present) can also be rotated in the housing to any of four
different positions at 90° increments. See “Positioning the Display” on page 24.
NOTE
Position effect zero shift for all calibrated spans can be eliminated by readjusting zero
output after installation.
Approximate Mass
Without Process Connectors 3.5 kg (7.8 lb)
With Process Connectors 4.2 kg (9.2 lb)
With Optional 316 ss Housing Add 1.1 kg (2.4 lb)
With Pressure Seals Varies with seal used
Process Connections
IDP10 transmitters are connected to the process via a 1/4 NPT thread or any one of a
number of optional process connectors.
7
MI IDP10-T – July 2008 1. Introduction
Electrical Connections
Field wires enter through 1/2 NPT, PG 13.5, or M20 threaded entrances on either side of the
electronics housing. Leads terminate under screw terminals and washers on the terminal
block in the field terminal compartment. To maintain RFI/EMI, environmental, and
explosionproof ratings, unused conduit connection must be plugged with metal plug
(provided), inserted to five full threads for 1/2 NPT connections; seven full threads for M20 and
PG 13.5 connections.
Adjustable Damping
The transmitter response time is normally 1.0 second or the electronically adjustable setting of
0.00 (none), 0.25, 0.50, 1, 2, 4, 8, 16, or 32 seconds, whichever is greater, for a 90% recovery
from an 80% input step as defined in ANSI/ISA S51.1.
Output Signal
4 to 20 mA dc linear or 4 to 20 mA dc square root; software selectable. The output is remotely
configurable from the HART Communicator and locally configurable with the pushbuttons on
the display.
NOTE
Only 4 to 20 mA linear output on absolute pressure, gauge pressure, and flange level
transmitters.
Power-up Time
Less than 2.0 seconds for output to reach the first valid measurement, then at the electronic
damping rate to reach the final measured variable value.
Supply Voltage
Power supply must be capable of providing 22 mA when the transmitter is configured for 4 to
20 mA output. Ripple of up to 2 V pp (50/60/100/120 Hz) is tolerable, but instantaneous
voltage must remain within specified range.
The supply voltage and loop load must be within specified limits. This is explained in detail in
“Wiring” on page 25. A summary of the minimum requirements is listed in Table 2.
Table 2. Minimum Loop Load and Supply Voltage Requirements
HART No HART
Communication Communication
Minimum Resistance 250 Ω 0
Minimum Supply Voltage 17 V 11.5 V
8
1. Introduction MI IDP10-T – July 2008
Test Points
The two lower banana plug receptacles (designated CAL) can be used to check transmitter
output when configured for 4 to 20 mA. Measurements should be 100-500 mV dc for 0-100%
transmitter output.
Remote Communications
The transmitter communicates bidirectionally over the 2-wire field wiring to a HART
Communicator. The information that can be continuously displayed is:
♦ Process Measurement (expressed in one or two types of units)
♦ Transmitter Temperature (sensor and electronics)
♦ mA Output (equivalent)
The information that can be remotely displayed and reconfigured includes:
♦ Output in Percent Flow (square root) or Pressure Units (linear). Percent Display in Linear
mode on local display is also supported.
♦ Zero and Span, including reranging
♦ Zero Elevation or Suppression
♦ Linear Output or Square Root Output (in some models)
♦ Pressure or Flow Units (from list provided)
♦ Temperature Sensor Failure Strategy
♦ Electronic Damping
♦ Poll Address (Multidrop mode)
♦ External Zero (Enable or Disable)
♦ Failsafe Direction
♦ Tag, Description, and Message
♦ Date of Last Calibration
Communications Format
Communication is based upon the FSK (Frequency Shift Keying) technique. The frequencies
are superimposed on the transmitter power/signal leads.
4 to 20 mA Output
The transmitter sends its differential pressure measurement to the loop as a continuous 4 to
20 mA dc signal. It also communicates digitally with the HART Communicator at distances up
to 3000 m (10 000 ft). Communication between the remote configurator and the transmitter
does not disturb the 4 to 20 mA output signal. Other specifications are:
9
MI IDP10-T – July 2008 1. Introduction
! WARNING
To maintain IEC IP66 and NEMA Type 4X protection, the unused conduit opening must be
plugged with the metal plug provided. Use a suitable thread sealant on both conduit
connections. In addition, the threaded housing covers must be installed. Turn covers to
seat the O-ring into the housing and then continue to hand tighten until the cover contacts
the housing metal-to-metal.
NOTE
1. These transmitters have been designed to meet the electrical safety description listed
in Table 3. For detailed information or status of testing laboratory
approvals/certifications, contact Invensys Process Systems.
2. Wiring restrictions required to maintain electrical certification of the transmitter are
provided in “Wiring” on page 25.
10
1. Introduction MI IDP10-T – July 2008
Also, Zone certified intrinsically safe Ex ia IIC Temperature Class T4 at 40°C (104°F),
and energy limited Ex nA II. and T3 at 85°C (185°F) max. ambient.
CSA explosionproof for Class I, Division 1, Maximum Ambient Temperature 85°C C
Groups B, C, and D; dust-ignitionproof for (185°F).
Class II, Division 1, Groups E, F, and G;
Class III, Division 1.
CSA for Class I, Division 2, Groups A, B, C, Temperature Class T4A at 40°C (104°F)
and D; Class II, Division 2, Groups F and G; and T3C at 85°C (185°F) maximum
Class III, Division 2. ambient.
CSA field device zone certified flameproof Maximum Ambient Temperature 85°C
Ex d IIC. Also, all certifications of Code C (185°F). B
above.
FM intrinsically safe for Class I, Division 1, Connect per MI 020-427. Temperature
Groups A, B, C, and D; Class II, Division 1, Class T4A at 40°C (104°F) and T4 at 85°C
Groups E, F, and G; Class III, Division 1. (185°F) maximum ambient.
11
MI IDP10-T – July 2008 1. Introduction
12
2. Installation
! CAUTION
To avoid damage to the transmitter sensor, do not use any impact devices, such as an
impact wrench or stamping device, on the transmitter.
NOTE
1. The transmitter should be mounted so that any moisture condensing or draining into
the field wiring compartment can exit through one of the two threaded conduit
connections.
2. Use a suitable thread sealant on all connections.
Transmitter Mounting
The IDP Series differential pressure transmitter can be supported by the process piping or mounted to
a vertical or horizontal pipe or surface using the optional mounting bracket. See figures below. For
dimensional information, refer to DP 020-446.
NOTE
1. If the transmitter is not installed in the vertical position, readjust the zero output to
eliminate the position zero effect.
2. When structure codes 78/79 are used (pvdf inserts) with the IDP10 transmitters, the
process connection must be made directly to the pvdf inserts in the high and low side
process covers.
Process Mounting
With process mounting, the transmitter mounted to and supported by the process piping.
SEE
SEE NOTE
SEE NOTE
NOTE
13
MI IDP10-T – July 2008 2. Installation
ADAPTER PLATE
AND GASKETS
14
2. Installation MI IDP10-T – July 2008
APPROXIMATELY 3 IN
CLEARANCE REQUIRED
FOR ACCESS TO MOUNTING
BOLTS AND VENT SCREW.
VERTICAL DN 50 OR 2 IN PIPE
BRACKET SHOWN. ROTATE U-BOLT 90 °
FOR MOUNTING TO HORIZONTAL
PIPE
15
MI IDP10-T – July 2008 2. Installation
16
2. Installation MI IDP10-T – July 2008
U-BOLT ASSEMBLY
FOR DN 50 OR 2 in PIPE
HOLES FOR
U-BOLT AND
SURFACE BOLTS TO MOUNT
MOUNTING TRANSMITTER
ON FOUR TO BRACKET
SIDES OF THIS
BRACKET LEG,
BOLTS TO MOUNT
TRANSMITTER TO
BRACKET
Figure 10. Mounting a Transmitter with Traditional Structure Using a Universal Bracket
17
MI IDP10-T – July 2008 2. Installation
Figure 11. Vertical Pipe Mounting a Transmitter with LP2 Structure Using a Universal Bracket
18
2. Installation MI IDP10-T – July 2008
Figure 12. Horizontal Mounting a Transmitter with LP2 Structure Using a Universal Bracket
19
MI IDP10-T – July 2008 2. Installation
PROCESS
DRAIN SCREW
COVER
OPTIONAL
SIDE VENT
SHOWN
PLUG
VENT SCREW
20
2. Installation MI IDP10-T – July 2008
VENT
SCREW
IN-LINE
PROCESS
CONNECTION
VENT &
DRAIN
SCREWS
21
MI IDP10-T – July 2008 2. Installation
same elevation and the transmitter must be mounted vertically (as shown). If a seal liquid is not
required, elbows can be used in place of the tees.
Tighten drain plugs and optional vent screws to 20 N⋅m (15 lb⋅ft). Tighten the four process connector
bolts to a torque of 61 N⋅m (45 lb⋅ft).
Note that the low and high pressure sides of the transmitter are identified by an L-H marking on the
side of the sensor above the warning label.
With medium viscosity seal liquids and/or long transmitter lines, larger valve sizes should be used.
NOTE
1. With a horizontal line, pressure connections at the pipe should be at the side of the
line. However, with gas flow without a seal liquid, connections should be at top of line.
2. With a vertical line, flow should be upwards.
3. For liquid or steam flow, the transmitter should be mounted lower than the pressure
connections at the pipe.
4. For gas flow without a seal liquid, the transmitter should be mounted above the
pressure connections at the pipe; for gas flow with a seal liquid, the transmitter should
be mounted below the pressure connections.
5. Invensys Process Systems recommends the use of snubbers in installations prone to
high levels of fluid pulsations.
HIGH
PRESSURE
SIDE
FILLING TEES
PIPE OR TUBING
OPTIONAL
3-VALVE
MANIFOLD
22
2. Installation MI IDP10-T – July 2008
PROCESS DIRECTION OF
SHUT OFF VALVES PRESSURE FLOW
LOW TRANSMITTER
FILLING TEES PRESSURE
SIDE
HIGH
PRESSURE
SIDE
PIPE OR TUBING
OPTIONAL
3-VALVE
MANIFOLD
! CAUTION
To prevent loss of seal liquid and contamination of process fluid, never open both process
shutoff valves and manifold shutoff valves if the bypass valve is open.
23
MI IDP10-T – July 2008 2. Installation
! WARNING
If the electronics housing is removed for any reason, it must be hand tightened fully. Then
engage the set screw until it bottoms out and back it off 1/8th turn. Fill the set screw recess
with red lacquer (Foxboro Part number X0180GS or equivalent). The housing then may be
rotated up to one full turn in a counterclockwise direction for optimum access to
adjustments.
SET SCREW
! CAUTION
Do not turn the display more than 180° in any direction. Doing so could damage its
connecting cable.
Cover Locks
Electronic housing cover locks, shown in Figure 22, are provided as standard with certain agency cer-
tifications and as part of the Custody Transfer Lock and Seal option. To lock the covers, unscrew the
locking pin until approximately 6 mm (0.25 in) shows, lining up the hole in the pin with the hole in the
24
2. Installation MI IDP10-T – July 2008
housing. Insert the seal wire through the two holes, slide the seal onto the wire ends and crimp the
seal
Wiring
The installation and wiring of your transmitter must conform to local code requirements.
! WARNING
ATEX requires that when the equipment is intended to be used in an explosive
atmosphere caused by the presence of combustible dust, cable entry devices and
blanking elements shall provide a degree of ingress protection of at least IP6X. They shall
be suitable for the conditions of use and correctly installed.
NOTE
Invensys Process Systems recommends the use of transient/surge protection in
installations prone to high levels of electrical transients and surges.
EXTERNAL EARTH
(GROUND)
25
MI IDP10-T – July 2008 2. Installation
(+) (+)
HHT
TRANSMITTER BANANA PLUG RECEPTACLES FOR
SIGNAL CALIBRATION CONNECTIONS. TO READ
CONNECTIONS TRANSMITTER OUTPUT, ATTACH METER
(–) (-) LEADS HERE (100 TO 500 MV REPRE-
CAL SENTING 4 TO 20 mA CURRENT).
Any combination of supply voltage and loop load resistance in the shaded area can be used. To deter-
mine the loop load resistance (transmitter output load), add the series resistance of each component in
the loop, excluding the transmitter. The power supply must be capable of supplying 22 mA of loop cur-
rent.
26
2. Installation MI IDP10-T – July 2008
1450
1400
TYPICAL SUPPLY VOLTAGE
AND LOAD LIMITS
1300
900 NOTES:
1. THE MINIMUM LOAD FOR THE HART COMMUNICATOR
800 IS 250 Ω.
OUTPUT LOAD, Ω
200
100
0 10 20 30 40
11.5 42
SUPPLY VOLTAGE, V dc
Examples:
1. For a loop load resistance of 880 Ω, the supply voltage can be any value from 30 to
42 V dc.
2. For a supply voltage of 24 V dc, the loop load resistance can be any value from 250 to
594 Ω (zero to 594 Ω without a HART Communicator connected to the transmitter).
To wire one or more transmitters to a power supply, proceed with the following steps.
1. Remove the cover from the transmitter field terminals compartment.
2. Run signal wires (0.50 mm2 or 20 AWG, typical) through one of the transmitter conduit
connections. Use twisted single pair to protect the 4 to 20 mA output and/or remote
communications from electrical noise. Maximum recommended length for signal wires is:
♦ 3050 m (10,000 ft) using single pair cable and adhering to requirements of HART
physical layer implementation defined in HART Document HCF_SPEC-53. Use CN=1
when calculating max. lengths.
♦ 1525 m (5000 ft) in a multidrop (15 devices maximum) mode.
Screened (shielded) cable could be required in some locations.
NOTE
Do not run transmitter wires in same conduit as mains (ac power) wires.
3. If shielded cable is used, earth (ground) the shield at the power supply only. Do not
ground the shield at the transmitter.
27
MI IDP10-T – July 2008 2. Installation
4. Plug unused conduit connection with the 1/2 NPT, PG 13.5 or M20 metal plug provided (or
equivalent). To maintain specified explosionproof and dust-ignitionproof protection, plug
must engage a minimum of five full threads for 1/2 NPT connections; seven full threads
for M20 and PG 13.5 connections.
5. Connect an earth (ground) wire to the earth terminal in accordance with local practice.
! CAUTION
If the signal circuit must be earthed (grounded), it is preferable to do so at the negative
terminal of the dc power supply. To avoid errors resulting from earth loops or the possibility
of short-circuiting groups of instruments in a loop, there should be only one earth in a loop.
6. Connect the power supply and receiver loop wires to the “+” and “–” terminal connections.
7. Connect receivers (such as controllers, recorders, indicators) in series with power supply
and transmitter as shown in Figure 26.
8. Reinstall the cover onto the housing by rotating it clockwise to seat the O-ring into the
housing and then continue to hand tighten until the cover contacts the housing metal-to-
metal. If cover locks are present, lock the cover per the procedure described in “Cover
Locks” on page 24.
9. If wiring additional transmitters to the same power supply, repeat Steps 1 through 8 for
each additional transmitter. The setup with multiple transmitters connected to a single
power supply is shown in Figure 27.
10. A HART Communicator or PC-Based Configurator can be connected in the loop between
the transmitter and the power supply as shown in Figures 26 and 27. Note that a minimum
of 250 Ω must separate the power supply from the HART Communicator or PC-Based
Configurator.
(a)
CONDUIT INDICATOR
+
+
POWER
PLUG SUPPLY
UNUSED _ _
CONDUIT + _
CONNECTION
(b) CONTROLLER
HART COMMUNICATOR
OR RECORDER
28
2. Installation MI IDP10-T – July 2008
POWER
SUPPLY
250 Ω
min.(a) 250 Ω 250 Ω
min.(a) min.(a)
+ – + – + –
Multidrop Communication
“Multidropping” refers to the connection of several transmitters to a single communications transmis-
sion line. Communications between the host computer and the transmitters takes place digitally with
the analog output of the transmitter deactivated. With the HART communications protocol, up to 15
transmitters can be connected on a single twisted pair of wires or over leased telephone lines.
The application of a multidrop installation requires consideration of the update rate necessary from
each transmitter, the combination of transmitter models, and the length of the transmission line. Multi-
drop installations are not recommended where Intrinsic Safety is a requirement. Communication with
the transmitters can be accomplished with any HART compatible modem and a host implementing the
HART protocol. Each transmitter is identified by a unique address (1-15) and responds to the com-
mands defined in the HART protocol.
Figure 28 shows a typical multidrop network. Do not use this figure as an installation diagram. Contact
the HART Communications Foundation, (512) 794-0369, with specific requirements for multidrop
applications.
HOST MODEM
LOAD
POWER
SUPPLY IDP10-T IDP10-T IDP10-T
The HART Communicator can operate, configure, and calibrate IASPT transmitters with HART com-
munication protocol in the same way as it can in a standard point-to-point installation.
29
MI IDP10-T – July 2008 2. Installation
NOTE
IASPT transmitters with HART communication protocol are set to poll address 0
(POLLADR 0) at the factory, allowing them to operate in the standard point-to-point
manner with a 4 to 20 mA output signal. To activate multidrop communication, the
transmitter address must be changed to a number from 1 to 15. Each transmitter must
be assigned a unique number on each multidrop network. This change deactivates the
4 to 20 mA analog output.
1. Make sure that both upstream and downstream manifold valves are closed.
2. Make sure that the bypass valve is open.
3. Slowly open the upstream manifold valve.
4. Close the bypass valve.
5. Slowly open the downstream manifold valve.
! WARNING
When venting pressure from the transmitter, wear suitable protective equipment to prevent
possible injury from process material, temperature, or pressure.
30
3. Operation Via Local Display
A local display, as shown in Figure 29, has two lines of information. The upper line is a 5-digit numeric
display (4-digit when a minus sign is needed); the lower line is a 7-digit alphanumeric display. The dis-
play provides local indication of measurement information.
The display can be configured to meet your specific needs. If configured Show 1, M1 is displayed. If
configured Show 2, M2 is displayed. To temporarily view the alternate measurement, press the Enter
button. After showing this measurement for a brief period, the display reverts to the configured display.
If configured Toggle, the display toggles between M1 and M2. When M2 is displayed, an M2 mes-
sage blinks in the lower right of the display.
The display also provides a means for reranging, calibration, and configuration, viewing the database,
testing the display, and reranging the transmitter via the 2-button keypad. You can access these oper-
ations by means of a multi-level menu system. Entry to the Mode Select menu is made (from normal
operating mode) by pressing the Next button. You can exit this menu, restore your prior calibration or
configuration, and return to the normal operating mode at any time by going to Cancel and pressing
the Enter button.
The top level structure diagram is shown in Figure 30.
34.5
inH2O
NEXT ENTER
NEXT ENTER
PUSHBUTTON PUSHBUTTON
31
MI IDP10-T – July 2008 3. Operation Via Local Display
E E
(measurement M1 or M2) (measurement M2 or M1)
N
N
E
RERANGE LOCAL MODE, GO TO RERANGE MENU
N
E
CONFIG LOCAL MODE, GO TO CONFIGURATION MENU
N
E
CALIB OFF-LINE, GO TO CALIBRATION MENU
N
E
VIEW DB ON-LINE MODE
N N STEP THROUGH DATABASE DISPLAY
E
E
TST DSP ON-LINE MODE
N
N STEP THROUGH DISPLAY TEST PATTERN
E
E
CANCEL EXIT MODE SELECT MENU, RETURN TO ON-LINE MODE
N
N = NEXT BUTTON E = ENTER BUTTON
Reranging
You can access the Rerange mode in the top level menu (see Figure 30). Entry to the Mode Select
menu is made (from normal operating mode) by pressing the Next button. The display reads
RERANGE. You can then adjust M1 URV and/or M1 LRV in the following two submenus.
