Professional Documents
Culture Documents
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Table of contents
5 Operation ................................................................ 32
5.1 Switching accessories ................................ 32
5.2 Padlocking facility ....................................... 33
5.3 Delivery state of the circuit-breaker panel .. 34
5.4 Switching the circuit-breaker panel ............. 35
5.4.1 Inspection activities and safety instructions 35
5.4.2 Tensioning the spring accumulator ............. 36
5.4.3 Switching the circuit-breaker panel ON ...... 37
5.4.4 Switching the circuit-breaker panel OFF .... 39
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Fig. 1
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Fig. 2
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Fig. 3
1 Sealing plug 5 Contact springs
2 Sealing end side bushing 6 Single seal
3 Clamping sheet 7 Cover
4 Busbar bushing (inside taper) 8 Screw plug
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1 General
1.1 Liability and warranty We will not assume liability for damage 1.2 Service information
or malfunctions resulting from operating
All information and notes concerning errors, failure to observe these operating The customer service department of
operation and maintenance of the instructions or incorrect repairs. Ormazabal is always available for any
circuit-breaker panel are provided under technical information on Ormazabal
due consideration of our present Genuine spare parts from Ormazabal circuit-breaker panels.
experience and to the best of our have been specially designed and tested
knowledge. These instructions describe for Ormazabal circuit-breaker panels. Should you encounter any difficulties
the standard circuit-breaker panel. with our equipment, please contact the
It is highly recommended to purchase local manufacturing plant. The address
All technical information and data spare parts and accessories only from of the local manufacturing branch can be
contained in these operating instructions Ormazabal. We would like to make found on the last page of these operating
are up to date at the day of printing. We explicitly clear, that any spare parts and instructions.
reserve the right to make technical accessories not supplied by us require
changes in the course of further the approval by Ormazabal.
development without the need to change
these instructions. The assembly and use of other products
may have a negative effect on design
Therefore, no claims can be made based specific characteristics of the circuit-
on the information and descriptions in breaker panel and thereby impair the
these instructions. safety for man, circuit-breaker panel or
other property.
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2 Safety regulations
2.1 Intended use The circuit-breaker panel must only be 2.2 Explanation of symbols and
operated, serviced and repaired by notes
The GAE630 circuit-breaker panel is a authorised personnel, who have been
prefabricated, type approved, metal- instructed or trained accordingly. Observe these instructions and exercise
enclosed, interior switching panel for use These operating instructions must be extreme care in such cases. Hand out all
in accessible switchgear rooms and an read carefully and strictly observed notes on health and safety also to all
operating voltage of up to 24 kV. before installing and commissioning the persons who are involved in work on the
It can be extended using series GAE circuit-breaker panel. equipment. Besides the notes in these
panel / block modules. operating instructions you must also
Circuit-breaker panels are used in: Every person involved in the installation, comply with the generally valid safety
commissioning, operation, maintenance and accident prevention instructions
transformer stations
and repair of the unit must have read and (e. g. DIN EN 50110, VDE 0105
node stations
understood these operating instructions, part 100, BGV A3).
combined heating and power plants
especially the chapter on safety and any
industrial plants
other safety instructions. Health and safety symbols
customer consumer installations
wind energy converters.
We recommend that the user/owner You will find these symbols with
obtains written confirmation of all health and safety instructions
The circuit-breaker panel
compliance with this requirement. in these operating instructions in
GAE630 -1LSV630- is used to switch:
which reference is made to
overhead lines and cables Only the exact knowledge of these hazards for personnel.
transformers operating instructions helps to avoid
motors operating errors and ensures trouble- Warning about risk of electric
generators free operation. voltage
choke coils.
This special health and safety
The general safety and accident
symbol warns against dangers
The GAE630 circuit-breaker panel is prevention instruction issued by the
due the risk of electric voltage.
used as a bus sectionaliser panel legislator and possible regulations of the
GAE630 -1LSVG630-. insurer, which may be different from
country to country, must be strictly Attention!
observed when operating and servicing
Cautionary instruction
the circuit-breaker panel.
In these operating instructions
These operating instructions are part of this note appears at all points
the circuit-breaker panel. When passing which must be especially
on the circuit-breaker panel (relocation, observed in order to comply with
selling or similar) the operating guidelines, instructions and the
instructions must also be handed over. correct work sequence, thereby
avoiding damage and destruction
of the circuit-breaker panel.
