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SupraEco A SAO-2/SAO-2 HT
2 | Table of Contents
Table of Contents
Table of Contents | 3
3.13 SupraEco A SAO ...-2/SAO ...-2 HT, 4.3.4 Additional output for blocking times
compact unit ACE ..., PSW ...-5 buffer imposed by the energy supplier . . . . . . . 54
cylinder, SWE ...-5 solar DHW heating, 4.4 Design for cooling mode . . . . . . . . . . . . . 55
solar DHW heating, 1 non-mixed and 1 mixed 4.5 Design of heat pump . . . . . . . . . . . . . . . . 57
heating/cooling circuit . . . . . . . . . . . . . . . 39 4.5.1 Mode of operation with single energy
3.13.1 Area of application . . . . . . . . . . . . . . . . . 40 source . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.13.2 System components . . . . . . . . . . . . . . . . 40 4.5.2 Dual-fuel mode of operation . . . . . . . . . . 58
3.13.3 Function description . . . . . . . . . . . . . . . . 40 4.5.3 Heat Insulation . . . . . . . . . . . . . . . . . . . . . 63
3.14 SupraEco A SAO ...-2/SAO ...-2 HT, compact 4.5.4 Expansion vessel . . . . . . . . . . . . . . . . . . . 64
unit ACE ..., SWE ...-5 solar DHW cylinder, 4.6 Swimming pool heating . . . . . . . . . . . . . . 64
solar DHW heating, 1 non-mixed and 4.7 Setting up the SAO ...-2/SAO ...-2 HT
1 mixed heating/cooling circuit . . . . . . . . 41 air to water heat pump . . . . . . . . . . . . . . 65
3.14.1 Area of application . . . . . . . . . . . . . . . . . 42 4.7.1 Installation location . . . . . . . . . . . . . . . . . 65
3.14.2 System components . . . . . . . . . . . . . . . . 42 4.7.2 Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.14.3 Function description . . . . . . . . . . . . . . . . 42 4.7.3 Set-up of the foundation with drainage . . 67
3.15 SupraEco A SAO ...-2/SAO ...-2 HT, 4.7.4 Condensate hose . . . . . . . . . . . . . . . . . . . 68
compact unit ACB ..., Cerapur ZSB ...-4, 4.7.5 Earthwork . . . . . . . . . . . . . . . . . . . . . . . . . 68
SWE ...-5 solar DHW cylinder, solar DHW 4.7.6 Electrical connection . . . . . . . . . . . . . . . . 68
heating, 1 non-mixed and 1 mixed 4.7.7 Air discharge and air intake side . . . . . . . 68
heating/cooling circuit . . . . . . . . . . . . . . . 43 4.7.8 Sound . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.15.1 Area of application . . . . . . . . . . . . . . . . . 44 4.7.9 Pipe connections to the heating
3.15.2 System components . . . . . . . . . . . . . . . . 44 connection . . . . . . . . . . . . . . . . . . . . . . . 68
3.15.3 Function description . . . . . . . . . . . . . . . . 44 4.7.10 Heating water connection . . . . . . . . . . . . 69
3.16 SupraEco A SAO ...-2/SAO ...-2 HT, 4.8 Setup of heat pump compact unit
compact unit ACE ..., P ...-5 S buffer cylinder, (ACE/ACB/ACM/ACM-solar) . . . . . . . . . . 71
FWST-2 freshwater station, 1 non-mixed 4.9 Sound insulation requirements . . . . . . . . 71
and 1 mixed heating/cooling circuit . . . . . 46 4.9.1 Technical principles of sound and
3.16.1 Area of application . . . . . . . . . . . . . . . . . 47 terminology . . . . . . . . . . . . . . . . . . . . . . . 71
3.16.2 System components . . . . . . . . . . . . . . . . 47 4.9.2 Limits for sound emissions inside and
3.16.3 Function description . . . . . . . . . . . . . . . . 47 outside buildings . . . . . . . . . . . . . . . . . . . 73
3.17 SupraEco A SAO ...-2/SAO ...-2 HT, 4.9.3 Influence of installation location on the
compact unit ACB ..., Cerapur ZSB ...-4, P ...- sound and vibration emissions of heat
5 S buffer cylinder, FWST-2 freshwater pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
station, 1 non-mixed and 1 mixed 4.10 Water treatment and characteristics –
heating/cooling circuit . . . . . . . . . . . . . . . 48 avoiding damage to DHW heating
3.17.1 Area of application . . . . . . . . . . . . . . . . . 49 systems . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.17.2 System components . . . . . . . . . . . . . . . . 49 4.11 Annual refrigerant inspection obligation . 75
3.17.3 Function description . . . . . . . . . . . . . . . . 49 4.12 Determining the DHW heating demand . . 76
4.12.1 Definition of small and large systems . . . 76
4.12.2 Requirement for potable water heater . . . 76
4 Planning and design of heat pumps . . . . . . . . . 51 4.12.3 DHW circulation lines . . . . . . . . . . . . . . . . 76
4.1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . 51
4.2 Heating system minimum volume and
operation . . . . . . . . . . . . . . . . . . . . . . . . . 52 5 Heat pump system components . . . . . . . . . . . . 76
4.2.1 Only underfloor heating circuit without 5.1 SupraEco SAO ...-2 heat pump . . . . . . . . . 77
buffer cylinder, without mixer . . . . . . . . . 52 5.1.1 Scope of delivery . . . . . . . . . . . . . . . . . . . 77
4.2.2 Only the radiator circuit without a buffer 5.1.2 Appliance overview . . . . . . . . . . . . . . . . . 78
cylinder or mixer . . . . . . . . . . . . . . . . . . . 52 5.1.3 Dimensions and connections . . . . . . . . . . 79
4.2.3 Heating system with one non-mixed 5.1.4 Specifications . . . . . . . . . . . . . . . . . . . . . . 83
heating circuit and one mixed heating 5.1.5 Product data for energy consumption
circuit without buffer cylinder . . . . . . . . . 52 SupraEco A SAO ...-2 . . . . . . . . . . . . . . . . 85
4.2.4 Only mixed heating (also applies to 5.1.6 Output curves SAO ...-2 . . . . . . . . . . . . . . 86
heating circuits with fan convectors) . . . . 52 5.2 SupraEco SAO ...-2 HT . . . . . . . . . . . . . . . 89
4.3 Determining the building heat load 5.2.1 Scope of delivery . . . . . . . . . . . . . . . . . . . 89
(heat energy demand) . . . . . . . . . . . . . . . 53 5.2.2 Appliance overview . . . . . . . . . . . . . . . . . 89
4.3.1 Existing buildings . . . . . . . . . . . . . . . . . . 53 5.2.3 Dimensions and connections . . . . . . . . . . 90
4.3.2 New buildings . . . . . . . . . . . . . . . . . . . . . 53 5.2.4 Specifications . . . . . . . . . . . . . . . . . . . . . . 91
4.3.3 Additional output for DHW heating . . . . . 53 5.2.5 Product data for energy consumption
SupraEco A SAO ...-2 HT . . . . . . . . . . . . . 92
4 | Table of Contents
Table of Contents | 5
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
SupraEco A
SAO 60-2 ACM A
SAO 80-2 ACE SupraEco A
SupraEco A
SAO 80-2 ACM A
SAO 110-2 ACE SupraEco A
SupraEco A
SAO 110-2 ACM A
SAO 140-2 ACE SupraEco A
SupraEco A
SAO 140-2 ACM A
SAO 90-2 HT SupraEco A
ACE SAO 90-2 HT
ACM
A
SupraEco A
SAO 150-2 HT SupraEco A
ACE SAO 150-2 HT
ACM
A
ACB: Dual-fuel operation
SupraEco A ACM solar: Single energy source with integrated
SAO 60-2 ACB solar domestic hot water cylinder
SupraEco A
SupraEco A
SAO 80-2 ACB
SAO 60-2
ACM solar
A
SupraEco A
SupraEco A
SAO 110-2 ACB
SAO 80-2
ACM solar
A
SupraEco A SupraEco A
SAO 140-2 ACB SAO 110-2
ACM solar
A
SupraEco A SupraEco A
SAO 90-2 HT
ACB
SAO 140-2
ACM solar
A
SupraEco A SupraEco A
SAO 150-2 HT
ACB
SAO 90-2 HT
ACM solar
A
Table 1 SAO 60-2 ... 140-2 ACE, SAO 90-2 ... 150-2 HT SupraEco A
ACE, SAO 60-2 ...140-2 ACB and SAO 90-2 ...
150-2 HT ACB
SAO 150-2 HT
ACM solar
A
Table 2 SAO 60-2 ... 140-2 ACM, SAO 90-2 ... 150-2 HT
ACM, SAO 60-2 ... 140-2 ACM solar and
SAO 90-2 ... 150-2 HT ACM solar
8 | Basic principles
2 Basic principles
2.1 Operating principle of heat pumps Heating with ambient heat
Around a quarter of the total energy consumption in A heat pump allows ambient heat from the earth, air or
Germany is accounted for private households. Around groundwater to be used for heating and DHW heating.
three quarters of the energy in one household is used to
Operating principle
heat rooms. Bearing this in mind, it is clear where
Heat pumps operate according to the tried-and-tested
measures to save energy and reduce CO2 emissions can
and trusted “fridge principle”. A fridge absorbs the heat
make a real difference. It follows therefore that thermal
from the food being cooled and transfers it to the
insulation, e.g. better insulation, modern windows and
ambient air at the back of the fridge. A heat pump
an economical, environmentally-friendly heating system
absorbs heat from the environment and transfers it to
can achieve good results.
the heating system.
5 6 This process utilises the fact that heat always flows from
4 the “heat source” to the “heat sink” (from hot to cold) in
3 the same way as a river always flows downhill (from the
2 “source” to the “destination”).
The heat pump utilises (as does the fridge) the natural
flow direction from hot to cold in a sealed unvented
refrigerant circuit by means of an evaporator,
compressor, condenser and expansion valve. During this
process, the heat pump “pumps” heat from the
environment to a higher temperature level which can be
used for heating.
1 6 720 645 211-33.2T
The evaporator [1] contains a liquid working medium
Fig. 2 Energy consumption in private households with an extremely low boiling point (also referred to as
[1] Heating 78 % a refrigerant). The refrigerant has a lower temperature
[2] Domestic hot water 11 % than the heat source (e.g. earth, water, air) and a low
[3] Other appliances 4,5 % pressure. The heat therefore flows from the heat source
[4] Cooling, freezing 3 % to the refrigerant. The refrigerant then heats up to its
[5] Washing, cooking, washing up boiling point, evaporates and is drawn in by the
[6] Light 1 % compressor.
A heat pump draws most of the heat energy it produces An inverter supplies power to the compressor [2] and
from the environment and only a small part is supplied controls it. The compressor speed is therefore always
as work energy. The efficiency of the heat pump adapted to the requirements. When the compressor
(coefficient of performance) is between 3 and 6, and starts, a high starting torque with a simultaneous low
between 3 and 4.5 in case of an air to water heat pump. starting current is ensured. The compressor compresses
Heat pumps are therefore ideal for energy-efficient and the evaporated (gaseous) refrigerant to a high pressure.
environmentally-friendly heating. The temperature of the gaseous refrigerant increases
further. The drive energy of the compressor is also
converted to heat which is transferred to the refrigerant.
1 2 The temperature of the refrigerant therefore gets higher
and higher until it exceeds the temperature required by
the heating system for heating and DHW heating. Once
the refrigerant has reached a specific pressure and
temperature, it flows onwards to the condenser.
In the condenser[3] the hot, gaseous refrigerant
transfers the heat absorbed from the environment (heat
5 source) and from the drive energy of the compressor to
the colder heating system (heat sink). During this
process its temperature falls below the condensation
point and it reverts to liquid. The refrigerant which is
now liquid but still under high pressure flows to the
4 3 6 720 811 620-26.2T expansion valve.
Fig. 3 Temperature flow, air to water heat pump The two electronically-actuated expansion valves [4]
(example) ensure that the refrigerant is depressurised back to its
[1] Air 0 °C initial pressure before it flows back to the evaporator
[2] Air –5 °C and absorbs heat from the environment once again.
[3] Heating flow 35 °C
[4] Heating return 28 °C
[5] Drive power
Basic principles | 9
75 % 100 %
25 %
+2 °C 1 –2 °C +27 °C +35 °C
2 3
0 °C 88 °C
–4,5 °C 50 °C
4
4
6 720 811 620-04.2T
Fig. 4 Schematic diagram showing the refrigerant circuit in a heat pump system (example)
[1] Evaporator
[2] Compressor
[3] Condenser
[4] Expansion valve
10 | Basic principles
Basic principles | 11
2.2.4 Comparison of COPs for various heat pumps VDI directive 4650 provides a method that makes it possible
according to DIN-EN 14511 to convert the coefficients of performance from test bench
DIN-EN 14511 specifies the conditions for determining measurements to the seasonal performance factor for real
the coefficient of performance, e.g. the type of heat operation under actual operating conditions.
source and the temperature of its heat transfer medium, The seasonal performance factor can be roughly calculated.
for the purpose of carrying out rough comparisons Thereby the type of heat pump and various correction
between different heat pumps. factors for the operating conditions are taken into account.
In the meantime, software-supported simulation
Brine1)/water2) Water to1)water2) Air to1)water2)
calculations can be used to calculate precise values.
[°C] [°C] [°C]
The following is a highly simplified method for
B0/W35 W10/W35 A7/W35
calculating the seasonal performance factor:
B0/W45 W10/W45 A2/W35
·
B5/W45 W15/W45 A-7/W35 Q wp
= -------------
-
Table 3 Comparison of heat pumps according to W el
DIN-EN 14511 F. 4 Formula for calculating the seasonal performance
1) Heat source and temperature of heat transfer medium factor
2) Heat sink and appliance outlet temperature (heating flow)
Seasonal performance factor
Qwp Quantity of heat produced by the heat pump
A Air system during a year in kWh
B Brine Wel Quantity of electrical energy used by the heat
W Water pump system in a year in kWh
In addition to the power consumption of the
2.2.7 Expenditure factor
compressor, the coefficient of performance according to
DIN-EN 14511 also takes the drive output of auxiliary In order to be able to energetically assess different
gensets, the proportional pump output of the brine heating technologies, also for heat pumps the so-called
pump or water pump, or the proportional fan output for expenditure factors e according to DIN V 4701-10, which
air to water heat pumps, into account. are used today, should be introduced.