32
3. Operation Via Local Display MI IDP10-T – July 2008
NOTE
If M1 MODE is in a square root mode, regardless of engineering units selected,
RERANGE is automatically done in the following “default” pressure units:
• inH2O, if M2 MODE is a type of square root.
• M2 EGU units, if M2 MODE is linear.
The bottom line of the display indicates the “default units” during RERANGE. Following
RERANGE, the display automatically switches back to the configured engineering
units.
M1 URV:
To edit the upper range value, press Enter at the prompt M1 URV. Use the procedure
“Entering Numerical Values” on page 32 section to edit this parameter.
M1 LRV:
Similar to M1URV immediately above.
NOTE
M1 LRV is bypassed if M1 MODE is configured as square root since M1 LRV must be
zero.
33
MI IDP10-T – July 2008 3. Operation Via Local Display
ALL SEGMENTS ON
Error Messages
Table 4. Operation Error Messages
Error
Parameter Condition Tested Message Action
Normal Write Protection WR PROT Displays periodically to notify user that
Operation Enabled unit is in Write Protect.
Any non-On-line OFFLINE Notifies user of a non-On-line condition.
Condition
Startup Database OK or INITERR User should perform SET GDB
corrupted procedure. See “SET GDB:” on page 53.
34
4. Calibration
NOTE
1. For best results in applications where high accuracy is required, rezero the transmitter
output once it has stabilized at the final operating temperature.
2. Zero shifts resulting from position effects and/or static pressure effects can be
eliminated by rezeroing the transmitter output.
3. When checking the zero reading of a transmitter operating in the square root mode,
return the output to the linear mode. This eliminates an apparent instability in the output
signal. Return the transmitter output to the square root mode after the zero check is
complete.
4. After calibrating transmitters operating with a 4 to 20 mA (or 1 to 5 V dc) output signal,
check the underrange and overrange output values to ensure that they extend beyond 4
and 20 mA (or 1 and 5 V dc) respectively.
35
MI IDP10-T – July 2008 4. Calibration
♦ Reranging does not affect the calibration of the transmitter; that is, it does not affect
the optimization of the internal digital value of differential pressure over a specific
calibrated range.
♦ If the reranged LRV and URV are not within the calibrated range, the measured values
may not be as accurate as when they are within the calibrated range.
If the transmitter is in square root mode for flow rate measurement, the URV in the
database is displayed as the flow rate URV when the view database (VIEW DB) function
is used. However, the LRV and URV in pressure units can be displayed by selecting the
reranging (RERANGE) function. LRV is always zero when the transmitter is configured
for square root mode.
5. When the optional local display is used, the internal digital value of differential pressure is
sent directly to the indicator.
♦ The display can show any measured differential pressure in selected units regardless of
the calibrated range and the values of LRV and URV (within the limits of the transmitter
and display).
♦ If the measured differential pressure is outside the range established by the LRV and URV
values in the database, the display shows the measurement but also continually blinks to
indicate that the measurement is out of range. The mA current signal is saturated at either
the low or high overrange limit respectively but the display continually shows the pressure.
6. When configured for 4 to 20 mA output, the internal digital value of differential pressure is
converted to an analog current signal.
♦ The transmitter sets the output at 4 mA for the LRV and 20 mA for the URV.
♦ There is an independent trim on the digital-to-analog conversion stage. This trim allows for
slight adjustment of the 4 and 20 mA outputs. This compensates for any slight difference
that exists between the transmitter mA output and an external reference device which is
measuring the current.
♦ The mA trim does not affect the calibration or the reranging of the transmitter and does not
affect the internal digital value of differential pressure or the transmission or display of
measured pressure.
♦ The mA trim can be done with or without pressure applied to the transmitter.
7. Zeroing from the local display does not affect the span.
When the transmitter is zeroed to compensate for installed position effect, the transmitter
can have either LRV differential pressure applied (CAL LRV) or zero differential pressure
applied (CAL AT0). If using a zero-based range, either method produces the same result.
However, if the range is not zero-based, it is advantageous to have both methods
available.
For example, consider a differential pressure transmitter having a range of 50 to 100 psig.
If it is not feasible to vent the transmitter to atmosphere for zeroing (or to bypass the high
and low sides for zeroing), it can be zeroed while the LRV differential pressure of 50 psi is
applied by using the CAL LRV function. On the other hand, if the transmitter has been
installed but there is no pressure in the process line yet (or the high and low sides can be
connected by a bypass valve), it can be zeroed while open to atmosphere (or bypassed)
by using the CAL AT0 function.
a. Zeroing with LRV Pressure Applied (CAL LRV):
♦ Before using this zeroing function, apply a differential pressure to the transmitter equal
to the value of LRV stored in the transmitter database.
♦ When you zero the transmitter, the internal digital value of differential pressure is
trimmed to be equal to the value of LRV stored in the database and the mA output set
to 4 mA.
36
4. Calibration MI IDP10-T – July 2008
♦ If zeroing is done when the applied differential pressure is different from the LRV value
in the database, the internal digital value of differential pressure is biased by the
difference in the values but the output is still set at 4 mA.
♦ The CAL LRV and CAL URV function should be used when calibrating a transmitter
for a specific range with known input differential pressures applied for the LRV and
URV.
b. Zeroing with Zero Pressure Applied (CAL AT0):
♦ Make sure that the applied differential pressure is at zero. This means venting the
transmitter to atmosphere or opening a bypass valve to connect high and low sides.
♦ When you zero the transmitter, the internal digital value of the differential pressure is
trimmed to be equal to zero and the mA output set to an appropriate value such that the
mA output is a nominal 4 mA when the LRV pressure is applied later.
Calibration Setup
The following sections show setups for field or bench calibration. Use test equipment that is at least
three times as accurate as the desired accuracy of the transmitter.
NOTE
It is not necessary to set up calibration equipment to rerange the transmitter to a
different range. The transmitter can be accurately reranged by simply changing the
lower range value and the upper range value, which are stored in the transmitter
database.
(+)
(–) (–) (+) (–) (+)
37
MI IDP10-T – July 2008 4. Calibration
For field calibration, an adjustable air supply and a pressure measuring device are required. For exam-
ple, a dead weight tester or an adjustable clean air supply and pressure gauge can be used. The pres-
sure source can be connected to the transmitter process connection with pipe fittings or it can be
connected to the vent screw assembly using a calibration screw. The calibration screw has a Polyflo
fitting and can be used for pressures up to 700 kPa (100 psi). It is available from Invensys Process
Systems as Part Number F0101ES.
To set up the equipment, refer to Figure 33 and use the following procedure.
1. If the transmitter is in operation, follow the “Taking a Differential Pressure Transmitter Out
of Operation” on page 30.
! CAUTION
With liquid service, drain both sides of transmitter to avoid calibration errors.
2. If a calibration screw is being used, remove the vent screw and replace it with the
calibration screw. Connect the pressure source to the calibration screw using 6 x 1 mm or
0.250 inch tubing.
If a calibration screw is not being used, remove the entire vent screw assembly or drain
plug (as applicable) from the high pressure side of the transmitter. Connect calibration
tubing using a suitable thread sealant.
3. Close the bypass valve opened in Step 1.
4. Complete the setup shown in Figure 33.
NOTE
For vacuum applications, connect the calibrating pressure source to the low pressure
side of the transmitter.
5. If calibrating the output signal, also connect equipment as shown in Figure 32.
38
4. Calibration MI IDP10-T – July 2008
The bench calibration setup is shown in Figure 34. Connect the input piping to the high pressure side
of the transmitter as shown. Vent the low pressure side of the transmitter.
NOTE
For vacuum applications, connect the calibrating pressure source to the low pressure
side of the transmitter.
If calibrating the output signal, also connect equipment as shown in Figure 32.
SHUTOFF VALVES
CALIBRATING
PRESSURE
SOURCE
BLEEDER VALVES
(NEEDLE TYPE)
39
MI IDP10-T – July 2008 4. Calibration
Item Description
CAL AT0 Calibrate at zero pressure.
CAL LRV Calibrate with pressure at 0% of transmitter range (LRV).
CAL URV Calibrate with pressure at 100% of transmitter range
(URV).
ADJ 4mA Adjust nominal 4 mA output.
ADJ20mA Adjust nominal 20 mA output.
CALDATE Enter the calibration date.
ADJ 4mA causes the following four submenus.
A 4mA∆∆ Increase 4 mA output by large step.
A 4mA∇∇ Decrease 4 mA output by large step.
A 4mA∆ Increase 4 mA output by small step.
A 4mA∇ Decrease 4 mA output by small step.
ADJ 20mA causes the following four submenus.
A 20mA∆∆ Increase 20 mA output by large step.
A 20mA∇∇ Decrease 20 mA output by large step.
A 20mA∆ Increase 20 mA output by small step.
A 20mA∇ Decrease 20 mA output by small step.
NOTE
It is not necessary to use the ADJ4mA or ADJ20mA menu selections (commonly
known as mA Trim) unless there is a plant requirement to make the 4 and 20 mA output
values exactly match readings on certain plant calibration equipment and the calibration
operations done result in a small but unacceptable difference between the transmitter
mA output and the test equipment mA readout values.
Proceed to calibrate your transmitter by using the Next key to select your item and the Enter key to
specify your selection per Figures 35 and 36. At any point in the calibration you can Cancel, restore
your prior calibration and return to the on-line mode or Save your new calibration.
40
4. Calibration MI IDP10-T – July 2008
E E
CAL AT0 AT0 DONE CAL AT0: To set or reset the zero point at zero
N N pressure, apply zero differential pressure to the
E
transmitter and, at display of CAL AT0, press
E Enter. This can be done whether LRV is zero or
CAL LRV LRV DONE
N N
not. Completion is indicated by the display
AT0 Done.
E E
CAL URV URV DONE
E = ENTER
N N CAL LRV: To set or reset 0% of range input, apply
N = NEXT
differential pressure to the transmitter equal to the
ADJ 4mA lower range value (LRV) in the transmitter data-
E base and, at display of CAL LRV, press Enter.
Completion is indicated by the display LRV Done.
E
A 4mA∆∆ A 4mA∆∆
E
N N CAL URV: To set or reset 100% of range input,
E apply differential pressure to the transmitter equal
A 4mA∇∇ A 4mA∇∇ to the upper range value (URV) in the transmitter
N N N E database and, at display of CAL URV, press
Enter. Completion is indicated by the display URV
E
A 4mA∆ A 4mA∆ Done.
N N E
CALDATE
(continued on next figure)
41
MI IDP10-T – July 2008 4. Calibration
E
CALDATE
N
Display Day Increment Day
E
N
N Display Month Increment Month
E
N
Display Year Increment Year
E
E
CANCEL Discard all changes, return to ONLINE.
N
E
SAVE Save database changes, return to ONLINE.
N
*If character is not the last position on the display line, advances to next character.
**If character is the last position on the display line, advances to next menu item.
NOTE: Commentary about this diagram immediately follows.
Commentary on Figure 36
CALDATE:
This is not a required entry but can be used for recordkeeping or plant maintenance purposes.
To edit the calibration date, go to CALDATE with the Next button and press Enter. You then
can change the day, month, and year. The display shows the last date with the day flashing.
Use the Next button to step through the menu of digits to select the desired day, then press
Enter. Repeat this process for the month and year.
Zero Adjustment Using External Zero Button
An optional external zero adjustment mechanism in the electronics housing allows calibration at zero
differential pressure (the CAL AT0 function) or at the lower range value differential pressure (the
CAL LRV function) without removing the electronics compartment cover. The mechanism is magneti-
cally activated through the housing wall to prevent moisture from entering the enclosure.
NOTE
Do not use CAL AT0 if pressure seals are used that are at different elevations from the
transmitter.
42
4. Calibration MI IDP10-T – July 2008
transmitter. Press the external zero button until the display reads CAL AT0. Release the
button. The display reads CAL WAIT and then RESET (calibration is complete).
To set or reset the 0% of range input, apply the lower range value (LRV) differential
pressure to the transmitter and press and hold the external zero button until the display
reads CAL LRV (it reads CAL AT0 first). Release the button. The display reads
CAL WAIT and then RESET (calibration is complete).
NOTE
If the optional display is not present, the same functions can be accomplished by
depending on the length of time the external zero button is depressed. Press and hold
the button for 1 to 3 seconds for CAL AT0 or for 5 or more seconds for CAL LRV.
Therefore, if your LRV is zero, just depress the button for a few seconds. However, if
your LRV is not zero, use caution when using the external zero button without the
optional display because you must rely strictly on the length of time the button is
depressed to differentiate between CAL AT0 and CAL LRV.
43
MI IDP10-T – July 2008 4. Calibration
Error Messages
Table 6. Calibration Error Messages
Error
Parameter Condition Tested Message User Action
Password Password BAD PWD Bad password entered, use another.
Protection
Write Write protection REJECT Displays when user attempts an action that
Protection enabled is write protected.
ZERO Internal offset too large BADZERO Check applied pressure, configured
M1 LRV and configured M1 EOFF.
SPAN Slope too large or too BADSPAN Check applied pressure, configured
small M1 LRV and configured M1 EFAC.
M1 URV M1URV > max pressure URV>FMX Entered pressure is greater than maximum
in EGU rated pressure of transmitter. Check entry.
Verify EGUs.
M1URV < min pressure URV<FMN Entered pressure is less than minimum rated
in EGU pressure of transmitter. Check entry. Verify
EGUs.
M1 URV = M1 LRV LRV=URV Cannot set span to 0. Check entry. Check
M1 LRV.
M1 turndown exceeds BADTDWN Check entry. Check M1 LRV.
limit
URV < 0 with M1 or M2 URV<LRV Square root mode with nonzero LRV is not
SqRt valid. Change LRV to 0.
M1 LRV M1LRV > max pressure LRV>FMX Entered pressure is greater than maximum
in EGU rated pressure of transmitter. Check entry.
Verify EGUs.
M1LRV < min pressure LRV<FMN Entered pressure is less than minimum rated
in EGU pressure of transmitter. Check entry. Verify
EGUs.
M1 URV = M1 LRV LRV=URV Cannot set span to 0. check entry. Check M1
URV.
M1 turndown exceeds BADTDWN Check entry. Check M1 URV.
limit
44
5. Configuration
Configurable Parameters
Table 7 lists all the configurable parameters and the factory default for the IDP10-T Transmitters. The
factory default values have been customized if the transmitter was ordered with optional feature -C2.
The table also shows which parameters are configurable with the integral vs. remote configurators.
Configurable with
Factory Integ. Remote Application
Parameter Capability Default Indic. Config. Requirement
Descriptors
Tag Number 8 characters max Tag Number No Yes
Descriptor 16 characters max Tag Name No Yes
Message 32 characters max Inst Location No Yes
Input
Calibrated Range LRV to URV in units listed See (b) below Yes Yes
in (a) below when not specified
per S.O.
Output
Measurement #1 Output 4 to 20 mA or Fixed 4 to 20 mA Yes Yes
(PV) Current. Specify Poll
Address (1-15) for Fixed
Current.
Measurement #1 Mode Linear or type of square Linear Yes Yes
root in (d) below
Measurement #1 EGUs If linear, select from units Units of Calibrated Yes Yes
listed in (a) below; Range
If Sq.Rt., select from units
listed in (c) below
Measurement #2 Mode Linear or type of square Linear Yes Yes
(SV) root in (d) below
Measurement #2 EGUs If linear, select from units Units of Calibrated Yes Yes
listed in (a) below; Range
If Sq.Rt., select from units
listed in (c) below
Temp. Sensor Fail Strategy Normal oper. or failsafe Fail-safe Yes
Fail-safe High or Low High Yes Yes
External Zero Enabled or Disabled Enabled Yes Yes
Damping 0 to 32 seconds. None Yes Yes
Poll Address 0 - 15 0 Yes Yes
LCD Indicator (e) Meas #1 EGU or % Lin Meas #1 EGU Yes No
(a) psi, inHg, ftH2O, inH2O, atm, bar, mbar, MPa, kPa, Pa, kg/cm2, g/cm2, mmHg, torr, mmH2O.
(b) Span Code A: 0 to 30 inH2O; Span Code B: 0 to 200 inH2O; Span Code C: 0 to 30 psi;
Span Code D: 0 to 300 psi; Span Code E: 0 to 3000 psi.
(c) gal/s, gal/m, gal/h, gal/d, Mgal/d, ft3/s, ft3/m, ft3/h, ft3/d, Igal/s, Igal/m, Igal/h, Igal/d, l/s, l/m, l/h, Ml/d, m3/s, m3/m,
m3/h, m3/d, bbl/s, bbl/m, bbl/h, bbl/d, %flow.
(d) Square root with cutoff below 1% of calibrated pressure range or with linear below 4% of calibrated pressure
range.
(e) Measurement #2 can be displayed at any time by pressing the Enter button regardless of the local display
configuration. This reverts to Measurement #1 or % Lin (as configured) when power is cycled off and on.
45
MI IDP10-T – July 2008 5. Configuration
Initial Factory
Item Description Configuration
POLLADR Poll Address: 0 - 15 0
EX ZERO(a) External Zero: enable or disable Enable
S2 FAIL Temperature Sensor Failure Strategy: S2FATAL or S2NOFTL S2FATAL
OUT DIR 4 to 20 mA Output: forward or reverse Forward
OUTFAIL 4 to 20 mA Output: fail mode output - low or high High
OFFL MA 4 to 20 mA Output in offline mode - last or user set USER MA
DAMPING Damping: none, 1/4, 1/2, 1, 2, 4, 8, 16, or 32 seconds None
M1 MODE Output: linear or type of square root(b) Linear
M1DISP Local Indicator Display in linear mode: in percent or M1EGU
engineering units
M1 EGU User-Defined Engineering Units inH2O or psi
M1 URV Primary Upper Range Value URL
M1 LRV Primary Lower Range Value 0
M2 MODE Output: linear or type of square root Linear
M2 EGU User-Defined Engineering Units Same as M1 EGU
DISPLAY Display M1, M2, or Toggle between M1 and M2 M1
CALDATE Calibration Date ---
46
5. Configuration MI IDP10-T – July 2008
Initial Factory
Item Description Configuration
ENA PWD Enable password; no password, configuration only, or NO PWD
configuration and calibration
CFG PWD User set configuration password (six characters) ---
CAL PWD User set calibration password (six characters) ---
SET GDB Rewrite all calibration and configuration values with default ---
values
(a) Applies only if transmitter contains External Zero option.
(b) Square root is not applicable to absolute pressure, gauge pressure, and flange level measurement.
Proceed to configure your transmitter by using the Next button to select your item and the Enter but-
ton to specify your selection per the following three figures. At any point in the configuration you can
Cancel your changes and return to the on-line mode, or Save your changes.
