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Zone Valves

Ball Valve with Extensions


1/2” to 2-1/2”
General Specifications:
All section shut-off and main line isolation valves shall be an Amico
Alert-1 Series.

The valve shall be 3 piece ball-type design with a brass forging


body and a chrome-plated brass ball for sizes 1/2" to 2-1/2" (1.3 cm -
6.3 cm). Ball seats, stem seals and stem washer shall be Reinforced
Teflon (PTFE), with Viton stem and flange O-rings. A blow-out proof
stem shall be used and the valve shall have a maximum pressure
rating of 600 psi [4,137 kPa].

Valves shall be operated by a lever-type handle requiring only a


quarter turn from a fully open position to a fully closed position.
Ball valves shall be equipped with type “K” washed and degreased
copper pipe stub extensions at both the inlet and outlet sides of
the valve port to facilitate installation.

Valves shall be designed in such a manner that it can be “swung


out” during installation so as to prevent damage due to heat
transfer during the brazing operation.

Each valve assembly shall be washed and degreased for medical


gas service. Pipe stub extensions shall be capped at both ends.
The valve shall be supplied in a sealed plastic bag to prevent
contamination prior to installation.

Amico products comply with NFPA 99 and CSA Z7396.1.

Features:
• 3 piece design for ease of maintenance

• 100% Pressure tested

• Cleaned for medical gas service

• Blow-out proof stem

• Available in sizes 1/2" to 2-1/2" (1.3 cm - 6.3 cm)


Project
• Full-Port design

• Available in locking or non-locking

1
NO. QTY DESCRIPTION DWG
1 1 BALL VALVE (3 PIECE) 4401 A Color Change on Logo. (Note 5) JD
2 1 LEFT COPPER TUBING 44000-04c B Call-Outs Added JD
3 1 RIGHT COPPER TUBING 44000-05c

Technical Specifications
C Removed Fractional Dimensions JD
4 2 1/8 FNPT GAUGE INSERT 41000-07 D Corrected Model Numbers JD
5 2 END CAPS 41000-08 E Changed (F) dimension on 3" and 4" JD
D 6 1 OXYGEN CLEAN TAG 43000-09 F Changed (F) dimension to 2-7/8" on 2" GT
7 2 1/8 MNPT HEX PLUG 42000-07
4 7 Gauge Port with 1/8" NPT Plug.
Inch
(Gauge
Gauge Port with 1/8" NPT not
Plugsupplied)
[mm]
J E (gauge not supplied)

90°
90° 1
DESCRIPTION DWG F
BALL VALVE (3 PIECE) 4401 D A JD 3-28-11
Color Change on Logo. (Note 5)
LEFT COPPER TUBING 44000-04c B Call-Outs Added JD 6-03-11
RIGHT COPPER TUBING 44000-05c C Removed Fractional Dimensions JD 6-20-11
C1/8 FNPT GAUGE INSERT 41000-07 D Corrected Model Numbers JD 6-24-11
END CAPS 41000-08 E Changed (F) dimension on 3" and 4" JD 7-11-11 D
OXYGEN CLEAN TAG 43000-09 F Changed (F) dimension to 2-7/8" on 2" GT 4-26-12
1/8 MNPT HEX PLUG G 42000-07 A H B
4 7 Gauge Port with 1/8" NPT Plug.
B
(Gauge not supplied)

J E
90° are in Inches (MM)
All Dimensions
90° B
Model # Model # Size A B C D E F G H J
F F
NOTE: VV-ISO-G2-05 D 44050-02
0.5
[12.7]
2.63 1.78
[45.2]
21.00 1.69
[42.9]
3.34
[84.8]
4.00
[101.6]
6.59
[167.4]
11.75
[298.5]
7.9
[200.
[66.8] [533.4]
1- Braze Material: Alloy Bag34. VV-ISO-G2-07 44075-02
0.75 2.94 2.00 21.00 2.0 4.34 4.00 6.56 11.50 8.0
[19.1] [74.7] [50.8] [533.4] [50.8] [110.2] [101.6] [166.6] [292.1] [203.
2- Tubing is type "K" Copper. 1 21.00 C
VV-ISO-G2-10 44100-02 3.44 2.25 2.16 4.34 4.00 6.28 11.25 8.0
3- Pressure test at 150 PSI. [25.4] [87.4] [57.2] [533.4] [54.9] [110.2] [101.6] [159.5] [285.8] [203.
2 1
4- Handle grip is White Vinyl. 3 VV-ISO-G2-12 44125-02 1.25 3.97 2.72 21.00 2.69 5.13 4.00 5.75 11.25 7.7