Significant differences in coefficients of performance The expenditure factor for heat generation (eg) specifies
are also obtained in practise by differentiating between how much non-renewable energy a system requires in
appliances with a built-in pump and appliances without order to perform its function. In the case of a heat pump,
a built-in pump. It therefore only makes sense to directly the expenditure factor for heat generation is the inverse
compare heat pumps of the same type. of the seasonal performance factor:
12 | System examples
3 System examples
3.1 SupraEco A SAO ...-2/SAO ...-2 HT, CombiModule ACM 185, buffer cylinders PSW ...-5 and
2 mixed heating/cooling circuits
CR 10 H CR 10 H
SEC 20 MM 100 MM 100 HPC 400
3 5 4 5 4 3
1 2
MC1 MC1
T T T T
TC1 TC1
PC1 PC1
M VC1 M VC1
MK2
B
T1 PW2
VC0 M A
AB
T0
PSWK 50 ACM ..-185 SAO 60-2 / SAO 60-2 HT 6 720 810 669-01.3T
System examples | 13
14 | System examples
3.2 SupraEco A SAO ...-2/SAO ...-2 HT, CombiModule ACM 185 and 1 non-mixed and 1 mixed
heating/cooling circuit
SEC 20 CR 10 H CR 10 H MM 100 HPC 400
3 5 5 4 3
2
MC1
T T T T
TC1
PC1 PC1
M VC1
MK2
T1 PW2
T0
System examples | 15
16 | System examples
3.3 SupraEco A SAO ...-2/SAO ...-2 HT, compact unit ACE ..., PSW ...-5 buffer cylinder, SW ... -1
DHW cylinder, 1 non-mixed and 1 mixed heating circuit
HPC 400 SEC 20 CR 10 CR 10 MM 100
3 3 5 5 4
2
MC1
T T T T
TC1
PC1 PC1
M VC1
PW2 B
T1
VC0 M A
AB
B
VW1
M
A 400 V AC
TW1
AB
T0
400 /230 V AC
SW ...-1 PSWK 50 ACE ... SAO 60-2 / SAO 60-2 HT 6 720 810 605-01.3T
System examples | 17
3.3.1 Area of application • The VC0 diverter valve runs the flow during DHW
• Single-family home heating in short circuit until the flow temperature is
• Two-family home as high as the temperature at the TW1 cylinder
temperature sensor. This measure prevents the DHW
3.3.2 System components cylinder from cooling down when the heat pump
• Reversible air to water heat pump SupraEco A SAO ...- starts and allows the heat pump to operate more
2/SAO ...-2 HT efficiently.
• Compact unit ACE with HPC 400 user interface
Pumps
• Bypass between flow and return via VC0
• HE pumps can be connected without isolating relay to
• Buffer cylinder PSW ...-5
the SEC 20 and MM 100. Maximum load at relay
• DHW cylinderSW ...-1
output: 2 A, cos > 0.4.
• 1 non-mixed and 1 mixed heating circuit, each with a
• The pump in the compact unit ACE is controlled via a
CR 10 remote control
0...10 V signal.
3.3.3 Function description
Terminals
Heat pump • The following are connected to the SEC 20
• Where systems with air to water heat pumps are installation module:
operated from a single energy source, the heat – the T0 and T1 temperature sensors, and the MK2
required for the heating system is generated by the condensation point sensor,
heat pump and also - if required - by the electric – the external VW1 diverter valve,
booster heater integrated into the heat pump – the PW2 DHW circulation pump and the PC1
compact unit ACE. heating circuit pump of the 1st heating circuit.
Control and user interface • The following are connected to the MM 100 heating
• The HPC 400 user interface is permanently integrated circuit module:
into the compact unit ACE and cannot be removed. – components TC1, PC1 and MC1 of the 2nd heating
• The HPC 400 user interface controls the two heating circuit.
circuits and the DHW heating.
• The HPC 400 user interface has an integrated heat
quantity measurement system.
• A control cable (CAN-BUS between heat pump and
compact unit, cable cross section 0.75 mm2) is
required to establish the connection with the heat
pump (outdoor), in addition to the power supply.
• The HPC 400 user interface and the MM 100 heating
circuit module are connected to one another via a
EMS-2-BUS cable.
• Pure heating circuits can be equipped with a remote
control CR 10. Heating/cooling circuits require the
CR 10 H remote control with integrated air humidity
sensor for monitoring the dew point.
Heating mode
• The heat for the 2nd heating circuit is adjusted via the
VC1 mixer with reference to the set temperature. A
TC1 flow temperature sensor is required to control
the mixer.
• A MC1 underfloor temperature limiter can be installed
in addition to each heating/cooling circuit to protect
an underfloor heating system.
DHW operation
• The external DHW cylinder is heated by the heat pump
and supplies the connected draw-off points with
domestic hot water.
• If the temperature at the TW1 cylinder temperature
sensor falls below the set value, the compressor
starts. The DHW heating runs until the set stop
temperature is reached.
18 | System examples
3.4 SupraEco A SAO ...-2/SAO ...-2 HT, compact unit ACE ..., SW ... -1 DHW cylinder, 1 non-mixed
and 1 mixed heating/cooling system
HPC 400 SEC 20 CR 10 H CR 10 H MM 100
3 3 5 5 4
2
MC1
T T T T
TC1
PC1 PC1
M VC1
PW2
T0 T1
B
VW1
M
A 400 V AC
TW1
AB MK2
400 /230 V AC
SW ...-1 ACE ... SAO ...-2 / SAO ...-2 HT 6 720 810 603-01.3T
System examples | 19
20 | System examples
3.5 SupraEco A SAO ...-2/SAO ...-2 HT, compact unit ACB ..., wall mounted gas condensing boiler,
SW ... -1 DHW cylinder, 1 non-mixed and 1 mixed heating/cooling circuit
MC1
T T T T
TC1
PC1 PC1
M VC1
PW2
T0 T1
B
M
A
TW1 VW1 AB MK2
400 /230 V AC
SW ...-1 ZSB...-4 ACB ... SAO ...-2 / SAO ...-2 HT 6 720 810 606-01.3T
System examples | 21
22 | System examples
Pumps
• HE pumps can be connected without isolating relay to
the SEC 20 and MM 100. Maximum load at relay
output: 2 A, cos > 0.4.
• The pump in the compact unit ACB is controlled via a
0...10 V signal.
Terminals
• The following are connected to the SEC 20
installation module:
– the T0, T1 and TW1 temperatures sensors and
theMK2 condensation point sensor,
– the external VW1 diverter valve,
– the PW2 DHW circulation pump and the PC1
heating circuit pump of the 1st heating circuit,
– the wall mounted gas condensing boiler.
• The following are connected to the MM 100 heating
circuit module:
– components TC1, PC1 and MC1 of the 2nd heating
circuit.
System examples | 23
3.6 SupraEco A SAO ...-2/SAO ...-2 HT, compact unit ACB ..., wall mounted gas condensing boiler,
SW ... -1 DHW cylinder, buffer cylinder PSW ...-5 and 2 mixed heating/cooling circuits
CR 10 H CR 10 H
HT 4 SEC 20 MM 100 MM 100 HPC 400
1 3 5 4 5 4 3
R 1 2
MC1 MC1
T T T T
TC1 TC1
PC1 PC1
M VC1 M VC1
B
PW2
VC0 M A T1
AB
T0
MK2
B
M
A
TW1 VW1
AB MK2
400 /230 V AC
24 | System examples
System examples | 25
Pumps
• HE pumps can be connected without isolating relay to
the SEC 20 and MM 100. Maximum load at relay
output: 2 A, cos > 0.4.
• The pump in the compact unit ACB is controlled via a
0...10 V signal.
Terminals
• The following are connected to the SEC 20
installation module:
– the T0, T1 and TW1 temperatures sensors and
theMK2 condensation point sensor,
– the external VC0 and VW1 diverter valves,
– the PW2 DHW circulation pump,
– the wall mounted gas condensing boiler.
• The following are connected to the MM 100 heating
circuit modules:
– components TC1, PC1 and MC1 of the respective
heating/cooling circuit.
26 | System examples
3.7 SupraEco A SAO ...-2/SAO ...-2 HT, CombiModule ACM 185 solar, PSW ...-5 buffer cylinder, solar
DHW heating, 1 non-mixed and 1 mixed heating/cooling circuit
MS100 SEC 20 CR 10 H CR 10 H MM 100 HPC 400
4 3 5 5 4 3
1 2
TS1
MC1
T T T T
TC1
AGS
PS1 PC1 PC1
M VC1
MK2
T
PW2
T1
VC0 M
WWKG
T0
TS2
400V AC 400 /230 V AC
PSWK 50 ACM ..-185 solar SAO 60-2 / SAO 60-2 HT 6 720 810 610-01.3T
System examples | 27
3.7.1 Area of application • The VC0 diverter valve runs the flow during DHW
• Single-family home heating in short circuit until the flow temperature is
• Two-family home as high as the temperature at the cylinder
temperature sensor (in the ACM). This measure
3.7.2 System components prevents the buffer cylinder from cooling down when
• Reversible air to water heat pump SupraEco A the heat pump starts and allows the heat pump to
SAO ...-2/SAO ...-2 HT operate more efficiently.
• Compact unit ACM-solar with user interfaceHPC 400 • The surface of the solar heat exchanger of the
• Bypass between flow and return via VC0diverter valve compact unit ACM-solar measures 0.8 m² and is
• Buffer cylinder PSW ...-5 therefore suitable for 2-3 flat-plate collectors.
• Solar thermal system for DHW heating
Cooling mode
• 1 non-mixed and 1 mixed heating/cooling circuit,
• The SupraEco SAO ...-2/SAO ...-2 HT heat pump with
each with a CR 10 H remote control
the PSW ...-5 buffer cylinder is suitable only for
3.7.3 Function description passive cooling through wall, underfloor or ceiling
heating, since this buffer is not designed to operate
Heat pump below the dew point.
• Where systems with air to water heat pumps are • To be able to start the cooling mode, the CR 10 H
operated from a single energy source, the heat remote control with air humidity sensor is required.
required for the heating system is generated by the The minimum permissible flow temperature is
heat pump and also - if required - by the electric calculated based on the room temperature and air
booster heater integrated into the heat pump humidity.
compact unit ACM-solar.
• An energised contact for switching between heating
Control and user interface and cooling mode is made available via the PK2
• The HPC 400 user interface is permanently integrated contact.
into the heat pump compact unit ACM and cannot be • A MK2 condensation point sensor (accessory) is
removed. required at the flow to the cooling circuits to prevent
• The HPC 400 user interface controls the two heating/ undercutting of the dew point. Several condensation
cooling circuits and the DHW heating. point sensors may be required, depending on the pipe
• The HPC 400 user interface has an integrated heat routing.
quantity measurement system. • Active cooling below the dew point is possible only
• A control cable (CAN-BUS between heat pump and with a buffer cylinder equipped with diffusion-
compact unit, cable cross section 0.75 mm2) is resistant insulation.
required to establish the connection with the heat Pumps
pump (outdoor), in addition to the power supply. • HE pumps can be connected without isolating relay to
• The HPC 400 user interface and the MM 100 heating the SEC 20 and MM 100. Maximum load at relay
circuit module are connected to one another via a output: 2 A, cos > 0.4.
EMS-2-BUS cable. The MS 100 solar module is • The pump in the compact unit ACM-solar is controlled
connected via a EMS-2-BUS cable to the SEC 20 via a 0...10 V signal.
installation module.
• Pure heating circuits can be equipped with a remote Terminals
control CR 10. Heating/cooling circuits require the • The following are connected to the SEC 20
CR 10 H remote control with integrated air humidity installation module:
sensor for monitoring the dew point. – the T0 and T1 temperature sensors, and the MK2
condensation point sensor,
Heating mode
– the external VC0 and VW1 diverter valves,
• The heat for the 2nd heating circuit is adjusted via the
– the PW2 DHW circulation pump and the PC1
VC1 mixer with reference to the set temperature. A
heating circuit pump of the 1st heating circuit.
TC1 flow temperature sensor is required to control
the mixer. • The following are connected to the MM 100 heating
circuit module:
• A MC1 underfloor temperature limiter can be installed
in addition to each heating/cooling circuit to protect – components TC1, PC1 and MC1 of the 2nd heating
an underfloor heating system. circuit.
• The following are connected to the MS 100 solar
DHW operation/solar module:
• The DHW cylinder integrated into the compact unit – the TS1 and TS2 temperature sensors,
ACM-solar is heated by the heat pump, heats the – the PS1 pump.
connected solar collectors and supplies the
connected draw-off points with domestic hot water.
• If the temperature at the cylinder temperature sensor
(in the ACM-solar) falls below the set value, the
compressor starts. The DHW heating runs until the set
stop temperature is reached.
28 | System examples
3.8 SupraEco A SAO ...-2/SAO ...-2 HT, CombiModule ACM 185 solar, solar DHW heating,
1 non-mixed and 1 mixed heating/cooling circuit
MS100 SEC 20 CR 10 H CR 10 H MM 100 HPC 400
4 3 5 5 4 3
1 2
TS1
MC1
T T T T
TC1
AGS
PS1 PC1 PC1
M VC1
MK2
T
PW2
T1
T0 WWKG
TS2
400V AC 400 /230 V AC
ACM ..-185 solar SAO ...-2 / SAO ...-2 HT 6 720 810 609-01.4T
System examples | 29
30 | System examples
3.9 SupraEco A SAO ...-2/SAO ...-2 HT, compact unit ACE ..., PSW ...-5 buffer cylinder, DHW cylinder
SW ...-1, 1 non-mixed heating/cooling circuit and swimming pool heating
HPC 400 SEC 20 CR 10H MP 100
3 3 5 5
.
MC1
Pool
TC1
T T
PC1
VC1
M
PW2 B
T1
VC0 M A
AB
VW1 B
A M
AB
400 V AC
TW1
T0 MK2
400 /230 V AC
SW ...-1 PSWK 50 ACE ... SAO ...-2 / SAO ...-2 HT 6 720 811 433-01.2T
System examples | 31
3.9.1 Area of application heating, since this buffer is not designed to operate
• Single-family home below the dew point.
• To be able to start the cooling mode, the CR 10 H
3.9.2 System components
remote control with air humidity sensor is required. The
• Reversible air to water heat pump SupraEco A minimum permissible flow temperature is calculated
SAO ...-2/SAO ...-2 HT based on the room temperature and air humidity.
• Compact unit ACE with HPC 400 user interface • An energised contact for switching between heating
• Buffer cylinder PSW ...-5 and cooling mode is made available via the PK2 contact.
• DHW cylinderSW ...-1 • A MK2 condensation point sensor (accessory) is
• Swimming pool heating required at the flow to the cooling circuits to prevent
• 1 non-mixed heating/cooling circuit with a CR 10 H undercutting of the dew point. Several condensation
remote control point sensors may be required, depending on the pipe
routing.
3.9.3 Function description
• Active cooling below the dew point is possible only
Heat pump with a buffer cylinder equipped with diffusion-
• Where systems with air to water heat pumps are resistant insulation.
operated from a single energy source, the heat
Swimming pool operation
required for the heating system is generated by the
heat pump and also - if required - by the electric • The swimming pool activation is via the MP 100
booster heater integrated into the heat pump module. The module is used to determine the
compact unit ACE. swimming pool temperature and activate the VC1
mixer as required by the heat pump.
Control and user interface • The MP 100 module scope of delivery includes the
• The HPC 400 user interface is permanently integrated TC1 swimming pool sensor, which has to be installed
into the heat pump compact unit ACM and cannot be at a suitable swimming pool position. The swimming
removed. pool control sends a heat request to the MP 100
• The HPC 400 user interface controls the heating module and via the MC1 contact to the heat pump. At
circuit and the DHW heating. the same time, the swimming pool control must send
• The HPC 400 user interface has an integrated heat a request to the swimming pool pump. The heat pump
quantity measurement system. control uses the heating and DHW demand request to
• A control cable (CAN-BUS between heat pump and assess whether the swimming pool heat exchanger
compact unit, cable cross section 0.75 mm2) is can additionally be supplied with heat.
required to establish the connection with the heat • Via the swimming pool control, no voltage must be
pump (outdoor), in addition to the power supply. applied to contacts 14, 15 of the MP 100 swimming
• The HPC 400 user interface and the MP 100 pool module.
swimming pool module are connected to one another • DHW/heating mode has priority over swimming pool
via a EMS-2-BUS cable. mode. The design of the heat exchanger for the
• Pure heating circuits can be equipped with a remote swimming pool must be adapted to the performance
control CR 10. Heating/cooling circuits require the and to the flow rate of the heat pump. We recommend
CR 10 H remote control with integrated air humidity a temperature spread in the swimming pool heat
sensor for monitoring the dew point. exchanger of max. 10 K.