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2.3 General health and safety 2.3.1 Operation 2.3.2 Safety features
instructions
When operating the circuit-breaker Safety features must not be altered,
The circuit-breaker panel is designed panel the responsibilities must be clearly dismantled or rendered ineffective.
and manufactured to the latest technical defined and observed, so that no unclear Unprotected parts of the system can
standards and with due consideration of areas of responsibility in relation to cause fatal injuries.
all safety instructions. safety arise.
All safety installations, e. g. shrouds,
However, dangers for people and Before commissioning the circuit- must always be fully functional and
property may arise from these circuit- breaker panel and after service work or correctly in place. Operation of circuit-
breaker panels if they are used modifications the circuit-breaker panel breaker panel with faulty safety features
incorrectly by untrained personnel or for must be inspected by qualified is not allowed.
purposes they are not intended for, if personnel for safe working condition.
they are manipulated or if the safety
regulations are disregarded. For this Before commissioning, all personnel in 2.3.3 Auxiliary device for operation,
reason every person involved in the the danger zone around the circuit- maintenance and repair
installation, commissioning, operation or breaker panel must be warned and
maintenance of the circuit-breaker panel asked to leave this area. There must not If any auxiliary devices (tools or similar)
must have read and understood these be any objects blocking the access to the are required for operation, maintenance
instructions. controls. or repair of the circuit-breaker panel,
these must be in safe condition and
The user must operate the circuit- should be used in a safe way.
breaker panel only in perfect condition.
Any unnecessary and endangering use
Any changes that degrade safety must of auxiliary devices of any kind on the
be reported immediately to the circuit-breaker panel is not permitted.
supervisor.
Changes to the circuit-breaker panel are 2.3.4 Statutory health and safety
only permitted in coordination with instructions
Ormazabal and under the supervision of
expert personnel. Apart from these notes on prevention of
accidents and the notes attached to the
Specialist personnel are persons who, circuit-breaker panel the locally valid
due to their professional training and accident prevention instructions must
experience, have sufficient knowledge in also be observed.
the field of electrical technology and are
familiar with the applicable health and
safety regulations (BGV A3), directives
and the generally accepted technical
rules and regulations (e. g. VDE-
regulations, IEC-standards, DIN
standards).
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3.1 Safety notes for transport During transport, comply with the Unloading is only allowed to be
warning and safety instructions performed by experienced
1. Lifting tackle must only be on the circuit-breaker panel and persons who are fully familiar
used at points intended for this its packaging. with the lifting gear.
purpose. Observe the permissible hoisting
When unloading observe the weight of lifting tackle and lifting
2. Ropes, chains or other lifting
safety instructions (see Chap. gear (forklift truck, crane).
tackle must be fitted with
3.1) and the applicable accident
safety hooks.
prevention regulations.
3. Do not use any torn or worn
ropes.
4. Ropes and chains must not be
knotted. Corner protectors (cardboard)
Tightening strap
5. Ropes and chains must not
touch any sharp edges.
6. Only use ropes and chains of
sufficient loading capacity (for
weight of the circuit-breaker
panel, see Chapter 8
"Technical Data", Table 5).
7. Only use lifting gear of
sufficient loading capacity (for
weight of the circuit-breaker
panel, see Chapter 8 Switchgear
"Technical Data", Table 5). front
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3.4 Storage
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3.5 Installation and assembly A straight and level floor surface is a To make the fastening bores accessible
prerequisite for the stress-free for installation, remove the front cover
To install the circuit-breaker panel, use installation of the earthing panel. Pay (see Chapter 5).
the installation plan shown in Chapter attention to the information in
3.6.1. In order to assure secure standing DIN 43661. In particular the tolerance on
of the circuit-breaker panel use all the evenness (maximum 1 mm over a
fastening bores provided. measured length of 1 m) and the
tolerance on the straightness (maximum
The depths of the individual panel types 1 mm per metre and maximum 2 mm
in the GAE family vary. over the entire length of the foundation
In order to ensure all possible block/ rail) are to be observed.
panel combinations (excluding LSF-
panels) can be installed, the foundation
Note!
projection must be drawn at a distance of
135 mm from the wall! To ease the assembly work on
In the case of the installation of LSF- the installation of several GAE
panels, a minimum distance of 200 mm panels, we recommend the
is necessary. usage of a metal chassis.