47
MI IDP10-T – July 2008 5. Configuration
E N N N
POLLADR 0 1 2 15
N E E E E
E N
EX ZERO EXZ DIS EXZ ENA
N E E NOTES:
1. OUTFAIL sets mA output to go
either High or Low under certain
E N failure conditions, such as a sensor
S2 FAIL S2 FATAL S2 NOFTL
failure.
N E E 2. Square root functions should not
be selected on absolute and gauge
pressure or level transmitters.
E N
OUT DIR(a) OUT FWD OUT REV
3. LIN PCT provides percent output
N E E on LCD indicator only (linear mode).
Percent flow in square root is selectable
under MI EGU.
E N
OUTFAIL FAIL LO FAIL HI
N E E
E N E Display N Implement
OFFL MA LAST MA USER MA
Digit Digit
N E E
E N N N
DAMPING NO DAMP DAMP 1/4 DAMP 1/2 DAMP 32
N E E E E
N
E N N N
M1 MODE M1 LIN M1SQ<1C M1SQ<4L M1SQ<nC
N E E E E
N
Display Digit Increment Digit
E
** *
48
5. Configuration MI IDP10-T – July 2008
E N
M1 DISP(a) M1 EGU LIN PCT
E E
N
N
E N N N
M1 EGU gal/s gal/m gal/h %flow
E E E E
N
N
or
N N
inH20 inHg atm
E E E
E N
M1EOFF Display Digit Increment Digit
N E
** *
E N
M1EFAC Display Digit Increment Digit
E
N
** *
E N
M1 URV Display Digit Increment Digit
N E
** *
N
E N
M1 LRV Display Digit Increment Digit
N E
** *
E
M2 MODE Similar to M1 MODE
N
E (a) Linear Mode only.
M2 EGU Similar to M1 EGU
N
DISPLAY
*If character is not the last position on the display line, advances to next character.
(continued on next figure)
**If character is the last position on the display line, advances to next menu item.
49
MI IDP10-T – July 2008 5. Configuration
E N N
DISPLAY SHOW M1 SHOW M2 TOGGLE
E E E
E
CALDATE
N
Display Day Increment Day
E
N
N Display Month Increment Month
E
N
Display Year Increment Year
E
E N
ENA PWD NO PWDS CFGONLY CFG+CAL
E E E
N or E N or E
Display N Increment
Character Character Display N Increment
E Character Character
** *
E
CFG PWD
N or E
E E Display N Increment
SET GDB CLEAR DB Performs Reset Character Character
and returns
N N E
to ONLINE ** *
N
*If character is not the last position on the display line, advances to next character.
**If character is the last position on the display line, advances to next menu item.
50
5. Configuration MI IDP10-T – July 2008
51
MI IDP10-T – July 2008 5. Configuration
NOTE
Cutoff in M1SQ<1C and M1SQ<4L is in percent of differential pressure but cutoff in
M1SQ<nC is in percent of flow rate.
M1 DISP:
To configure the optional local indicator to show engineering units or percent in linear mode,
go to M1 DISP with the Next button and press Enter. Use the Next button to select
M1 EGU or LIN PCT and press Enter. LIN PCT only provides percent readings on the local
display. The M1 engineering unit is used for remote communication of Measurement #1, even
if LIN PCT is selected.
M1 EGU:
To configure pressure or flow engineering units for your display and transmission, go to
M1 EGU with the Next button and press Enter. If M1 MODE is configured as M1 LIN, you
are asked to specify one of the following pressure labels: psi, inHg, ftH2O, inH2O, atm,
bar, mbar, MPa, Pa, kPa, kg/cm2, g/cm2, mmHg, torr, mmH2O, mH2O. or hW60
(inH2O at 60°F). Your transmitter then automatically adjusts M1EFAC (engineering factor),
M1 URV (upper range value), and M1 LRV (lower range value). M1EOFF is set to zero.
If M1 MODE is configured as M1 SQ<1C, M1SQ<4L, or M1 SQ<nC, you are asked to
specify one of the following flow labels: %flow, gal/s, gal/m, gal/h, gal/d, Mgal/d, ft3/s,
ft3/m, ft3/h, ft3/d, Igal/s, Igal/m, Igal/h, Igal/d, l/s, l/m, l/h, Ml/d, m3/s, m3/m, m3/h,
m3/d, bbl/s, bbl/m, bbl/h, bbl/d, T/h, lb/h, kg/h, Nm3/h (normal m3/h), Sm3/h (standard
m3/h), Am3/h (actual m3/h), or MMSCFD (million scfd). Check the M1EFAC (engineering
factor) and, if necessary, adjust it as follows:
M1EFAC:
This parameter is used to input the numerical relationship between the measured span in
pressure units and the displayed (and transmitted) span in flow units. It is the displayed URV in
flow units (which is also the span in flow units since flow ranges must be zero-based).
Example:
For a 200 inH2O transmitter with a measured range of 0 to 100 inH2O and displayed range of
0 to 500 gal/m, M1EFAC = 500.
To edit the span in your configured flow units, press Enter at the prompt M1EFAC. Use the
procedure “Entering Numerical Values” on page 32 to edit this parameter.
M1 URV:
To edit the upper range value, press Enter at the prompt M1 URV. Use the procedure
“Entering Numerical Values” on page 32 section to edit this parameter.
M1 LRV:
Similar to M1URV immediately above.
NOTE
M1 LRV is bypassed if M1 MODE is configured as square root since M1 LRV must be
zero.
M2 MODE:
M2 is a secondary measurement (SV) that is read by the HART Communicator and can be
displayed on the optional display. You might use this feature to display M1 in flow units and M2
in comparable pressure units. To configure this parameter, go to M2 MODE with the Next
button and press Enter. Use the Next button to select M2 LIN (linear), M2SQ<1C (square
root with cutoff below 1% dp (M2 URV in linear units of dp), M2SQ<4L (square root with linear
below 4% of dp (M2 URV in linear units of dp), or M2SQ<nC (square root with cutoff specified
between 0 and 20% of the flow upper range value, M2 EFAC) and press Enter.
52
5. Configuration MI IDP10-T – July 2008
M2 EGU:
Similar to M1 EGU.
DISPLAY:
To display M1, M2, or to toggle between M1 and M2, go to DISPLAY with the Next button
and press Enter. Use the Next button to select SHOW M1, SHOW M2, or TOGGLE and
press Enter.
CALDATE:
This is not a required entry but can be used for record-keeping or plant maintenance
purposes. To edit the calibration date, go to CALDATE with the Next button and press
Enter. You then can change the day, month, and year. The display shows the last date with
the day flashing. Use the Next button to step through the library of digits to select the desired
day, then press Enter. Repeat this process for the month and year.
ENA PWD:
To enable or disable the password feature, go to ENA PWD with the Next button and press
Enter. Use the Next button to select NO PWDS (password not required for either calibration
or configuration), CFGONLY (password required to configure but not to calibrate), or
CFG+CAL (passwords required to both configure and calibrate) and press Enter.
If you selected CFG ONLY, the display changes to CFG PWD. Press either the Next or
Enter button. Use the Next button to step through the library of characters to select the
desired first character, then press Enter. Your selection is entered and the second character
flashes. Repeat this procedure until you have created your password. If the password has less
than six characters, use blanks for the remaining spaces. When you have configured the sixth
space, the display advances to the next menu item.
If you selected CFG+CAL, the display changes to CAL PWD. To create the Calibration
password, press either the Next or Enter button. Use the Next button to step through the
library of characters to select the desired first character, then press Enter. Your selection is
entered and the second character flashes. Repeat this procedure until you have created your
password. If the password has less than six characters, use blanks for the remaining spaces.
When you have configured the sixth space, the display advances to CFG PWD. Use the
same procedure to create the configuration password.
NOTE
In normal operation, the CAL PWD allows access to only calibration mode. The
CFG PWD allows access to both configuration and calibration.
! CAUTION
Record your new password before saving changes to the database.
SET GDB:
If your transmitter database becomes corrupted and you receive an INITERR message upon
startup, this function enables you to rewrite all calibration and configuration values with default
values.
! CAUTION
Any calibration and configuration values that you have entered will be lost. Therefore,
SET GDB should not be selected if your transmitter is functioning normally.
53
MI IDP10-T – July 2008 5. Configuration
Character Lists
Table 9. Alphanumeric Character List
Character List*
@ ‘
, (comma) (
A-Z (uppercase) )
[ *
\ +
] -
^ .
_ (underscore) /
space 0-9
! :
“ ;
# <
$ >
% =
& ?
*List only applies to Model 275 HART Communicator not to optional local display.
Character List
–
. (decimal point)
0 through 9
54
5. Configuration MI IDP10-T – July 2008
Error Messages
Table 11. Configuration Error Messages
55
MI IDP10-T – July 2008 5. Configuration
56
6. Maintenance
! DANGER
For nonintrinsically safe installations, to prevent a potential explosion in a Division 1
hazardous area, de-energize transmitters before you remove threaded housing covers.
Failure to comply with this warning could result in an explosion resulting in severe injury or
death.
Error Messages
For error messages displayed on the HART Communicator refer to MI 020-366.
Parts Replacement
Parts replacement is generally limited to the electronics module assembly, housing assembly, sensor
assembly, terminal block assembly, cover O-rings, and optional display. For part numbers relating to
the transmitter and its options, see PL 009-005.
57
MI IDP10-T – July 2008 6. Maintenance
4. Remove the electronics module from the housing by loosening the two captive screws that
secure it to the housing. Then pull the module out of the housing far enough to gain
access to the cable connectors on the rear of the module.
! CAUTION
The electronics module is “one assembly” at this point and is electrically and mechanically
connected to topworks with a flexible ribbon signal cable, a 2-wire power cable, and in
some cases, a cable for an external zero pushbutton. Do not exceed the slack available in
these cables when removing the assembled module.
5. Unplug all cable connectors from the rear of the electronics module and place the module
on a clean surface.
6. Predetermine connector orientation, then insert the cable connectors into the replacement
module. Replace the module in the housing using care not to pinch the cables between
the module and the housing. Tighten the two screws that secure the module to the
housing.
7. Connect the cable from the digital display to the electronics module. Ensure that the O-ring
is fully seated in the display housing. Then, holding the digital display by the tabs at the
sides of the display, insert it into the housing. Secure the display to the housing by aligning
the tabs on the sides of the assembly and rotating it about 10° in a clockwise direction.
8. Reinstall the cover onto the housing by rotating it clockwise to seat the O-ring into the
housing and then continue to hand tighten until the cover contacts the housing metal-to-
metal. If cover locks are present, lock the cover per the procedure described in “Cover
Locks” on page 24.
9. Turn on transmitter power source.
The module replacement procedure is now complete.
HOUSING ASSEMBLY
TO REMOVE ELECTRONICS
MODULE, REMOVE TWO
CROSS RECESS SCREWS.
58
6. Maintenance MI IDP10-T – July 2008
! CAUTION
Perform hydrostatic test with a liquid and follow proper hydrostatic test procedures.
59
MI IDP10-T – July 2008 6. Maintenance
PROCESS COVER
SENSOR
PROCESS COVER
GASKETS
BOTTOMWORKS WITH
PROCESS CONNECTOR
CODE 7
pvdf INSERTS
PROCESS CONNECTIONS
60
6. Maintenance MI IDP10-T – July 2008
ever, if you did not specify this option, you can still achieve venting (instead of draining) with vertical
mounting by rotating the process covers. See Figure 43.
STANDARD
ORIENTATION
PROCESS COVERS
CONDENSED
LIQUID FREELY
DRAINS
! CAUTION
Perform hydrostatic test with a liquid and follow proper hydrostatic test procedures.
61
Index
C
Calibration 35
Using a HART Communicator 39
Using a PC20 39
Using a PC50 Configurator 39
Using the Local Display 39
Calibration Notes 35
Calibration Setup 37
Configuration 45
Using a HART Communicator 46
Using a PC20 Configurator 46
Using a PC50 Configurator 46
Using the Local Display 46
Cover Locks 24
D
Display, Positioning the 24
E
Error Messages
Calibration 44
Configuration 55
Operation 34
H
Housing, Positioning the 24
I
Identification 3
Installation 13
M
Maintenance 57
Mounting 13
O
Operation Via Local Display 31
P
Parts Replacement 57
Piping, Installation of Flow Measurement 21
R
Reference Documents 1
Reranging 32
S
Seal Liquid, Filling the System with 23
Specifications
63
MI IDP10-T – July 2008 Index
Product Safety 10
Standard 5
W
Wiring 25
Write Protect Jumper, Setting the 24
Z
Zero Adjustment Using External Zero Button 42
ISSUE DATES
DEC 2001
OCT 2003
APR 2004
FEB 2005
JUN 2005
FEB 2006
AUG 2006
OCT 2007
JUL 2008
Vertical lines to right of text or illustrations indicate areas changed at last issue date.
33 Commercial Street Invensys, Foxboro, and I/A Series are trademarks of Invensys plc, its subsidiaries, and affiliates.
Foxboro, MA 02035-2099 All other brand names may be trademarks of their respective owners.
United States of America
http://www.foxboro.com
Inside U.S.: 1-866-746-6477 Copyright 2001-2008 Invensys Systems, Inc.
Outside U.S.: 1-508-549-2424 or All rights reserved
contact your local Foxboro
Representative.
Facsimile: (508) 549-4999 Printed in U.S.A. 0708
FIELD DEVICES - PRESSURE o
Product Specifications Log
PSS 2A-1C13 B
Models IAP10, IGP10, IAP20, and IGP20
I/A Series® Electronic Absolute and Gauge Pressure Transmitters
with HART Communication Protocol
IGP10-T22D1F-L1
IAP10/IGP10
TRANSMITTER
IAP10/IGP10 STRUCTURE CODES
TRANSMITTER 20-23, 30, 31,
IAP20/IGP20
STRUCTURE CODES D1, D2, S3, S4,
TRANSMITTER
52, 53, 60-63, SC, AND SD
D5, D6, S5, S6,
SH, AND SJ
The Foxboro® brand Models IAP10, IGP10, IAP20, and IGP20 are available from Invensys Process Systems
(IPS). These Intelligent, two-wire transmitters provide precise, reliable, measurement of absolute or gauge
pressure, and transmit a 4 to 20 mA output signal with a superimposed HART digital signal for remote
configuration and monitoring.
HIGH DEPENDABILITY
Silicon strain gauge sensors successfully field- Can be provided with numerous configurations of
proven in many thousands of installations. direct connect or remote mount seals.
Simple, elegant sensor packaging with very few The IAP10 and IGP10 are offered with integral
parts; achieves exceptionally high reliability. process connections for sanitary, and pulp and
Aluminum housing has durable, corrosion- paper installations. Also, the IGP10 is offered for
resistant epoxy finish; 316 ss housing also high gauge pressure applications to 52, 105, or
available; both meet NEMA 4X and IEC IP66. 210 MPa (7500, 15 000, or 30 000 psi).
Remote configuration or locally via the optional Sensor wetted parts materials include Co-Ni-Cr,
LCD Indicator. 316L ss, and Hastelloy; additionally, Monel,
tantalum, and gold-plated 316L ss sensors
HART protocol allows multidrop topology.
offered for the IAP20/IGP20.
SIL2-Certified transmitter offered as an option.
Foxboro
PSS 2A-1C13 B
Page 2
HART INTELLIGENT MODULE CONFIGURED commands. The solution permits interface of device
FOR 4 TO 20 mA OUTPUT diagnostics with asset management systems without
Measurements and diagnostics are available from the compromising functional safety. Select Option -S2 for
HART Communicator connected to the two-wire a SIL2-certified HART Transmitter. A copy of the
loop carrying the 4 to 20 mA measurement signal by certification is available via Auxiliary Specification (AS)
using a bidirectional digital signal superimposed on Code CERT-S.
the 4 to 20 mA current signal.
Multiple measurements are transmitted digitally,
MULTIDROP COMMUNICATIONS
including not only the primary measurement in Point-to-point or multidrop topologies are permitted.
pressure units, but also the electronics temperature Multidropping is the connection of several
and sensor temperature which can be used to transmitters to a single communications line.
monitor external heat tracing equipment. Complete Communications between the host computer and
transmitter diagnostics are also communicated. transmitters takes place digitally with the analog
output of the transmitter fixed. Up to fifteen
Configuration and reranging can be accomplished
transmitters can be connected on a single twisted
with the Communicator, PC-based Configurator, or
pair of wires or over leased telephone lines. See
the optional LCD Indicator with pushbuttons.
Figures 8 and 9.
HIGH PERFORMANCE
CHOOSE MOUNTING CONFIGURATION
Both direct-connected and bracket-mounted NEEDED
transmitters utilize microprocessor-based correction
to achieve both excellent accuracy and ambient Direct Connected Transmitters (Models IAP10
temperature compensation. and Models IGP10)
These transmitters are light weight and easy-to-
OPTIONAL SIL2 TRANSMITTERS install. They use 316L ss or Hastelloy C process
Modern industrial processes tend to be technically connections, and a choice of either 316L ss, Cobalt-
complex and have the potential to inflict serious harm Nickel-Chrome, or Hastelloy C for the sensing
to persons or property during a mishap. The IEC diaphragm. See Direct-Connected Transmitters
61508 standard defines safety as “freedom from section.
unacceptable risk.” SIL2 pressure transmitters with
HART communication protocol, in conjunction with Bracket-Mounted Transmitters (Models IAP20
Triconex Safety Systems, provide integrated solutions and Models IGP20)
for safety and critical control applications. The These transmitters offer a large selection of corrosion
integrated solution is certified as interference-free resistant process covers and sensing diaphragm
from the 4 to 20 mA loop; this guarantees the materials. They are suitable for applications requiring
integrity of the safety system and the safety of the low spans, vacuum service, and high overrange
controlled process. The integrated design allows pressure. See Bracket-Mounted Transmitters section.
uninterrupted operation of the safety function, while
allowing access to device level information via HART
PSS 2A-1C13 B
Page 4
DI RE CT CO N N E CT E D T R A NS M I T T ER S — I AP 10 A N D I G P1 0 ( F I G U R E 1)
WIDE RANGEABILITY
Figure 1. Direct Connected Transmitter
Three absolute pressure versions are offered to allow
(Flameproof Version Shown on Left)
spans from 7 to 21 000 kPa (1 to 3000 psi), and four
gauge pressure versions are offered to allow spans HIGH GAUGE PRESSURE VERSIONS
from 7 to 42 000 kPa (1 to 6000 psi). Refer to IGP20 Three high gauge pressure versions with URLs of 52,
Transmitter for gauge pressure vacuum service. 105, and 210 MPa (7500, 15 000, and 30 000 psi)
are available in the IGP10 line. See PSS 2A-1C13 F.
316L ss, HASTELLOY C, AND Co-Ni-Cr
PROCESS WETTED PARTS
SANITARY AND PULP AND PAPER VERSIONS
With process connection of 316L ss or Hastelloy C,
These transmitters are also available with integral
and sensor diaphragm available in either 316L ss,
process connections for use in sanitary, and pulp and
Hastelloy C, or highly corrosion resistant Co-Ni-Cr,
paper installations. See PSS 2A-1C13 K and
this transmitter is an excellent choice for the vast
PSS 2A-1C13 L, respectively.
majority of process pressure measurements.