• Parallel heating and swimming pool operation is
Heating mode guaranteed by the VC1 mixing valve.
• The buffer cylinder supplies the non-mixed heating
circuit with heat. Pumps
• HE pumps can be connected to SEC 20 without
DHW operation isolating relay. Maximum load at relay output: 2 A,
• The external DHW cylinder is heated by the heat pump cos > 0.4.
and supplies the connected draw-off points with • The pump in the compact unit ACE upstream of the
domestic hot water. separating buffer cylinder is controlled via a 0...10 V
• If the temperature at the TW1 cylinder temperature signal.
sensor falls below the set value, the compressor
starts. The DHW heating runs until the set stop Terminals
temperature is reached. • The following are connected to the SEC 20
• The VC0 diverter valve runs the flow during DHW installation module:
heating in short circuit until the flow temperature is as – the T0, T1 and TW1 temperatures sensors and
high as the temperature at the TW1 cylinder theMK2 condensation point sensor,
temperature sensor. This measure prevents the DHW – the external VC0 and VW1 diverter valves,
cylinder from cooling down when the heat pump starts – the PW2 DHW circulation pump.
and allows the heat pump to operate more efficiently. • The following are connected to the MP 100 swimming
Cooling mode pool module:
• The SupraEco SAO ...-2/SAO ...-2 HT heat pump with – components TC1, VC1 and MC1 of the swimming
the PSW ...-5 buffer cylinder is suitable only for pool heating system.
passive cooling through wall, underfloor or ceiling
32 | System examples
3.10 SupraEco A SAO ...-2/SAO ...-2 HT, compact unit ACE ..., PSW ...-5 S solar buffer cylinder,
FWST-2 freshwater station, solar DHW heating with heating support and 2 mixed heating
circuits
TS1
MC1
T T T T
TC1 TC1
AGS
PS1 PC1 PC1
M VC1 M VC1
T1
TW1
PW2 A
AB 400 V AC
B M
T0 M
AB VW1
VC0 B
A A
M
AB
TS2 VW1
B
400 /230 V AC
FWST-2 PSW ...-5 S-solar ACE ... SAO ...-2 / SAO ...-2 HT 6 720 810 671-01.3T
System examples | 33
34 | System examples
3.11 Cerapur ZSB ...-4, SupraEco A SAO ...-2/SAO ...-2 HT, compact unit ACB ..., PSW ...-5 S solar
buffer cylinder, FWST-2 freshwater station, solar DHW heating and heating support and 2 mixed
heating circuits
C FWST MS 100 SEC 20 CR 10 MM 100 CR 10 MM 100 HPC 400 HT 4
3 4 3 5 4 5 4 3 1
9 1 1 2
R
TS1
MC1
T T T T
TC1 TC1
AGS
PC1 PC1
PS1
M VC1 M VC1
T1
TW1
PW2 A
B M AB
B M AB
T0 VC0 A VW1
A
AB
B M
TS2
VW1
400 /230 V AC
FWST-2 PSW ...-5 S-solar ACB ... SAO ...-2 / SAO ...-2 HT ZSB...-4
6 720 810 600-01.2T
System examples | 35
36 | System examples
Terminals
• The following are connected to the SEC 20
installation module:
– the T0, T1 and TW1 temperature sensors,
– the external VW1 diverter valves (parallel to
terminal 53 and N),
– the VC0diverter valve,
– the wall mounted gas condensing boiler.
• The following are connected to the MM 100 heating
circuit modules:
– components TC1, PC1 and MC1 of the respective
heating circuit.
• The following are connected to the MS 100 solar
module:
– the TS1 and TS2 temperature sensors,
– the PS1 pump.
• The following are connected to the fresh water station
FWST-2:
– the PW2 DHW circulation pump.
Notice for the freshwater station
• The DHW temperature must be at least 5 K lower than
the set cylinder temperature.
Recommended value: 50 °C.
• To ensure efficient heat pump operation, unnecessary
circulation runs must be avoided.
Recommended circulation runtime after a demand
request: 3 minutes (after the mixer tap is opened).
System examples | 37
3.12 SupraEco A SAO ...-2/SAO ...-2 HT, compact unit ACE ..., PSW ...-5 S solar buffer cylinder,
FWST-2 freshwater station and 2 mixed heating circuits
C FWST SEC 20 MM 100 MM 100 HPC 400
3 3 4 4 3
9 1 2
MC1
T T T T
TC1 TC1
PC1 PC1
M VC1 M VC1
T1
X
VC0
TW1
PW2 A
B M AB B AB
400 V AC
A M VW1
T0 A AB
B M
VW1
TS2
X 400 /230 V AC
FWST-2 PSW ...-5 S-solar ACE ... SAO ...-2 / SAO ...-2 HT 6 720 810 672-01.3T
38 | System examples
System examples | 39
3.13 SupraEco A SAO ...-2/SAO ...-2 HT, compact unit ACE ..., PSW ...-5 buffer cylinder, SWE ...-
5 solar DHW heating, solar DHW heating, 1 non-mixed and 1 mixed heating/cooling circuit
MS100 SEC 20 CR 10 H CR 10 H MM 100 HPC 400
4 3 5 5 4 3
1 2
TS1
MC1
T T T T
TC1
AGS
PS1 PC1 PC1
M VC1
T PW2
WWKG
B
T1
VC0 M A
AB
TW1 VW1 B
M
A 400 V AC
AB
MK2
TS2 T0
400 /230 V AC
SW ...-1 solar PSWK 50 ACE ... SAO ...-2 / SAO ...-2 HT 6 720 810 612-01.3T
40 | System examples
System examples | 41
3.14 SupraEco A SAO ...-2/SAO ...-2 HT, compact unit ACE ..., SWE ...-5 solar DHW cylinder, solar
DHW heating, 1 non-mixed and 1 mixed heating/cooling circuit
MS100 SEC 20 CR 10 H CR 10 H MM 100 HPC 400
4 3 5 5 4 3
1 2
TS1
MC1
T T T T
TC1
AGS
PS1 PC1 PC1
M VC1
T PW2
WWKG
T0 T1
TW1 VW1 B
M
A 400 V AC
AB
MK2
TS2
400 /230 V AC
SW ...-1 solar ACE ... SAO ...-2 / SAO ...-2 HT 6 720 810 611-01.4T
42 | System examples
System examples | 43
3.15 SupraEco A SAO ...-2/SAO ...-2 HT, compact unit ACB ..., Cerapur ZSB ...-4, SWE ...-5 solar DHW
cylinder, solar DHW heating, 1 non-mixed and 1 mixed heating/cooling circuit
MS100 HT 4 SEC 20 CR 10 H CR 10 H MM 100 HPC 400
4 1 3 5 5 4 3
1 R 2
TS1
MC1
T T T T
TC1
AGS
PS1 PC1 PC1
M VC1
T PW2
WWKG
T0 T1
TW1 B
M
A
VW1 AB MK2
TS2
400 /230 V AC
44 | System examples
System examples | 45
Pumps
• HE pumps can be connected without isolating relay to
the SEC 20 and MM 100. Maximum load at relay
output: 2 A, cos > 0.4.
• The pump in the compact unit ACB upstream of the
bypass is controlled via a 0...10 V signal.
Terminals
• The following are connected to the SEC 20
installation module:
– the T0, T1 and TW1 temperatures sensors and
theMK2 condensation point sensor,
– the external VW1 diverter valve,
– the PW2 DHW circulation pump and the PC1
heating circuit pump of the 1st heating circuit,
– the wall mounted gas condensing boiler.
• The following are connected to the MM 100 heating
circuit module:
– components TC1, PC1, MC1 and VC1 of the 2nd
heating circuit.
• The following are connected to the MS 100 solar
module:
– the TS1 and TS2 temperature sensors,
– the PS1 pump.
46 | System examples
3.16 SupraEco A SAO ...-2/SAO ...-2 HT, compact unit ACE ..., P ...-5 S buffer cylinder, FWST-2
freshwater station, 1 non-mixed and 1 mixed heating/cooling circuit
C FWST SEC 20 CR 10 H CR 10 H MM 100 HPC 400
3 3 5 5 4 3
9 2
MC1
T T T T
TC1
PC1 PC1
M VC1
T0 T1
PW2 VW1 B
M
A 400 V AC
TW1 AB
MK2
400 /230 V AC
System examples | 47
48 | System examples
3.17 SupraEco A SAO ...-2/SAO ...-2 HT, compact unit ACB ..., Cerapur ZSB ...-4, P ...-5 S buffer
cylinder, FWST-2 freshwater station, 1 non-mixed and 1 mixed heating/cooling circuit
C FWST HT 4 SEC 20 CR 10 H CR 10 H MM 100 HPC 400
3 1 3 5 5 4 3
9 R 2
MC1
T T T T
TC1
PC1 PC1
M VC1
T0 T1
B
PW2
M
A
TW1 VW1
AB MK2
400 /230 V AC
System examples | 49
50 | System examples
Pumps
• HE pumps can be connected without isolating relay to
the SEC 20 and MM 100. Maximum load at relay
output: 2 A, cos > 0.4.
• The pump in the compact unit ACB upstream of the
bypass is controlled via a 0...10 V signal.
Terminals
• The following are connected to the SEC 20
installation module:
– the T0, T1 and TW1 temperatures sensors and
theMK2 condensation point sensor,
– the external VW1 diverter valve,
– the PC1 heating circuit pump of the 1st heating
circuit,
– the wall mounted gas condensing boiler.
• The following are connected to the MM 100 heating
circuit module:
– components TC1, PC1, VC1 and MC1 of the 2nd
heating circuit.
• The following are connected to the fresh water station
FWST-2:
– the DHW circulation pump PW2 for operation via
demand message.
Alternatively, a DHW circulation pump can be
connected to the SEC 20. A time program can then
be set in the HPC 400.
Notice for the freshwater station
• The DHW temperature must be at least 5 K lower than
the set cylinder temperature.
Recommended value: 50 °C.
• To ensure efficient heat pump operation, unnecessary
circulation runs must be avoided.
Recommended circulation runtime after a demand
request: 3 minutes (after the mixer tap is opened).
calculated using...
Heating DIN-EN 12831 or rule of thumb
calculated using...
Cooling Table 8, VDI 2078 or rule of thumb
calculated using...
Domestic Hot DIN 4708 or rule of thumb
Mode of operation
Blocking times,
Appliance selection
System types
1. Heating circuit can be controlled using 1. Heating circuit can be controlled using
2nd heating circuit can be controlled via 2nd heating circuit can be controlled via
DHW heating possible via additional 3-way valve DHW heating via integrated 190 litre DHW
and DHW cylinder cylinder (SAO ...-2/SAO ...-2 HT ACM)
with immersion heater (SAO ...-2/SAO ...-2 HT ACE) solar DHW heating via integrated 184 l DHW
cylinder with solar heat exchanger
(SAO ...-2/SAO ...-2 HT )
with dual-fuel mixer (SAO ...-2/SAO ...-2 HT ACB)
Power consumption 30000 Litres 4.3.3 Additional output for DHW heating
----------------------------------------------------------------------- = -------------------------------------------- = 3000 l/a
Period 10 Years If the heat pump is also to be used for DHW heating, the
required additional output must be taken into account
during the design phase.
Using formula 6 the heat energy demand is calculated as The required heating output for DHW heating depends
follows: primarily on the DHW demand. This is based on the
number of persons in the household and the required
· 3000 l/a = 12 kW DHW convenience. In normal residential units, a per-
Q = ---------------------------------------
-
250 l/ a kW person consumption of 30 to 100 litres of domestic hot
water at a temperature of 45 °C is assumed.
The heat load can also be calculated as shown in To be on the safe side during system planning and meet
chapter 4.3.2. The reference values for the specific heat increased consumer requirements for convenience, a
demand are then as follows: heating output of 200 W per person is used.
24 h
f = -----------------------------------------------------------------------------------------------------------------------------------
24 h – Blocking time per day in hours
F. 10
However, the additional power required tends to be less
in practise as all rooms are never heated at once and the
lowest outside temperatures are seldom reached.
The following sizing has proven to be suitable in
practise:
Sum of blocking times Additional output
per day [h] as a percentage of the
heat energy demand [%]
2 5
4 10
6 15
Table 7
It is therefore sufficient to choose a heat pump with a
rating between approx. 5 % (2 blocking hours) and 15 %
(6 blocking hours) higher.
Dual-fuel operation
In the case of dual-energy operation, the blocking times
do not generally cause any problems because the
second heat appliance starts up if necessary.
4.4 Design for cooling mode Two different operating modes are available for cooling:
SupraEco A SAO-2 HT are reversible heat pumps. The • Cooling above the dew point,
heat pumps can also be used for cooling by reversing the e.g. cooling using an underfloor heating system:
direction of the heat pump circuit process (reversible For operation above the dew point (can be adjusted
mode of operation). The cooling can be carried out via an up to +5 °C) e.g for cooling using the underfloor
underfloor heating system or a cooling convector. heating system, condensation point sensors (up to 5)
In order to be able to start the cooling mode, a CR 10 H must be installed in the most critical areas where
remote control with air humidity sensor is required. condensate can be discharged. These switch the heat
pump off directly when condensate forms in order to
NOTICE: prevent damage to the house. In addition, a buffer
cylinder with vapour diffusion resistant insulation
To protect against corrosion:
must be used.
▶ All pipes and connections must be - or -
appropriately insulated. • Cooling below the dew point,
e.g. cooling with fan convectors:
An energised contact for switching between heating and when operating below the dew point, the entire
cooling mode is made available via the contact PK2 heating system and buffer cylinder must be vapour
(terminal 55 and N of the SEC 20installation module of diffusion resistant.
the HPC 400 user interface). Accumulating condensate, e.g. in fan convectors,
To control the cooling, a MK2 condensation point sensor must be removed.
is required at the flow to the heating circuits. A CR 10 H room temperature-dependent controller must
If a buffer cylinder is used, this must be equipped with be used for cooling:
suitable diffusion-resistant insulation. • in weather-compensated cooling mode with room
Additionally, systems with buffer cylinder require a VC0 influence or room temperature-dependent cooling
diverter valve in order to bring the heat pump flow up to mode via an underfloor heating circuit,
the required flow temperature. A installed components, • when cooling via a cooling convector.
e.g. pipes, pumps, must be equipped with vapour
cooling with an underfloor heating system
diffusion resistant thermal insulation. The indoor units
An underfloor heating system can be used to heat and
of the SupraEco A SAO-2 HT ACE/ACM/ACM are
also cool rooms.
equipped with vapour diffusion resistant thermal
insulation as standard at the factory. In cooling mode, the surface temperature of the
underfloor heating system must not exceed 20 °C. To
The SupraEco A SAO-2 HTACB indoor units ensure that criteria in relation to comfort are complied
do not have vapour diffusion resistant with and to avoid the formation of dew water, the
thermally insulation as standard and are surface temperature limits must be observed.
therefore not suitable for cooling below the A condensation point sensor must be installed, e.g. in
dew point. the flow of the underfloor heating system, in order to
Cooling via radiators is not permitted. record the dew point. This can prevent condensate
The cooling mode is controlled by the 1st formation, also during short-term weather fluctuations.
heating circuit (T0 flow temperature sensor The minimum flow temperature when cooling with an
and CR 10 H room temperature-dependent underfloor heating system and minimum surface
controller with air humidity sensor). Cooling temperature depend on the climatic relationships in the
using the 2nd heating circuit only is room in each case (air temperature and relative
therefore not possible. The Block cooling in humidity). These must be taken into account during the
heating circuit 1 function also blocks the planning.
cooling mode in heating circuit 2.