On the variant with pressure absorber
channel the minimum distance is
100 mm. The fastening material is not part of the
delivery.
Note!
To fastening the earthing panel to a
If it is certain that during a system raised floor, we recommend the
extension no: following fastening material:
– GAE630 -1LSFxx- panels
– Hexagon screw M10
– GAE measuring panels with
(minimum M8, strength class 5.6)
metal cooling stretch are
DIN EN ISO 4017
installed, the distance from the
wall can be reduced to 100 mm. – Washers DIN EN ISO 7093 (switch
panel side)
To ease the assembly of the modular – Washers
switchgear GAE630, we recommend the DIN EN ISO 7089/7090 (raised floor
following distances from side walls on side) or tapered washers for
installation from left to right: fastening to U-sections
– Spring lock ring DIN 127 / DIN 128
– Distance from left wall at least
– Hexagon nut M10 DIN EN ISO 4032
100 mm
– right wall distance at least 300 mm.
In the case of installation on concrete
with a strength of B ≥ 25 N/mm², we we
When installing from right to left the
recommend the following fastening
lateral wall distances are reversed.
material:
The area for the floor opening – Fischer plastic dowels of type S12
must not be reduced in size, so – Wood screw DIN 571-10x80-St
that, in case of an arc incident, – Washer DIN 125 A10
the hot gases can be safely
discharged.
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Note!
The standard circuit-breaker
panel is shown at the left-hand
side of Fig. 7, the right-hand side
shows the panel fitted with a
deeper front cover (optional)
Note!
The standard circuit-breaker
panel is shown at the left-hand
side of Fig. 8, the right-hand side
shows the panel fitted with a
deeper front cover (optional)
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Pressure absorber channel (optional) with minimum relay cabinet height 600 mm
Fig. 9
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Attention!
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Openings in the
side wall
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Note!
If the circuit-breaker panel is
fitted with window-type current
transformers you must route the
earthing cable through the
transformer and then to the
earthing terminal of the cable
fixing iron.
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3.9 Attachments
Auxiliary switch
Q0
1 5 7 9
Q1
Disconnector
Fig. 14 2 6 8 10
Fig. 16
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3.10 Earthing
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4 Technical description
4.1 Circuit-breaker panel The GAE630 circuit-breaker panel The circuit-breaker panel's operating
comprises the driving mechanism for and indication elements are clearly
The GAE630 -1LSV630- circuit-breaker circuit breakers and three-position arranged on the control panel cover (see
panel is a quality product manufactured switches, the gas tank with vacuum System Overview, Fig. 1).
to the requirements of DIN ISO 9001. It circuit breaker (type GNVL), the three-
can be used for a rated voltage of up to position switch (disconnector and The circuit-breaker elements are fitted to
24 kV and a rated normal current of earthing switch), the busbars and cable the upper part of the cover and those for
630 A and has the following features: connection compartment. the disconnector and earthing switch are
fitted to the lower part
metal-enclosed
During production, a functional module, The symbols relevant to the earthing
low maintenance (HV compartment,
comprising a vacuum circuit-breaker, circuit are in red, those for the main
maintenance-free gas tank)
three-position switch, switch drive current path are in black.
type-tested
mechanism and interlocking of circuit-
extendable through side busbar
breaker and disconnector is assembled
connections.
as a pre-tested unit on the front wall of
the tank and is subsequently gas-tightly
welded to the stainless steel tank.
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Attention!
37250314
Fig. 19
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4.3 Gas tank 4.4 Gas leakage indicator 4.6 Vacuum circuit-breaker
The gas tank is made of stainless steel. The gas pressure is indicated by an The vacuum circuit-breaker is a three-
A prerequisite to the safe function of the aneroid diaphragm pressure gauge, pole, indoor circuit-breaker with rated
switchgear over many years of service is which is connected to the tank via a voltages of 12 kV or 24 kV.
guaranteed by optimum production of check valve. The aneroid diaphragm
It comprises the base frame, to which the
the mechanical parts and leak tightness pressure gauge is corrosion-resistant.
actuator and pole part are fitted.
of the tank
The indication range (Fig. 20) is divided The switch poles take up the vacuum
into two measuring ranges. switch tubes with contact system, the
The gas-tightly welded tank is checked
contact pressure spring and the opening
for leaks in accordance with IEC 62271-
spring.