PSS 2A-1C13 B
Page 6
B R A C K E T- M O U N T E D T R A N S M I T T E R — I A P 2 0 A N D I G P 2 0 ( F I G U R E 2 )
WIDE RANGEABILITY
Gauge pressure measurement spans may be as low
as 0.12 kPa (0.5 inH2O) to as high as 35 MPa
(5000 psi) by choosing one of only six sensors, and
absolute pressure measurement spans may be as
low as 0.87 kPa (3.5 inH2O) to as high as 21 MPa Figure 2. Bracket-Mounted Transmitter Shown with
Conventional Process Connector
(3000 psi) by choosing one of only four sensors. This
provides exceptional measurement range capability
with a minimum of versions. SENSOR ASSEMBLY
VITON O-RING
VACUUM SERVICE
PROCESS
A lower range limit of -100 kPa (-14.7 psi, -1 bar or INLET
kg/cm2) means that vacuum measurements are
easily handled with the versatile IGP20 Gauge
Pressure transmitter. 1/2 NPT pvdf INSERT USED
AS PROCESS CONNECTION
PRESSURE SEALS
Pressure seals are used with the IAP10, IGP10, Tables 1 and 2 list the various seals that can be used
IAP20, and IGP20 Series Transmitters when it is with these transmitters. To order a transmitter with
necessary to keep the transmitter isolated from the seals, both a Transmitter Model Number and Seal
process. A sealed system is used for a process fluid Model Number are required. See PSS 2A-1Z11 A for
that may be corrosive, viscous, subject to a complete listing of pressure seal models and
temperature extremes, toxic, sanitary, or tend to specifications. Also see Figure 4 for typical pressure
collect and solidify. seal configurations.
Table 1. Pressure Seals Used with IAP10, IGP10, IAP20, and IGP20 Transmitters
(a) Pressure Seal models are shown with an abbreviated code; all seal codes have a PS prefix; for example, FLT is really PSFLT.
Figure 4. Typical Pressure Seals used with IAP10, IGP10, IAP20, and IGP20 Transmitters
PSS 2A-1C13 B
Page 9
F U N C T I O N A L S P E C I F I C AT I O N S
Maximum Overrange and Proof Pressure Ratings for IAP10 and IGP10 Transmitters
Maximum Overrange Pressure Rating (a) Proof Pressure Rating (a)(b)
Span
Code MPa psi bar or kg/cm2 MPa psi bar or kg/cm2
C 0.31 45 3.15 0.827 120 8.27
D 3.1 450 31.5 8.27 1200 82.7
E 31 4500 315 79.3 11500 793
F (c) 59 8400 588 152 22000 1517
(a) Values listed are in absolute or gauge pressure units, as applicable. Maximum overrange pressure is the maximum pressure that may
be applied without causing damage to the transmitter.
(b) Proof pressure ratings meet ANSI/ISA Standard S82.03-1988. Unit may become nonfunctional after application of proof pressure.
(c) Span Limit Code F is applicable to IGP10 Transmitter only.
F U N C T I O N A L S P E C I F I C AT I O N S ( C O N T . )
Maximum Overrange and Proof Pressure Ratings for IAP 20 and IGP20 Transmitters (a)
Overrange Pressure Rating Proof Pressure Rating (b)
F U N C T I O N A L S P E C I F I C AT I O N S ( C O N T . )
Write Protect Jumper Zeroing for Nonzero-Based Ranges
Can be positioned to lock out all configurators from Dual Function Zeroing allows zeroing with the
making transmitter database changes. This makes transmitter open to atmosphere, even when there is
transmitter suitable for Safety Shutdown System a nonzero-based range. This greatly simplifies
Applications that require this feature. position effect zeroing on many pressure and level
Supply Voltage Requirements and External applications. It applies to the LCD Indicator
Loop Load Limitations (Figure 5) pushbuttons and optional External Zero Adjustment.
F U N C T I O N A L S P E C I F I C AT I O N S ( C O N T . )
Current Outputs for Overrange, Fail, and Offline Diagram). This means that the electronics module
Conditions may be replaced, with one of like type, without the
Parameter Current Outputs need for reconfiguration or recalibration.
Offline Configurable between 4 and 20 mA Although module replacement can affect accuracy by
Sensor Failure Configurable to Fail LO or Fail HI a maximum of 0.20% of span, this error can be
Fail LO 3.60 mA removed by a mA trim without application of
Underrange 3.80 mA pressure. Changing module types (e.g., from one to
Overrange 20.50 mA another communication protocol) may require
Fail HI 21.00 mA reconfiguration and recalibration, as well as a
Configuration and Calibration Data and different terminal block, but all factory
Electronics Upgradeability characterization data is retained.
All factory characterization data and user
configuration and calibration data are stored in the
sensor (refer to Figure 7, Transmitter Functional
- Correction -
Coefficients - Reranging
- Calibration -
Data - Loop Calibration
-
Damping HART
Sensor Modem
1200 Baud Remote
Temperature
Communication
Piezo-Resistive Memory HART
Communicator
Measured - Calibration or
Pressure PC-based
Atmospheric - Configurator
Vent (Gauge),
or Sealed
Reference LCD External
(Absolute)
F U N C T I O N A L S P E C I F I C AT I O N S ( C O N T . )
Configuration Capability distances up to 1525 m (5000 ft). The
CALIBRATED RANGE communications rate is 1200 baud and requires
– Input range within Range Limits a minimum loop load of 250 ohms.
– See Table 3 for pressure units
OUTPUT MEASUREMENT #1 – Table 3.
DIGITAL PRIMARY VARIABLE AND 4 TO 20 mA Allowable Pressure Units for Calibrated Range (a)
Mode: Linear
Units: See Table 3 for pressure units inH2O psi Pa atm g/cm2
ftH2O inHg kPa bar kg/cm2
OUTPUT MEASUREMENT #2 –
mmH2O mmHg MPa mbar torr
DIGITAL SECONDARY VARIABLE
mH2O – – – –
Mode: Linear
(a) For absolute pressure, change psi to psia and MPa to MPaa, etc.
Units: See Table 3 for pressure units
Communications
250 Ω MINIMUM BETWEEN POWER
Configurable for either Analog or Multidrop (fixed SUPPLY AND COMMUNICATOR
current) Modes. Digital communications is provided +
in both modes based upon the FSK (Frequency Shift INDICATOR
+
Keying) technique which alternately superimposes POWER
+ SUPPLY
one of two different frequencies on the uninterrupted
current carried by the two signal/power wires. See
Figures 8 and 9.
ANALOG MODE (4 to 20 mA) +
The 4 to 20 mA output signal is updated
DIRECT COMMUNICATOR OR PC-
30 times per second. Digital communications CONTROLLER
CONNECTED BASED CONFIGURATOR
OR
between the transmitter and HART TRANSMITTER MAY BE CONNECTED AT
RECORDER
SHOWN ANY POINT IN THE LOOP,
Communicator is rated for distances up to SUBJECT TO THE 250 Ω
REQUIREMENT SHOWN.
3050 m (10 000 ft). The communications rate is
1200 baud and requires a minimum loop load of Figure 8. 4 to 20 mA Output Functional Block Diagram
Point-to-Point Communications
250 ohms.
MULTIDROP MODE (FIXED CURRENT)
HART
This Mode supports communications with up to HOST COMPATIBLE
15 transmitters on a single pair of signal/power COMPUTER MODEM 250
wires. The output signal is updated 4 times per MIN.
second and carries not only the pressure
measurement, but also the sensor and
electronics temperatures (internal recalculation
rate for temperature is once per second). GAUGE
TEMP. d/p Cell POWER
Communication between transmitter and XMTR
PRESS
XMTR
XMTR SUPPLY
system, or between transmitter and
Communicator or Configurator, is rated for Figure 9. Typical Multidrop Functional Block Diagram
(Up to Fifteen Transmitters)
PSS 2A-1C13 B
Page 14
F U N C T I O N A L S P E C I F I C AT I O N S ( C O N T . )
Remote Communications
The HART Communicator or PC-based Configurator Table 4.
has full access to all of the “Display” and “Display Example of Custom Configuration Option -C2
and Reconfigure” items listed below. It may be Example of
connected to the communications wiring loop, and Standard Custom
(Default) Configuration
does not disturb the mA current signal. Plug-in Parameter Configuration Option -C2
connection points for the communicator are also
Tagging Info.
provided on the transmitter terminal block. Tag TAG PT101
(8 char. max.)
“Display” Items TAG NAME WATER PRESS.
Descriptor
Process Measurement in two formats (16 char. max.)
Message LOCATION BUILDING 2
Electronics and Sensor Temperatures
(32 char. max.)
mA Output 0 0 (a)
HART Poll Address
(0 to 15)
“Display and Reconfigure” Items
Calibrated Range
Two Digital Outputs for Pressure Pressure EGU per S.O. (b) inH2O
Choice of Pressure Engineering Units LRV per S.O. (c) 0
URV per S.O. (c) 100
Reranging without Pressure
Measurement #1
Zero and Span Calibration Pressure EGU per S.O. (d) inH2O
Electronic Damping Output 4 to 20 mA 4 to 20 mA (e)
Temperature Sensor Failure Strategy Measurement #2
Pressure EGU per S.O. (d) inH2O
Failsafe Direction
Other
Tag, Descriptor, and Message
Electronic Damping None 0.5 s
Date of Last Calibration Failsafe Direction Upscale Downscale
Failure Strategy Continue Failsafe
Optional Custom Configuration (Option -C2) Ext. Zero Option Enabled Disabled
For the transmitter to be custom configured by the (a) Address is 1 to 15 for multidrop applications.
factory, the user must fill out a data form. If this (b) Units from Table 3. If not specified, factory default calibration is
option is not selected, a standard (default) zero to maximum span; default units vary by sensor code.
configuration will be provided. Refer to Table 4. (c) Within Span and Range Limits for selected sensor code.
(d) Same as Calibrated Range.
(e) Fixed current is used for multidrop applications.
NOTE
Any of the configurable parameters in
Table 4 can easily be changed using the
HART Communicator or PC-based
Configurator.
PSS 2A-1C13 B
Page 15
F U N C T I O N A L S P E C I F I C AT I O N S ( C O N T . )
Optional LCD Indicator w/Pushbuttons
(Figure 10) TOPWORKS
WITH COVER
Indicator provides: REMOVED
Two Lines: Five numeric characters on top line
(four when a minus sign is needed); and seven
OPTIONAL
alphanumeric characters on bottom line. EXTERNAL OPTIONAL
ZERO LCD
Measurement readout: Value displayed on top PUSHBUTTON
NEXT ENTER
INDICATOR
line, and units label displayed on bottom line.
"NEXT" "ENTER"
Configuration and calibration prompts. PUSHBUTTON PUSHBUTTON
Pushbuttons (two) provide the following configuration Figure 10. LCD Indicator with Pushbuttons
and calibration prompts:
Optional External Zero Adjustment
Zero and Span settings, noninteractive to
An external pushbutton mechanism (Figure 10) is
automatically set output to either 4 mA or 20 mA
isolated from the electronics compartment and
using the “NEXT” and “ENTER” pushbuttons.
magnetically activates an internal reed switch through
4 and 20 mA Jog Settings, allowing the user to the housing. This eliminates a potential leak path for
easily increment the mA output signal up or down moisture or contaminants to get into the electronics
in fine steps to match a value shown on an compartment. This zero adjustment can be disabled
external calibrator. by a configuration adjustment.
Forward or Reverse Output
Damping Adjustment
O P E R AT I N G, S T O R A G E , A N D T R A N S P O RTAT I ON C O N D I T I O N S
Reference Storage and
Operating Normal Operating Transportation
Influence Conditions Conditions (a) Operative Limits (a) Limits
Process Connection Temp.
with Silicone Fill Fluid 24 ± 2°C -29 to + 82°C -46 and +121°C(b) Not Applicable
(75 ± 3°F) (-20 to +180°F) (-50 and +250°F)(b)
with Fluorinert Fill Fluid 24 ± 2°C -29 to + 82°C -29 and +121°C Not Applicable
(75 ± 3°F) (-20 to +180°F) (-20 and +250°F)
Electronics Temperature 24 ± 2°C -29 to + 82°C(g) -40 and +85°C(g) -54 and +85°C
(75 ± 3°F) (-20 to +180°F)(g) (-40 and +185°F)(g) (-65 and +185°F)
with LCD Indicator (c) 24 ± 2°C -20 to + 82°C(g) -29 and +85°C(g) -54 and +85°C
(75 ± 3°F) (-4 to +180°F)(g) (-20 and +185°F)(g) (-65 and +185°F)
Relative Humidity (d) 50 ± 10% 0 to 100% 0 and 100% 0 and 100%
Noncondensing
Supply Voltage - mA Output 30 ± 0.5 V dc 11.5 to 42 V dc (e) 11.5 and 42 V dc (e) Not Applicable
Output Load - mA Output 650 Ω 0 to 1450 Ω 0 and 1450 Ω Not Applicable
Vibration 1 m/s2 6.3 mm (0.25 in) Double Amplitude: 11 m/s2
(0.1 “g”) from 5 to 15 Hz with Aluminum Housing and from (1.1 “g”)
5 to 9 Hz with 316 ss Housing from 2.5 to 5 Hz
------------------------------- (in Shipping Package)
0 to 30 m/s2 (0 to 3 “g”) from 15 to 500 Hz with
Aluminum Housing; and
0 to 10 m/s2 (0 to 1 “g”) from 9 to 500 Hz
with 316 ss Housing
Mounting Position Upright (f) Upright (f) No Limit Not Applicable
(a) Temperature limits are derated as follows:
IAP20 and IGP20 Transmitters:
to -7 and +82°C (20 and 180°F) when Structure Codes 78/79 (pvdf inserts) are used, and
to 0 and 60°C (32 and 140°F) when DIN Construction Options D2/D4/D6/D8 are used.
(b) Selection of Option -J extends the low temperature limit of transmitters with silicone filled sensors down to -50°C (-58°F).
(c) Although the LCD will not be damaged at any temperature within the “Storage and Transportation Limits”, updates will be slowed and
readability decreased at temperatures outside the “Normal Operating Conditions”.
(d) With topworks covers on and conduit entrances sealed.
(e) 11.5 V dc can be reduced to 11 V dc by using a plug-in shorting bar; see “Physical Specifications” sections.
(f) Sensor process wetted diaphragms in a vertical plane for IAP20 and IGP20 Transmitter.
(g) Refer to the Electrical Safety Specifications section for a restriction in ambient temperature limits with certain electrical
approvals/certifications.
PSS 2A-1C13 B
Page 17
P E R F O R M A N C E S P E C I F I C AT I O N S
Zero-Based Calibrations; 316L ss or Co-Ni-Cr Diaphragms with Silicone Fluid for IGP10 and IAP10;
Cobalt-Nickel-Chromium or 316L Stainless Steel Sensor with Silicone Fluid for IGP20;
Under Reference Operating Conditions unless otherwise Specified;
URL = Upper Range Limit, and Span = Calibrated Span.
P E R F O R M A N C E S P E C I F I C AT I O N S ( C O N T . )
Vibration Effect RFI Effect
Total effect is ±0.2% of URL per “g” for vibrations in The output error is less than 0.1% of span for radio
the frequency range of 5 to 500 Hz; with double frequencies in the range of 27 to 1000 MHz and field
amplitudes of 6.3 mm (0.25 in) in the range of 5 to 15 intensity of 30 V/m when the transmitter is properly
Hz, or accelerations of 3 “g” in the range of 15 to 500 installed with shielded conduit and grounding, and
Hz, whichever is smaller, for transmitters with housing covers are in place. (Per IEC Std. 61000-4-3.)
aluminum housings; and with double amplitudes of Switching and Indirect Lightning Transients
6.3 mm (0.25 in) in the range of 5 to 9 Hz, or
The transmitter can withstand a transient surge up to
accelerations of 1 “g” in the range of 9 to 500 Hz,
2000 V common mode or 1000 V normal mode
whichever is smaller, for transmitters with 316 ss
without permanent damage. The output shift is less
housings.
than 1.0%. (Per ANSI/IEEE C62.41-1980 and
IEC Std. 61000-4-5.)
PSS 2A-1C13 B
Page 19
P H Y S I C A L S P E C I F I C AT I O N S
P H Y SI C A L S P E C I F I C AT I O N S ( C O N T . )
FOR STANDARD
BANANA PLUGS
PSS 2A-1C13 B
Page 21
E L EC T R I CA L SAF ET Y S PE CI F I CAT I ON S
Also, zone certified intrinsically safe Ex ia IIC, and Temperature Class T4 at 40°C and T3 at 85°C
energy limited Ex nA II. maximum ambient.
CSA explosionproof for Class I, Division 1, Groups B, Maximum Ambient Temperature 85°C. C
C, and D, and dust-ignitionproof for Class II,
Division 1, Groups E, F, and G; and Class III,
Division 1.
CSA Class I, Division 2, Groups A, B, C, and D; Temperature Class T4A at 40°C and T3C at 85°C C
Class II, Division 2, Groups F and G; and Class III, maximum ambient.
Division 2.
CSA field device zone certified flameproof Ex d IIC. Maximum Ambient Temperature 85°C. B
Also, all certifications of Code C above.
FM intrinsically safe for Class I, Division 1, Groups A, Temperature Class T4A at 40°C and T4 at 85°C F
B, C, and D, Class II, Division 1, Groups E, F, and G; maximum ambient.
Class III, Division 1.
Also, zone certified intrinsically safe AEx ia IIC. Temperature Class T4 at 85°C maximum
ambient.
FM explosionproof for Class I, Division 1, Groups B, Temperature Class T6 at 80°C and T5 at 85°C F
C, and D; and dust-ignitionproof for Class II, maximum ambient.
Division 1, Groups E, F, and G; and Class III,
Division 1.
FM nonincendive Class I, Division 2, Groups A, B, C, Temperature Class T4A at 40°C and T4 at 85°C F
and D; Class II, Division 2, Groups F and G, and maximum ambient.
Class III, Division 2.
FM field device zone certified flameproof AEx d IIC. Temperature Class T6 at 75°C maximum G
Also, all certifications of Code F above. ambient.
This table continued on next page.
PSS 2A-1C13 B
Page 22
E L EC T R I CA L SA F ET Y S PE CI F I CAT I O N S ( CO N T . )
NOTE
1. Transmitter has been designed to meet the electrical safety descriptions listed. Contact IPS for
information or status of testing laboratory approvals or certifications.
2. See Model Code for availability of Electrical Safety Design Codes with particular Transmitter
structures.
3. Refer to applicable Instruction Manual for application conditions and connectivity requirements.
4. When selecting ATEX Safety Design Code M or P, the user must permanently mark (check off in
rectangle block on data plate) one type of protection only (ia and ib, d, or n). Do not change this
mark.
PSS 2A-1C13 B
Page 23
E L E C T R I C A L S A F E T Y S PE CI F I C AT I O N S ( C O N T . )
Also, zone certified intrinsically safe Ex ia IIC, and Temperature Class T4 at 40°C and T3 at 85°C
energy limited Ex nA II. maximum ambient.
CSA explosionproof for Class I, Division 1, Groups B, Maximum Ambient Temperature 85°C. C
C, and D, and dust-ignitionproof for Class II,
Division 1, Groups E, F, and G; and Class III,
Division 1.
CSA Class I, Division 2, Groups A, B, C, and D; Temperature Class T4A at 40°C and T3C at C
Class II, Division 2, Groups F and G; and Class III, 85°C maximum ambient.
Division 2.