When using a CR 10 H room temperature-dependent
controller (with humidity sensor) in the reference room
for the heating circuit to be cooled, no additional
condensation point sensor is required.
4.5 Design of heat pump energy demand for the building and DHW heating. In
Heat pumps are normally designed for the following the event of demand peaks the shortfall is covered by
modes of operation: an electric booster heater.
• Mode of operation with single heat source: • Duel-fuel mode of operation:
The heat pump satisfies the entire heat energy The majority of the heat energy demand for the
demand for the building and for DHW heating (less building and DHW heating is satisfied by the heat
usual for air to water heat pumps). pump. In the event of demand peaks, the shortfall is
• Mode of operation with single energy source: met by an additional heat source (oil, gas, electric
The heat pump satisfies the majority of the heat booster heater).
2 2
Q H = 150 m 30 W/m = 4500 W = 4,5 kW
To provide the additional output required as a result of
blocking times, the heat energy demand 4.3.4 to be
covered by the heat pump must be increased by roughly
The additional output required to prepare DHW is 200 W 10 % with a blocking time of four hours ( Table 7):
per person per day. In a four-person household the
additional output is therefore calculated as follows: Q WP = 1,1 Q HL
F. 11
Q WW = 4 200 W = 800 W
.
Q [kW]
22
20
4
18
16
3
14
12
10
2
8 1
0
-20 -15 -10 -5 0 5 10 15 20
T [°C]
6 720 811 620-10.2T
Fig. 23 Dual-fuel switchover point, heat pump output curves for heat pumps SAO ...-2 at 55 °C flow temperature
(schematic illustration)
Q Heating output demand
T Outside temperature
[1] Output curve SAO 60-2
[2] Output curve SAO 80-2
[3] Output curve SAO 110-2
[4] Output curve SAO 140-2
.
Q [kW]
22
20
18
16
4
14
12 3
10
2
8
1
6
0
-20 -15 -10 -5 0 5 10 15 20
T [°C]
6 720 811 620-09.2T
Fig. 24 Dual-fuel switchover point, heat pump output curves for heat pumps SAO ...-2 at 45 °C flow temperature
(schematic illustration)
Q Heating output demand
T Outside temperature
[1] Output curve SAO 60-2
[2] Output curve SAO 80-2
[3] Output curve SAO 110-2
[4] Output curve SAO 140-2
.
Q [kW]
22
20
18
16
14 4
12 3
10 D C
2
8
1
6
2 A
0
-20 -15 -10 -5 0 5 10 15 20
B T [°C]
6 720 811 620-02.2T
Fig. 25 Dual-fuel switchover point, heat pump output curves for heat pumps SAO ...-2 at 35 °C flow temperature
(schematic illustration)
Q Heating output demand
T Outside temperature
[A] Building characteristic curve
[B] Standard outside temperature
[C] Dual-fuel switchover point of the selected heat
pump (SAO 80-2)
[D] Required output of second heat source at normal
temperature
[1] Output curve SAO 60-2
[2] Output curve SAO 80-2
[3] Output curve SAO 110-2
[4] Output curve SAO 140-2
.
Q [kW]
10
1
8
2 3
6
0
-20 -15 -10 -5 0 5 10 15 20
T [°C]
6 720 818 101-01.1T
Fig. 26 Output curve of the SAO 90-2 HT heat pump at 35/45/55 °C flow temperature (schematic illustration)
Q Heating output demand
T Outside temperature
[1] Max. W55
[2] Max. W45
[3] Max. W35
.
Q [kW]
8
7 1
0
-20 -10 0 10 20 30 40
T [°C]
6 720 818 101-02.1T
.
Q [kW]
22
20
18
1
16
2 3
14
12
10
0
-20 -15 -10 -5 0 5 10 15 20
T [°C]
6 720 818 101-03.1T
Fig. 28 Output curve of the SAO 150-2 HT heat pump at 35/45/55 °C flow temperature (schematic illustration)
Q Heating output demand
T Outside temperature
[1] Max. W55
[2] Max. W45
[3] Max. W35
.
Q [kW]
16
14 1
12
10
0
-20 -10 0 10 20 30 40
T [°C]
6 720 818 101-04.1T
MP100
MC1
Pool
TC1
VC1
230 V AC
43 44
BUS
M
≥ 1200
≥ 6000
≥ 2000 ≥ 2000
≥ 400
≥800
≥200
2
1
B
5 4 3
≤90
≤150
1 1 6 A
6 720 811 620-29.2O
1 2
4
3
B A
4
C
4.7.4 Condensate hose In addition to the power supply, the heat pump
Condensate is produced when carrying out the (outdoor) and compact unit (indoor) are also equipped
necessary de-icing and defrosting of the evaporator. As with a signal line so the HPC 400 controller can
up to 10 l/h of condensate may be produced during any communicate with the outdoor unit. This signal line or
one defrosting operation, the condensate must be safely bus connection line must contain at least 2 × 2 wire
discharged into the drainage material or to the pairs with a cross-section of 0.75 mm2 and must be
connection to the building drainage system. screened. The shielding is connected on both sides in
• The condensate must be discharged via a suitable the HPC 400 to the "PE" terminal.
drain pipe with a diameter of at least 50 mm which is The BUS connecting lead must be installed in a suitable
not exposed to frost. If water-permeable layers are conduit. The power supply and BUS connection line
installed, it is normally sufficient to route the pipe to must be routed separately.
a depth of 90 cm in a gravel bed.
4.7.7 Air discharge and air intake side
• Discharge into the sewer system is only permitted via
• The air intake and discharge side must be clear.
a siphon which should also be accessible at all times
• The heat pump should not be set up with the air
for maintenance.
discharge side (loud side of the appliance) facing
• A sufficient gradient must exist in order to do this.
towards the house.
To prevent freezing of the condensate hose, an electric • The air discharged from the heat pump is roughly 5 K
heating cable can be installed. It is only switched on in colder in the exit area than the ambient temperature.
defrosting mode at freezing outside temperatures and This area is therefore susceptible to premature ice
continues heating for up to 30 minutes (adjustable) after formation.
the defrosting operation has finished. The air must therefore not be discharged directly at
4.7.5 Earthwork walls, terraces and pavements.
Earthwork is necessary in order to construct the plinth • Installation of the discharge and intake side below or
for the heat pump. directly in the vicinity of bedrooms or other rooms
requiring protection should be avoided.
Construction measures are also required to install the
• If the outlet on the discharge or intake side is in a
insulated heating pipes and to establish the electrical
corner of the house, between two house walls or in a
connections between the heat pump and the inside of
recess, sound may be reflected and the sound
the building.
pressure level may increase.
4.7.6 Electrical connection • Attachment of air ducts, baffles or sheet metal panels
SupraEco A Power supply Circuit breaker is not permitted.
SAO 60-2 1~/N/PE, 1-phase, C16 4.7.8 Sound
SAO 80-2 230 V/50 Hz • To avoid noise bridges, the base of the heat pump
SAO 110-2 3~/N/PE, 3-phase, C16 must be sealed along its entire perimeter.
SAO 140-2 400 V/50 Hz • To prevent air short circuits and increased sound
SAO 90-2 HT 1~/N/PE, 1-phase, C20 pressure levels due to reflection of noise, do not set
230 V/50 Hz up the heat pump in recesses, corners where two
SAO 150-2 HT 3~/N/PE, 3-phase, C16 walls meet or between two walls.
400 V/50 Hz For details on sound and sound propagation page 71.
Table 13 Power supply to the heat pumps 4.7.9 Pipe connections to the heating connection
The cable cross-section depends on the cable length and • The heat pump is connected to the heating system
is therefore determined by the electrician on-site. inside the building preferably with insulated district
heating pipes. ( description of accessories).
The SupraEco A SAO-2 HT heat pump is an item of
• To protect against frost, the pipes should be installed
electrical equipment in protection class 1 and is
roughly 20 cm below the frost penetration depth.
permanently connected to the power supply. Therefore,
• The heat pump can be connected from the side or
operation via a circuit breaker is not necessary. If a
from below. The connections are located at the rear
circuit breaker is required, either due to the technical
of the heat pump and should be covered by a cover
connection conditions of the regional utility company or
hood (accessory). All lines around the cover should be
by the customer, an AC/DC sensitive circuit breaker
professionally thermally insulated to prevent cooling.
must be installed in the outdoor unit to protect the
The flexible pipes in the INPA installation package
special electronics.
have proven very useful for this purpose.
The distance between the outdoor and
indoor unit must not exceed 30 m.
min. 900
400
1 3
A B C D T1 E
400 V AC
230 V AC
8 9 10 11
1 2
3
12b
6 7
12c
13
4 5 12a
4.8 Setup of heat pump compact unit (ACE/ increase of 10 dB is required to perceive a sound as
ACB/ACM/ACM-solar) being twice as loud.
Q=8
Q=2
4.10 Water treatment and characteristics – avoiding damage to DHW heating systems
Chapter 3.4.2 of VDI 2035 contains guide values for the Complete demineralisation
fill and top-up water. The risk of scale formation in DHW With complete demineralisation, not only the hardness
heating systems is limited due to the smaller quantity of constituents, such as lime, but also the corrosive agents,
earth alkali and hydrogen carbonate ions when such as chloride, are removed from the fill and top-up
compared to potable water heating systems. However, water. The fill water used in the system must have a
experience in practise has shown that under certain conductivity of 10 mS/cm. Completely demineralised
conditions damage can occur as a result of scale water with this conductivity can be provided by so-called
formation. mixed-bed cartridges as well as by osmosis systems.
These conditions are: After filling with fully demineralised water, a low mineral
• Total DHW heating system output mode of operation in the sense of VDI 2035 is
• Specific system volume established in the heating water after heating mode has
been active for several months. When operating in low-
• Fill and top-up water
mineral mode, the heating water has reached an ideal
• Type and design of heat source
state. The heating water is free from all substances that
The following recommended values for the fill and top- cause hardness, all corrosion agents have been removed
up water must be observed in order to avoid scale and the conductivity is at an extremely low level.
formation:
Summary
Total heating Total Total hardness We recommend the following for SupraEco A SAO ...-2/
output earth alkalis SAO ...-2 HT heat pumps:
[kW] [mol/m3] [ °dH] • No water treatment required with < 16.8 dH and total
50 No No fill and top-up water quantity < three times the system
requirements1) requirements1) volume and < 20 l/kW system volume
>50...200 2.0 11.2 • If the above general conditions are exceeded water
>200...600 1.5 8.4 treatment required
Recommendation: use fully demineralised fill and top-
>600 < 0.02 < 0.11
up water. By filling the system with fully-
Table 19 demineralised water, a low-mineral mode of
1) In systems with circulating water heaters and immersion operation can be achieved and corrosion agents
heaters, the recommended value for the total earth alkalis is minimised.
3.0 mol/m3, equivalent to 16.8 d °
Alternative:
Softening of the fill water, if one of the recommended
The recommended values are based on many years of
values described in VDI 2035 is exceeded. The material-
practical experience and the assumption that
specific requirements of the duel-fuel heat source/
• throughout the service life of the system the total fill system of systems with dual-fuel heat sources must be
and top-up quantity is never more than three times observed.
the nominal volume of the heating system
• the specific system volume is < 20 l/kW output
• all measures for avoiding corrosion on the water side
have been carried out according to VDI 2035 sheet 2.
As air to water heat pumps always contain an immersion
heater
, systems with a rating of < 50 kW must be softened, or
another measure taken as described in Section 4, if:
• the total earth alkali content according to the analysis
of the fill and top-up water is higher than the
recommended value
and/or
• greater fill and top-up water quantities are
anticipated
and/or
• the specific system volume is > 20 l/kW output.