200 (permissible leakage rate 10-7 mbar = Red
x l/s). = Green The following circuit-breakers are used:
GNVL 24/16/630-1 (gas insulated
The gas tank contains the vacuum circuit Vacuum circuit-breaker with motor
breaker, which is connected in series winding).
with the three-position switch. The GNVL 24/16/630-1/H (gas insulated
bushings for the busbars are located on Vacuum circuit-breaker with manual
the side of the tank and are connected to winding).
the vacuum circuit-breaker inside the
Pf = 0,3 bar
tank by means of copper busbars. The 0,6 bar
The operating mechanism is a stored
three-position switch also connects the energy spring mechanism. It is
cable bushings to the circuit-breaker by connected to the vacuum contact
means of copper busbars. chambers via a system of levers and a
gas-tight membrane.
12254908 04 01
The power cables are connected to resin The stored energy spring mechanism is
bushings with outer taper in accordance Fig. 20 tensioned by using a crank handle or
with DIN 47636 Parts 1 and 3. winding motor. The circuit-breaker can
Red: Not ready for switching! be tripped manually by means of a
The bushings are checked for pushbutton or electrically by means of an
Green: Ready for switching
compliance with the maximum actuator.
permissible partial discharge values.
When switched ON, the closing spring
Bushings, sealing flange for actuating Before each switching process the gas relaxes and closes the contacts in the
shaft and bursting plate are sealed filling inside the tank must be checked on vacuum chamber via a series of levers.
towards the tank by means of sealing the gas leakage indicator. The opening spring is simultaneously
rings. The three-position switch's tensioned. Re-tensioning the closing
actuating shaft is fitted to the tank with springs immediately after switching the
twin paired radial shaft seals. The force 4.5 Pressure switch/density circuit-breaker ON allows makes it
is transmitted to the circuit-breaker by monitor (optional) possible to switch a brief interruption
way of a pre-tensioned sealing OFF-ON-OFF.
membrane, which moves between the For remote monitoring the switchgear can
The standard circuit-breaker is always
two operating points "ON" and "OFF". optionally be equipped with a density
equipped with the ON and OFF
monitor, which works as a normally
pushbutton, the switch position indicator,
The tank in each circuit-breaker panel is closed contact in the auxiliary circuit.
the spring accumulator indicator and the
charged with dry SF6 gas after The bottom switching point of the density operating cycles counter.
evacuation. The addition of Al2 O3 monitor or pressure switch is 106 kPa
absorbs the slightest amount of moisture The basic equipment for controlling and
abs. If the pressure in the gas tank drops
and continually regenerates the SF6 gas. triggering the circuit-breaker with
to 106 kPa abs., the density monitor or
manual wind-up comprises the following
pressure switch will report this pressure
auxiliary units:
drop.
transformer-operated trip Y5
The bottom switching point of the density
four-pole auxiliary switch for
monitor or pressure switch corresponds
messaging purposes
with the transition to the red measuring
fleeting contact, message OFF.
range on the scale of the gas leakage
indicator. The density monitor or pressure
switch is fastened to the non-return valve,
together with the gas leakage indicator.
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X1 1 3 6 16 30 35 39
2 4
S1
5 P
1 3
(rot)
M1 +
21 11 1
3 M S6
V1 K1
- 22 14 3
(blau)
2 4
S2 1 3 Q1
14 12 24 22 34 32 44 42 52 54 62 64 72 74 82 84 92 94 102104
4
13 11 23 21 33 31 43 41 51 53 61 63 71 73 81 83 91 93 101103
4 X1 31
1 S4 1
bei DC)
(rot (+)
S8 4
1
Y3
(blau (-)
bei DC)
S7 4
3
X1 4 8
bei DC)
bei DC)
(rot (+)
(rot (+)
1 Y6
E V6
Y1 K1
2 Y5
A V5
Y2
(blau (-)
(blau (-)
bei DC)
bei DC)
X1 2 5 10 17 32 36 40
37250315
Fig. 21
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Fig. 22
4.8 Three-position switch drive
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Circuit-breaker to disconnector or
earthing switch respectively
Anti-reverse
interlock
Fig. 23 Fig. 24
The front cover interlock (Fig. 23) The interlock between the circuit- An anti-reverse interlock (Fig. 24) is
ensures that the front cover can only be breaker and the disconnector or earthing available upon request.
removed, when the earthing switch has switch (Fig. 24) is effected with the aid of
been operated. When the earthing the operating lever. It can only be This prevents the disconnector from
switch is switched OFF, a bolt engages changed, when the circuit-breaker is being switched ON when the front cover
in a recess in the front cover, thus switched OFF. Whereby the switch has been removed. The anti-reverse
locking it. positions of the disconnector or earthing interlock is switched ON or OFF by the
switch are immaterial. fastener key.