CSA field device zone certified flameproof Ex d IIC. Maximum Ambient Temperature 85°C. B
Also, all certifications of Code C above.
FM intrinsically safe for Class I, Division 1, Groups A, Temperature Class T4A at 40°C and T4 at 85°C F
B, C, and D; Class II, Division 1, Groups E, F, and G; maximum ambient.
Class III, Division 1.
Also, zone certified intrinsically safe AEx ia IIC. Temperature Class T4 at 85°C maximum
ambient.
FM explosionproof for Class I, Division 1, Groups B, Temperature Class T6 at 80°C and T5 at 85°C F
C, and D; and dust-ignitionproof for Class II, maximum ambient.
Division 1, Groups E, F, and G, and Class III,
Division 1.
FM nonincendive Class I, Division 2, Groups A, B, C, Temperature Class T4A at 40°C and T4 at 85°C F
and D; Class II, Division 2, Groups F and G; and maximum ambient.
Class III, Division 2.
FM field device zone certified flameproof AEx d IIC. Temperature Class T6 at 75°C maximum G
Also, all certifications of Code F above. ambient.
This table continued on next page.
PSS 2A-1C13 B
Page 24
E L EC T R I CA L SA F ET Y S PE CI F I CAT I O N S ( CO N T . )
NOTE
1. Transmitter has been designed to meet the electrical safety descriptions listed. Contact IPS for
information or status of testing laboratory approvals or certifications.
2. See Model Code for availability of Electrical Safety Design Codes with particular Transmitter
structures.
3. Refer to applicable Instruction Manual for application conditions and connectivity requirements.
4. When selecting ATEX Safety Design Code M or P, the user must permanently mark (check off in
rectangle block on data plate) one type of protection only (ia and ib, d, or n). Do not change this
mark.
PSS 2A-1C13 B
Page 25
M O DE L C O D E S
IGP10-T22D1F-L1
IAP10 and IGP10 Transmitters
Description Model
I/A Series, Electronic, Direct Connected Absolute Pressure Transmitter IAP10 (a)
I/A Series, Electronic, Direct Connected Gauge Pressure Transmitter IGP10 (a)
Electronics Versions and Output Signal
Intelligent; Digital HART and 4 to 20 mA dc (Version -T) -T
Structure Code - Select from one of the following six groups:
1. Transmitter Only (no seals)
Process Sensor
Connection Sensor Fill Fluid Connection Type
316L ss Co-Ni-Cr Silicone 1/2 NPT External Thread, 1/4 NPT Internal Thread 20
316L ss Co-Ni-Cr Inert 1/2 NPT External Thread, 1/4 NPT Internal Thread 21
316L ss 316L ss Silicone 1/2 NPT External Thread, 1/4 NPT Internal Thread 22
316L ss 316L ss Inert 1/2 NPT External Thread, 1/4 NPT Internal Thread 23
316L ss Hastelloy C Silicone 1/2 NPT External Thread, 1/4 NPT Internal Thread 30
316L ss Hastelloy C Inert 1/2 NPT External Thread, 1/4 NPT Internal Thread 31
2. Transmitter Prepared for Foxboro Model Coded Seals (b)
Transmitter Prepared for Foxboro Direct Connect Seal; Silicone Fill in Sensor (c) D1
Transmitter Prepared for Foxboro Direct Connect Seal; Inert Fill in Sensor (IGP10 only) (c) D2
Transmitter Prepared for Foxboro Remote Mount Seal; Silicone Fill in Sensor (d) S3
Transmitter Prepared for Foxboro Remote Mount Seal; Inert Fill in Sensor (IGP10 only) (d) S4
3. Transmitters Prepared for non-Foxboro Seals
Transmitter Prepared for Remote Seal; Silicone Fill in Sensor (e) SC
Transmitter Prepared for Remote Seal; Inert Fill in Sensor (f) SD
4. Flameproof Transmitter Only (no seals)
Process Sensor
Connection Sensor Fill Fluid Connection Type
316L ss 316L ss Silicone 1/2 NPT External Thread, 1/4 NPT Internal Thread 52
316L ss 316L ss Inert 1/2 NPT External Thread, 1/4 NPT Internal Thread 53
316L ss Hastelloy C Silicone 1/2 NPT External Thread, 1/4 NPT Internal Thread 60
316L ss Hastelloy C Inert 1/2 NPT External Thread, 1/4 NPT Internal Thread 61
Hastelloy C Hastelloy C Silicone 1/2 NPT External Thread, 1/4 NPT Internal Thread 62
Hastelloy C Hastelloy C Inert 1/2 NPT External Thread, 1/4 NPT Internal Thread 63
5. Flameproof Transmitter Prepared for Foxboro Model Coded Seals (b)
Flameproof Transmitter Prepared for Direct Connect Seal; Silicone Fill in Sensor (c) D5
Flameproof Transmitter Prepared for Direct Connect Seal; Inert Fill in Sensor (IGP10 only) (c) D6
Flameproof Transmitter Prepared for Remote Mount Seal; Silicone Fill in Sensor (d) S5
Flameproof Transmitter Prepared for Remote Mount Seal; Inert Fill in Sensor (IGP10 only) (d) S6
6. Flameproof Transmitter Prepared for non-Foxboro Seals
Flameproof Transmitter Prepared for Remote Seal; Silicone Fill in Sensor (e) SH
Flameproof Transmitter Prepared for Remote Seal; Inert Fill in Sensor (f) SJ
M O D E L C O D E S ( C ON T .)
M O D E L C O D E S ( C O NT .)
M O D E L C O D E S ( C ON T .)
M O D E L C O D E S ( C O NT .)
CSA Certifications: C
Division 1 intrinsically safe, explosionproof, dust-ignitionproof
Zone certified Ex ia IIC and energy limited Ex nA II
Division 2, Classes I, II, and III
CSA zone certified flameproof Ex d IIC; also all certifications of Code C above (h) B
FM Approvals: F
Division 1 intrinsically safe, explosionproof, dust-ignitionproof
Zone approved AEx ia IIC
Division 2 nonincendive, Classes I, II, and III
FM approved flameproof AEx d IIC; also all approvals of Code F above (h) G
IECEx intrinsically safe, Ex ia IIC T
IECEx protection n, Ex nL IIC U
IECEx flameproof, Ex d IIC V
Optional Selections
Refer to Optional Selection descriptions below.
Mounting Bracket Set - Not available with Direct Connect Seals, Structure Codes F1 and F2
Standard Style Painted Steel Bracket with Plated Steel Bolts -M1
Standard Style Stainless Steel Bracket with Stainless Steel Bolts -M2
Universal Style Stainless Steel Bracket with Stainless Steel Bolts -M3
M O D E L C O D E S ( C ON T .)
Process Cover
Cover Screw Connector Screw
Type Material Size Material
Single Ended (f) Steel M10 (by User) N/A -D1
Double Ended (f)(g) Steel M10 Steel -D2
(Blind Kidney Flange on back)
Single Ended Steel 7/16 (by User) N/A -D3
Double Ended (f)(g) Steel 7/16 Steel -D4
(Blind Kidney Flange on back)
Single Ended (f) 316 ss 7/16 (by User) N/A -D5
Double Ended (f)(g) 316 ss 7/16 316 ss
-D6
(Blind Kidney Flange on back)
Single Ended 17-4 ss 7/16 (by User) N/A
Double Ended (f)(g) 17-4 ss 7/16 17-4 ss -D7
(Blind Kidney Flange on back) -D8
Cleaning and Preparation - Not Available w/Gold-Plated Sensor, Structure 2G (h)
Unit Degreased - for Silicone Filled Sensors Only -X1
(Not for Oxygen/Chlorine/Other Fluids that may react with Silicone)
Cleaned and Prepared for Oxygen Service - for Inert Filled Sensors Only -X2
(Not available with Carbon Steel Covers or with Silicone Filled Sensors)
Cleaned and Prepared for Chlorine Service - for Inert Filled Sensors Only (i) -X3
(Not available with Carbon Steel Covers or with Silicone Filled Sensors)
Bolting for Process Covers/Connectors (j)
316 ss Bolts and Nuts (Pressure Derated) (f) -B1
17-4 ss Bolts and Nuts (i) -B2
B7M Bolts and Nuts (NACE)(Pressure Derated) (f) -B3
Conduit Thread Adapters
Hawke-Type 1/2 NPT Cable Gland for use with Conduit Connection Codes 1 and 3 (k) -A1
Plastic PG 13.5 Cable Gland for use with Conduit Connection Codes 2 and 4 (l) -A2
M20 Connector for use with Conduit Connection Codes 1 and 3 (k) -A3
Brass PG 13.5 Cable Gland (Trumpet-Shaped) for use with Conduit Connection Codes 2 and 4 (l) -A4
Electronics Housing Features
External Zero Adjustment -Z1
Custody Transfer Lock and Seal -Z2
External Zero Adjustment and Custody Transfer Lock and Seal -Z3
Custom Factory Configuration
Full Factory Configuration (Requires Configuration Form to be filled out) -C2
Tubing Connectors - Specify Only One (Only 316 ss process covers; no side vents on cover) (h)
Steel, Connecting 6 mm Tubing to 1/4 NPT Process Connector -E1
Steel, Connecting 12 mm Tubing to 1/2 NPT Process Connector -E2
316 ss, Connecting 6 mm Tubing to 1/4 NPT Process Connector -E3
316 ss, Connecting 12 mm Tubing to 1/2 NPT Process Connector -E4
Gaskets
Gasket for Vacuum Service with Pressure Seals (m) -G1
Model Code continued on next page
PSS 2A-1C13 B
Page 31
S U G GE S T E D R F Q S P E C I F I C AT I O N S
The manufacturer shall provide direct connected or bracket mounted pressure transmitters featuring remote
digital communications capability for measuring absolute or gauge pressure and transmitting a 4 to 20 mA
output with a superimposed HART digital signal for use in a standard two-wire dc supply voltage system.
These transmitters shall also be provided (as required) with direct connect pressure seals, or remote mount
capillary connected pressure seals. The specifications for these transmitters are as follows:
S U G G E S T E D R F Q S P E C I F I C AT I O N S ( C O N T .)
D I M EN S I O N S - N O M I N A L
IAP10 AND IGP10 DIRECT CONNNECTED TRANSMITTERS mm
in
TERMINALS
+
FIELD
CONNECTION
(SEE NOTE 1)
193 165
7.6 OPTIONAL 6.5 EXTERNAL
EXTERNAL EARTH FIELD TERMINAL
ZERO OPTIONAL (GROUND) CONNECTIONS
ADJUSTMENT CUSTODY
TRANSFER
FLAMEPROOF LOCK (SEAL)
VERSION 32 BOTH ENDS 23
1.25 0.9
PROCESS CONNECTION 1/2 NPT
(ACROSS FLATS)
EXTERNAL THREAD AND 1/4 NPT
INTERNAL THREAD (NOTE 6)
137
5.4 124 84
CONDUIT CONDUIT
4.9 3.3 CONNECTION
CONNECTION
(NOTE 1) (NOTE 1)
TERMINALS
EXTERNAL +
FIELD
EARTH PROCESS
(GROUND) CONNECTOR
TYPE 7
H-L OR L-H PROCESS STANDARD
INDICATES CONNECTOR VENT/
HIGH OR LOW SEE NOTE 2 DRAIN ON
PRESSURE SIDE H-L
HIGH SIDE
OPTIONAL 208
VENT/DRAIN 8.2
pvdf INSERT
SEE NOTE 3 41.3 TAPPED FOR
1.626 1/2 NPT ON
PROCESS
HIGH SIDE
CONNECTOR
COVER AND
ON HIGH SIDE 119 33 64 USED AS
ONLY (NOTE 4) 4.7 1.3 2.5 PROCESS
114 CONNECTOR.
4.5
NOTES
1. CONDUIT CONNECTION 1/2 NPT, PG 13.5, OR M20, BOTH SIDES : PLUG UNUSED CONNECTION WITH METAL PLUG
(SUPPLIED).
2. PROCESS CONNECTOR CAN BE REMOVED AND CONNECTION MADE DIRECTLY TO PROCESS COVER USING 1/4 NPT
INTERNAL THREAD IN PROCESS COVER. NOTE THAT WITH PROCESS CONNECTION CODE "0", THERE IS NO CONNECTOR.
3. PROCESS COVER CAN BE INVERTED MAKING OPTIONAL SIDE VENT A SIDE DRAIN.
4. FOR USERS WHO DESIRE THE PROCESS CONNECTOR ON THE RIGHT SIDE, MERELY ROTATE TRANSMITTER 180˚ AND
RELOCATE PROCESS CONNECTOR SHOWN TO THE RIGHT SIDE.
5. TOPWORKS ROTATABLE TO ANY POSITION WITHIN ONE TURN COUNTERCLOCKWISE OF FULLY TIGHTENED POSITION.
6. DO NOT USE THE 1/4 NPT INTERNAL THREAD TO DIRECT-CONNECT THE TRANSMITTER.
PSS 2A-1C13 B
Page 35
D I M EN S I O N S - N O M I N A L ( CO N T . )
VERTICAL PIPE
MOUNTING
MOUNTING BRACKET REQUIRED
WHEN USING 1/4 NPT INTERNAL
PROCESS CONNECTION THREAD.
IAP20/IGP20 WITH OPTIONS -M1, -M2, AND -M3 IAP20/IGP20 WITH DIN CONSTRUCTION OPTIONS
SINGLE ENDED PROCESS DOUBLE ENDED PROCESS
COVER OPTIONS COVER OPTIONS
-D1, -D3, -D5, -D7 -D2, -D4, -D6, -D8
PROCESS
CONNECTION
H-L THIS END ONLY.
BLIND PROCESS
FLANGE CONNECTION
-M1/-M2
STANDARD
BRACKET.
ROTATE 64
-M3 UNVERSAL STYLE BRACKET. 99
U-BOLT 90° FOR 2.5
ROTATE BRACKET FOR VERTICAL 3.9
HORIZONTAL
PIPE PIPE.
165 168
6.5 6.6 203 244
8.0 9.6
NOTE NOTE 48
27 mm 1.9
(1.1 in) NOTE NOTE
48
VENT SCREW HEX 89
23 25 1.9
5/32 INCH HEAD 3.5
0.9 1.0 PROCESS
SOCKET HEAD
CONNECTION
PROCESS 64
G 1/2 B
CONNECTION R 1/2 PROCESS 2.5
NOTES CONNECTION 1/2 NPT
1. FOR FLAMEPROOF TRANSMITTERS, ADD 28 mm (1.1in) TO OVERALL HEIGHT DIMENSION.
2. REFER TO DIMENSIONAL PRINT DP 020-447 FOR FURTHER INFORMATION.
PSS 2A-1C13 B
Page 36
O RD E RI N G I N S T R U C T I O N S
O T H E R M & I P R O D UC T S
www.ips.invensys.com
IPS Corporate Headquarters Invensys, Foxboro, d/p Cell, FoxCom, and I/A Series
5601 Granite Parkway Suite 1000 are trademarks of Invensys plc, its subsidiaries, and
Plano, TX 75024 affiliates.
www.ips.invensys.com All other brand names may be trademarks of their
respective owners.
Foxboro Global Client Support
Inside U.S.: 1-866-746-6477 Copyright 1997-2009 Invensys Systems, Inc.
Outside U.S.: 1-508-549-2424 or contact All rights reserved
your local Foxboro representative.
Facsimile: 1-508-549-4999 MB 010 Printed in U.S.A. 0309
Modular Type AR20-NO2BE-Z
Regulator
Series AR
Regulator Model Port size Accessory
Series AR
AR10 M5 x 0.8
AR40K-06 3/4
AR50K 3/4, 1
35
Regulator
AR10 to 60 AR20-N02BE-Z
How to Order
AR 30 F 03 BE 1N
Optional specifications
Regulator Symbol Description Applicable model
1 Note 2) 0.02 to 0.2MPa setting AR10 to 60
Body size N Non-relieving AR10 to 60
10 20 25 30 40 50 60 R Flow direction: Right to left AR10 to 60
Y Upward handle AR10 to 60
AR20 Thread type Z Note 3) Name plate and pressure gauge in imperial units (PSI, °F) AR10 to 60
∗ When more than one specification is required, indicate in ascending alphanumeric order.
Metric thread (M5) Note 1) This product is for overseas use only according to the new Measurement Law.
Nil (The SI unit type is provided for use in Japan.)
Rc
Note 2) The only difference from the standard specifications is the adjusting spring for the
N NPT regulator. It does not restrict the setting of 0.2MPa or more.
F G Note 3) For M5 and NPT thread types.
Port size
Accessories
Port Body size
Symbol Symbol Description Applicable model
size 10 20 25 30 40 50 60
M5 M5 — — — — — — Nil — —
01 1/8 — — — — — — B With bracket AR10 to 60
02 1/4 — — — E With square embedded type pressure gauge (with limit indicator) AR20 to 60
03 3/8 — — — — With round pressure gauge (without limit indicator) AR10
04 1/2 — — — — — — G With round pressure gauge (with limit indicator) AR20 to 60
06 3/4 — — — — — H With set nut (for panel mount) AR10 to 40
AR40 10 1 — — — — — Note 1) Optional parts are not assembled and are supplied loose at the time of shipment
(except for option E).
Non-relieving type –N
Flow direction: Right to left –R
Upward handle –Y
Name plate and pressure gauge
in imperial units (PSI, °F) –Z
Standard specifications
Model AR10 AR20 AR25 AR30 AR40 AR40-06 AR50 AR60
Port sizes M5 x 0.8 1/8, 1/4 1/4, 3/8
1/4, 3/8 1/4, 3/8, 1/2 3/4 3/4, 1 1
Fluid Air
Proof pressure 1.5MPa
Maximum operating pressure 1.0MPa
Set pressure range 0.05 to 0.7MPa 0.05 to 0.85MPa
Pressure gauge port size Note 1) Rc 1/16 Note 2) Rc, NPT, G 1/8 Rc, NPT, G 1/8 Rc, NPT, G 1/8 Rc, NPT, G 1/4 Rc, NPT, G 1/4 Rc, NPT, G 1/4 Rc, NPT, G 1/4
Relief pressure Set pressure + 0.05MPa Note 3) [at relief flow rate of 0.1L/min (ANR)]
Ambient and fluid temperature –5 to 60°C (with no freezing)
Construction Relieving type
Weight (kg) 0.06 0.26 0.21 0.29 0.44 0.47 1.17 1.22
Note 1) Pressure gauge connection threads are not required for regulator with a square embedded type pressure gauge (AR20 to AR60).
Note 2) Use a bushing (part no: 131368) when connecting the R 1/8 pressure gauge to the R 1/16 gauge port.
Note 3) Except for AR10.
0.1 0.1
0 0
0 500 1000 1500 0 5000 10000
Orange mark Flow rate L/min (ANR) Flow rate L/min (ANR)
0.5 0.5
0.4 0.4
less operation of the knob. Refer to Fea-
tures 1 for details.
0.3 0.3
3. Contact P/A when using the regulator be-
tween a solenoid valve and an actuator.