1 2 3
6 5 4
6 720 809 169-013.3T
1371
404,5
352
75,5
99,2
835,7
Fig. 47 Dimensions and connections for SAO 60-2 / SAO 80-2, rear
Designation of connections fig. 51
930
478,25
440
583
10
,5
510
1692
380
400,5
72
132
976
6 720 809 169-18.3T
Fig. 49 Dimensions and connections for SAO 110-2 / SAO 140-2, rear
Designation of connections fig. 51
1122
523,6
656
548
10
,5
680
3 1
<50V 230V
/
400V
2
6 720 809 169-10.5T
5.1.4 Specifications
1-phase Unit SAO 60-2 SAO 80-2
Operation air/water
Modulation range for A+2/W351) kW 2...6 3...8
Output at A+7/W352) kW 2.96 3.32
COP at A+7/W351) – 4.84 4.88
Output at A-7/W352) kW 6.18 8.43
COP at A-7/W351) – 2.82 2.95
Output at A+2/W352) kW 3.90 5.05
COP at A+2/W351) – 4.13 4.29
Cooling capacity with A35/W7 kW 4.83 6.32
EER with A35/W71) – 3.12 2.90
Cooling capacity with A35/W18 kW 6.71 9.25
EER with A35/W181) – 3.65 3.64
Electrical details
Power supply – 230 V 1N AC, 50 Hz 230 V 1N AC, 50 Hz
IP rating – IP X4 IP X4
Fuse rating for supplying the heat pump via the building A 16 16
connection3)
Maximum power consumption kW 3.2 3.6
Starting current A 2 2
Power consumption with 100 % compressor operation A 13.8 15.8
Phase shift cos – 0.97 0.96
Heating system
Nominal flow rate m3/h 1.19 1.55
Internal pressure reduction kPa 7.8 10.5
Air and noise generation
Maximum fan motor output (DC transformer) W 180 180
Maximum air flow m3/h 4500 4500
Sound pressure level at a distance of 1 m4) dB(A) 40 40
Sound power level4) dB(A) 53 56
Sound power level "Silent mode" 4) dB(A) 50 53
Maximum sound pressure level at a distance of 1 m dB(A) 52 52
Maximum sound power level dB(A) 65 65
General details1)
Refrigerant5) – R410A R410A
Refrigerant charge kg 1.75 2.35
Maximum temperature of flow, heat pump only °C 62 62
Dimensions (W x H x D) mm 930 x 1370 x 440 930 x 1370 x 440
Weight kg 71 75
Table 23 Heat pump
1) Performance data in accordance with EN 14511
2) Output in accordance with EN 14825
3) Fuse class gL or C
4) Sound power level in accordance with EN 12102 (40% A7/W55)
5) GWP100 = 1980
SupraEco A Unit SAO 60-2 SAO 80-2 SAO 110-2 SAO 140-2
ACM-solar 8 ACM-solar 8 ACM-solar 14 ACM-solar 14
Seasonal energy efficiency for central heating % 145 143 143 145
under average climatic conditions1)
Sound power level outdoors dB (A) 53 56 55 53
Class for water heating energy efficiency – A A A A
DHW heating energy efficiency under average % 97 97 89 89
climatic conditions
Load profile – L L L L
Table 28 Product data for energy consumption SupraEco A SAO ...-2 ACB
1) at 55 °C flow temperature
COP 10
6
8
1 2 3
5
4
1 2 3 6
4
3
2
2
0
-15 -10 -5 0 5 10 15
1
6 720 818 101-13.1T TWQ [°C]
0
-15 -10 -5 0 5 10 15 Fig. 54 Heat output (PH) SupraEco A SAO 60-2
TWQ [°C]
6 720 818 101-11.1T [1] 35 °C
Fig. 52 Coefficient of performance (COP) SupraEco A [2] 45 °C
SAO 60-2 [3] 55 °C
[1] 35 °C PH Heating capacity
[2] 45 °C TWQ Temperature of heat source
[3] 55 °C
Δp [bar]
COP Coefficient of performance 0,9
TWQ Temperature of heat source 0,8
0,7
PE [kW] 0,6
12 0,5 ΔpHW
0,4
10
0,3
8 0,2
0,1
6
0,0
1 2 3 0,0 0,5 1,0 1,5 2,0
4
6 720 644 794-59.2T
VHW [m³/h]
2
Fig. 55 Residual head SupraEco A SAO 60-2
0
-15 -10 -5 0 5 10 15 p Pressure drop
6 720 818 101-12.1T TWQ [°C] pHW Residual head
Fig. 53 Power consumption (PE) SupraEco A SAO 60-2 VHW Heating water flow rate
[1] 35 °C
[2] 45 °C
[3] 55 °C
PE Power consumption
TWQ Temperature of heat source
PE [kW]
4
1 2 3
12
3
10
8 2
1
6
1 2 3 0
4 -15 -10 -5 0 5 10 15
TWQ [°C]
6 720 818 101-17.1T
2
Fig. 60 Coefficient of performance (COP) SupraEco A
0
-15 -10 -5 0 5 10 15 SAO 110-2
6 720 818 101-15.1T TWQ [°C]
[1] 35 °C
Fig. 57 Power consumption (PE) SupraEco A SAO 80-2 [2] 45 °C
[1] 35 °C [3] 55 °C
[2] 45 °C COP Coefficient of performance
[3] 55 °C TWQ Temperature of heat source
PE Power consumption
TWQ Temperature of heat source PE [kW]
12
PH [kW] 10
12
8
10 1 2 3
6
8
6
1 2 3 4
2
4
0
2 -15 -10 -5 0 5 10 15
6 720 818 101-18.1T TWQ [°C]
0
-15 -10 -5 0 5 10 15 Fig. 61 Power consumption (PE) SupraEco A SAO 110-2
6 720 818 101-16.1T TWQ [°C]
[1] 35 °C
Fig. 58 Heat output (PH) SupraEco A SAO 80-2 [2] 45 °C
[1] 35 °C [3] 55 °C
[2] 45 °C PE Power consumption
[3] 55 °C TWQ Temperature of heat source
PH Heating capacity
TWQ Temperature of heat source
PH [kW] PE [kW]
12 12
10 10
8
1 2 3 8
1 2 3
6 6
4 4
2 2
0 0
-15 -10 -5 0 5 10 15 -15 -10 -5 0 5 10 15
6 720 818 101-19.1T TWQ [°C] 6 720 818 101-21.1T TWQ [°C]
Fig. 62 Heat output (PH) SupraEco A SAO 110-2 Fig. 65 Power consumption (PE) SupraEco A SAO 140-2
[1] 35 °C [1] 35 °C
[2] 45 °C [2] 45 °C
[3] 55 °C [3] 55 °C
PH Heating capacity PE Power consumption
TWQ Temperature of heat source TWQ Temperature of heat source
Δp [bar] PH [kW]
0,9 14
0,8 1 2 3
12
0,7
0,6 10
0,5 ΔpHW
8
0,4
0,3
6
0,2
0,1 4
0,0
0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 2
5
6
410
490
100
70
1160
1270 593
2 3
4 5 6
900
82
157
100 176
6 720 818 101-25.1T
410
1
490
100
70
1380
1490 593
2 3
1045
4 5 6
82
157
100 176
6 720 818 101-26.1T
6 0,7
0,6
5
1 2 0,5 ΔpHW
4 0,4
0,3
3
0,2
2 0,1
1 0,0
0,0 0,5 1,0 1,5 2,0
0 TWQ [°C] 6 720 644 794-63.2T
VHW [m³/h]
-15 -10 -5 0 5 10
6 720 818 101-28.1T
Fig. 75 Residual head SupraEco A SAO 90-2 HT
Fig. 72 Coefficient of performance (COP) SupraEco A
SAO 90-2 HT p Pressure drop
pHW Residual head
[1] 35 °C VHW Heating water flow rate
[2] 55 °C
Output curves SupraEco A SAO 150-2 HT
COP Coefficient of performance
TWQ Temperature of heat source COP
7
PE [kW] 6
7
5
6 1 2
4
5
1 2 3
4
2
3
1
2
0 TWQ [°C]
1 -15 -10 -5 0 5 10
6 720 818 101-31.1T
0 TWQ [°C]
-15 -10 -5 0 5 10 Fig. 76 Coefficient of performance (COP) SupraEco A
6 720 818 101-29.1T
SAO 150-2 HT
Fig. 73 Power consumption (PE) SupraEco A SAO 90-2 HT [1] 35 °C
[1] 35 °C [2] 55 °C
[2] 55 °C COP Coefficient of performance
PE Power consumption TWQ Temperature of heat source
TWQ Temperature of heat source
PE [kW]
7
PH [kW]
8 6
7 5
6
1 2 1 2
4
5
3
4
2
3
2 1
1 0 TWQ [°C]
-15 -10 -5 0 5 10
0 6 720 818 101-32.1T
-15 -10 -5 0 5 10
TWQ [°C]
6 720 818 101-30.1T Fig. 77 Power consumption (PE) SupraEco A SAO 150-2
Fig. 74 Heat output (PH) SupraEco A SAO 90-2 HT HT
[1] 35 °C [1] 35 °C
[2] 55 °C [2] 55 °C
PH [kW]
14
13
12
11
10
9
8 1 2
7
6
5
4
3
2
1
0 TWQ [°C]
-15 -10 -5 0 5 10
6 720 818 101-33.1T
Δp [bar]
0,9
0,8
0,7
0,6
0,5 ΔpHW
0,4
0,3
0,2
0,1
0,0
0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0
12 6
7
11
8
10
9
Fig. 80 Scope of delivery, ACB/ACE heat pump compact unit with wall-mounted installation
[1] Indoor unit (example)
[2] Installation instructions, operating instructions
and installation information
[3] Instructions for wall-mounted installation
[4] Cable bushings
[5] Particle filter with strainer
[6] Jumpers for 1-phase installation (with E model)
[7] Appliance for wall-mounted installation1)
[8] Flow temperature sensor (T0)
[9] Outside temperature sensor (T1)
[10] DHW temperature sensor (TW1)
[11] Screws for wall-mounted installation
[12] Connector for connection to the main PCB
1 2
6 3
1 2 3 4
9 8 7 6 5
6 720 818 101-41.1T
5
4
1 1
2
3
4
2 3
Fig. 83 Components of the compact unit with mixer Fig. 85 Components of the compact unit
[1] Installation module with electric booster heater
[2] Primary circuit pump [1] Installation module
[3] Mixer [2] Resetting the overheat protection
[4] Automatic air vent valve (VL1) [3] Primary circuit pump
[4] Electric booster heater
1 [5] Automatic air vent valve (VL1)
1
10 2
3 8
9 2
8 7 3
7 6 5 4
6 720 818 101-42.1T
14
13 1
50 50
2
12
11 3
550
10
5
9
800
8
6
10 2
8 2
3
9 7 3
8
7 6 5 4
6 720 818 101-42.1T 6 5 4
Fig. 90 Heat pump compact unit ACB, 6 720 818 101-43.1T
connections (viewed from below) Fig. 92 Heat pump compact unit ACE, connections
(viewed from below)
[1] Return from the heating system (Rp 1)
[2] Cable bushings for sensors, CAN-BUS and EMS- [1] Return from the heating system (Rp 1)
BUS [2] Cable feed for sensor, CAN-BUS and
[3] Cable bushing for power input EMS-BUS
[4] Primary circuit from heat pump (R 1) [3] Cable bushing for power input
[5] Return to external booster heater (R 1) [4] Primary pump inlet from heat pump (R 1)
[6] Flow from external booster heater (R1) [5] Primary pump outlet to heat pump (R 1)
[7] Flow to heating system (R 1) [6] Flow to heating system (R 1)
[8] Overpressure discharge from pressure relief valve [7] Overpressure discharge from pressure relief valve
(Ø 32 mm) (Ø 32 mm)
[9] Primary circuit to heat pump (Rp 1) [8] Manometer
[10] Manometer
>
_ 800
6 720 809 156-06.1I
600
430 91
107 60
57
26
132
268
81
421
50
660
65
51
1 2 3 4 5
<50V 230V
/
400V
6
11
7
10
5.3.4 Specifications
Compact unit ACB Unit ACB 8 ACB 14
Electrical details
Power supply V 230~1) 230~1)
Recommended fuse rating2) A 10 10
Connected load kW 0.5 0.5
Heating system
Type of connection (heating flow, heat – 1" male thread 1" male thread
pump and booster heater flow and return)
Type of connection (heating return) – 1" female thread 1" female thread
Maximum operating pressure bar 3 3
Expansion vessel – Not integrated Not integrated
3) 3)
Available residual head for pipes and –
components between the indoor and
outdoor unit
Minimum flow (on defrosting) m3/h 1.15 2.02
Pump type – Grundfos UPM2 25-75 PWM Grundfos UPM GEO 25-85 PWM
General information
IP rating – IPX1 IPX1
Dimensions (W x D x H) mm 485 × 386 × 700 485 × 386 × 700
Weight kg 30 30
Table 35 Heat pump compact unit ACB with mixer for external booster heater
1) 1N AC, 50 Hz,
2) Fuse characteristic gL/C
3) Depending on connected heat pump
Output DT heat Nominal Maximum Maximum pipe length PEX for Ø indoor
heat pump medium flow Pressure 15 mm 18 mm 26 mm 33 mm
reduction1)
[kW] [K] [m3/h] [mbar] [m] [m] [m] [m]
6 5 120 550 7 16 30 –
8 5 1.6 400 4 10 30 –
11 90 560 – 7 30 30
14 bar 3 180 – – 7 30
Table 36 Pipe dimensions and maximum pipe lengths (single length) for connecting the compact unit (indoor) to the heat
pump (outdoor)
1) for pipes and components between the indoor (heat pump module) and outdoor unit (heat pump)
Output DT heat Nominal Maximum Maximum pipe length PEX for Ø indoor
heat pump medium flow Pressure 15 mm 18 mm 26 mm 33 mm
reduction1)
[kW] [K] [m3/h] [mbar] [m] [m] [m] [m]
6 5 120 550 7 16 30 –
8 5 1.6 400 4 10 30 –
11 90 560 – 7 30 30
14 bar 3 180 – – 7 30
Table 38 Pipe dimensions and maximum pipe lengths (single length) for connecting the compact unit (indoor) to the heat
pump (outdoor)
1) for pipes and components between the indoor (heat pump module) and outdoor unit (heat pump)
Output DT heat Nominal Maximum Maximum pipe length PEX for Ø indoor
heat pump medium flow Pressure 15 mm 18 mm 26 mm 33 mm
reduction1)
[kW] [K] [m3/h] [mbar] [m] [m] [m] [m]
6 5 120 550 7 16 30 –
8 5 1.6 400 4 10 30 –
11 90 560 – 7 30 30
14 bar 3 180 – – 7 30
Table 40 Pipe dimensions and maximum pipe lengths (single length) for connecting the compact unit (indoor) to the heat
pump (outdoor)
1) for pipes and components between the indoor (heat pump module) and outdoor unit (heat pump)
60
55
50
45
35
30
25
20
15
10
-30 -20 -10 0 10 20 30 40
6 720 818 101-35.1T T2 [°C]
Fig. 97 Heat pump SAO ...-2 without booster heater
T1 Maximum flow temperature
T2 Outside temperature
T1 [°C]
65
60
55
50
45
35
30
25
20
15
10
-30 -20 -10 0 10 20 30 40
6 720 818 101 34.1T T2 [°C]
Fig. 98 SAO ...-2 HT heat pump without booster heater
T1 Maximum flow temperature
T2 Outside temperature
1
3
4 5
6
7
9 10
11 12
2 14
13
15
18
16 17
6 720 809 064-26.3T
Fig. 99 1-phase SAO 60-2/ SAO 80-2 heat pump and 3-phase integral electric booster heater
[1] Heat pump compact unit [17] Mains voltage for 1-phase heat pump
[2] Heat pump 230 V ~ 1N
[3] Differential pressure switch [18] Mains voltage for accessories 230 V ~ 1N
[4] Overheat protection Factory connection
[5] Installation module in the heat pump compact unit Connected during installation/
[6] Accessories accessories
[7] 12 V DC and CAN-BUS
[8] Mains voltage for 1-phase heat pump 1-phase heat pump must always be
230 V ~1N connected to a 3-phase compact unit in
[9] I/O-module for heat pump accordance with the wiring diagram.
[10] Inverter
[11] Heating element 3x 1 kW (3x 53)
[12] Heating element 3x 2 kW (3x 27) Maximum output of electric booster heater
[13] Electric booster heater 9 kW when operated in tandem with compressor:
[14] Compressor 6 kW.K3 does not switch with compressor
[15] Terminals operation.
