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ISSN (Print) : 0974-6846

Indian Journal of Science and Technology, Vol 11(6), DOI: 10.17485/ijst/2018/v11i6/117046, February 2018 ISSN (Online) : 0974-5645

Effect of Deep Fat Frying on the Mass Transfer and


Color Changes of Arepa Con Huevo
Jose David Torres-Gonzalez1*, Armando Alvis-Bermudez2, Luis Alberto Gallo-Garcia3, Diofanor
Acevedo-Correa3, Francisco Castellanos-Galeano4 and Pedro Bouchon-Aguirre1
1
Department of Chemical Engineering and Bioprocesses, Pontificia Universidad Catolica de Chile, P.O. Box 306,
Santiago 8940000, Chile; jdtorres2@uc.cl, pbouchon@ing.puc.cl
2
Faculty of Engineering, University of Cordoba, Km 3 via Cerete, Monteria 232527, Colombia; aalvis@hotmail.com
3
Faculty of Engineering, University of Cartagena, Piedra de Bolivar Av. El Consulado, Street 30. No. 48 - 152. 130015;
lgallog1992@hotmail.com, diofanor3000@gmail.com
4
Faculty of Engineering. University of Caldas, Street 65 Nº 26 - 10, Manizales 170008, Colombia; francisco.castella-
nos@ucaldas.edu.co

Abstract
Objectives: To study the effect of deep fat frying on the mass transfer and color changes of ArepaCon Huevo. Methods: The
product was prepared as a round plate (diameter: 10 cm and thickness: 2.5 cm). Palm oil was used in a 7 L fryer at 170, 180
°C and 190°C under a ratio of 250 g sample/L oil. Findings: Moisture content decreased as time and temperature increased
(p<0.05). Da coefficients in increased order of temperature were: (1.75 ± 0.01, 3.56 ± 0.08 and 5.03 ± 0.06 x10-7) m2/s,
with kc values of (4.26 ± 0.31, 6.31 ± 0.45 y 9.58 ± 0.81) m/s. The activation energy calculated with Arrhenius equation
was 63.96 kJ/mol. The rate of oil absorption was higher at low temperatures, with values of (1.28 ± 0.06, 0.77 ± 0.02 and
0.67 ± 0.04 x 10-3) s-1 and an activation energy of 50.66 kJ/mol. Lightness (L*) decreased with increasing factors, varying
from 75.02 ± 3.42 (before frying) to 46.82 ± 2.28 at 190 °C. This was attributed to the non-enzymatic browning at high
temperatures. Application: Understand mass transfer parameter is important in order to optimize the frying processing
of ArepaCon Huevo.

Keywords: Arepa con huevo, Deep Fat Frying, Lightness, Moisture, Oil Absorption

1. Introduction simultaneous heat and mass transfer, which results in the


formation of water vapor (bubbles) and oil countercur-
Deep-fat frying is one of the oldest procedures for food rent flows on the surface of food5-6. Some other changes
preparation. It can be defined as a special type of cooking that are caused by the frying procedure include: gelati-
using edible oil at a temperature above the boiling point nization of starch, denaturalization of proteins, breaking
of water. This temperature generally oscillates between of cell adhesion (middle lamella) and development of
120°C and 210°C, with 150°C-190°C the most commonly gold coloration, which is one of the decisive attributes
used range1-2. The purpose of deep fat frying is to seal the for consumer acceptability7. In addition, temperatures
food in hot oil in order to keep flavor and juices within allow enzymatic deactivation, reduction of intra-cellular
a crunchy cortex and a humid cooked inside3. The char- air and destruction of pathogenic microorganisms, thus
acteristics of the cortex of fried products are results of extending food shelf life8.
the vitreous conditions of low-moisture starch (less than Several experimental models of different complex-
2%)4. Oil immersion is a complex process that involves ity have been proposed with the purpose of describing

*Author for correspondence


Effect of Deep Fat Frying on the Mass Transfer and Color Changes of Arepa Con Huevo