G
5- AMICO A
Logo shall be printed H
[31.8]
B
[100.8] [69.1] [533.4] [68.3] [130.3] [101.6] [146.1] [285.8] [196.
1.5 4.44 3.03 21.00 2.88 5.13 4.00 5.41 11.13 7.6
on top surface of White Valve
VV-ISO-G2-15 44150-02
[38.1] [112.8] [77.0] [533.4] [73.2] B
[130.3] [101.6] [137.4] [282.7] [193.
2 19.94 9.13
handle and to be Blue (Pantone 3005 C) color. VV-ISO-G2-20 44200-02
[50.8]
5.56
[141.2]
3.69
[93.7] [506.48]
3.34
[84.8]
6.31
[160.3]
2.88
[73.0]
5.25
[133.4] [231.9]
8.0
[203.
6- To order with locking device, add the letter 2.5 6.73 4.92 30.75 4.29 9.05 4.00 12.21 11.81 15.5

Model Numbers
VV-ISO-G2-25 44250-02
"L" after the current "G" to any part number. [63.5]
All Dimensions are
[171.0] [124.9] [781.0] [109.0] [229.8] [101.6] [310.1] [300.0] [395.
3 7.56 5.50in Inches
32.25 (MM)
4.60 9.05 4.00 12.84 11.85 16.6
For example, VV-ISO-G2L-XX. VV-ISO-G2-30 44300-02
[76.2] [192.0] [139.7] [819.1] [116.8] [229.8] [101.6] [326.1] [301.0] [422.
Model # Model # Size A B C D E F G H J Bolts
4 9.80 7.45 32.00 6.85 11.73 4.00 11.10 11.10 16.0
VV-ISO-G2-40 44400-02
E: VV-ISO-G2-05 44050-02
0.5 2.63 1.78 [248.9] 1.69
[101.6] 21.00 [812.8] 4.00[174.0] 6.59[298.0]11.75[101.6]7.90 [282.0]
[189.2] 3.34
4
[282.0] [406.
Model # Size A B C D E
[12.7] [66.8]
F
[45.2] [533.4] [42.9]
G [84.8] [101.6] [167.4]
H [298.5] [200.7]
J Bolts
1- Braze Material: Alloy Bag34. VV-ISO-G2-07 44075-02
0.75 2.94 2.00 21.00 2.0 4.34 4.00 6.56 11.50 8.02
B Ave.
4 810-K-Oregon
A2- Tubing is type "K" Copper.1/2 USValve
MATERIAL: [19.1]
Refer to Spec. Sheet 0700 [74.7] [50.8] [533.4] [50.8] [110.2] [101.6] [166.6]
BY: j dodich [292.1] [203.7]
2-63/100 1-39/50 21 1-69/100 3-17/50 4 SPECIFIED21.006-59/100
UNLESS OTHERWISE UNLESS OTHERWISE
11-3/4 7-9/10 Linthicum, MD 21090

3- PressureVV-ISO-G-05 44 Oxygen Valve A


SURFACE FINISH: 1 3.44 2.25 2.16 SPECIFIED
4.34 DATE: 7-09-10
4.00 6.28 11.25 8.00
VV-ISO-G2-10 44100-02
test at 150 PSI. (13) (67) (45) (533) (43)
Clean for Oxygen (85)
G-4.1 [87.4] (102)
[25.4]
Service per CGA [57.2] [533.4]
ALL DIMENSIONS (167) [110.2]
[54.9] ALL DIMENSIONS
(299)
[101.6]
APPR: [159.5] Dual Port
(201)
[285.8] Shut-Off
[203.2]
(1/2", 3/4", 1", 1-1/4:, 1-1/2", 2", 2-1/
4- Handle griprelated
is White Vinyl. VV-ISO-G2-12
REMOVE ALL BURRS AND 44125-02
1.25 ARE IN INCHES
3.97 2.72 ARE IN MILLIMETERS
21.00 2.69 5.13 CUST:
4.00 5.75 11.25 7.73

4.00A mico
This drawing, detail drawings, & technical information supplied BREAK SHARP EDGES .005 MAX. TOLERANCES ARE[101.6] TOLERANCES ARE 4
with them are the property of USVALVE. All3/4 2-47/50 2 21 2 4-17/50 42 PLACE ±.010 6-14/25 1 PLACE ±.254 11-1/2 8-3/100
[100.8] [69.1][31.8][533.4] [68.3] [130.3] [146.1] [285.8] [196.2]
5- AMICO Logo
VV-ISO-G-07
application shall
data herein be printed
is concidered
equipment design &
confidential. No use or disclosure 1.5 4.44 3.03 21.00 2.88 5.13 5.41
ORDER No.
11.13 7.61 44 DRAWING No.
44000
(19)
thereof may be made without written permission from USVALVE.
on top surface of White Valve (75) (51) (533) CONFIDENTIAL
VV-ISO-G2-15
(51)
44150-02
(110)
[38.1] [112.8] (102)3 PLACE
[77.0] ±.005
[533.4]
ANGLES ±1^
(167)
[73.2] 2 PLACE ±.127
[130.3]
ANGLES ±1^
(292)
[101.6] [137.4] (204)
[282.7] [193.4]
2 19.94 SCALE:
9.13 SHT. OF
handle and to be Blue (Pantone 3005 C) color. VV-ISO-G2-20 44200-02
5.56 3.69 3.34 6.31 2.88 5.25 8.02
1 3-4/9 2-1/4 21 2-4/25 4-17/50
[50.8] 4
[141.2] [93.7] [506.48] 6-9/32 [84.8] [160.3] 11-1/4
[73.0] 8 4
4 1
[133.4] [231.9] [203.8]
6- To orderVV-ISO-G-10
with locking device, add the letter 4.92