[16] Mains voltage 400 V ~ 3N
5.5.2 3-phase SAO 110-2/ SAO 140-2 heat pump and 3-phase integral electric booster heater
1
3
4
5
6 8
7
10 11
12 13
2 15
14
16
18
17
6 720 809 064-27.3T
Fig. 100 3-phase SAO 110-2/ SAO 140-2 heat pump and integral electric booster heater
[1] Heat pump compact unit [15] Compressor
[2] Heat pump [16] Terminals
[3] Differential pressure switch [17] Mains voltage 400 V ~ 3N
[4] Overheat protection [18] Mains voltage for accessories 230 V ~ 1N
[5] Installation module in the heat pump compact unit Factory connection
[6] Accessories Connected during installation/
[7] 12 V DC and CAN-BUS accessories
[8] Fuse box (power supply
400 V ~ 3N)
[9] Mains voltage 400 V ~ 3N
[10] I/O-module for heat pump
[11] Inverter
[12] Heating element 3x 1 kW (3x 53)
[13] Heating element 3x 2 kW (3x 27)
[14] Electric booster heater 9 kW
5.5.3 Wiring diagram for installation module, integral electric booster heater
F50
3
1
2
1 2
6 7 3
5.5.5 Heat pump compact unit with mixer for dual-fuel operation – overview CAN-BUS and EMS
P = 2 EWP 6 kW 1N~
P = 3 EWP 8 kW 1N~
P = 6 EWP 11 kW 3N~
P = 5 EWP 14 kW 3N~
A = 0 Standard
6 7
4
5
Fig. 103 Heat pump compact unit ACB with mixer for dual-fuel operation – overview CAN/EMS-BUS
[1] Heat pump compact unit [6] Encoding switch position for ACB 8 compact unit
[2] Outdoor unit of heat pumps SAO 60-2 and SAO 80-2
P = 2: SAO 60-2, 230 V ~ 1N [7] Encoding switch position for ACB 14 compact unit
P = 3: SAO 80-2, 230 V 1N of heat pumps SAO 110-2 and SAO 140-2
P = 6: SAO 110-2, 400 V ~ 3N Factory connection
P = 5: SAO 140-2, 400 V ~ 3N Connected during installation/
A = 0: Standard accessories
[3] IP module
[4] Modules, e.g.. MM 100 or MS 100
[5] Room temperature-dependent controller CR 10 or
CR 10 H (accessory)
5.5.6 1-phase heat pump and external booster heater (heater rod)
3 4
5
6
8
9
12
10
11
2
6 720 809 064-18.3T
Fig. 104 Heat pump compact unit with external booster heater - overview
[1] Heat pump compact unit
[2] Heat pump
[3] Accessory modules
[4] Installation module
[5] 12 V DC and CAN-BUS
[6] Fuse box (power supply
230 V ~ 1N)
[7] Mains voltage 230 V ~ 1N (heat pump)
[8] I/O-module for heat pump
[9] Inverter
[10] Compressor
[11] Mains voltage 230 V ~ 1N
[12] Terminals
5.5.7 3-phase heat pump and external booster heater (heater rod)
3 4
5
6
8
9
12
10
11
2
6 720 809 064-19.3T
Fig. 105 Heat pump compact unit with external booster heater - overview
[1] Heat pump compact unit (ACB)
[2] Heat pump
[3] Accessory modules
[4] Installation module
[5] 12 V DC and CAN-BUS
[6] Fuse box (power supply
400 V ~ 3N)
[7] Mains voltage 400 V ~ 3N (heat pump)
[8] I/O-module for heat pump
[9] Inverter
[10] Compressor
[11] Mains voltage 230 V ~ 1N
[12] Terminals
5.5.8 Wiring diagram for installation module for dual-fuel heat pump compact unit
F50
3
1
2
5.5.9 Wiring diagram for installation module, start/stop of external booster heater
1
3
5.5.10 Wiring diagram for heat pump compact unit, alarm for external booster heater
4
1
Fig. 108 Wiring diagram for installation module, alarm for external booster heater
[1a] 230-V input ~ 1N
[1b] Alternative connection If a 230-V alarm signal ~ from the external
[2] Electric floor standing boiler/heater rod heat source is applied:
[3] Oil boiler ▶ Remove cable between terminal 61 and
[4] Wall mounted gas condensing boiler 64. Do not remove the jumper if it is not
possible to report an alarm signal from
If an alarm signal with a power supply the external heat source.
< 230 V ~ from the external heat source is ▶ Connect 230-V alarm signal ~ from the
applied: external heat source [1a] to connection
▶ Connect alarm signal from the external terminal 64.
heat source in accordance with [1b].
1
3
4
5
6
7
9 10
2
11
12
15
14
13
6 720 816 509-01.2T
Fig. 109 1-phase SAO 90-2 HT heat pump and 3-phase integral electric booster heater
[1] Indoor unit [15] Mains voltage for accessories 230 V ~ 1N
[2] Heat pump Factory connection
[3] Differential pressure switch Connected during installation/
[4] Overheat protection accessories
[5] Installation module in the indoor unit
[6] Accessories 1-phase heat pump must always be
[7] 12 V DC and CAN-BUS connected to a 3-phase indoor unit in
[8] Mains voltage for 1-phase heat pump accordance with the wiring diagram.
230 V ~ 1N
[9] Heating element 3x 1 kW (3x 53)
[10] Heating element 3x 2 kW (3x 27) Maximum output of electric booster heater
[11] Electric booster heater 9 kW when operated in tandem with compressor:
[12] Terminals 6 kW.K3 does not switch with compressor
[13] Mains voltage 400 V ~ 3N operation.
[14] Mains voltage for 1-phase heat pump
230 V ~ 1N
5.6.2 3-phase SAO 150-2 HT heat pump and 3-phase integral electric booster heater
1
3
4
5
6
7
8 9
2
10
11
13
12
6 720 816 509-02.2T
Fig. 110 3-phase SAO 150-2 HT heat pump and 3-phase integral electric booster heater
[1] Indoor unit
[2] Heat pump
[3] Differential pressure switch
[4] Overheat protection
[5] Installation module in the indoor unit
[6] Accessories
[7] 12 V DC and CAN-BUS
[8] Heating element 3x 1 kW (3x 53)
[9] Heating element 3x 2 kW (3x 27)
[10] Electric booster heater 9 kW
[11] Terminals
[12] Mains voltage 400 V ~ 3N
[13] Mains voltage for accessories 230 V ~ 1N
5.6.3 Wiring diagram for installation module, integral electric booster heater ACE
1
2
1 2
6 720 813 343-23.2T
5
4
7
6
5.6.6 Indoor unit for dual-fuel operation – overview CAN-BUS and EMS
5
4
7
6
5.6.7 Heat pump and external booster heater (wall mounted boiler)
3 4
7
6 720 816 509-06.2T
5.6.8 Wiring diagram for installation module for dual-fuel indoor unit
1
2
5.6.9 Wiring diagram for installation module, start/stop of wall mounted boiler
1
3
5.6.10 Wiring diagram for indoor unit, alarm for floor standing boiler
4
1
Fig. 118 Wiring diagram for installation module, alarm for floor standing boiler
[1a] 230-V input ~ 1N
[1b] Alternative connection If a 230-V alarm signal ~ 1N from the external
[2] Electric heater rod heat source is applied:
[3] Oil boiler ▶ Remove cable between terminals 61 and
[4] Wall mounted gas condensing boiler 64. Do not remove the jumper if it is not
possible to report an alarm signal from
If an alarm signal with a power supply the external heat source.
< 230 V ~ 1N from the external heat source ▶ Connect 230-V alarm signal from the
is applied: external heat source according to [1a]
▶ Connect alarm signal from the external to terminal 64.
heat source in accordance with [1b].
5 6
4
>
>
EMS 2 BUS
>
>
>
>
>
7 8 9 10 11
1 2
12 13
6 720 818 101-37.1T
IP rating – IP20
1200
Wiring chart
0...10 Address coding switch
MM100 24V position 0 – delivered condition (no function)
4 5 6 position 1...4 – heating circuit 1...4
3 7 OC1 MD1
2 8 position 5...10 – no function
1 2 3 1 2
1
0 10
9
BUS EMS 2 BUS system
MC1 Connection for underfloor heating circuit
temperature limiter
120/230 V AC 24V PC1 Connection for heating circuit pump (HE pump
120/230VAC 120/230VAC VC1 MC1 PC1 T0 TC1 BUS BUS permitted, observe maximum peak current)
N L N L N 43 44 15 16 N 63 1 2 1 2 1 2 1 2 T0 Not assigned (connected to the heat pump)
TC1 Connection for mixer temperature sensor
N L N L N
4
N L
VC1 Connection for servomotor 3-way mixer
(terminal 43: Mixer open/more heat supplied to
43 44
the swimming pool)
N N L
Terminal 44: Mixer closed/less heat supplied to
M
M the swimming pool)
230 V AC 230 V AC VC1 PC1 TC1 BUS BUS 230 V ACMains voltage
6.2 MM200 mixer module – The connected mixing valve motor is monitored
and run automatically for a short period after
24 hours of downtime. This prevents the mixer
from seizing up.
If no MM100heating circuit modules are installed,
irrespective of the number of other BUS participants, a
maximum of 3 or 5 MM200 are permitted in one system
depending on which user interface is installed.
2 MM100 heating circuit modules replace one MM200
heating circuit module in a system. For example, in a
system with 4 heating circuits and one cylinder charging
circuit (usually behind the low loss header), 2 MM200
heating circuit modules and one MM100 heating circuit
MM 200
module are installed.
In the delivered condition, the coding switch is in
position 0. The module will only be registered in the user
interface if the coding switch is in a valid position for the
heating circuit or cylinder primary circuit.
MC2 The module communicates via an EMS2 interface with
other EMS2-enabled BUS nodes.
• The module must only be connected to user
interfaces with a EMS2 BUS interface.
TC2 • The functional scope depends on the user interface
installed. Detailed information about user interfaces
PC1 PC2
can be found in the catalogue and technical guides
T0 VC2 and on the manufacturer's website.
Functions in combination with a heat pump or other
heat source
6 720 818 101-40.1T Function
Fig. 124 MM200 heating circuit module 4 mixed heating circuits or mixed
MM200 Heating circuit module 8 non-mixed heating non-mixed2)
MC2 Temperature monitor for underfloor heating circuits1)
system Hydraulic connection low loss –
TC2 Flow temperature sensor of multiple heating circuits header
T0 System sensor Buffer cylinder
PC1 Heating circuit pump
Flow temperature sensor – system (on T0)
PC2 Heating circuit pump
(e.g. at a the low loss header)
VC2 Mixer
Heating circuit functions Heating
Usage Constant –
The MM200 heating circuit module can be used: heating
• For activating 2 of the following circuits: circuit3)
– Heating/cooling circuit with heating circuit pump Cooling –
(with/without mixing valve motor) Dew point monitor for the heating circuit –
– Cylinder primary circuit with separate cylinder function Cooling
primary pump and (optional) DHW circulation
External signal for heat requirement, –
pump
heating pump on/off for constant heating
• For detecting the following signals: circuit
– Flow temperature in the assigned heating circuit or
Cylinder primary circuit 1 or 24) –
the temperature of the DHW cylinder
DHW circulation pump –
– Temperature at a low loss header (optional)
– Control signal from a temperature switch in the Table 45 Functions of module in combination with a heat
assigned heating circuit (optional for an unmixed pump ( ) or other heat source ( )
heating circuit). 1) Not possible with all user interfaces.
– Control signal from a dew point monitor in the 2) Max. one non-mixed heating circuit recommended
assigned cooling circuit 3) For constant flow temperature, e.g. pool or hot air heating.
• As anti-seizing function: 4) DHW cylinder downstream of low loss header.
– The connected pump is monitored and exercised
for a short while after 24 hours of downtime. This Fitting
prevents the pump from seizing. • Wall-mounted installation or standard rail installation
MM 200
4 5 6 4 5 6
3 7 3 7
2 8 1) 2 8 1)
1 9 1 9
0 10 0 10
I II
120/230 V AC ≤ 24V
PC1 VC1 PC2 TC1 OC1 MD1
N L N 43 44 N L 1 2 1 2 3 1 2
120/230 V AC ≤ 24V
120/230VAC 120/230VAC MC1 MC2 VC2 TC2 T0 OC2 MD2 BUS BUS BUS
N L N L N L IN L IN N 74 75 1 2 1 2 1 2 3 1 2 1 2 1 2 1 2
2) 2)
4 4
43 44 74 75
N L N N L L IN L IN N
M M
M M %-rel %-rel
2) 2)
PC1* VC1* PC2* 230 V AC 230 V AC MC1 MC2 VC2* TC2* T0 MD2* BUS BUS BUS TC1* MD1*
PW1* PW2* PW3* PW4* TW2* IC2* TW1* IC1* 6 720 810 983-02.2O
Specifications
Unit MM 200
Dimensions (W × H × D) mm 246 × 184 × 61
Maximum cross-section:
- 230 V terminal mm2 2.5
- extra-low voltage terminal mm2 1.5
Rated voltages:
- BUS (reverse polarity protected) V DC 15
- Module rated voltage V AC/Hz 230/50
- User interface (reverse polarity protected) V DC 15
- Pumps and mixers V AC/Hz 230/50
Fuse (T) V/A 230/5 AT
BUS interface – EMS 2
Maximum permissible overall bus length m 300
Power consumption Standby W <1
Maximum output (per connection):
– PC1/PC2 W 400
– VC1/VC2 W 100
Maximum peak current PC1 A/s 40
Temperature sensor measuring range
- Lower tolerance limit °C < –10
- Display range °C 0...100
- Upper tolerance limit °C > 125
Maximum permissible cable length for each temperature sensor m 100
Permissible ambient temperature °C 0...60
IP rating for wall-mounted installation – IP44
IP rating for installation in heat source with – Depending on heat source
Table 46 Specifications for heating circuit module MM 200
Wiring chart
≤ 24 V
IS1 OS1
1 2 3 4 1 2 3
MS 100
VS1, 120/230 V AC ≤ 24 V
PS2, PS3
120/230VAC120/230VAC VS1, PS2, PS3 PS1 TS1 TS2 TS3 BUS
N 74 75 N L N L N 74 75 N 63 1 2 1 2 1 2 1 2
N L N L N L
1 2 3
PWM
M M M V 0-10V
PS5* 230 VAC 230 VAC PS6* PS1 TS1 TS2 TS6* BUS WM1 TS13 PS1
PS9* TS12* 6 720 810 985-01.1O
Specifications
Unit MS 100
Dimensions (W × H × D) mm 151 × 184 × 61
Maximum cross-section
- 230 V terminal mm2 2.5
- LV terminal mm2 1.5
Rated voltages
- BUS (reverse polarity protected) V DC 15
- Module rated voltage V AC/Hz 230/50
- User interface (reverse polarity protected) V DC 15
- Pumps and mixers V AC/Hz 230/50
Modulation of solar HE pump – Via PWM signal or 0 ...10 V
Fuse (T) V/A 230/5
BUS interface – EMS 2
Maximum permissible overall bus length m 300
Power consumption Standby W <1
Maximum output per connection (PS1; VS1/PS2/PS3) W 250 1)
Maximum peak current (PS1; VS1/PS2/PS3) A/s 40
Cylinder temperature sensor measuring range
- Lower tolerance limit °C < –10
- Display range °C 0...100
- Upper tolerance limit °C > 125
Collector temperature sensor measuring range
- Lower tolerance limit °C < –35
- Display range °C –30...200
- Upper tolerance limit °C > 230
Maximum permissible cable length for each temperature sensor m 100
Permissible ambient temperatures °C 0...60
IP rating – IP44
Table 47 Technical data for MS 100 solar module
1) 2 connections to which loads up to 400 W can optionally be applied. Do not exceed the maximum permissible total current of 5 A.