changes of moisture content during the frying process. product will prevent oil flow from happening. Only
Some authors have reported techniques that focus on reduced pressures from vapor condensation will allow
the process under the theory that mass transfer is con- oil to be transferred to the product (suction effect),
trolled by mechanisms of internal diffusion9. Diffusivity depending on the porosity and permeability properties
(Da, m2/s) is a property that depends on temperature, of the crust7,18,19. Many mathematical models have been
pressure and microstructure of the components. High developed with the purpose of developing healthy food
values of this parameter indicate that molecules tend to products. These models are focused on the understand-
diffuse easily within a material. On the other hand, the ing of oil absorption during frying procedures20 analyzed
mass transfer coefficient (kc) is a constant that indicates oil diffusion in fried corn chips and they found that the
the rate (m/s) at which the substance passes through content of oil on the surface was considerably increased
certain surface as a result of concentration differences during cooling period. In a similar way21 and22 analyzed
(driving force)10. These two parameters are commonly oil absorption in potato chips and Krostula mass, respec-
calculated during frying procedures, since moisture dif- tively. These authors applied a first-order kinetic equation
fuses from the center of the product to the evaporation and they reported that oil content at equilibrium increased
area, and then to the surroundings through the porous with temperature18 developed and applied a mathematical
surface. Such phenomenon triggers a slight turbulence in model that was based on capillary forces and pressure dif-
the oil, which in turn leads to the dehydration of the food ferences by taking into consideration the cooling period.
matrix2,11. Moisture transfer has been reported to take They pointed out that oil absorption is also governed
place through a highly complex mechanism, since the by microstructural changes in food23 studied the fry-
products are formed by micro and macro-pores through ing of starch-based snacks and wheat gluten by using a
which liquids and gases could diffuse12-13. In14 applied a first-order kinetic model. The authors found a linear
diffusion model that described the frying process of corn dependence of oil absorption on process temperature6,13
tortillas by assuming infinite-plane geometry, uniform recently studied the kinetics of oil absorption during the
initial moisture and temperature, insignificant shrinkage frying process of Pantoa and cassava snacks, respectively.
and constant effective diffusivity15 developed a 2-dimen- They reported a significant effect from temperature with
sional model to predict mass transfer during the frying activation energies within the scales previously reported
process of tortilla chips. This model was solved by using by other authors.
the finite element method, achieving a suitable correlation
between predicted data and experimental results1,9 they Table 1. Formulation used for the preparation of the
obtained some mass transfer coefficients when studying arepas con huevo
potato chips and pieces of yam, respectively. They used an Ingredients Amount (g) (%)
analytical solution of Fick’s diffusion equation as a func- Yellow Corn Flour * 120 48
tion of time and position on an infinite flat plate with a Water* 80 32
given thickness. In the same way8 solved Fick’s equation
Salt* 3.5 1.4
in transient state using spherical coordinates. By doing
Groundpepper* 1.5 0.6
so, they were able to calculate the effective diffusivity of
Eggsofhensize AA 45 18
moisture, along with the mass transfer coefficient for the
frying procedure of fish flour-enriched rice cookies. The Total 250 100
authors described the dependence of these parameters *Components of the precooked dough.** Amounts
with process temperature16, as well as17 recently applied used to make an arepa con huevo in a restaurant in the
a mathematical model of diffusion in order to calculate City of Cartagena.
the mass transfer parameters for the deep fat frying of
Tulumba Tatlisi (yeastless wheat pudding) and Cheena Arepa con huevo (AH) is one of the products with
Jhili (based on refined wheat flour). In these works, high highest consumption in Colombia. It is prepared with
correlations they were achieved between the theoretical flour of corn. This dough is hydrated and mixed with salt.
and experimental numerical data. It is then molded into a round disc in which a raw chicken
Oil absorption kinetics has been reported to be com- egg is encapsulated without the shell, and the product is
plex, since the presence of vapor inside the pores of the then submitted to deep fat frying. This typical food has

2 Vol 11 (6) | February 2018 | www.indjst.org Indian Journal of Science and Technology
Jose David Torres-Gonzalez, Armando Alvis-Bermudez, Luis Alberto Gallo-Garcia, Diofanor Acevedo-Correa, Francisco
Castellanos-Galeano and Pedro Bouchon-Aguirre

become a gastronomic tendency that takes part in culture surface of the product (precision around ±0.05°C). These
and identity of the Colombian Caribbean Coast24. AH elements were coupled to a laptop with a data gathering
is an important product for the economy of many low- system (INTECH Micro 2100-A16 Rev 1.3) and a PID
income families that depend on its commercialization controller (RKC HA 900 Instrument USA). Prior to the
at public plazas and restaurants. In Luruaco (Atlantico), frying stage, the round plates of corn dough were put in
festivals are held each year with the sole purpose of con- the hollow mold for 1 minute at room temperature (25°C)
suming this product. In addition, there are some specific and one chicken egg without shell was added to each one
plans in the area that seek to protect this typical product24. of them. Another plate was then used to seal the prod-
So far, there are no studies related to the mass transfer uct, leaving the egg in the inside of the corn dough. The
phenomena that take place during the frying process of deep fat frying was carried out once oil had reached tem-
AH. Thus, this research aims to evaluate the effect of the peratures of 170, 180 and 190°C, after approximately 30
deep fat frying on mass transfer and color changes of AH. minutes. At this point, the AH were submerged using a
small metal grid basket that allowed the total immersion
of the product. Frying times were around 30 and 420 s.
2. Materials and Methods Oil-product ratio was 1:4 weight/volume (250 g/L), and
the oil was renewed every 3 hours of continuous process.
2.1 Product Formulation and Preparation The AH were subsequently removed from the fryer and
placed in a small metal grid basket where they were left
Pre-cooked corn dough from the cariaco variety (ZmCol-
to drain by gravity for 2 minutes at room temperature.
CIM-3132) was used to prepare the AH. This variety had
Lastly, the product was deposited in desiccators until final
a moisture content of 59.04±4.38 %. A local company
analysis.
from Cartagena (Colombia) supplied it. Upon receipt,
the dough was storage under refrigeration at 12°C using a
Frigobar Igloo 1.7 ft Stainless Steel FR-180 unit. The prod-
2.3. Kinetics of Moisture Loss
uct was prepared by following the traditional techniques A completely randomized experimental design with a 6x3
of local vendors. Table 1 shows the formulation that was factorial structure was used in this stage. The first factor
used during preparation stages of the product. Creole had six levels that corresponded to frying time (30, 60,
chicken eggs with a growth period of approximately 90 120, 180, 300 and 420) s and the second factor was tem-
days were used for the preparation process. The eggs perature, with three levels (170, 180 and 190) °C. Thus,
were provided by a local trading Company and they had 18 basic combinations were obtained, and moisture mea-
a commercial size AA, average weights of (66.52±2.64) g surements in the LT04/5 convector furnace (Method
(with shell) and (45.31±1.82) g without shell. The mass 925.09 - A.O.A.C)27, were carried out by triplicate for
was homogenized for 10 minutes using a professional each treatment until achieving constant weight at 105°C.
kneader (Kitchen Aid Model 5K5SS, USA). The product A total of 54 experimental units (EU) were obtained. The
was molded into a 10 cm diameter and 2.5 cm thickness data was expressed as averages with their respective mean
round-geometry, based on the traditional geometry. The standard deviation on a dry basis (g water/g dry solid).
results are shown in Table 2. A circular, hollow mold with
enough room for both mass and egg was used for this 2.4 Calculation of Diffusion (Da) and
purpose. Convection (kc) Coefficients
In order to determine the effective diffusion (Da) and
2.2 Deep-Fat Frying Process convective mass transfer (kc) coefficients of AH, mois-
Commercial palm oil was used as heating medium ture diffusion was considered to be mono-dimensional,
because of its high resistance to oxidation, low cost and as described by Fick’s second law. This law is based on the
frequent use in similar studies24-26. The oil was purchased following assumptions: the solid is homogeneous and iso-
at a local market of Cartagena (Bolivar). Electric, stainless tropic, the initial temperature is uniform and the shape
steel, 7 L fryer was used. This unit had three thermocou- of the product remains unaltered over time. Therefore,
ples (Type J, 304 stainless steel) with a diameter of 0.25 this study works with an entire round plate with constant
mm to allow control of oil temperature at the center and initial moisture (Ci) and thickness of 2L from the origin