0.2 0.2
0.1 0.1
0 0 5000 10000
0 500 1000 1500 0
Flow rate L/min (ANR) Flow rate L/min (ANR)
37
Regulator AR10 to 60
Conditions:
Inlet pressure 0.7MPa
Outlet pressure 0.2MPa
Pressure Characteristics (Representative values) Flow rate 20L/min (ANR)
AR10 AR40
0.3
0.25
0.2
0.2
0.15
0.15
00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Inlet pressure MPa Inlet pressure MPa
AR20 AR40-06
0.25 0.25
Outlet pressure MPa
0.2 0.2
0.15 0.15
00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Inlet pressure MPa Inlet pressure MPa
AR25 AR50
0.25 0.25
Outlet pressure MPa
0.2 0.2
0.15 0.15
00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Inlet pressure MPa Inlet pressure MPa
AR30 AR60
0.25 0.25
Outlet pressure MPa
0.2 0.2
0.15 0.15
00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Inlet pressure MPa Inlet pressure MPa
38
AR10 to 60
Construction
AR10 AR20, 25
t
t
q
IN OUT
e
IN OUT
e q
r r
w
w
AR30, 40 AR50, 60
t t q
q
e e
IN OUT IN OUT
r w
w
r
Parts list
Material
No. Description Note
AR10, 20 AR25 to 40 (-60) AR50, 60
1 Body Zinc die-cast Aluminum die-cast Platinum silver
2 Bonnet Polyacetal Aluminum die-cast Black
Replacement parts
Part no.
No. Description Materials
AR10 AR20 AR25 AR30 AR40 AR40-06 AR50 AR60
Valve assembly Stainless steel
3 AR10P-090S AR20P-090AS AR25P-090AS AR30P-090AS AR40P-090AS AR40P-090AS AR50P-090AS AR60P-090AS
Brass, HNBR
4 Diaphragm assembly Weatherability NBR AR10P-150AS Note) AR20P-150AS AR25P-150AS AR30P-150AS AR40P-150AS AR40P-150AS AR50P-150AS AR50P-150AS
5 Valve guide assembly POM 131329 AR20P-050AS AR25P-050AS AR30P-050AS AR40P-050AS AR40P-050AS AR50P-050AS AR60P-050AS
Note) AR10 is a piston and gasket (KSYP-13) type assembly.
39
Regulator AR10 to 60
Dimensions
C
IN T OUT
IN OUT V
S
Plate thickness
L
Pressure gauge AR10 to AR30: Max. 3.5
B
(option)
AR40: Max. 5
Pressure gauge
M
port
N Q
K F J
P E Bracket
(option)
C
IN OUT
G
Pressure gauge
(option)
L
B
Pressure gauge
port
M
N
Bracket
(option)
Q
K F
P E J
Accessory specification
Standard specification
Model Port sizes With pressure gauge Bracket mounting size Panel mount
A C B D E F G J K L M N P Q S T U V
AR10 M5 x 0.8 25 11 58 25 26 — 0 25 28 30 4.5 6.5 40 2 18 18.5 — —
AR20 1/8, 1/4 40 26.5 94 57 65 29.5 2 Note) 30 34 44 5.4 15.4 55 2.3 25 28.5 14 6
AR25 1/4, 3/8 53 28 101 55 64 28.5 0 30 34 44 5.4 15.4 55 2.3 26 32.5 16 6
AR30 1/4, 3/8 53 31 116 59 66 30.5 3.5 41 40 46 6.5 8 53 2.3 31 38.5 19 7
AR40 1/4, 3/8, 1/2 70 36 128 68 74 35 3.5 50 54 54 8.5 10.5 70 2.3 35.5 42.5 21 7
AR40-06 3/4 75 36 129 68 74 35 3 50 54 56 8.5 10.5 70 2.3 37 42.5 21 7
AR50 3/4, 1 90 43 169 87 84 44.5 3.3 70 66 65.8 11 13 90 3.2 — — — —
AR60 1 95 46 176 87 84 44.5 3.3 70 66 65.8 11 13 90 3.2 — — — —
Note) For AR20 only, the position of the pressure gauge is above the center of the piping.
40
Regulator
AR20 to 60
Made to Order Specifications Made to
Order
Contact P/A for detailed dimensions, specifications, and lead times.
Specifications Specifications
Part no. –X430 –X440 Part no. –X425
Environment Low temperature High temperature Proof pressure 3.0MPa
Ambient temperature –30 to 60°C –5 to 80°C Maximum operating pressure 2.0MPa
Fluid temperature –5 to 60°C (with no freezing) Set pressure range 0.1 to 1.6MPa
Rubber parts Special NBR FPM Ambient and fluid temperature –5 to 60°C (with no freezing)
Material
Main metal parts Metal (Die-cast aluminum)
AR 30 F 03 BG 1N X430 AR 30 F 03 BG N X425
Regulator Regulator
For high/low
Body size temperature For high
Body size pressure
25 30 40 50 60 X430 Low temperature
X440 High temperature 20 25 30 40 50 60
Thread type
Thread type
Nil Rc
N NPT Nil Rc
F G N NPT
F G
Port size
Port size
Port Body size
Symbol Body size
size 25 30 40 50 60 Port
Symbol
size 20 25 30 40 50 60
02 1/4 — —
03 3/8 — — 01 1/8 — — — — —
04 1/2 — — — — 02 1/4 — —
06 3/4 — — — 03 3/8 — — —
10 1 — — — 04 1/2 — — — — —
06 3/4 — — — —
Option Note 1)
10 1 — — — —
Symbol Description Applicable model
Nil — — Option Note 1)
B With bracket AR25 to 60 Symbol Description Applicable model
G Note 2) With round pressure gauge (with limit indicator) AR25 to 60 Nil — —
H With set nut (for panel mount) AR25 to 40 AR20 to 60
B With bracket
Note 1) Optional parts are not assembled and are supplied loose at
the time of shipment.
G Note 2) With round pressure gauge (with limit indicator) AR20 to 60
Note 2) Mounting thread for pressure gauge: 1/8 for AR25 to 30; H With set nut (for panel mount) AR20 to 40
1/4 for AR40 to 60 Note 1) Optional parts are not assembled and are supplied loose
Pressure gauge type: G43 at the time of shipment.
Optional specifications Note 2) Mounting thread for pressure gauge: 1/8 for AR20 to 30;
1/4 for AR40 to 60
Symbol Description Applicable model
1 Note 3) 0.02 to 0.2MPa setting AR25 to 60 Optional specifications
N Non-relieving type AR25 to 60 Symbol Description Applicable model
R Flow direction: Right to left AR25 to 60 N Non-relieving AR20 to 60
Y Upward handle AR25 to 60 R Flow direction: Right to left AR20 to 60
Z Note 4) Name plate and pressure gauge in imperial units (PSI, °F) AR25 to 60 Y Upward handle AR20 to 60
∗ When more than one specification is required, indicate in ascending Z Note 3) Name plate and pressure gauge in imperial units (PSI, °F) AR20 to 60
alphanumeric order. ∗ When more than one specification is required, indicate in ascending
Note 3) The only difference from the standard specifications is the alphanumeric order.
adjusting spring for the regulator. It does not restrict the setting Note 3) For thread type NPT.
of 0.2MPa or more. This product is for overseas use only according to the new
Note 4) For thread type NPT. Measurement Law. (The SI unit type is provided for use in
This product is for overseas use only according to the new Japan.)
Measurement Law. (The SI unit type is provided for use in
Japan.)
Note 5) Consult P/A for detailed dimensions and available attachments and options.
Note 6) Comes with T type handle.
41
Regulator
AR20(K) to AR60(K)
Made to Order Specifications Made to
Order
Contact P/A for detailed dimensions, specifications, and lead times.
How to Order
AR 30 K F 03 B 1N X465 A
Regulator Switch specifications
Symbol Output specification
Body size With digital pressure switch A NPN output
20 25 30 40 50 60 (Series ISE30) Note 4) B PNP output
Note 4) Digital pressure switch is not C 1 to 5V output
assembled and are supplied D 4 to 20mA output
Back flow mechanism loose at the time of shipment.
Nil Without back flow mechanism Note 5) Consult P/A for detailed
dimensions and available
K With back flow mechanism attachments and options.
Note 6) Refer to P/A catalog
CAT.ES100-42 for detailed
Thread type specifications and instructions
Nil Rc of digital pressure switch.
N NPT
F G
Optional specifications
Port size Symbol Description Applicable model
1 Note 2) 0.02 to 0.2MPa setting AR20(K) to 60(K)
Port Body size
Symbol size N Non-relieving type AR20(K) to 60(K)
20 25 30 40 50 60 AR20(K) to 60(K)
R Flow direction: Right to left
01 1/8 — — — — — Y Upward handle AR20(K) to 60(K)
02 1/4 — — Z Note 3) Name plate and pressure gauge in imperial units (PSI, °F) AR20(K) to 60(K)
03 3/8 — — — ∗ When more than one specification is required, indicate in ascending
alphanumeric order.
04 1/2 — — — — —
Note 2) The only difference from the standard specifications is the adjusting
06 3/4 — — — — spring for the regulator. It does not restrict the setting of 0.2MPa or more.
10 1 — — — — Note 3) For thread type NPT.
This product is for overseas use only according to the new Measurement
Law. (The SI unit type is provided for use in Japan.)
Option Note 1)
Symbol Description Applicable model
Nil — —
B With bracket AR20(K) to 60(K)
H With set nut (for panel mount) AR20(K) to 40(K)
Note 1) Optional parts are not assembled and are supplied loose
at the time of shipment.
42
Regulator: Modular Type with Back flow Mechanism
AR20K to 60K
How to Order
43
Regulator with Back Flow Mechanism AR20K to 60K
Operating Principle
Specific Product Precautions
A
A-A
w Be sure to read before handling.
Refer to pages 75 through 78 for safety
instructions and F.R.L. unit precau-
tions.
OUT
1
SMC
Warning
1. Set the regulator while verifying the
displayed values of the inlet and outlet
A pressure gauges. Turning the regulator
knob excessively can cause damage to the
internal parts.
2. Do not use tools on the pressure regulator
knob as this may cause damage. It must
be operated manually.
r Caution
1. Be sure to unlock the knob before adjusting
IN OUT
Figure 1 the pressure and lock it after setting the
(Inlet pressure) (Outlet pressure) pressure.
w Normal
Failure to follow this procedure can cause
damage to the knob and the outlet
q pressure may fluctuate.
Figure 3
Orange mark
Figure 2
Back flow
IN OUT
• Pull the pressure regulator knob to unlock.
Inlet pressure Pressure in (You can visually verify this with the
(IN) diaphragm chamber "orange mark" that appears in the gap.)
• Push the pressure regulator knob to lock.
When the knob is not easily locked, turn it
left and right a little and then push it (when
the knob is locked, the "orange mark", i.e.,
the gap will disappear).
2. A knob cover is available to prevent
careless operation of the knob. Refer to
When the inlet pressure (P1) is higher than the regulating pressure, the check valve w Features 1 for details.
closes and operates as a normal regulator (Figure 1).
When the inlet pressure (P1) is shut off and released, the check valve w opens and the
pressure in the diaphragm chamber q is released into the inlet side (Figure 2). Maintenance
This lowers the pressure in the diaphragm chamber q and the force generated by the
pressure regulator spring e lifts the diaphragm. Valve r opens through the stem, and Warning
the outlet pressure is released to the inlet side (Figure 3). 1. When using the regulator between a
solenoid valve and an actuator, check the
pressure gauge periodically.
Sudden pressure fluctuations may shorten
the durability of the pressure gauge. A
digital pressure gauge is recommended for
such situation or as deemed necessary.
44
AR20K to 60K
0.5 0.5
Outlet pressure MPa
0.3 0.3
0.2 0.2
0.1 0.1
0 0
0 200 400 600 800 0 1000 2000 3000 4000 5000
Flow rate L/min (ANR) Flow rate L/min (ANR)
0.5 0.5
Outlet pressure MPa
0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
0 0
0 500 1000 1500 0 5000 10000
Flow rate L/min (ANR) Flow rate L/min (ANR)
0.5 0.5
Outlet pressure MPa
0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
0 0 5000 10000
0 500 1000 1500 0
Flow rate L/min (ANR) Flow rate L/min (ANR)
AR40K Rc 1/2
0.6
0.5
Outlet pressure MPa
0.4
0.3
0.2
0.1
00
1000 2000 3000
Flow rate L/min (ANR)
45
Regulator with Back Flow Mechanism AR20K to 60K
Conditions:
Inlet pressure 0.7MPa
Outlet pressure 0.2MPa
Pressure Characteristics (Representative values) Flow rate 20L/min (ANR)
AR20K AR40K-06
0.25 0.25
Outlet pressure MPa
0.2 0.2
0.15 0.15
00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Inlet pressure MPa Inlet pressure MPa
AR25K AR50K
0.25 0.25
Outlet pressure MPa
Outlet pressure MPa
0.2 0.2
0.15 0.15
00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Inlet pressure MPa Inlet pressure MPa
AR30K AR60K
0.25 0.25
Outlet pressure MPa
0.2 0.2
0.15 0.15
00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Inlet pressure MPa Inlet pressure MPa
AR40K
0.25
Outlet pressure MPa
Set point
0.2
0.15
00 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Inlet pressure MPa
46
AR20K to 60K
Construction
AR20K to 60K
A-A
A
OUT
1
IN
SMC
e t
IN OUT
r
q
Parts list
Material
No. Description Note
AR20K AR25K to 40K (-06) AR50K, 60K
1 Body Zinc die-cast Aluminum die-cast Platinum silver
2 Bonnet Polyacetal Aluminum die-cast Black
Replacement parts
Part no.
No. Description Material
AR20K AR25K AR30K AR40K AR40K-06 AR50K AR60K
Stainless steel
3 Valve assembly AR20P-090AS AR25P-090AS AR30P-090AS AR40P-090AS AR40P-090AS AR50P-090AS AR60P-090AS
Brass, HNBR
4 Diaphragm assembly Weatherability NBR AR20P-150AS AR25P-150AS AR30P-150AS AR40P-150AS AR40P-150AS AR50P-150AS AR50P-150AS
5 Valve guide assembly POM AR20P-050AS AR25P-050AS AR30P-050AS AR40P-050AS AR40P-050AS AR50P-050AS AR60P-050AS
6 Check valve assembly Note) — AR20KP-020AS AR20KP-020AS AR20KP-020AS AR20KP-020AS AR20KP-020AS AR20KP-020AS AR20KP-020AS
Note) Check valve construction includes a check valve cover and 2 screws.
47
Regulator with Back Flow Mechanism AR20K to 60K
Dimensions
C
IN OUT IN T OUT
V
S
Plate thickness
L
Pressure gauge
B
(option) AR20K to AR30K: Max. 3.5
AR40K: Max. 5
M
Pressure gauge
port size
Bracket
N (option)
Q
K F J
P E
C
IN OUT
G
Pressure gauge
L
(option)
Pressure gauge
B
M
port size
K F J
P E
Accessory specification
Standard specification
Model Port size With pressure gauge Bracket mounting size Panel mount
A B C D E F G J K L M N P Q S T U V
AR20K 1/8, 1/4 40 94 26.5 57 65 29.5 2 Note) 30 34 44 5.4 15.4 55 2.3 25 28.5 14 6
AR25K 1/4, 3/8 53 101 28 55 64 28.5 0 30 34 44 5.4 15.4 55 2.3 26 32.5 16 6
AR30K 1/4, 3/8 53 116 31 59 66 30.5 3.5 41 40 46 6.5 8 53 2.3 31 38.5 19 7
AR40K 1/4, 3/8, 1/2 70 128 36 68 74 35 3.5 50 54 54 8.5 10.5 70 2.3 35.5 42.5 21 7
AR40K-06 3/4 75 129 36 68 74 35 3 50 54 56 8.5 10.5 70 2.3 37 42.5 21 7
AR50K 3/4, 1 90 169 43 87 84 44.5 3.3 70 66 65.8 11 13 90 3.2 — — — —
AR60K 1 95 176 46 87 84 44.5 3.3 70 66 65.8 11 13 90 3.2 — — — —
Note) For AR20K only, the position of the pressure gauge is above the center of the piping.
48
84
Duralife® Pressure Gauge
35-1009SW-L-02L-0/200 Type 1009, ASME B 40.1
Grade 1A (±1% of span)
0/16 0/1600
0/600 AW 316 stainless steel Bronze Helical 1000 ⁄4
1
0/800 0/25 0/2500 SW 316 stainless steel 316 stainless steel C-Tube Vac/600 ⁄4 & 1⁄2(2)
1
0/1000 0/40 0/4000 SW 316 stainless steel 316 stainless steel Helical 800/15,000 ⁄4 & 1⁄2(2)
1
Bimetal Thermometers
B85606 pictured
Specifications
Models Coil Dialface Approximate Shipping
B83600, B85600 Bimetallic, silicone dampened on Aluminum, white background Weight
ranges to 300°F (148°C), above with black and blue graduations B83600: 1.1 lbs [0.5 kg]
Size 300°F not dampened and markings B85600: 1.5 lbs [0.68 kg]
B83600: 3"
B85600: 5" Connection External Reset
Adjustable angle, 1/2 NPT Yes
Case
300 stainless steel, hermetically Window Accuracy
sealed Double strength glass ±1.0% Full Scale ASME B40.3
Grade A
Stem Pointer
300 stainless steel, 1/4" diameter Balanced, black finished
How to Order
Sample Order Number B8560605
B856 06 05
1/1/2001
12950 W. Eight Mile Road • Oak Park, MI 48237-3288 • 248/399-8000 • FAX: 248/399-7246 • www.trerice.com
37
Adjustable Angle Bimetal Thermometer
All dimensions are nominal.
Dimensions in [ ] are in millimeters.
3.62 [92.1]
2.32 [58.9]
STEM
LENGTH
EXTERNAL
RESET
.64 [16.3]
1/2 NPT
Ø.25 [6.4]
ADJUSTABLE
OVER
FULL 90° ARC
04 0° to 200°F & –20° to 95°C 04F 0° to 200°F 04C –20° to 95°C 20° 2° 10° 1°
05 20° to 240°F & –10° to 115°C 05F 20° to 240°F 05C –10° to 115°C 20° 2° 10° 1°
27 0° to 250°F & –20° to 120°C 27F 0° to 250°F 27C –20° to 120°C 50° 2° 20° 2°
06 50° to 300°F & 10° to 150°C 06F 50° to 300°F 06C 10° to 150°C 50° 2° 20° 2°
07 50° to 400°F & 10° to 200°C 07F 50° to 400°F 07C 10° to 200°C 50° 5° 50° 2°
08 50° to 500°F & 10° to 260°C 08F 50° to 500°F 08C 10° to 260°C 50° 5° 50° 2°
09* 150° to 750°F & 50° to 400°C 09F* 150° to 750°F 09C* 50° to 400°C 100° 10° 50° 5°
10* 200° to 1000°F & 100° to 550°C 10F* 200° to 1000°F 10C* 100° to 550°C 100° 10° 100° 5°
*Minimum stem length for these ranges is 4".
1/1/2001
12950 W. Eight Mile Road • Oak Park, MI 48237-3288 • 248/399-8000 • FAX: 248/399-7246 • www.trerice.com
38
Thermowells
All dimensions are nominal.