Fig. 134 Solar thermal system (1) Fig. 139 2nd coll. array(G))
Basic solar thermal system 2. Collector array (e.g. east/west orientation)
Wiring chart
VS1,
PS2, PS3
MS 200
N 74 75
120/230 V AC ≤ 24 V
PS5 VS2 PS4 TS4 TS5 TS6 TS7 TS8 IS2 OS2
4 N 63 N 43 44 N 63 1 2 1 2 1 2 1 2 1 2 1 2 3 4 1 2 3
74 75
VS3*
120/230 V AC ≤ 24 V
120/230VAC 120/230VAC VS1/PS2/PS3 PS1 TS1 TS2 TS3 IS1 OS1 BUS BUS
N L N L N 74 75 N 63 1 2 1 2 1 2 1 2 3 4 1 2 3 1 2 1 2
N L N L N L N L N L
1 2 3 1 2 3
PWM PWM
M M M M M
0-10V 0-10V
PS5 VS2 PS3 230 V AC 230 V AC VS1* PS1 TS1 TS2 TS3 TS13 PS1 BUS BUS TS4 TS5 TS6 TS7 TS8 TS12 PS3
V
WM1 6 720 807 456-24.2O
Specifications
Specifications Unit MS 200
Dimensions (W × H × D) mm 246 × 184 × 61
Maximum cross-section
- 230 V terminal mm2 2.5
- LV terminal mm2 1.5
Rated voltages:
- BUS (reverse polarity protected) V DC 15
- Module rated voltage V AC/Hz 230/50
- User interface (reverse polarity protected) V DC 15
- Pumps and mixers V AC/Hz 230/50
Modulation of solar HE pump – Via PWM signal or 0 ...10 V
Fuse (T) V/A 230/5
BUS interface – EMS 2
Maximum permissible overall bus length m 300
Power consumption Standby W <1
Maximum output per connection W 250 1)
(PS1; PS4; PS5; VS1/PS2/PS3; VS2)
Maximum peak current (PS1; PS4; PS5; VS1/PS2/PS3; VS2) A/s 40
Cylinder temperature sensor measuring range
- Lower tolerance limit °C < –10
- Display range °C 0...100
- Upper tolerance limit °C > 125
Collector temperature sensor measuring range:
–- Lower tolerance limit °C < –35
- Display range °C – 30...200
–- Upper tolerance limit °C > 230
Maximum permissible cable length for each temperature sensor m 100
Permissible ambient temperatures °C 0...60
IP rating – IP44
Table 48 Technical data for MS 200 solar module
1) 2 connections to which loads up to 400 W can optionally be applied. Do not exceed the maximum permissible total current of 5 A.
6.4 Swimming pool module MP 100 • Internal communication with the SEC 20 installation
module is via EMS 2 data BUS.
MP100 Functions and properties
With a heat requirement, the swimming pool is heated
Pool MC1 so that the temperature for the heating at the T0 sensor
(in the buffer or at the bypass) is always reached
TC1 anyway. (Overcapacity at performance in SWB).
Additional functions and properties:
• Suitable for HE pumps.
• Commissioning and operation via the HPC 400 user
interface.
VC1 • Encoded and colour-coded plug.
• Operating and fault indications via LED.
6 720 811 619-08.2T • Parallel operation of swimming pool heating and
cooling mode is not possible. Swimming pool heating
Fig. 149 Swimming pool module MP 100
can start only when the cooling requirement has been
MC1 External cleaning system of swimming pool satisfied.
control system
Fitting
TC1 Swimming pool temperature sensor
VC1 Mixer • Wall-mounted installation.
Standard rail installation possible.
Usage
Scope of delivery
The MP 100 is a control module for a swimming pool
heating circuit. • Swimming pool module MP 100.
• Integrated behind the diverter valve for VW1 DHW and • Installation material.
theVC0 bypass valve. • Technical documentation.
• One MP 100 module at the most per system. Required accessories
• Swimming pool temperature sensor TC1.
Wiring chart
MP 100 24V
4 5 6
3 7 OC1 MD1
2 8
1 9
1 2 3 1 2
0 10
120/230 V AC 24V
120/230VAC 120/230VAC VC1 MC1 PC1 T0 TC1 BUS BUS
N L N L N 43 44 15 16 N 63 1 2 1 2 1 2 1 2
43 44
1 2
M
Time control
7 DHW heating According to the Energy Savings Ordinance in Germany
(EnEV), DHW circulation systems must be equipped with
7.1 Information on cylinders for heat pumps automatic equipment to shut down DHW circulation
7.1.1 Heat exchanger pumps and be insulated against heat loss in accordance
Depending on the system, the flow temperature of heat with accepted technical rules. The temperature
pumps is lower than with conventional heating systems difference between the DHW outlet and the point of
(gas, oil). To compensate for this, the DHW cylinders are entry into the circulation loop must not be more than 5 K
equipped with special large-surface heat exchangers. ( Fig. 151). Size the piping to DIN 1988-3 or DVGW
Code of Practice W 553. DHW circulation systems are
Output losses are to be expected over time with a water prescribed for large systems in accordance with the
hardness of > 3 °dH due to the formation of limescale on DVGW Code of PractiseW 551.
the surfaces of the heat exchangers.
▶ Carry out maintenance in accordance with the
installation instructions on a regular basis.
WW ZL
7.1.2 Flow limiter
To make the best use of the cylinder capacity and to 20
prevent premature mixing of the cylinder content, we
recommend restricting the cold water inlet to the SW ... 15.2
cylinder on-site to the following flow rate:
Memory Flow rate
[l/min]
SW 290-1 15 VSP
SG
SW 370-1 18 ϑ GT3X
SW 400-1, SW 450-1 20 Z 10
48
Table 50
RSP BWAG 15.3
We also recommend that the cross-section of the cold
water connection is approx. 0.5...0.7 metre upstream of 15.4 15.2 22 21
the cylinder is widened to the internal diameter of the KW
connector.
E 15.1
7.1.3 Thermal disinfection (circuit) 6 720 611 662-02.1O
Fig. 152
Equipment level
• Enamelled steel container
• Protective anode against corrosion
• White film covering
• Plain tube heat exchanger in the form of a double coil,
sized for flow temperature TV = 55 °C
• Separate cylinder temperature sensor (12 k) is
included with the ACB/ACE indoor unit.
• Thermometers
• Removable cylinder flange
WW
MA R1
T
700
B
VSP B
H6
Rp 11/4
A
H5
A
ZL
H4
Rp 3/4
H3
H2
H1
R SP
Rp 11/4
55
KW/E
220
R1
Fig. 153 Physical and connection dimensions for the SW 290-1 DHW cylinder ... SW 450-1 (Dimensions in mm)
A Sensor well for cylinder temperature sensor When replacing the protective anode, ensure a distance
(delivered condition: cylinder temperature of 400 mm from the ceiling. Use a chain anode with a
sensor in sensor well A) metallic connection to the cylinder.
B Sensor pocket for cylinder temperature sensor
200
special applications)
E Drain
KW Cold water inlet (R 1)
MA Magnesium anode 100
RSP Cylinder return (Rp 1¼)
T Sensor well with thermometer for
temperature display 100
VSP Cylinder flow (Rp 1¼)
WW DHW outlet (R 1)
ZL DHW circulation connection (Rp ¾)
H1 H2 H3 H4 H5 H6
600
7.2.3 Specifications
Cylinder type Unit SW 290-1 SW 370-1 SW 400-1 SW 450-1
Heat exchanger (heating coil)
Number of windings – 2 × 12 2 × 16 2 × 26 2 × 21
Heating water capacity I 22 29.0 47.5 38.5
Heating surface m2 3.2 4.2 7.0 5.6
Maximum heating water temperature °C 110 110 110 110
Maximum operating pressure inside the heating coil bar 10 10 10 10
Maximum heating output at TV = 55 °C and TSp = 45 °C kW 11.0 14.0 23.0 23.0
Maximum continuous output at TV = 60 °C and TSp = 45 °C
(maximum cylinder heat input) l/h 216 320 514 514
Included heating water quantity l/h 1000 1500 2500 2000
Maximum performance factor NL1) according to DIN 4708 – 2.3 3.0 3.7 3.7
at TV = 60 °C (maximum cylinder heating load)
Minimum heat-up time of TK = 10 °C to TSp = 57 °C
with TV = 60 °C at:
- 22 kW cylinder heat input min – – 73 78
- 11 kW cylinder heat input min 116 128 – –
Tank capacity
Available capacity I 277 352 399 433
Usable DHW volume2) TSp = 57 °C and
- TZ = 45 °C l 296 360 418 454
- TZ = 40 °C l 375 470 530 578
Maximum flow rate l/min 15 18 20 20
Maximum operating pressure for water bar 10 10 10 10
Safety valve (accessory) DN 20 20 20 20
Further details
Standby energy consumption (24 h) according to DIN 4753 kWh/d 2.1 2.6 3.0 3.0
part 82)
Weight (empty, excl. packaging) kg 137 145 200 180
Part number – 7 719 003 7 719 003 7 747 029 7 719 003
059 060 401 061
Table 52
1) The performance factor NL corresponds to the number of residential units to be supplied, each with 3.5 occupants, one standard bath
tub and two further draw-off points. NL as determined to DIN 4708 at TSp = 57 °C, TZ = 45 °C, TK = 10 °C and at maximum heating
capacity. With reduced cylinder heat input and lower heating water quantity, NL decreases accordingly.
2) Excluding distribution losses outside the cylinder.
Pressure drop of the indirect coil in bar Continuous hot water output:
The constant outputs shown refer to the following
[mbar]
parameters:
400 • a flow temperature of 60 °C
• a domestic hot water temperature of 45 °C
• a cold water inlet temperature of 10 °C
• maximum heat input (heat source input at least the
200 same as the cylinder output).
A reduction of the stated heating water quantity or
cylinder heat input will result in a reduction of the
constant output as well as the performance factor (NL).
100
Possible combinations of heat pump/DHW cylinder
80
1 SW 290-1 SW 370-1 SW 400-1
60 SW 450-1
2 SAO 60-2 + – –
40 SAO 80-2 + + –
3 SAO 90-2 HT + + –
SAO 110-2 + + +
4 SAO 140-2 + + +
20 SAO 150-2 HT + + +
Table 53 Combination options;
+ possible; – not possible
10
0,6 0,8 1,0 2,0 3,0 4,0 5,0
6 720 617 571 - 01.2O V [m3/h]
Fig. 155
[1] SW 290-1
[2] SW 370-1
[3] SW 400-1
[4] SW 450-1
p Pressure drop
V Heating water flow rate
7.3 Dual-fuel cylinder SWE 400-5 solar and SWE 500-5 solar
7.3.1 Description and scope of delivery Equipment level
The high-grade solar cylinder for heat pumps SWE ... -5 • Enamelled steel container
solar are available in 400 and 500 litre versions. The are • Protective anode against corrosion
the ideal solution for the simple connection of thermal • White film covering
solar systems or a stove into the DHW heating. • Thermal insulation from fleece
• Top smooth tube heat exchanger
• Bottom smooth tube heat exchanger
• Cylinder temperature sensor in sensor pockets with
power cable for connection to Junkers heat pumps
• Removable cylinder flange
Benefits
• Designed for use with Junkers heat pumps
• 2 different sizes
• Very efficient insulation
Specifications tab. 56, page 152.
Function description
When DHW is being drawn off, the temperature in the
top of the cylinder drops by approx. 8 °C to 10 °C before
the heat pump reheats the cylinder.
If several short draw-off events follow each other, there
can be an overshooting of the set cylinder temperature
and the thermal stratification in the upper cylinder
section. This characteristic is due to the system design
6 720 818 101-36.1T
and cannot be prevented.
Fig. 156 SWE 400/500-5 solar DHW cylinder
7.3.2 Physical and connection dimensions
R 1¼
19
R¾
R 1¼
H
HAB
R1
HVS2
19
HRS2
HEZ
R1
HVS1
HEK/EL
HRS1
Fig. 157 Connection dimensions and other dimensions for the solar cylinder SWE 400-5/SWE 500-5 solar (dimensions in
mm)
Cylinder type Unit SWE 400-5 SWE 400-5 SWE 500-5 SWE 500-5
solar C solar B solar C solar B
Dimensions
Diameter Ø D mm 780 850 780 850
Height H mm 1624 1624 1920 1920
Cold water inlet/drain HEK/EL mm 131 131 131 131
Cylinder flow on solar side HVS1 mm 731 731 731 731
Cylinder return on solar side HRS1 mm 274 274 274 274
Cylinder return HRS2 mm 818 818 818 818
Cylinder flow HVS2 mm 1571 1571 1571 1571
DHW circulation inlet HEZ mm 1128 1128 1128 1128
DHW outlet HAB mm 1731 1731 1731 1731
Clearance for feet A1/A2 mm 450/520 450/520 450/520 450/520
Table 54 Dimensions for SWE 400-5 solar and SWE 500-5 solar
Anode replacement:
▶ When replacing the anode, install either
an insulated rod anode or a chain anode.
≥ 400 ≥ 100
6 720 618 697-11.2O
7.3.3 Specifications
Cylinder type Unit SWE 400-5 SWE 400-5 SWE 500-5 SWE 500-5
solar C solar B solar C solar B
Heat exchanger (heating coil)
Capacity of heat pump heat exchanger (top) I 18 18 27 27
Heating surface of heat pump heat exchanger (top) m2 3.3 3.3 5.1 5.1
Capacity of solar system heat exchanger (bottom) I 9.5 9.5 13.2 13.2
Heating surface of solar system heat exchanger m2 1.3 1.3 1.8 1.8
(bottom)
Maximum heating water temperature °C 160 160 160 160
Maximum operating pressure for heating coils bar 16 16 16 16
Maximum performance factor NL1) according to DIN – 2.8 3.4
4708
at TV = 60 °C (maximum cylinder heating load)
Tank capacity
Available capacity I 378 378 489 489
Standby reservoir I 180 180 254 254
Maximum operating pressure for water bar 10 10 10 10
Further details
Standby energy consumption (24 h) according to DIN kWh/d 2.5 1.78 2.64 1.92
4753 part 82)
Weight (empty, excl. packaging) kg 190 197.5 268 237.5
Table 56 Specifications SWE 400-5 solar and SWE 500-5 solar
1) The performance factor NL corresponds to the number of residential units to be supplied, each with 3.5 occupants, one standard bath
tub and two further draw-off points. NL as determined to DIN 4708 at TSp = 57 °C, TZ = 45 °C, TK = 10 °C and at maximum heating
capacity. With reduced cylinder heat input and lower heating water quantity, NL decreases accordingly.
2) Excluding distribution losses outside the cylinder
8 Buffer cylinder
Buffer cylinders may only be filled with heating water
and operated in sealed heating systems. Any other use is
considered inappropriate. Junkers does not accept any
liability for damage resulting from improper use.
Under certain conditions, a bypass can be installed
instead of a buffer cylinder ( chapter 9).
We recommend that all 0.5...0.7 metre inflowing
connections in the buffer upstream of the connectors
are widened to the internal diameter of the connector.
This prevents swirling in the buffer cylinder.
6720803559-00.1Wo
Ø 530
PSW
120-5 200-5 300-5 500-5
SAO 60-2 + (+) (+) (+)
SAO 80-2 + + + (+)
SAO 90-2 HT + + + (+)
SAO 110-2 (+) + + +
SAO 140-2 (+) + + +
SAO 150-2 HT (+) + + +
Table 60 Combination options;
+ possible;
(+) possible, but not recommended
9 10 11 9 10 11
8 1 8 1
7 2 7 2
4
M
5 5
6 4
3
120 200, 300 6 720 801 710-02.2T
A A
3/4
1 1
G
H
10 mm
B, E, F
B
M
F
M 10 mm
1
E
C
C
1
M
N
O
45° P
Q
L
I
K
R
J
U
T
6 720 801 710-01.2T
Dimen- Unit PSW 120-5 PSW 200-5 PSW 300-5 Dimen- Unit PSW 120-5 PSW 200-5 PSW 300-5
sion sion
A mm 510 550 670 L mm 105 – –
B mm 980 1530 1495 M mm 364 – –
C mm 248 265 318 D mm 320 – –
D mm 12.5 12.5 12.5 O mm 255 – –
E mm 980 80 80 P mm 190 – –
F mm 980 1399 1355 Q mm 146 – –
G kg 53 75 87 R mm 150 – –
H kg 173 275 387 S mm 185 – –
I mm 1120 1625 1655 T mm 218 – –
J mm 440 – – U mm 130 – –
K mm 255 – –
Table 61
D1
¾" D2
H1 (1½")
H2 (1½")
H
H11 (1½")
Fig. 164 PSW 500-5 connections Fig. 165 Dimensions PSW 500-5
PSW
750-5 S solar 1000-5 S solar
SAO 60-2 – –
SAO 80-2 + –
SAO 90-2 HT + –
SAO 110-2 + +
SAO 140-2 – +
SAO 150-2 HT – +
Table 64 Combination options;
+ possible; – not possible
H1 - H13 1½"
D1
VLs/RLs 1" E = 1½"
D2
¾"
H1
H2
E H4 V1
H5 V4
H6
V2
H7
H
H8 V3
H10
VLs
V5
H12
RLs
Fig. 167 Connections PSW 750/1000-5 S solar Fig. 168 Dimensions and volume PSW 750/1000-5 S solar
p [mbar]
59 65 140 48 55 57
800
700
600
230 85 500
532
400
483
> 200
418
300
360
200
100
86 0
84
0 5 10 15 20 25
> 250
.