The interlock between the disconnector When the fastener is open, the plug-in
and the earthing switch (Fig. 24) is opening for the switching lever on the
effected by the switch position indicator. disconnector switching shaft is closed off
This closes off the plug-in opening for by a plate.
the switching lever on the corresponding
switching shaft. With the front panel removed the
earthing switch can be switched off in
order to check the cables.
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Fig. 25
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Fig. 28
Display explanation
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Annunciator
Conversion
sensors
Fig. 30
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5 Operation
Attention!
Never leave the switching lever
inserted in the actuating shaft,
because operation of the other
actuating shaft will damage the
switching interlock of the panel.
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Note!
Locking cover
In the description of the switching
operations in chapters 5.3 and
5.4 the padlocking facilities are
not shown, for the purpose of a Fig. 32
clearer representation of switch
position indicators and actuating
shafts.
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Fastener closed Disconnector switched OFF and locked Circuit-breaker switched OFF, spring
(anti-reverse interlock optional). by the switching interlock. accumulator relaxed.
Earthing switch activated.
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Note! OFF
The disconnector and earthing
switch are mechanically locked open closed
with each other.
If the earthing switch is switched
ON the plug-in opening on the
ON
switching shaft of the
corresponding disconnector
switch is closed by a locking
plate. 32572056
Figure 40 Figure 41
The switching state of the disconnector
and earthing switch can be read off the
switch position indicators in the circuit-
breaker panels mimic diagram
(Figure 41).
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2
Tension the spring accumulator,
until the spring accumulator
indicator jumps to TERNSIONED
(see Chapter 5.4.2).
Note!
If a motor drive is fitted and the
supply voltage is available, the
spring accumulator is
automatically pre-tensioned.
Fig. 43 Fig. 44
1
Switch position with deactivated circuit-breaker switched OFF and
disconnector and activated relaxed spring accumulator (Fig. 44).
earthing switch (Fig. 43),
3 4
Switch off the earthing switch. Switch position with deactivated circuit-breaker switched OFF and
Hold the switching lever (red disconnector and deactivated tensioned spring accumulator (Fig 47).
shaft) depressed to the end stop earthing switch (Fig. 46),
against spring pressure and turn it anti-
clockwise (Fig. 45).
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Verriegelung / Interlocking
Verriegelung nur umstellbar, wenn Leistungsschalter
in 0-Stellung!
Interlocking only to be, if circuit breaker in 0 position!
Trennschalter und Erder schaltbereit
Operation of disconnector and earthing switch
Leistungsschalter schaltbereit
Operation of circuit breaker
37250329
5 6 7
Deactivate the interlock between Switch the disconnector ON. Hold Switch position with activated
the circuit-breaker and the the switching lever (bare shaft) disconnector and deactivated
disconnector or earthing switch depressed to the end stop against earthing switch (Fig. 50).
respectively. Do this by moving the spring pressure and turn it clockwise
operating lever from the bottom left to (Fig. 49).
the top right position (Fig. 48) (see also
Chapter 4.9, "Panel Interlocks").
Verriegelung / Interlocking
Verriegelung nur umstellbar, wenn Leistungsschalter
in 0-Stellung!
Interlocking only to be, if circuit breaker in 0 position!
Trennschalter und Erder schaltbereit
Operation of disconnector and earthing switch
Leistungsschalter schaltbereit
Operation of circuit breaker
37250332
8 9 10
Activate the interlock between the Switch the circuit-breaker ON. To Switch position with circuit-
circuit-breaker and the do this, press the pushbutton ON breaker switched ON and
disconnector or earthing switch (I) on the circuit-breaker control relaxed spring accumulator
respectively. panel (Fig. 52). The spring accumulator (Fig. 53).