Vol 11 (6) | February 2018 | www.indjst.org Indian Journal of Science and Technology 3
Effect of Deep Fat Frying on the Mass Transfer and Color Changes of Arepa Con Huevo

(x=0) and defined in the range -L<x< +L, which is sub- Where: C ( t ) is the average concentration of moisture
merged in oil at a controlled temperature. The diffusion (dry basis) at a given time; When applying logarithms,
mechanism is described by Equation (1): Equation (7) is obtained:

∂C ∂ 2C C ( t ) − C∞ 2Sen 2δ1 Dt
= Da 2 0 ≤ x ≤ L; for t > 0 = Ln Ln − δ12 a2
∂t ∂x (1) Ci − C∞ δ1 [δ1 + Senδ1 + Cosδ1 ] L
(7)
This Equation was adjusted to the line y = A – bt, with
Initial condition is set at t=0, contour at x=0 and contact
time (s) being set to the X axis, and the dimensionless
surface with the surroundings at x=+L, as it is shown in
moisture concentration to the Y axis. Upon plotting, the
Equations (2), (3) and (4), respectively: positive square root was calculated from the origin ordi-
nate, as indicated in Equation (8):
C ( x,= )
t 0= Ci 2Sen 2δ1
(2)
A = Ln
D
=
∂C
0,=
in x 0, and t > 0
δ1 [δ1 + Senδ1 + Cosδ1 ]
a (8)
∂x (3)
The search range for was set from ( 0 < δ1 < π / 2).
∂C Once this value was found, it was used along with semi-
−Da =k c ( C − C∞ ) , in x =L and t > 0
∂x (4) thickess (L2) and slope (b) to calculate the diffusion
Where: Da is the effective diffusivity of moisture. L is coefficient Da for each temperature through equation (9):
the semi-thickness of the plate, kc is the mass transfer coef- L2b
ficient, C(x = 0, t) is the water concentration (dry basis) at Da =
δ12 (9)
a given time. C(x = L, t) is the water concentration on the
surface of the plate (dry basis) and C∞ is the equilibrium The convective mass transfer coeffcient was then cal-
culated based on the deffinition of the mass transfer Biot
moisture with the surroundings (dry basis), which was
number for a round plate, as described by Equation (10):
assumed as neglectable in this specific case, since water
content of oil was closed to zero. Therefore, the analytical kc L
Bim δ=
= 1 tan δ1
solution of differential equation (1) can be expressed in Da (10)
terms of the infinite series that is schematized in Equation
The dependence of effective diffusion of moisture
(5)10 and26, have applied the solution of this equation, in
with temperature was adjusted by using Arrhenius-like
their studies of potato chips, shrimp chips and cassava
Equation (11), in order to calculate activation energy of
slices, respectively:
the process.
 C ( x, t ) − C∞  n =∞ 2Senδ n 2D t
 x  −δ n a2  −E 
 =∑ Cos  δ n  e L Da = D0 exp  a 
 Ci − C∞  n =0 δ n + Senδ n + Cosδ n  L
(5)  RT  (11)
Equation (6) is obtained by taking the first term of This equation was linearized and expressed as
Da t Equation (12):
Equation (5) (n=1) for ( =
Fo > 0.2 ) and integrating with
L2

1
V Ea 1
, C ( t ) = ( ∫C ( x, t ) dV) Ln
= Da Ln D0 − .
respect to the entire volume V0 R T (12)
. The o btained result was used to calculate the global Where D0 is the pre-exponential factor associated to
concentration of moisture in a round, infinite plate as a absolute reaction rate, Ea is the activation energy (kJ mol-
function of time:
1
), R is the universal gas constant (8.31 kJ mol/K) and T is
absolute temperature (K). Ea was obtained from the slope
 C ( t ) − C∞  2Senδ1
Dt
−δ12 a2 1
after plotting Ln Da vs . It represents the energy that is
  = e L
T
 Ci − C∞  δ 1[ 1
δ + Sen δ 1 + Cos δ 1] required to start dehydration of the product.
(6)