275 6 720 809 213-21.3T V [l/min]
6720809213.04-1.ST
Fig. 170 Residual pressure differential, primary side
30 15
10 15 20 25 30
10
1 V [l/min] 5 10 15 20 25 30
6 720 809 213-18.4T .
VZ [l/min]
Fig. 172 Temperature characteristics of the freshwater 6 720 811 619-21.2T
station Fig. 175 Flow rate to buffer cylinder (return) at 45 °C
FWST-2 draw-off temperature
DHW temperature
65 Temperature in the standby reservoir of the buffer TPR [°C]
°C
cylinder 45
Heat pump SAO 80-2 SAO 90-2 HT SAO 110-2 SAO 110-2 SAO 140-2 SAO 150-2 HT
Combined with buffer cylinder Unit PSW PSW PSW PSW PSW PSW
750-5 S 750-5 S 750-5 S 1000-5 S 1000-5 S 1000-5 S
solar solar solar solar solar solar
Output at A-7/W55, EN 14511 kW 7.2 7.1 11 11 10.8 13.9
DHW area in cylinder I 300 300 300 445 445 445
Draw-off rate without reheating
at 45 °C draw-off temperature
and drawing off at:
– 10 l/min l 240 240 240 350 350 350
– 15 l/min l 220 220 220 320 320 320
Peak flow rate at 45 °C draw-off
temperature and cylinder l/min
temperature of: l/min 13.5 13.5 13.5 13.5 13.5 13.5
– 50 °C l/min 18.0 18.0 18.0 18.0 18.0 18.0
– 55 °C1) l/min 22.0 22.0 22.0 22.0 22.0 22.0
– 60 °C1) 25.0 25.0 25.0 25.0 25.0 25.0
– 65 °C1)
Time for reheating the DHW in min approx. approx. 89 approx. 58 approx. 85 approx. 87 approx. 67
the buffer cylinder by the heat 88
pump2)
Max. number of solar collectors 8 8 8 10 10 10
Table 67 Performance data FWST-2 with PSW ...-5 solar
1) Possible only with immersion heater or in dual-fuel operation
2) Assumptions: complete drawing-off of the standby volume at 15 l/min (return temperature of freshwater station then approx. 30 °C);
excluding solar yield; recharging of heat pump at rated output to 60 °C cylinder temperature;
unless the total standby volume is used, the reheating time will reduce accordingly
Weight kg 26
895
762
Fresh water station Unit TF 27-3 Temperature characteristics of the freshwater station
Connections for freshwater DN 25 (Rp 1) The following curves show, with reference to the
station maximum draw-off volume that occurs, how far the
temperature inside the buffer cylinder (standby
Table 68 Specifications for TF 27-3 freshwater station reservoir) can be reduced in order to achieve the
required DHW temperature.
H [mbar]
The maximum flow rate per station is 40 l/min.
600
Example 1 ( Fig. 180 [1]): In order to achieve a DHW
500 temperature of 60 °C, a temperature of 65 °C in the
standby section is sufficient to draw off 22 l/min.
400
Example 2 ( Fig. 180 [2]): In order to achieve a DHW
300 temperature of 60 °C, a temperature of 70 °C in the
200 standby section is sufficient to draw off 27 l/min.
100
0 [°C]
15 20 25 30 35 40 45
V [l/min] 85 90
6 720 818 101-38.1T °C
80 °C
Fig. 178 Residual pressure, primary side 80
75 °C
H [mbar]
1000 75
70 °C
800 65 70
°C
600 60
65
°C
400 55
60
200 50 °C
55
0 45 °C
15 20 25 30 35 40 45
V [l/min] 50
40 °C
6 720 818 101-39.1T
.
VPV [l/h]
TPV [°C]
2000
65
1800
70
1600 75
80
1400
85
1200 90
1000
800
600
400
200
0
10 12 14 16 18 20 22 24 26 28 30
.
VZ [l/min]
6 720 811 619-23.2T
Fig. 181 Flow rate from buffer cylinder (flow) at 60 °C draw-off temperature
TPR [°C]
TPV [°C]
30
65 1
25
70 70
65
20 75
80
85
15
90
10
10 12 14 16 18 20 22 24 26 28 30
.
VZ [l/min]
6 720 811 619-24.2T
Heat pump SAO 80-2 SAO 90-2 HT SAO 110-2 SAO 110-2 SAO 140-2 SAO 150-2 HT
combined with buffer Unit PSW 750- PSW 750-5 S PSW 750- PSW 1000- PSW 1000- PSW 1000-5 S
cylinder 5 S solar solar 5 S solar 5 S solar 5 S solar solar
Output at A-7/W55, EN 14511 kW 7.2 7.1 11 11 10.8 13.9
DHW area in cylinder I 300 300 300 445 445 445
Draw-off rate without
reheating at 45 °C draw-off l
temperature and drawing off l 240 240 240 350 350 350
at: l 220 220 220 320 320 320
– 10 l/min 200 200 200 340 340 340
– 15 l/min
–20 l/min
Peak flow rate at 45 °C draw-
off temperature and cylinder
temperature of: l/min 24 24 24 24 24 24
– 50 °C l/min 31 31 31 31 31 31
– 55 °C1) l/min 36 36 36 36 36 36
– 60 °C1) l/min 40 40 40 40 40 40
– 65 °C1)
Time for reheating the DHW min approx. approx. 104 approx. 67 approx. 99 approx. approx. 79
area in the buffer cylinder by 102 101
the heat pump2)
Maximum number of solar – 8 8 8 10 10 10
collectors
Table 69 TF 27-2 performance data with PSW ...-5 solar
1) Possible only with immersion heater or in dual-fuel operation
2) Assumptions: complete drawing-off of the standby volume at 30 l/min (return temperature of freshwater station then approx. 25 °C);
excluding solar yield; recharging of heat pump at rated output to 60 °C cylinder temperature;
unless the total standby volume is used, the reheating time will reduce accordingly
166 | Bypass
9 Bypass
In heating systems with SAO ...-2/SAO ...-2 HT, a bypass
can be used instead of a buffer cylinder providing all of
the following conditions are satisfied:
A B
• At least one non-mixed heating/cooling circuit exists
– With an underfloor heating surface area of >22 m2
or 4 radiators, each with 500 watt rating
– Without zone/thermostatic valves
– The room containing this heating/cooling circuit is
the reference room for the system.
– CR 10/CR/10 H remote control available in
reference room 6 720 810 933-16.2T
D 2
VC3
3 PC0
L
SC1
M
6 720 810 933-12.3T
Appendix | 167
168 | Appendix
Appendix | 169
5 2015 811/2013
4 Please observe chapter 4.10 “Water
treatment and characteristics”.
6 720 818 052-63.1T We recommend filling the heating system
Fig. 187 Typical ErP label with fully demineralised water. Operating in
low-mineral mode minimises corrosion
[1] Device type agents.
[2] Seasonal space heating energy efficiency
[3] Rated output
10.3.2 Information on DHW cylinders for heat pumps
[4] Directive number
[5] Year Usage
[6] Sound power level The SW 290-1, SW 370-1 and SW 400-1 DHW cylinders
[7] Energy efficiency classes are to be used solely for DHW heating.
[8] Manufacturer
Heat exchanger
The products are classified based on the energy
Depending on the system, the flow temperature of heat
efficiency of the heat source. The new label on the
pumps is lower than with conventional heating systems
products also provides customers with environmental
(gas, oil). To compensate for this, the DHW cylinders are
information. The heat sources are first divided into
equipped with special large-surface heat exchangers.
various efficiency categories. We also provide the most
important product parameters in the specifications. Output losses are to be expected over time with a water
hardness of > 3 ° dH due to the formation of limescale on
The heat sources are divided into the energy classes
the surfaces of the heat exchangers.
based on the so-called central heating efficiency S.
Accordingly, the efficiency of the heat sources up to Flow limiter
70 kW are no longer shown based on seasonal To make the best use of the cylinder capacity and to
efficiency, but instead based on central heating energy prevent premature mixing of the cylinder content, we
efficiency (example: central heating efficiency up to recommend restricting the cold water inlet to the
97 % instead of seasonal efficiency up to 109 %). In the cylinder on-site to the available water quantities.
output range over 70 kW, the efficiency is shown based
on the EU Directive as a partial load efficiency.
170 | Appendix
Appendix | 171
10.6 Symbols
Volume Icon Unit Volume Icon Unit
Ground M kg Enthalpy H J
Density kg/m3 (Heating) performance; P; Q W, kW
Time t s heat flow
h Temperature T K, °C
Flow rate V m3/s Sound power LWA dB(re 1pW)
Mass flow rate m kg/s Sound pressure LPA dB(re 20Pa)
Force F D Efficiency –
Pressure p 2
N/m , Pa, bar Coefficient of performance (COP) –
Energy; work; E; W; Q J, kWh Performance factor –
heat (quantity) Specific thermal capacity c J/(kg·K)
Table 74 Symbols Table 74 Symbols
172 | Appendix
10.8 Checklist
Property/building project
Name
Phone Fax/email
Contractor
Name* Customer no.
Phone* Fax/email*
Building data (system sizing is not possible without heat energy demand information)
Type of building
New build Existing building
EnEv [Germany]
3-litre building Ultra-low energy building
Notes:
Fig. 188
Appendix | 173
HP system
Installation location* Outdoors (monoblock SAO) Clearance from HP to building inlet (max. 30 m)
Outdoors (Split SAS...) Room height
HP design Dual fuel burner Dual fuel switchover point °C (recommendation: -5°C)
Note:
Solid fuel heat sources and solar systems for central heating backup can be integrated
only if the specifications in the planning document are observed
Fig. 189
174 | Appendix
Fig. 190
Appendix | 175
Fig. 191
176 | Appendix
10.10 Certificate
Fig. 192
Glossary | 177
Glossary
Defrost management Operating voltage
Removes frost and ice from evaporators in air to water The voltage required to operate an appliance, given in
heat pumps by supplying them with heat. This is carried volts.
out automatically via the control.
Dual-fuel switchover point/Dual-fuel switchover point
Defrosting Outside temperature beyond which the second heat
If the outside temperature drops below around 5 °C, the source, e.g. immersion heater or old boiler, is switched
water contained in the air starts to settle as ice on the on in order to support the heat pump during operation
evaporator in the air to water heat pump. Thus, it is with a single energy source or in dual-fuel mode.
possible to make use of the latent heat stored in the
COP (Coefficient of Performance)
water. Air to water heat pumps which also operate at
temperatures below approx. +10 °C require a defrosting See coefficient of performance
device. Junkers heat pumps have a defrost management D-A-CH quality seal
function. The international heat pump quality seal is awarded only
Starting current to manufacturers who are members of the German
The peak current required when the appliance starts up. Federal Heat Pump Association (BWP) and the heat
pump associations in Austria and Switzerland. The
The starting current does not need to be considered by appliances must satisfy very high quality standards in
the existing inverter activation. order to receive the quality seal. The testing is carried
Performance factor out by impartial test centres. Only heat pumps that are
The performance factor indicates the ratio of heat manufactured in series are tested. The manufacturer
produced to the amount of electrical energy supplied. If must reapply for the quality seal after three years.
the performance factor is considered over the period of Sizing
a year, this is referred to as a seasonal performance Exact sizing is especially important in the case of heat
factor (JAZ). The performance factor and the output of a pump systems. If the appliance is too large, the system
heat pump depend on the temperature differential costs are often disproportionately high. Energy-efficient
between heat use and heat source. The higher the operation of the heat pump system and rational use of
temperature of the heat source and the lower the flow energy can only be ensured if it is correctly sized and its
temperature, the higher the performance factor and, mode of operation is in harmony with the demand.
therefore, the heat output. The higher the performance
factor, the lower the primary energy usage. Electrical connection
In Germany, the power consumption of a heat pump
Baking out the screed
system is invoiced according to the heat pump tariff for
One of the many benefits of the Junkers HMC 300 heat supply of energy from the low-voltage network. The
pump manager is a screed bake out program with basis for this is the Federal Tariff Order On Electricity
adjustable times and temperatures. (BTOElt). The electrical connection must be registered
Outdoor installation with the relevant energy supplier. Connection work may
Installing air to water heat pumps outdoors has the only be carried out by an authorised heating contractor.
advantage of making more room inside the house. Air VDE 0100 must be strictly observed, in addition to the
ducts and large openings in the walls are not required regulations of the relevant energy supplier. Heat pumps
and, because the air can flow freely, there is hardly any with a connected load (rated output) of more than
chance of supply air mixing with extract air. The 1.4 kW require a three-phase AC connection. The
appliances are also more easily accessible. appliance must be permanently connected. The heat
pump requires a separate meter. The number of
External wall sensor switching operations must be limited to a maximum of
This is connected to the heat pump controller and is three an hour (requirement of TAB (Office of Technology
used for weather-compensated heating mode. Assessment at the German Bundestag)). The blocking
times of the energy supplier must be taken into account
Automatic rotational direction detection
when sizing the heat pump.
The HMC 300 heat pump manager by Junkers is
equipped with automatic rotational direction detection Electric booster heater
for the compressor. In addition to the heat pump, a second heat source
exists which supports the heating of the building when
A/V ratio
the outside temperatures fall below a certain level. This
This is the ratio of the total outer surface of a
can be an immersion heater or, where the heating
building(corresponds to its enveloping surface) to the
system has been refurbished, the old boiler.
volume that is heated. This measurement is important
when calculating the energy demand of the building. The
smaller the A/V ratio (compact building structure), the
lower the energy demand for the same volume.
178 | Glossary
Glossary | 179
180 | Glossary
valve. This means that the evaporator becomes the Heat source system
condenser during the defrosting process. A heat source system is a mechanism which extracts
heat from a heat source (e.g. geothermal probes) and
Evaporating temperature
when transporting a heat transfer medium between the
This is the temperature of the refrigerant when it enters
heat source and the cold side of the heat pump,
the evaporator.
including all auxiliary equipment. In the case of air to
Evaporator water heat pumps, the complete heat source system is
Heat exchanger in a heat pump, in which heat is integrated in the appliance. In a single-family home, for
extracted from the heat source (air, earth, groundwater) example, the system might consist of the pipework used
by evaporating a working fluid at a low temperature and to distribute heat, the convectors or the underfloor
pressure. heating system.
Index | 181
Index
182 | Index
| 183
Notes