Dimensions in [ ] are in millimeters
for Bimetal Thermometers & Temperature Sensors
Threaded-Stepped Shank
Standard (21/2” – 6” )
(A)
STEM LENGTH
(P) Ø.260
EXTERNAL
THERMOWELLS
[7]
THREAD
1/2 NPSM
.40 Ø.44
U
[10] LENGTH [11]
.61
76-3JK
[15] 76-4J6
Standard (9 – 24” )
(A)
STEM LENGTH
Lengths
Ø.260
(P)
1/2 NPSM [7] Standard with Lagging Extension
EXTERNAL THREAD
(A) Stem Length U Length (T) U Length
21/2" 1.75 [44] – –
4" 2.50 [64] 0.60 [15] 1.90 [48]
6" 4.50 [114] 2.00 [51] 2.50 [64]
9" 7.50 [191] 3.00 [76] 4.50 [114]
Ø.50
.75 [13]
12" 10.50 [267] 3.00 [76] 7.50 [191]
1.00 U
[19] [25] LENGTH 15" 13.50 [343] 3.00 [76] 10.50 [267]
18" 16.50 [419] 3.00 [76] 13.50 [343]
24" 22.50 [572] 3.00 [76] 19.50 [495]
with Lagging Extension
(A) Pressure Rating (psi)
STEM LENGTH Operating Temperature
Ø.260
(P) [7] Material 70°F 200°F 400°F 600°F 800°F 1000°F
1/2 NPSM EXTERNAL THREAD Carbon steel 5000 5000 4800 4600 3500 -
304 stainless steel 6550 6000 4860 4140 3510 3130
316 stainless steel 6540 6400 6000 5270 5180 4660
Monel 5530 4990 4660 4450 4450 -
Brass 3170 psi @ 150˚F, 2930 @ 350˚F
(T) U
.75 LAGGING 1.00 Ø.50
[19] LENGTH
EXTENSION [25] [13]
Alternative materials and accessories are also available. Please consult the Options and Accessories Section for details.
Selection of the proper thermowell is the sole responsibility of the user. Temperature and pressure limitations must be considered.
Improper application may cause failure of the thermowell, resulting in possible personal injury or property damage. For correct use and
application, please refer to the Thermowells For Thermometers and Electrical Temperature Sensors Standard ASME B40.9.
Thermowell Style (P) External Thread (A) Stem Length (T) Lagging Extension Material
76- Bimetal/Sensor 3 1/2 NPT** D 21/2" Stem A 1" Extension (4" Stem only) 2 Brass
76-3JK Stepped shank* 4 3/4 NPT G 4" Stem C 2" Extension (6" Stem only) 3 Steel
76-4J6 5 1 NPT** J 6" Stem E 3" Extension (9" and longer Stem only) 4 Monel
M 9" Stem Omit if None 5 304SS
R 12" Stem 6 316SS
V 15" Stem
Wa 18" Stem
Wk 24" Stem
* 21/2” - 6” stem straight shank.
** Not available with 21/2” stem length.
155
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Thermowells
for Bimetal Thermometers & Temperature Sensors
Heavy Duty • Tapered Shank for High Pressure Applications
(A)
THERMOWELLS
STEM LENGTH
Ø.260
1/2 NPSM (P) [7]
EXTERNAL THREAD
Ø.62
.75 1.00 U [16]
[19] [25] LENGTH
Lengths
Standard with Lagging Extension
(A) Stem Length U Length (T) U Length with Lagging Extension
4" 2.50 [64] 1.00 [25] 1.50 [38]
6" 4.50 [114] 2.00 [51] 2.50 [64]
(A)
9" 7.50 [191] 3.00 [76] 4.50 [114] STEM LENGTH
12" 10.50 [267] 3.00 [76] 7.50 [191]
15" 13.50 [343] 3.00 [76] 10.50 [267] (P) Ø.260
18" 16.50 [419] 3.00 [76] 13.50 [343] 1/2 NPSM EXTERNAL THREAD [7]
24" 22.50 [572] 3.00 [76] 19.50 [495]
Alternative materials and accessories are also available. Please consult the Options and Accessories Section for details.
Selection of the proper thermowell is the sole responsibility of the user. Temperature and pressure limitations must be considered.
Improper application may cause failure of the thermowell, resulting in possible personal injury or property damage. For correct use and
application, please refer to the Thermowells For Thermometers and Electrical Temperature Sensors Standard ASME B40.9.
Thermowell Style (P) External Thread (A) Stem Length (T) Lagging Extension Material
90- Bimetal/Sensor 4 3/4NPT G 4" Stem C 2" Extension (6" Stem only) 2 Brass
Tapered Shank 5 1 NPT J 6" Stem E 3" Extension (9" and longer Stem only) 3 Steel
M 9" Stem Omit if None 4 Monel
R 12" Stem 5 304SS
V 15" Stem 6 316SS
Wa 18" Stem
Wk 24" Stem
156
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Thermowells
All dimensions are nominal.
Dimensions in [ ] are in millimeters.
for Bimetal Thermometers & Temperature Sensors
Socket-Weld Style • Stepped or Heavy Duty Tapered Shank
THERMOWELLS
Stepped Shank 1/2 NPSM (A) Ø.260
STEM LENGTH [7]
(P)
PIPE SIZE
U
LENGTH Ø.50
[13]
Tapered Shank
(A)
1/2 NPSM STEM LENGTH Ø.260
[7]
(P)
PIPE SIZE
Ø.63
U [16]
LENGTH
Alternative materials and accessories are also available. Please consult the Options and Accessories Section for details.
Selection of the proper thermowell is the sole responsibility of the user. Temperature and pressure limitations must be considered.
Improper application may cause failure of the thermowell, resulting in possible personal injury or property damage. For correct use and
application, please refer to the Thermowells For Thermometers and Electrical Temperature Sensors Standard ASME B40.9.
Thermowell Style (P) Nominal Pipe Size (A) Stem Length Material
76- Bimetal/Sensor S4 3/4" G 4" Stem 3 Steel
Stepped Shank S5 1" J 6" Stem 5 304SS
M 9" Stem 6 316SS
90- Bimetal/Sensor R 12" Stem
Tapered Shank V 15" Stem
Wa 18" Stem
Wk 24" Stem
157
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Thermowells
for Bimetal Thermometers & Temperature Sensors
Weld-In Style
THERMOWELLS
(A)
1/2 NPSM STEM LENGTH
Ø.260
[7]
1.50
38]
Ø.63
[16]
U
LENGTH
Alternative materials and accessories are also available. Please consult the Options and Accessories Section for details.
Selection of the proper thermowell is the sole responsibility of the user. Temperature and pressure limitations must be considered. Improper
application may cause failure of the thermowell, resulting in possible personal injury or property damage. For correct use and application,
please refer to the Thermowells For Thermometers and Electrical Temperature Sensors Standard ASME B40.9.
158
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Thermowells
All dimensions are nominal.
Dimensions in [ ] are in millimeters.
for Bimetal Thermometers & Temperature Sensors
Flanged Style • Straight or Heavy Duty Tapered Shank
THERMOWELLS
(A)
(A)
STEM LENGTH
Ø.260 STEM LENGTH
FLANGE SIZE AND [7] FLANGE SIZE AND
RATING RATING
WELD AS REQUIRED
Ø.260
AS REQUIRED
WELD [7]
1/2 NPSM WELD
1/2 NPSM WELD
Ø.75 Ø.62
[19] [16]
U U
LENGTH LENGTH
Pressure Rating
Maximum pressure and temperature ratings are limited by the choice of
flange. Please see ANSI/ASME B16.5-2003 for more information.
Lengths
(A) Stem Length U Length
4" 2.00 [51]
6" 4.00 [102]
9" 7.00 [178]
12" 10.00 [254]
15" 13.00 [330]
18" 16.00 [406]
24" 22.00 [559]
Alternative materials and accessories are also available. Please consult the Options and Accessories Section for details.
Selection of the proper thermowell is the sole responsibility of the user. Temperature and pressure limitations must be considered.
Improper application may cause failure of the thermowell, resulting in possible personal injury or property damage. For correct use and
application, please refer to the Thermowells For Thermometers and Electrical Temperature Sensors Standard ASME B40.9.
Thermowell Type Flange Size and Rating (A) Stem Length Material
78- Bimetal/Sensor 51 1" G 4" Stem 3 Steel
Straight Shank 71 11/2" 150# RFF J 6" Stem 4 Monel
81 2" M 9" Stem 5 304SS
90- Bimetal/Sensor 181 3" R 12" Stem 6 316SS
Tapered Shank V 15" Stem
53 1" Wa 18" Stem
73 11/2" 300# RFF Wk 24" Stem
83 2"
183 3"
56 1"
76 11/2" 600# RFF
86 2"
186 3"
Other Flange Sizes and Ratings
available; consult factory.
159
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Thermowells
for Bimetal Thermometers & Temperature Sensors
Van Stone Style
All dimensions are nominal. Dimensions in [ ] are in millimeters..
Straight Shank
THERMOWELLS
(A)
STEM LENGTH
1/2 NPSM
Ø.260
[7]
(R)
RAISED (P)
FACE DIA. DIA.
Ø.75
[15]
U
LENGTH
Alternative materials and accessories are also available. Please consult the Options and Accessories Section for details.
Selection of the proper thermowell is the sole responsibility of the user. Temperature and pressure limitations must be considered.
Improper application may cause failure of the thermowell, resulting in possible personal injury or property damage. For correct use and
application, please refer to the Thermowells For Thermometers and Electrical Temperature Sensors Standard ASME B40.9.
Thermowell Style (P) Nominal Pipe Size (A) Stem Length Material
78- Bimetal/Sensor V5 1" G 4" Stem 3 Steel
Straight Shank V7 11/2" J 6" Stem 4 Monel
M 9" Stem 5 304SS
R 12" Stem 6 316SS
V 15" Stem
Wa 18" Stem
Wk 24" Stem
160
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Thermowells
All dimensions are nominal.
Dimensions in [ ] are in millimeters.
for Bimetal Thermometers & Temperature Sensors
Sanitary Style
Stepped
THERMOWELLS
1/2 NPSM (A)
STEM LENGTH
Ø.260
END CAP
WELD SIZE AS REQUIRED [7]
WELD
FINISH: 16-20 RA
ROUGHNESS AVERAGE 240 GRIT
Ø.50
[13]
U
LENGTH
Lengths
(A) Stem Length U Length Designed to meet 3A Dairy Certification
4" 2.50 [64] requirements.
6" 4.50 [114] Pressure ratings are dependent upon
9" 7.50 [191] the clamps, gaskets and ferrules used,
12" 10.50 [267] which are not supplied by Trerice.
15" 13.50 [343]
18" 16.50 [419]
24" 22.50 [572]
Alternative materials and accessories are also available. Please consult the Options and Accessories Section for details.
Selection of the proper thermowell is the sole responsibility of the user. Temperature and pressure limitations must be considered.
Improper application may cause failure of the thermowell, resulting in possible personal injury or property damage. For correct use and
application, please refer to the Thermowells For Thermometers and Electrical Temperature Sensors Standard ASME B40.9.
161
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THIS PAGE IS LEFT BLANK INTENTIONALLY
Section 7 V
Valves A
L
Control Valve V
- Cashco-
E
424-5107-5A1A000D
S
Relief Valve
- Kunkle -
6010GFEKM-0200
Ball Valve
- Sharpe-
49114R 2”
49116R 2”
49116R 3”
Needle Valve
- Marsh -
N1534 ½ In
N1334 ½ In
THIS PAGE IS LEFT BLANK INTENTIONALLY
TECHNICAL BULLETIN 2266-TB
MODEL 2266
Pneumatic Control Valve
424-5107-5A1A000D
FEATURES
APPLICATIONS
psig (Barg)
ATO-FC 5–15
3–15 (.21-1.0)
3–13 (.21–.90)
5–15
ATO-FC
10–30
3–15 (.21–1.0) with P/P Posit.
3–13
ATC-FO
6–26
ATO-FC 10–30
6–30 (.41–2.1)
6–26 (.41–1.8)
Valve Action
ATO-FC
Fail Safe Action:
Seat Leakage:
The valves are
easily converted
Material: from fail close to fail Rangeability:
open.
Inherent Flow Characteristic:
Trims:
Body - Bronze –
ASTM B62 Bonnet Flow Coefficients:
-1/2"-1-1/2 sizes Meets ANSI/FCI 70-2, Class II with
Stem: ASTM B62 Bonnet - metal seat. Class VI with TFE soft
2" size ASTM B61 seat.
Standard 50:1
construction uses
Linear. The flow characteristic of the
Cage: trim S2 or S4. See
trim is produced by the machined
Table 4 for
contour of the seat ring, rather than
materials. The TFE
the plug. See Opt-90 for Quick
soft seat includes
Opening.
metal to metal
contact to prevent See Tables 2 and 3.
excessive
Guide Bushing: compression of the
1/2", 3/4", 1", 1-1/2" and 2" (DN15, 20, 25, 40 and TFE. FIGURE 11-1/2" (DN40) Model
50).
5/16" (7.9 mm) 2266 — Metal Seat, Fail Close
250# ANSI B16.15 for bronze bodies. diameter on 1/2"–1" Action
NPT female pipe thread. (DN15 – 20) valves.
3/8" (9.5 mm) BODY SUB-ASSEMBLY
Up to 400 psig (27.6 Barg).See Table 5. diameter on 1-1/2" SPECIFICATIONS
Std. internal (DN50) valves.
Packing: Packing Follower: Gaskets: Live-loaded TFE
V-Ring. Type 18-8 SST studs and nuts.
Brass.
Bonnet Bolting:
Seat ring –
Fluorogold (TFE
derivative) is
standard. Bonnet –
Packing Flange Bolting: TFE O-ring is
standard.
Screwed bonnet, no
bolts, on 1/2"
– 1-1/2" (DN15–40)
valves. GR. B7
FIGURE 2 studs and Gr. 2H
TFE Seating — Fail Open Action nuts standard on 2"
ACTUATOR SUB-ASSEMBLY SPECIFICATIONS
Action: Increasing loading pressure pushes Diaphragm: Neoprene with nylon insert. stem down.
Diaphragm Case Cast iron (ASTM A126) on Actuator: Model
27 used on 3/4", 1" and 1-1/2" and Yoke: 1/2"–1-1/2" (DN 15–40) valves.
(DN20, 25, and 40) valves. Cast iron yoke and steel diaphragm Model 50 used on 2" (DN50) cases on
2" (DN50) valves. valves.
Painting: Standard: All non-corrosion
re-Working Temp: -20 to +180°F (-28 to +83°C.) sistant portions to be painted with corrosion
resistant epoxy paint per Clearance 12 cu. in. on Model 27 actuator. Cashco Spec #S-1606.
Volume: 28 cu. in. on Model 50 actuator. Alternate: See Opt-95.
Option -15: STELLITED TRIM. Stellite is applied to 316 SST seat ring and
plug, metal to metal seats.
r: 1/2" – 1-1/2" (DN 15–40) VALVES - Alternate SST: Similar to standard Top Mounted: brass unit, exceptwith 303 SST body. Moore
Products pneumatic position-Gen. Purpose: ASCO #8320G201. er, Model 73N12F is top mounted x-Proof: ASCO
#EF8320G201. on 1/2"–1-1/2" (DN15–40) valves. 3-15 (.21-1.03 Barg), 3-9 (.21-.62 Standard installation vents actuator
Barg) or 9-15 (.62-1.03 Barg) psig and drives valve to fail-safe position instrument signal, direct or reverse upon loss of
electrical power. action. Position 1/2" – 1-1/2" (DN15–40) VALVES -
2" (DN50) VALVES - Yoke Mounted:
Indicating One or two Proximity probe-type mag-
General. All feedback linkage ex-
Switch: netic switches Go Systems “Series
posed to elements of SST materials.
70”. Contains one SPDT switch, two
Aluminum housing with corrosion re-
amps @ 240 VAC, 50 ma @ 24 VDC.
sistant polyurethane paint. Standard
with 2-gauge cluster. Pneumatic
Standard–Explosion Proof. For “haz
output load as required by actua Nominal “SIG” Action Bench Set psig (Barg)
ardous locations”; Class 1, Division
psig (Barg)
tor bench range. Adjustable zero,
1, Groups A, B, C and D. (UL listed.) ATO-FC 5–15
3–15 (.21-1.0)
3–13 (.21–.90)
stroke, gain and damping settings.
Field reversible action. Dedicated airset recommended. P/P Pneumatic. Model 9540L. Accepts 3-15
psig (0.2-1.0 Barg) or
2-way split ranges 3-9 or 9-15 psig
(0.2-0.6 or 0.6-1.0 Barg) input sig-
* The “upper” switch is NOT available when a top mounted handwheel or nals.
Plastic cover with see-through P/P positioner is supplied
panel to view internal gauges.
2" (DN50) VALVES -One or two I/P
Electro-Pneumatic. Model 9520L.
yoke mounted rotary trip switch(s);
Accepts 4-20 mA or 2-way split rang-
contains 1-SPDT switch. Switch rates
4-12 or 12-20 mA input signals.
ing is 15A @ 125, 250 or 480 VAC.
NEMA 3 enclosure, intrinsically safe.
UL rating L96. Up to two switch units
FM approved. Gauges mounted on
may be mounted per valve.
AR. Air Tubing: Standard instrument air tubing and NEMA 4 enclosure. fittings are Imperial-Eastman “Im-
TABLE 2
FLOW
“Air Supply” psig
Nominal “SIG” Action Bench Set psig (Barg)
(Barg)
(Barg
psig (Barg) psig (Barg) psig
)
ATO-FC 5–15 (.34–1.0)
3–15 (.21-1.0) 20 (1.4)
3–13 (.21–.90)
5–15 (.34–1.0) 20 (1.4)
ATO-FC
10–30 (.69–2.1) 35 (2.4)
3–15 (.21–1.0) with P/P Posit.
3–13 (.21–.90) 20 (1.4)
ATC-FO
6–26 (.41–1.8) 35 (2.4)
ATO-FC 10–30 (.69–2.1)
6–30 (.41–2.1) 35 (2.4)
6–26 (.41–1.8)
Valve Action
COEFFICIENTS LINEAR CHARACTERISTIC – CV @ 10% TRAVEL INCREMENTS METAL OR COMPOSITION SOFT SEAT DESIGN
Flow-to-Open F L Factor = 0.90
TABLE 3 FLOW
“Air Supply” psig
Nominal “SIG” Action Bench Set psig (Barg)
(Barg)
(Barg
psig (Barg) psig (Barg) psig
)
ATO-FC 5–15 (.34–1.0)
3–15 (.21-1.0) 20 (1.4)
3–13 (.21–.90)
COEFFICIENTS QUICK OPENING CHARACTERISTIC – CV @ 10% TRAVEL INCREMENTS METAL SEAT DESIGN ONLY
Flow-to-Open F L Factor = 0.90
Valve Action
ATO FC
METRIC CONVERSION FACTOR: Cv / 1.16 = kv TABLE 4
TRIM MATERIAL COMBINATIONS
2266-TB
TABLE 5 “Ai
Nominal “SIG” Action Bench Set psig (Barg)
MAxIMUM INLET
PRESSURE psig (Barg) psig (Barg) p
ATO-FC 5–15 (.34–1.0)
3–15 (.21-1.0)
3–13 (.21–.90)
5 15 ( 34 1 0)
DIMENSIONS AND WEIGHTS
1/2" – 1-1/2" (DN15 – 40) Size 2" (DN50) Size with Model 50 Actuator
with Model 27 Actuator
1
For Opt-5 Cryogenic Construction, add 2.3 kgs.