4 Vol 11 (6) | February 2018 | www.indjst.org Indian Journal of Science and Technology
Jose David Torres-Gonzalez, Armando Alvis-Bermudez, Luis Alberto Gallo-Garcia, Diofanor Acevedo-Correa, Francisco
Castellanos-Galeano and Pedro Bouchon-Aguirre

2.5 Kinetics of Oil Content There, N represents the number of data points, V1
experimental value and V2 adjusted value. Model adjust-
A completely randomized experimental design with a 6x3
ment was expressed in terms of correlation coefficients
factorial structure was used in this stage. The first factor
(R2) and significance level (p<0.05).
had three levels that corresponded to temperature (170,
180 and 190°C) and the second factor was frying time, with
six levels (30, 60, 120, 180, 300 and 420)s. Oil content was 2.7 Color Analysis
determined by extraction with petroleum ether (Method A completely randomized experimental design with a 5x3
920.85 – A.O.A.C)27. Thus, 18 treatments with triplicate factorial structure was used in this stage. The first factor
measurements were obtained, for 54 EU. The results were had three levels that corresponded to temperature (170,
expressed as dry basis average (g oil/g dry solid without oil) 180 and 190) °C, and the second factor was frying time,
with their respective standard deviations. with five levels (30, 60, 120, 180 and 300) s. Thus, 15 com-
binations with triplicate measurements were obtained,
2.6 Calculation of Oil Absorption Rate for 45 EU. Whole samples of AH were used for this stage,
using CR-5 reflectance colorimeter (Tristimolo Konica
The rate of oil absorption during the frying process of AH
Minolta Sensing) with D65 light source and atone angle of
was described by using the empirical model proposed
10°. This unit was calibrated with a white plate accessory.
by21. This model is represented in Equation (13) and28
The parameters were evaluated by following a CIEL *a*b
applied it, when frying Gethi strips.
system methodology in regards of luminosity L* (light
O* Oeq 1 − e − Kt
= ( ) (13) – dark), chromaticity a*, red (+) and green (-), and chro-
maticity b*, yellow (+) and blue (-). General color change
O* represents the oil content at time t (dry basis), Oeq
(∆E) with regard to the unprocessed (standard) product
is the oil content at equilibrium (dry basis) when t = ∞. At
was calculated in a similar way by using Euclidian dis-
t = 0, oil content is minimum and it reached a maximum
tance, as shown in Equation (16):
value after long periods of time. The experimental data
of oil content over time was used to adjust the equation
(L − L ) + (a ) + (b )
2 2 2
* * *
to a straight line. The value of K was calculated from the E
∆= −a −b
(16)
 O* 
slope when plotting Ln 1 − O  vst . This constant repre- Where L*a*b* are the values of each treatment and L,
 eq  a, b correspond to the product before frying. All the essays
sents the specific rate of oil absorption (s-1). The relation were performed by triplicate, and data was expressed as
between oil content at equilibrium Oeq and frying temper- averages with their respective standard deviation.
ature was described by using an Arrhenius-type relation
from which activation energy of the process could be 2.8 Statistical Analysis
obtained. Equation (14) shows this relation:
Each average of the response variables was processed
 −E  using the statistical software Statgraphics Centurion
Oeq = O0 exp  a 
 RT  (14) 16.1.15 (Corporation, U.S.A.). An ANOVA and Tukey’s
Where: O0 represents a constant pre-exponential HSD multiple comparison test were applied in this stage
factor, Ea is the activation energy, R is the universal gas with a level of significance of 5% (p<0.05).
constant (8.31 kJ mol/K) and T is absolute temperature.
The activation energy is obtained from the slope by lin- 3. Results and Discussions
1
earizing this expression and plotting LnOeq vs . The
T
parameters of these equations were estimated by linear 3.1 Kinetics of Moisture Loss
regressions using the Solver tool of Microsoft Excel, 2013 Figure 1 shows the kinetic behavior of moisture loss dur-
(Microsoft Corp.). Root mean square (RMS) was set as ing the deep-fat frying of AH. Similar dehydration rates
target function, as it can be seen in Equation (15): were observed during the first stage (30 to 90 s) at the
1 N
2
 V1 − V2  three studied temperatures (p>0.05). After 120 s of frying
RMS =
N
∑ 
i =1  V1 
 time, some statistical differences between the moisture
(15) content of the AH that were fired at lower temperatures

Vol 11 (6) | February 2018 | www.indjst.org Indian Journal of Science and Technology 5
Effect of Deep Fat Frying on the Mass Transfer and Color Changes of Arepa Con Huevo