Do this by moving the operating lever indicator jumps to RELAXED.
from the top right to the bottom left
Use the capacitive voltage
position (Fig. 51) (see also Chapter 4.9,
detection system to check
"Panel Interlocks").
whether voltage is indicated for
phases L1, L2 and L3 (see
Chapter 6.5).
12246832-06 06.2009
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1 2
Switch position with activated circuit-breaker switched ON and relaxed Switch the circuit-breaker OFF.
disconnector and deactivated spring accumulator (Fig. 55). To do this, press the pushbutton
earthing switch (Fig. 54), OFF (0) on the circuit-breaker
control panel (Fig. 56).
Check that the switch panel is
electrically isolated using
capacitive voltage detecting
system (see Chapter 6.5).
Verriegelung / Interlocking
Verriegelung nur umstellbar, wenn Leistungsschalter
in 0-Stellung!
Interlocking only to be, if circuit breaker in 0 position!
Trennschalter und Erder schaltbereit
Operation of disconnector and earthing switch
Leistungsschalter schaltbereit
Operation of circuit breaker
37250329
3 4 5
Deactivate the interlock between Switch the disconnector OFF. Switch position with deactivated
the circuit-breaker and the Hold the switching lever (bare disconnector and deactivated
disconnector or earthing switch shaft) depressed to the end stop earthing switch (Fig. 59).
respectively. Do this by moving the against spring pressure and turn it anti-
operating lever from the bottom left to clockwise (Fig. 58).
the top right position (Fig. 57) (see also
Chapter 4.9, "Panel Interlocks").
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6 7
Switch on earthing switch. Hold Switch position with deactivated circuit-breaker switched OFF and
the switching lever (red shaft) disconnector and activated relaxed spring accumulator (Fig. 62).
depressed to the end stop against earthing switch (Fig. 61),
spring pressure and turn it clockwise
(Fig. 60).
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6 Commissioning
6.1 Inspection activities and safety 6.2 Switching the circuit-breaker 6.3 Undervoltage release
instructions panel (manually) (optional)
To commission the circuit-breaker panel, The following operating sequences are If the circuit-breaker panel is equipped
its correct function is to be ensured by to be followed. with an undervoltage release, this is
inspecting the following points: mechanically inhibited by the
Note! manufacturer. The undervoltage
– Please compare the data on the The switch panel is delivered with release's mechanical inhibitor must be
rating plate and the data on the the front panels earthed (see removed before the circuit-breaker panel
delivery paperwork with the order Chapter 5.3). is commissioned.
documentation.
SWITCHING ON Do this by applying an auxiliary voltage
– Check the secondary equipment in to the undervoltage release and pulling
– Switch the earthing switch OFF
accordance with the information in out the clamp, which is attached to a
– Switch the disconnector ON
the circuit documentation for the cord.
– Throw the locking lever
related switchgear configuration.
– Tension the circuit-breaker's drive
using the hand crank. Attention!
– Check all screwed connections
– Switch the circuit-breaker ON.
(cable connections, operational When the supply voltage is
earthing, panel screw connections) applied, the motor drive runs up
SWITCHING OFF
for correct seating (torque) and immediately and tensions the
proper fastening. circuit-breaker's spring
Attention! accumulator!
– Check the operating pressure Check that the switch panel is
available on the gas pressure gauge electrically isolated using When the auxiliary voltage is applied, the
(the pointer must be in the green capacitive voltage detecting trip's solenoid energises. The circuit-
sector). system (see Chapter 6.5) breaker can be switched ON. If the
auxiliary voltage fall below a specified
When installing a circuit-breaker – Switching the circuit-breaker OFF value, the solenoid is de-energised and
panel as an end panel, make – Throw the locking lever the circuit-breaker switches OFF.
sure that the sealing ends are – Switch the disconnector OFF
correctly fitted to the lateral – Switch on earthing switch The undervoltage release is set up in the
bushings and that the bottom factory and sealed on the installation
screw connection point is closed board.
off with the screw plug.
When doing so, observe the
assembly instructions "Panel
screw connection for extensible
GAE630 panels", article no.
12244002.
Note!
We recommend during
commissioning on site, after
completion of the assembly, to
perform a power frequency
voltage withstand test as per
VDE 0671 part 200 /
DIN EN 62271-200
section 7.105.