2
2
6
6
-
T
B
“Air Su
Nominal “SIG” Action Bench Set psig (Barg)
(B
psig (Barg) psig (Barg) psig
ATO-FC 5–15 (.34–1.0)
3–15 (.21-1.0) 20
3–13 (.21–.90)
5–15 (.34–1.0) 20
ATO-FC
10–30 (.69–2.1) 35
3–15 (.21–1.0) with P/P Posit.
3–13 ( 21– 90) 20
“Air
Nominal “SIG” Action Bench Set psig (Barg)
4 5 10 7 5 A 1 A 0 0 0
15
13
11B
11C
1/2” - 2” 14
13B
11A
2-1/2” - 6”
11 13A
10 11B
19
7 9 13
12
17 8
11A
2 6
11
18
10
7
19 9
8
1 16 6
4
3 16A
4 18
5
1
4 16A
3
4
5
2
PART
NO. PART QTY. MATERIAL
1 Body 1 Carbon Steel ASTM A216 WCB
316 Stainless Steel ASTM A351 CF8M
PART
2 End Connector 4 Carbon Steel ASTM A216 WCB
NO. PART QTY. MATERIAL
316 Stainless Steel ASTM A351 CF8M
13 Handle 1 304 Stainless Steel (1/2” - 2”)
3 Ball 1 316 Stainless Steel
Galvanized Steel (2-1/2” - 6”)
4 Seat 2 Reinforced PTFE
13A Wrench Block 1 304 Stainless Steel (2-1/2” - 6”)
5 Body Seal 1 PTFE
13B Handle Bolt 1 304 Stainless Steel (2-1/2” - 6”)
6 Stem 1 316 Stainless Steel
14 Locking Device 1 304 Stainless Steel
7 Thrust Bearing 1 316 Stainless Steel (1/2” - 2”)
11 Packing Nut 1 304 Stainless Steel 17 Nut A194 ASTM A194, Gr. B8M (Stainless Steel)
4
(1/2” - 1”) A194 ASTM A194, Gr. B7 (Carbon Steel)
11A Lock Tab 1 Stainless Steel
18 Anti Static Device 2 316 Stainless Steel
11B Nut 1 304 Stainless Steel
19 Stop Pin
11C Nut Washer 1 304 Stainless Steel
(1/2”-2”) 1 304 Stainless Steel
12 Stopper 1 304 Stainless Steel (2-1/2” - 6”) 2 304 Stainless Steel
SERIES 49
VALVE PARTS AND IDENTIFICATION
B
B
E F
N
D
0.06
DIMENSION TABLE
SIZE A B C D E F N
1/2” 4.25 4.65 3.00 2.13 2.38 3.50 4
3/4” 4.62 4.65 3.35 2.32 2.75 3.85 4
1” 5.00 6.18 3.75 2.50 3.13 4.25 4
1-1/2” 6.50 9.13 4.50 3.25 3.56 5.00 4
2” 7.00 9.13 4.80 3.50 4.75 6.00 4
2-1/2” 7.50 13.13 6.70 3.74 5.50 7.00 4
3” 8.00 13.12 7.00 4.00 6.00 7.48 4
4” 9.00 13.12 7.70 4.51 7.50 9.01 8
6” 15.50 25.50 9.45 7.76 9.50 10.98 8
Choose from our full line of high quality
valves and actuators to meet your needs.
RTFE
300 CS-WCB
Pressure (PSIG)
CLASS 150
SST-CF8M
200
100
0
0 100 200 300 400 500 600
Maximum Temperature °F
HOW TO ORDER
VA LVE VA LVE
SIZE SERIES CLASS ALLOY SEATS
49114R 2 "
49116R 2 "
49116R 3 "
3/4” 49 11 6 R
Acessories C
E
Air Receiver S
- Silvan Tanks-
S
TNK-27-54-760.4-200
760gal O
R
RoboDrain
I
- Air System Products-
ACCOM-RD11-T E
S
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About Us
We accept the following
forms of payment:
Need a standard air receiver fast? We have most all advertised sizes in stock and ready to ship!
Over 95% of all stock air receiver orders ship within 24 hours.
Need Help? Get A Free e-Quote.
(800) AIR-TANK
(800-247-8265)
Click on an air receiver style to view available sizes and drawings:
TNK-27-54-760.4-200
SILVAN TANKS -
Silvan Industries, Inc. is recognized as one of the leading domestic manufacturers of ASME air receivers. Silvan stocks designs from
12 to 5000 gallon capacity and can ship these products typically within 24 hours. We can also build to order designs up to 30,000
gallons. We thank you for taking the time to learn more about our standard air receivers. Should you place an order, you can expect
to receive world-class customer service, competitive pricing, and a high-quality product. If one of our standard designs will not meet
your application, please call us to discuss your needs. Over 75% of the products we sell are custom designed vessels so we can most
assuredly custom design and fabricate a product specifically for your application.
GENERAL INFORMATION
Approvals
Silvan Air Receivers are designed and constructed in accordance with the current edition of the Unfired Pressure Vessels Section VIII
Div. 1 of the ASME Code and are subsequently registered with the National Board of Boiler and Pressure Vessels Inspectors. Upon
special request, Silvan is prepared to comply with the requirements of the American Bureau of Shipping, the US Coast Guard, DOT,
CE Mark, the Canadian Department of Labour, or other internationally recognized approval bodies.
Modifications
Occasionally customers require limited modifications (such as changing the size of a threaded opening) to the stock air receiver
tanks presented in this price list. Silvan will quote special prices for these modifications. The quotes will include a minimum charge of
$140 per tank to cover the cost of hydrostatic testing and other special handling and processing which is required in the modification
of a stock tank.
Drawings of any of Silvan's Standard Air Receivers listed here are available as a .pdf from this website (Click here for HORIZONTAL,
VERTICAL and MEGA RECEIVER drawings. Silvan will be happy to develop and quote special designs for large quantity users.
Platforms
Tank platforms are furnished with NEMA motor frame slotting for the mounting of motors. Upon request, we will provide platforms
without slotting for an additional fee.
Terms and Conditions
All prices are quoted F.O.B. Marinette, Wisconsin. Prices are subject to change without notice. Different sizes and types of stock
tanks ordered for shipment at one time may be grouped for purposes of quantity pricing. Terms are % 10 days, 30 days net. Subject
to credit approval.
Silvan Industries, Inc.
Copyright © 2007. All rights reserved.
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93 APPROX LOA
4-1
6
5-1
3/16 1 7/16" DIA
TYP ITEM 8 4-1
5-1
4-1 3 5/8" DIA 3/4" DIA 4-HOLES
1/4
5-1 TYP ITEM 6 EQUALLY SPACED
4 3/8
BURN TO SUIT ON A 6" DIA B.C.
4
TYP ITEM 6
3 4
7
4-1 1
3-1
7 5 12
5-1
5
TYP 82.5~ 6 1
4-1
1/4 6 1/2-14 3/4 5-1
6 30°
BACK SIDE
BACK SIDE
1. SHELL .375 NOM SA455 P.V.Q. 7/8" OFFSET ON SHELL
DES. THK. .359 E= 70% BOTH ENDS 10 1 60-140 DATA PLATE ASME CARBON STEEL
HEADS .375 NOM SA516 GR 70 P.V.Q. INSPECTIN NOTE: 9 1 46-1408 FLG PILOT 1/2 NPT SA181-70
DES. THK. .314 S= 85% JOGGLE STAKE WELD PORTION
8 2 46-1410 FLG PILOT 1 NPT SA181-70
OF SHELL MUST BE DYE
2. WORKING PRESSURE 200 PSI PENETRANT INSPECTED 7 2 46-1413 FLG PILOT 2 NPT SA181-70
3. TEST PRESSURE HYDRO 260 PSI 4-1 6 2 46-5250 FLG 3 150# RFSO & PIPE ASSY
4. TEMPERATURE MIN. -20 °F MAX 400 °F 5-1
4-CORNERS 5 1 46-9163 MANWAY 12 X 16 X 3/4 X 4 300#SA106 GR C
5. ALL WELDED FITTINGS MUST BE HELD 4 1 12-909 BASE RING FOR 48", 54" & 60" DIA TANK
PERPENDICULAR TO CENTERLINE 3 1 135-218-3 HEAD - ELL. 54" DIA. (910-653)
WITHIN 3/8" IN 12" 2 1 135-218-2 HEAD - ELL. 54" DIA. (910-653)
6. IMPACT TEST EXEMPT PER PAR.UG-20(F) 1 1 36-7540 SHELL .375 X 51 3/8 X 168 15/32
7. SPECIFICATIONS: ITEM QTY PART NUMBER DESCRIPTION
CALCULATED WEIGHT: 1845 LB UNLESS OTHERWISE TITLE
CALCULATED CAPACITY: 688 GALLONS SPECIFIED INCH
TOLERANCES 27-54-700-200 ASME AIR
8. CRN- NONE .X..................±.1
ILVAN INDUSTRIES INC
9. N.D.T.- PT .XX..................±.02 RECEIVER MARINETTE, WISCONSIN
.XXX..................±.005
10. FINISH- SEE 135-218 FINISH SPEC FRACTIONS.....±1/16 CUSTOMER DRAWN CHECKED DRAWING NO REV
ANGLE..........±1°
(BUILT IN ACCORDANCE WITH LATEST EDITION OF SECTION VIII DIV 1 ASME CODE) FINISH............250
GLAUBER EQUIPMENT TNT GLP
THIS DRAWING & SPECIFCATIONS ARE PROPERTY OF SILVAN IND. INC. AND MAY NOT CUST DWG NO TYPE 6/4/2009 6/25/2009 135-218 A
BE COPIED, REPRODUCED, OR USED IN WHOLE OR PART, AS A BASIS FOR DESIGN A ISSUED
MANUFACTURE OR SALE WITHOUT PRIOR PERMISSION FROM SILVAN IND. INC. NONE ASME
REV DESCRIPTION BY DATE THIRD ANGLE PROJ SIZE: B SHEET 1 OF 1
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ROBO S DRAIN
Pneumatically Powered
Condensate Removal System
ACCOM-RD11-T
ROBO DRAIN
Patents Pending
Features....
S See-Through Vessel S Ball Valve Stem Support System
S Fully Pneumatic S Ideal for Oil/Water Separators
S No Wasted Air S Non-Clogging Ball Valve
S Low Profile S No Strainers to Clean
S Made in U.S.A. S Operates On Demand
The ROBO DRAIN is the ultimate demand operated drain. Condensation enters through one of two ports. The see-
The unit is fully automatic, no electricity is required. Its low through vessel allows visual inspection of the condensa-
profile gives you the advantage of installing it in areas tion as it rises. A stainless steel float rises with the level
where the vessel to be drained is only a few inches from the of condensation and positions a magnetic force over the
ground. The ROBO DRAIN's design also eliminates the valve housing. When the liquid level reaches the desired
need for the installation of a vent line for most applications. level, the magnet in the valve housing snaps upward and
A unique air valve design uses a magnetic force to ensure allows air to pass through a stainless steel seat. The air
both a positive opening and closing that will prevent any air then moves to a non-lubricated air cylinder causing it to
loss. The magnetic force is cleverly positioned away from extend and open the ball valve. Condensation, scale and
the condensation level to prevent any attraction of metal rust particles rapidly exit the unit. Before any air is lost,
particulate. An innovative ball valve support and position- the float removes the magnetic force from the valve and
ing system prevents the side-loading problem which other- the seat is covered with a Viton seal. A powerful spring
wise would cause premature sealing failure around the returns the air cylinder to its normal position and rotates
valve stem. Rifle drilled discharge porting ensures that the positive closing ball valve back to its normally closed
scale and rust will exit through a full ported 1/2" ball valve. position. The pilot air used to actuate the air cylinder is
The ROBO DRAIN will not clog ---- no strainer required. isolated from the air in the drain's reservoir.
SPECIFICATIONS MATERIALS
Inlets: (2) 3/4" NPT Reservoir: Aluminum and Composite
Outlet: 1/2" NPT Valve: Bronze w/SS. Ball and Stem
Power: Clean, Dry Compressed Air 80 to 130 PSI Float: Stainless Steel
Pressure: 0 to 250 PSI Seat: Stainless Steel
Operating Temperature: 32° to 180° F. Seal: Viton
Weight: 16 lbs.
Discharge: 24 Ounces per cycle. OPTIONS - Consult factory
Distributed by:
AIR SYSTEM PRODUCTS, INC.
51 Beach Ave., Lancaster, NY 14086
(716)683-0435 n (716)683-7128
www.airsyspro.com
INSTALLATION INSTRUCTIONS
FOR ROBO DRAIN
The ROBO DRAIN is designed for trouble-free and The ROBO DRAIN is supplied with an inlet filter, which should be
maintenance- free draining of unwanted accumulations of installed in the ROBO DRAIN head (See Dwg 2 on back). The use
condensation and other foreign matter from any collection of unfiltered air can cause the drain to fail.
point in a compressed air system without the need for
electricity. Once the drain is installed, close the By-Pass drain valve and open
the Shut-Off valve. The pressure vessel can now be repressurized.
INSTALLATION
CHECKING THE DRAIN'S OPERATION
CAUTION: COMPRESSED AIR CAN BE DANGEROUS.
After installation is complete and the drain is on line, a check should
Before attempting to install the drain, be certain that the
be made that the condensation is properly entering the reservoir.
pressure vessel on which the drain will be installed is
This can easily be done by looking through the translucent reservoir.
completely depressurized.
If condensation is not entering the reservoir, check for the following:
The drain should not be installed in areas that are exposed to
freezing temperatures (heater option is available). Be certain
1. Make sure the auxiliary shut-off valve is open.
the air system pressure does not exceed the 250 PSI working
2. Do not use the bottom inlet on the ROBO DRAIN without
pressure of the drain and the pressure to the control system
installing a vent line.
does not exceed 120 psi. The inlet temperature should not
3. If a vent line is installed, make sure it is down stream
exceed 180 degrees F.
from the vessel that is being drained.
4. Be certain that the ROBO DRAIN reservoir is not higher than
Connecting the drain to the air system should be done by using
the vessel that is being drained. This is very important
one of the recommended installation diagrams shown herein.
when using the top inlet on the ROBO DRAIN reservoir.
The installation of a strainer is not required or recommended.
5. Check to make sure the vessel being drained has
condensation in it.
Install the drain as close to the source to be drained as possible.
Since the ROBO DRAIN uses gravity to fill the reservoir, the
If the top inlet is being used and no condensation is entering the
entire drain must be installed below the vessel to be drained
ROBO DRAIN reservoir, and all the above items have been
when using the top inlet. If flexible tubing is used on the
checked, we recommend that the bottom inlet be used with a vent
discharge, be certain it is properly fastened to prevent it from
line out of the top.
whipping when the drain discharges the condensation.
If condensate fills the reservoir and the drain does not operate,
The ROBO DRAIN will accept condensation from either the check to see if control line air is supplied to control line port. If the
top or the bottom of the reservoir. We recommend the use drain is supplied with an optional test button, the supply of control
of the top entry port. If the bottom inlet is used, then a vent line line air can be checked by pushing the test button. If the unit does
must be used. The vent line should be installed down stream
not operate, then no air is being supplied or the inlet filter is plugged.
from the vessel that is being drained. This will insure that the
air in the reservoir will properly exit as the condensation fills
the tank and replaces the air. Install the vent line in the 1/8" OPTIONS
port located on the side of drain. The other end of the vent line
should be run back to the air system to a point just down l Cycle Counter l Manual Override Test Button.
stream from the source that is being drained. Use non-
l High Level Alarm. l Heater.
galling pipe sealant on all joints. The use of shut-off valves,
unions and bypass valves is recommended. A backup wrench
should be used on the discharge ball valve to prevent it from WARRANTY
turning and causing the linkage to bind.
The ROBO DRAIN is warranted to be free from defects in
The inlet port that is not used must be plugged by using a workmanship and materials for a period of one year from the date
standard 3/4" npt plug. When using the top inlet, any reduction of shipment. The liability of the manufacturer is limited to repair or
in the 3/4"pipe size is not recommended and the ROBO DRAIN replacement of the drain at its option. In no event shall the
reservoir cannot be higher than the bottom of the vessel that is manufacturer be liable for special or consequential damages or for
being drained. It is best to run the drain in a downward pitch from delay in performances of this warranty.
the bottom of the vessel being drained to the ROBO DRAIN inlet
CAUTION: Any attempt to repair the drain without authorization will
The power to operate the ROBO DRAIN comes from void any warranty.
compressed air. ONLY CLEAN DRY AIR SHOULD BE USED.
The supply pressure should be between 80 and 120 psig.
INSTALLATION DIAGRAMS ON REVERSE SIDE
Manufactured by :
AIR SYSTEM PRODUCTS, INC. l P. O. Box 10 Lancaster, N. Y. USA l Phone 716-683-0435
RD699
IN GENERAL
In order for the condensate to properly enter the Robo Drain reservoir, the Dwg. 1
condensate line to the Robo Drain must always be installed below the bottom
of the vessel to be drained. It is equally important to provide a means for the
air that is contained in the reservoir to escape (vent) as the condensate
enters the reservoir. If the air can not escape, the condensate will not enter
the reservoir. Below are suggestions on how to best install the Robo Drain
on typical types of vessels that have to drained of condensate. However, it
is possible to install the Robo Drain without a balance line (Dwg. not shown),
providing the condensate enters the top inlet and the flow rates are less than
9 GPH (750 cfm for an aftercooler or 1500 cfm drier) for a 1/2" drain line and
19 GPH (1500 cfm for an aftercooler or 3000 cfm drier) for a 3/4" line. The
use of unions and shut-off valves are recommended for both the condensate
line and the balance line.
RECEIVER TANK
If a cyclone separator or filter has pipe plugs located in the top of the Dwg. 2
head, the plug closest to the discharge pipe should be removed and the
balance line should be installed (Dwg. 2). If there is no provision on the
cyclone separator or filter for a balance line, install it in the discharge
side of the pipe line and as close to the cyclone separator as possible.
REFRIGERATED DRYER
Install the condensate drain line into the upper port only. This will prevent
the possibility of condensate being drawn back into the intercooler on
some systems. It is important that the vent line be installed on the same Dwg. 3
stage that is being drained or to atmosphere.
BALANCE LINE
As mentioned above, both the use and the placement of a balance line is
very important. Most drain failures are the result of an improper balance
line installation. The balance line should be 1/4" tubing or larger, and Venting to
installed on top of a pipe or vessel, not the bottom. A needle valve is Atmosphere
recommended for controlling the air flow. Avoid having any loops or low
areas in the balance line that might allow moisture to collect in the line
and prevent the passage of air from the drains reservoir.
6/99
1/8" NPT
Control Air Inlet
Test Button
1/8" NPT
8.4
Vent
3/4" NPT Inlet
(Optional)
1.7
3.0
9.1
3.0
3/4" NPT Inlet
1/2" NPT
Drain Outlet
6.5
1.4
12.3
6.0
13.5 AIR SYSTEM PRODUCTS
DRAWN BY: WDN Lancaster, NY 14086 USA
DATE: 12/17/07 www.airsyspro.com
TITLE: Robo-Drain RD11-9.5-T
Dimensional Drawing
DWG.: RD11-9.5-T REV. -
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