and those that were processed at 190°C became evident transfer, hindering both vaporization of internal moisture
(p<0.05). In addition, once 300 s had passed, moisture and liquid diffusion through the microstructure. These
content reached a maximum value of 34.11 % ±1.15% conditions might in turn affect the internal gelatiniza-
in the AH that were processed at the highest tempera- tion of starch, which would result in products with burnt
ture. Values of 8.44 % and 21.11% moisture content were crispy exteriors and raw inner content. Thus, it becomes
obtained when working with temperatures of 180°C and highly important to control and understand changes in
170°C, respectively. High temperatures had a negative, moisture content during the frying process, since these
statistically significant effect on moisture content of the changes can help optimize the process and the quality of
samples that were processed under all conditions. At the food matrices8. It should be noted that water was added to
end of the process (420 s, bubble point without superficial corn dough during preparation with the purpose of soft-
burnings), the equilibrium moisture at the three differ- ening the structure and allowing its molding into circular
ent temperatures in decreasing order represented total plates31 studied soy protein-enriched Arepas from white
losses of 57.65 %, 51.73 % and 40.72 % with regard to the corn, and they claim that high-quality dough should
unprocessed product. This demonstrates that deep fat fry- present initial moisture contents between 50 % and 65%
ing acted as a drying process within the microstructure of (w/w), since it is responsible for texture, shape and dehy-
AH. It has been reported that the free moisture content of dration rate of the products once they are submitted
starchy food products undergoes a fast vaporization stage to high temperatures. The moisture content of AH was
during frying processes by the action of increasing inter- attributed to corn dough, to the addition of water dur-
nal energy. This vapor exerts a partial pressure within the ing kneading, and to the water content of raw egg. Similar
pores of the crust, which promotes the development of products have been reported to experience hydration in
porosity and accelerates dehydration14,22,29,30. Changes on their starch granules during consecutive kneading over
moisture content of AH might be explained by such phe- long periods of time8,16,32. These granules are then partially
nomenon. gelatinized as a result of constant movement and energy
input in the form of friction heat. Such phenomenon
might result slightly favorable, since different studies have
shown that pre-gelatinized starch could prevent excessive
dehydration of starchy products during frying processes33.

3.2 Calculation of Mass Transfer Parameters

3.2.1 Effective Moisture Diffusivity


The rate of moisture loss during the first 15 s was char-
acterized by the sudden vaporization of superficial
Figure 1. Kinetic curves of the loss of moisture of the moisture. Such behavior might not be linear, since the
arepas con huevo at the different times and temperature of turbulence of vapor bubbles created instability at the
frying. The values represent the averages with their standard food-oil interphase30. Therefore, this phase was not taken
deviation (g water/g drysolids). into consideration when calculating the diffusivity coef-
ficient for the deep fat frying of AH. However, this initial
These results are in agreement with the ones that were stage was followed by a period of constant vaporization
reported by5 in his study on wheat-flour-covered-shrimp rate until formation of the crust, since the vaporization
nuggets. They found that moisture content was signifi- front was relocated to the insides of the product18. Figure
cantly reduced with increasing times and temperatures. 2 details the dimensionless relation between moisture
The authors attributed this behavior to the increase of content vs frying time of AH. Such relation was obtained
internal energy, as well as the development of superfi- by linear regression. As it can be seen, the rate of moisture
cial porosity within the product. Numerous researchers loss increased with temperature and time (p<0.05), with
have found that the excess crust formation during the a higher slope and adjusted correlation coefficient (R2 =
early stages of the process could act as a barrier for heat 0.99) at a temperature of 190°C.

6 Vol 11 (6) | February 2018 | www.indjst.org Indian Journal of Science and Technology
Jose David Torres-Gonzalez, Armando Alvis-Bermudez, Luis Alberto Gallo-Garcia, Diofanor Acevedo-Correa, Francisco
Castellanos-Galeano and Pedro Bouchon-Aguirre