"L" after the current "G" to any part number.


(25) (87) (57) (533)
VV-ISO-G2-25 (55)
44250-02 (110)
2.5
[63.5]
6.73
[171.0] (102)
[124.9]
30.75
[781.0] (159)
4.29
[109.0]
9.05
[229.8] (286)
4.00
[101.6]
12.21
[310.1] (203)
11.81
[300.0]
15.57
[395.6]
6

3 7.56 5.50 32.25 4.60 9.05 4.00 12.84 11.85 16.62


For example, VV-ISO-G2L-XX. 1-1/4 3-97/100 2-18/25 21
VV-ISO-G2-30
2-69/100
44300-02
5-13/100 4
[76.2] [192.0] [139.7] [819.1] 5-3/4
[116.8] [229.8] 11-1/4
[101.6] [326.1] 7-7/10
[301.0]
6
[422.1]
VV-ISO-G-12 4
(32) (101) (69) (533)
VV-ISO-G2-40 (68)
44400-02 (130)
4
[101.6]
9.80
[248.9]
(102)
7.45
[189.2]
32.00
[812.8]
(146)
6.85
[174.0]
11.73
[298.0]
(286)
4.00
[101.6]
11.10
[282.0]
(196)
11.10 16.00
[282.0] [406.5]
6

1-1/2 4-4/9 3-3/100 21 2-8/9 5-13/100 4 5-41/100 11-13/100 7-3/5 A


VV-ISO-G-15 4
(38) (113) (77)
MATERIAL:
SURFACE FINISH:
(533)
Refer to Spec. Sheet 0700
(73) (130)
UNLESS OTHERWISE
SPECIFIED
(102)
UNLESS OTHERWISE
SPECIFIED
(137)
BY: j dodich
DATE: 7-09-10
(283)
USValve (193)
810-K-Oregon Ave.
Linthicum, MD 21090
Dual Port Shut-Off Oxygen Valve Assembly 44000-02
2 5-14/25 Clean for Oxygen Service per CGA G-4.1
3-69/100 19-47/50 3-17/50 6-31/100
ALL DIMENSIONS
2-8/9
ALL DIMENSIONS
5-1/4
APPR:
9-13/100 8-1/50
(1/2", 3/4", 1", 1-1/4:, 1-1/2", 2", 2-1/2", 3", 4")
VV-ISO-G-20 ARE IN INCHES ARE IN MILLIMETERS CUST:
4
Amico ORDER No.
wing, related detail drawings, & technical information supplied
(51) (141) (94) (506) (85) (160) (73) (133) (232) (204)
REMOVE ALL BURRS AND BREAK SHARP EDGES .005 MAX. TOLERANCES ARE TOLERANCES ARE
m are the property of USVALVE. All equipment design &
on data herein is concidered confidential. No use or disclosure 2 PLACE ±.010 1 PLACE ±.254 DRAWING No.
44000-02 F
may be made without written permission from USVALVE.
2-1/2 6-47/64 4-23/25 CONFIDENTIAL 30-3/4 4-29/100
3 PLACE ±.005
9-1/20
2 PLACE ±.127
4ANGLES ±1^ 12-21/100 11-81/100 15-57/100
VV-ISO-G-25 ANGLES ±1^ SCALE: SHT. OF
6
(64) (171) (125) (781) (109) (230) (102) (310) (300) 1(396)
*Measurements: inches (millimeters)
Distributed By:
NOTE: To order with locking device, add the letter “L” after the current “G” to any part number.
For example: VV-ISO-GL-XX.

Amico Corporation 85 Fulton Way, Richmond Hill, ON L4B 2N4, Canada I 71 East Industry Court, Deer Park, NY 11729, USA
Toll Free Tel: 1.877.462.6426 | Toll Free Fax: 1.866.440.4986 | Tel: 905.764.0800 | Fax: 905.764.0862
APE-SP-BALL-VALVE-EXT 04.08.2015 www.amico.com 2

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