12.31x10-7 and 15.32x10-7)m2/s for carboxymethyl cel-


lulose-covered chips. Different studies have also found
effective diffusivity coefficients of (1.24x10-8, 1.60x10-8
and 2.36x10-8)m2/s for fish flour-covered rice cook-
ies and (1.27x10-8, 1.61x10-8) and (2.36x10-8)m2/s for
control samples at 170, 180 and 190°C, respectively8,30
obtained moisture diffusivities between (5.41 x 10−9)m2/s
and (6.91x10−9)m2/s at temperatures between 170°C and
190°C after 900 s of frying time.
In a similar study34 indicated that the diffusion
Figure 2. Logarithm of the non-dimensional moisture
coefficient of pre-treated potato chips ranged between
concentrations of arepas con huevo with respect to the
frying time at different temperatures.
(13.02x10-9 and 9.83x10-9)m2/s at temperatures between
120°C and 180°C35 used a different variety of potatoes
Table 2 shows the values of moisture diffusivity and and they obtained effective diffusivity values between
the mass transfer coefficients that were calculated for (4.73x10-9 and 1.80x10-8)m2/s at temperatures from
deep fat fried AH. It should be noted that diffusivity 120°C to 140°C, which actually represent the lowest
experienced a significant increase with increasing time temperatures that were used for AH36 reported values of
and temperature (p<0.05), varying from (1.75±0.01 x10-7) diffusivity between (1.47x10-8 and 4.17x10-8)m2/s, while6
found effective diffusivity coefficients from (5.55x10-8 to
m2/s at 170°C (R2 = 0.93) up to (5.03±0.06 x10-7)m2/s at
38.81x10-8)m2/s. On the other hand16 calculated moisture
190°C (R2 = 0.99). Moisture diffusivity of starchy mate-
diffusivity coefficients of (1.77x10-7, 2.15x10-7, 2.69x10-7
rials undergoing frying conditions has been reported to
and 3.59x10-7)m2/s when studying the deep fat frying of
increase with porosity and initial moisture content23. In a
tulumba dessert at temperatures of (150, 160, 170 and
similar way, low-porosity food products have low diffusiv-
180) °C. In general, these values of moisture diffusivity
ity coefficients, since the release of water vapor from the
for AH were much higher than the ones calculated by37.
microstructure is highly restricted7. The results that were
They reported values between (20.93x10-10 and 29.32x10-
obtained for AH are highly similar to those reported by14. 10
)m2/s, attributing the differences to the microstructure
They obtained values between (0.54x10-7 and 0.93x10-7)
and chemical composition of the product, as well as pro-
m2/s when studying fried corn chips at temperatures
cessing conditions and calculation methods employed.
between 150 °C and 190°C. The findings were also close
to the ones that were obtained by5. On their research, they
3.3 Mass Transfer Coefficient
found that the effective moisture diffusivity ranged from
(2.05x10-8 and 5.71x10-8)m2/s, with R2 between 0.91 and The mass transfer coefficients that were calculated for
0.98. AH revealed a statistically significant increase (p<0.05)
In1 also indicated diffusivity values of 1.95x10-9, with process temperature and time. The values started
2.59x10-9 and 3.24x10-9m2/s when studying fried yam at at (4.26±0.31x10-6)m/s (R2 = 0.94) at 170°C and reached
temperatures of 140, 160 and 180°C22 reported diffusiv- (9.58±0.81 x10-6)m/s (R2 = 0.99) at 190°C. These results
ity values of (5.83x10-9, 6.60x10-9, 8.47x10-9 and 9.72x10-9) were similar to the ones reported by Ortega and Montes
m2/s in their work regarding fried Krostula at temperatures (2014) when studying cassava chips. They obtained coef-
of 160, 170, 180 and 190°C, respectively. These results are ficients around (1.37x10-5 and 7.37x10-5)m/s with linear
also close to the ones reported by9 when studying the fry- behavior about oil temperature, while found values
ing process of potato slices34. The authors reported that between (0.78x10-6 and 3.31x10-6)m/s at 140 °C and 180
moisture diffusivity increased linearly with temperature, ºC, respectively. On the other hand10 calculated values
obtaining values of (1.12x10-7; 1.58x10-7 and 2.04x10-7) of (3.81x10-4, 7.66x10-4 and 10.24x10-4)m/s when study-
m2/s at (150, 170 and 190) °C, respectively10 used the same ing non-covered samples and (3.57x10-4, 4.78x10-4 and
temperature range when studying fried sweet potato and 7.67x 10-4)m/s for covered-products11 calculated the kc
they reported diffusivities of (9.19x10-7, 10.70x10-7 and coefficients for the deep fat frying of sweet potato slices at
13.90x10-7)m2/s for the control samples, and (9.52x10-7, temperatures of 150, 160, 170 and 180°C. Reporting max-

Vol 11 (6) | February 2018 | www.indjst.org Indian Journal of Science and Technology 7
Effect of Deep Fat Frying on the Mass Transfer and Color Changes of Arepa Con Huevo

imum values of (4.9x10-6, 5.7x10-6, 7.0x10-6 and 7.3x10-6) found Ea of 28.68 kJ/mol and 41.53 kJ/mol (R2> 0.99 and
m/s. p <0.01), while16 reported a value of 36.58 kJ/mol. These
In8 reported coefficients of (5.51x10-6, 7.06x10-6 and represent lower activation energies than the ones obtained
9.31x10-6)m/s when studying samples with fish flour, for AH. In general, diffusive activation energy represents
with values (5.98x10-6, 7.46x10-6 and 9.70x10-6) m/s the energy that is required to dehydrate the food matrix
for the control samples that were fired at (150, 170 and during thermal processing. Activation energy values
190)°C respectively. On the other hand29 found that the below 95 kJ/mol are commonly linked to starchy products
mass transfer coefficient of fried Gulabjamun was linearly with low water activities. This is explained by the strong
increased with temperature, varying from (10.41x10-6 substrate-water interactions, which lead to higher energy
and 14.35x10 -6)m/s at temperatures between 135°C and input when removing moisture and starting diffusion
155°C6 obtained coefficients of 7.79x10-6 and 9.05×10-6 within these types of materials13.
m/s between 125 and 145°C16 recently found kc coeffi-
cients of (3.09 x 10-6, 3.24 x 10-6, 3.45 x 10-6 and 3.69x10-6)
m/s at temperatures of (150, 160, 170 and 180)°C, respec-
tively. In the same way17 found that these coefficients were
increased from (2.85x10-6 to 7.54x10-6)m/s at tempera-
tures of 120°C and 140°C. These values are close to the
ones that were found for AH.

3.4 Dependence of kc with Temperature and


Activation Energy
Figure 3 outlines the behavior of the mass transfer coef-
ficient with process temperature. As it can be seen, there
is a linear and highly significant relation between the
variables (p<0.05). Figure 4 shows the Arrhenius-type Figure 3. Dependence of the mass transfer coefficient with
adjustment between the logarithm of the diffusivity coef- respect to the frying temperature.
ficient and inverse temperature. This data was used to
calculate the activation energy of moisture loss during
the frying process of AH. The pre-exponential factor (D0)
of moisture loss was found to be 1.04 x10-2 (s-1), for an
Era of 63.96 kJ/mol. Equations (17) and (18) describe the
behavior of diffusivity and mass transfer coefficients as a
function of temperature.
 7.68 x103  2
Da = 1.04 x10−2 exp   R = 0.97) (17)
 T 
Figure 4. Effective moisture diffusivity during frying and its
kc =2.44 x10−7 T − 3.25 x10−5 ( R 2 =0.99) (18) dependence with temperature.

The obtained Ea of moisture diffusion was higher than The activation energy that was obtained for AH is
the one reported by22, who reported a value of 30 kJ/mol. slightly higher than that of referenced researches. Such
The result is also higher than the ones obtained by35,5. result is attributed to differences in microstructure and
These authors found values between 23.51-29.36 kJ/mol superficial porosity of the product. These two factors
and 18.42-23.86 kJ/mol, respectively. High Ea have been would make moisture difficult at the end of the process.
reported to indicate difficulties in removing moisture Thickness of the samples, which was larger than the one
from food products36 indicated that this parameter ranged commonly used in potato chips, corn snacks and dif-
between 38.34 and 51.07 kJ/mol. In a similar way23,28 ferent starchy products, might have also influenced the

8 Vol 11 (6) | February 2018 | www.indjst.org Indian Journal of Science and Technology
Jose David Torres-Gonzalez, Armando Alvis-Bermudez, Luis Alberto Gallo-Garcia, Diofanor Acevedo-Correa, Francisco
Castellanos-Galeano and Pedro Bouchon-Aguirre

results17,26. It is desirable for fried products to present low which influences oil absorption14,29. Indicated that the
moisture contents, since it provides suitable stability by pore size developed in corn tortillas was the main fac-
inhibiting the metabolic action of microorganisms that tor that influenced oil content. Some other authors have
cause decomposition. Thus, the prediction of moisture pointed out that the decrease in the rate of oil absorption
loss through mass transfer parameters becomes highly is caused by the fact that most part of the intercellular
important. Calculation of activation energy is also indis- spaces on the surface becomes cluttered with oil as time
pensable, to not only develop and apply models of thermal passes by2. The results that were obtained for AH are in
procedures, also to optimize treatment conditions and agreement with the ones reported by19 in regards of their
quality of the food matrices. study with potato chips. They found that oil absorption
was increased by 32% when reducing frying tempera-
ture from 180°C to 120°C. On the other hand4 reported
3.5 Kinetics of Oil Absorption
that high frying temperatures promoted oil absorption.
Figure 5, shows the behavior of the oil absorption kinetics They found a positive and highly significant correlation
for AH at the different frying times and temperatures. It between both variables (R2>0.95 y p<0.05) at times of (45
should be noted that the initial absorption rates were quite to 600)s. Such phenomenon was attributed to porosity
high and lead to no significant differences between the development over temperature.
samples that were fried the three different temperatures
(p>0.05). However, starting at 180 s, the oil content of AH
3.6 Oil Absorption Rate and Activation
at low temperatures was higher than that of the AH that
were processed at high temperatures (p<0.05). An equi-
Energy
librium value is reached after 300 s, with final increases of Figure 6 outlines the behavior of the oil absorption rate in
40.65%, 26.29% and 18.28% after 420 s when compared to AH. The data was adjusted by linear regression for the first
the unprocessed product at (170, 180 and 190)°C, respec- 300s, when the product experienced changes from 11% in
tively. This indicates that high frying temperatures lead to average up to (42.03±0.63) % at 170°C, (33.98±0.22) % at
lower oil content of AH, despite the fact that the product 180°C and (24.93±0.48) % a 190°C. The specific rate of oil
presented less moisture at such conditions. This reflects absorption in the product K was calculated from the slope
that the oil absorption rate of this product was not related of the linear sections that are obtained by plotting these
to moisture loss, but it is rather attributed to changes in values. Table 3 shows the parameters of oil absorption and
microstructure. The higher formation of superficial crust activation energy that were calculated for AH.
also influences absorption by acting as a physical barrier
that prevents oil from entering the structure22,25.

Figure 6. Linear regression of the kinetic model describing


the oil absorption of arepas con huevo during frying. The
data represent the average with its standard deviation.
Figure 5. Kinetics of oil absorption during frying of arepas
con huevo. Values represent the averages of three replicates The values of root mean square (RSM) and R2 indi-
with their standard deviation (g dry oil/g dry oil-free). cate a suitable adjustment between the kinetic model and
experimental data. Troncoso and Pedreschi35 reported
In addition, the processing conditions that were similar results. Temperature had a reverse, significant
applied could have caused microstructural damages to effect (p<0.05) on the absorption rate, with K values
the product about the gelatinization of starch granules, between 1.28±0.06x10-3 at 170°C (R2 = 0.97) and (0.67

Vol 11 (6) | February 2018 | www.indjst.org Indian Journal of Science and Technology 9
Effect of Deep Fat Frying on the Mass Transfer and Color Changes of Arepa Con Huevo

± 0.04x10-3)s-1(R2 = 0.97) at 190°C. These results were acquired a light red tone after the thermal process24,25.
similar to the ones found by5 who reported values of K On the other hand, the L* values of AH experienced a
between (7.80x10-3 and 3.50 x 10-3)s-1, with R2 of 0.99 and significant decrease (p<0.05), especially after the first 30s
0.82, respectively. On the other hand28 obtained results of frying time. Lightness varied from 75.02±3.42 (before
ranging from (2.31x10-3 to 7.16´10-3)s-1 (0.139 at 0.43 deep-fat frying) to 49.25±2.34 at 170°C, 47.32±2.16 at
min-1), which clearly shows an increase with temperature 180°C and 46.82±2.28 at 190°C. These results demon-
between 120°C and 180°C. In regards to this36 reported strate that the product is browned after the frying process,
coefficients from (2.40´10-2 to 0.19´102)s-1 at tempera- and that changes in L* are produced in the same propor-
tures between 135°C and 160°C. In a similar study tion of temperature variation. By analyzing ΔE, it was
involving fried chickpea snacks32 reported coefficients observed that significant differences were achieved on all
between (5.60´10-2 and 8.20´10-2)s-1 using temperatures treatments (p<0.05). When comparing these values with
from 150°C to 200°C. The results that were obtained in those of the products that were fried at 300s, it was found
these two last studies were higher than those found when that the samples that were processed at 180°C presented
studying AH were. Such difference can be attributed to
variability in composition, thickness and microstructure
of the processed products. AH presented an Ea value of
50.66 kJ/mol (R2 = 0.99 and p <0.01), which is slightly
lower than the one reported by23, 60.39 kJ/mol, and
slightly higher than the one calculated by28, 27.12 kJ/mol.
It has been reported that Ea represents the energy that is
required to start oil absorption in fried products. Starchy
products such as AH are frequently linked to Ea between
15 and 95 kJ/mol17,22,25.

3.7 Color Changes of AH


Figure 7 describes the variations in color in regards of val-
ues (a* and b*), lightness (L*) and general color change
(ΔE) in deep fat fried AH. The chromatic parameters
experienced a significant variation with increasing factors
(p<0.05). In the case of a*, there was a significant increase (a)
(p<0.05) when compared to the non-fried product, with
values starting at 6.01±0.07 at 25°C, and increasing up to
11.95±0.54, 12.55±0.63 and 13.15±0.77 at(170, 180 and
190)°C respectively. On the other hand, b* values evi-
denced significant differences (p<0.05) regarding color
of the non-fried products. This parameter went from
25.06±0.09 at 25°C, to 40.85±0.07 at 170°C, 42.79±0.09
at 180°C and 45.97±0.14 at 190°C. Such behavior indi-
cates that the AH acquired a red and yellowish tone on
their surface, possibly because of the color changes of
pigments within the microstructure of corn dough. It is
believed that high temperatures are responsible for the
alteration and development of such coloration. In the
same way, the increase of a* and b* values can be attrib-
uted to the fact that part of the frying oil was adhered to
the crust. Initially, the oil presented a natural pale yellow
coloration before experiencing deterioration, but it then (b)

10 Vol 11 (6) | February 2018 | www.indjst.org Indian Journal of Science and Technology
Jose David Torres-Gonzalez, Armando Alvis-Bermudez, Luis Alberto Gallo-Garcia, Diofanor Acevedo-Correa, Francisco
Castellanos-Galeano and Pedro Bouchon-Aguirre


(c) (d)
Figure 7. Variation of the color parameters of the fried arepas con huevo at the temperatures of 170, 180 and 190) °C. (b)
Chromaticity a *, (b) Chromaticity b *, (c) Lightness L * (d) Colour change. The data represent the average with its respective
standard deviation.

the highest variation, with values of 20.17±3.68. This browning between reducing sugars and free amino
result is slightly higher than the one obtained at 190°C acids within the corn dough24,25. Starchy products have
(17.41±3.05). Nonetheless, no significant differences been reported to develop coloration upon experiencing
between these ratios were detected by ANOVA with a dehydration because of the deep-fat frying17. This would
time of 300s (p>0.05). explain the behavior of AH with frying time and tem-
The changes in L* and ΔE in of AH could be attributed perature increase. Such results were similar to the ones
to caramelization reactions and to the non-enzymatic reported by33 when studying the deep fat frying of some

Table 2. Mass transfer parameters of the fried arepas con huevo (moisture diffusivity, biot number and
convective coefficient)
Temperature *Slope (b) x10-3 Intercept R2(adjusted) *Da Biot *kc Ea (kJ/
(°C) (A) x 10-7 m2/s x 10-6 m/s mol)
170 1.14 ± 0.02 0.15 0.93 1.75 ± 0.01 5.25 4.26 ± 0.31
180 2.23 ± 0.08 0.13 0.95 3.56 ± 0.08 4.38 6.31 ± 0.45
63.96
190 3.33 ± 0.07 0.14 0.99 5.03 ± 0.06 4.78 9.58 ± 0.81
Average 2.26 ± 0.06 0.14 0.94 3.45 ± 0.03 4.81 6.72 ± 0.52
* Values represent the averages of three replica test standard deviation.

Table 3. Parameters describing the oil absorption kinetics of the arepas con huevo and the activation energy
with Arrhenius type adjustment
Oilabsorptionrate Activationenergy
T (°C) *K x 10 (s )
-3 -1
R 2
% 1/T (Kelvin) LnOeq *Slope R2 Ea (kJ/
RSM x10-3 (drybasis) mol)
170 1.28 ± 0.06 0.97 1.35 2.25 -0.69
180 0.77 ± 0.02 0.95 1.42 2.21 -0.98 6131.4 ± 45.97 0.99 50.66
190 0.67 ± 0.04 0.91 1.16 2.16 -1.36
* Values represent the averages of three replica tes standard deviation.

Vol 11 (6) | February 2018 | www.indjst.org Indian Journal of Science and Technology 11
Effect of Deep Fat Frying on the Mass Transfer and Color Changes of Arepa Con Huevo

formulated food products containing starch, gluten and for the design and optimization of similar thermal pro-
non-soluble fiber. The authors indicated that the decrease cess that could be applied to this product.
of L* and ΔE was attributed to a lower water activity (<0.9),
which had possibly promoted Maillard reactions. In their
study regarding fried Gulabjamun38 indicated that the L*
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