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42
6.4 Switching using motor drive SWITCHING OFF 6.5 Checking for electrical
(option) isolation
Check that the switch panel is
electrically isolated using
To test switching using the motor drive, Before disconnecting a circuit-breaker
capacitive voltage detecting
switch on the supply voltage. The motor panel in operation from the mains and
system (see Chapter 6.5).
drive starts immediately and tensions prior to connecting a circuit-breaker
the spring accumulator. panel to the mains, the panel must be
To switch the circuit-breaker OFF, press
checked for electrical isolation.
the "OFF" pushbutton or activate the
The indication states of the spring
corresponding remote release's control
accumulator are to be checked Checks are always to be made
device (switch OFF via the breaking trip)
mechanically and with the supply on all three poles!
until the circuit-breaker is switched OFF
voltage. To do this, switch the drive, as
and the switch position indicator
described in Chapter 6.2 and check the The test is performed using the following
indicates and reports "OFF".
mechanical and electrical switch position procedure:
indication.
– With the circuit-breaker panel
switched ON, open the shrouds on
SWITCHING ON
the capacitive measuring points.
Prerequisite for switching the circuit-
– Insert a voltage tester (see Table 1,
breaker ON is that the mechanical
Chapter 4.11) in each of the three
interlocks and the solenoid-operated
measuring sockets.
locks are not activated.
The voltage testers must flash.
Press the "ON" pushbutton or activate – Switch the circuit-breaker to OFF.
the remote release's control device
(switch ON via the making trip) until such – Switch the disconnector to OFF.
time as the circuit-breaker is switched – Isolate also the second cable end.
ON and the switch position indicator
indicates and reports "ON". – Switch the earthing switch to "ON".
The outgoing cable is now electrically
Note! isolated. The voltage testers must no
longer flash!
During the switching process, the
"spring accumulator tensioned" – Upon completion of the test remove
indication is no longer visible. the voltage testers and turn back the
After switching on, the spring shrouds to close the capacitive
accumulator is immediately measuring points.
automatically tensioned by the
motor drive for an automatic
reclosure. The "spring
accumulator tensioned"
indication becomes visible again.
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Fig. 63
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Fig. 65
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7 Maintenance
7.1 General 7.2 Inspection and maintenance – Check switchgear and switching
7.2.1 Inspection devices for anything unusual, soiling
Maintenance, repair work and and the result of environmental
Prior to inspection, electrically
subsequent modifications must effects.
isolate and secure the operating
only be performed by skilled – Perform several no-load switching
range in accordance with the
personnel and in compliance with operations, this instruction applies
"safety rules" specified by DIN
the operating instructions, the particularly to circuit-breakers that
VDE/IEC.
accident prevention instructions are switched infrequently in
and the regulations of the liability An inspection, in accordance with operation.
associations. BGV A3 should be carried out – Check function of the switching
approximately every 4 years, depending device, e. g. its actuating device,
Maintenance is used to ensure upon the operating conditions and local interlocking devices, trigger devices
continuing trouble-free operation and the circumstances. and signalling devices and any other
longest possible service lifetime of the In exceptional operating conditions devices.
switching device and the equipment (these also include harsh climatic – Shut down motor winding (if fitted).
integrated. It covers the following, conditions) and/or heavy pollution On the circuit-breaker, actuate the
closely related areas in accordance with (including heavy soiling and aggressive ON and OFF pushbuttons as follows:
DIN 31051 or IEC 1208 respectively: air), inspection may be required at OFF-ON-OFF.
significantly shorter intervals. – Inspect the condition of the
Inspection:
lubrication at the bearing points,
Determination of the actual state Inspection includes: sliding surfaces, etc. (see * in
Maintenance: – Check the SF6 gas tank Fig. 66).
Measures to preserve the for loss of pressure. As long as the – Determine the subsequent measures
nominal state (ensuring trouble-free pointer in the gas leakage indicator is (maintenance, service) taking into
function) in the green sector the pressure is account the number of operating
Repair: sufficient. cycles (see Fig. 67).
Measures to restore the nominal
state.
Fig. 66
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Carefully clean off all dirt, especially from The following information is required
the surfaces of insulating materials. on contacting the manufacturer:
Clean off strongly adhesive, e. g.
greasy, dirt with a lint-free cloth soaked – Type
in a commercial detergent, then wipe off
with clear water and dry. – Serial number
– Year of manufacture
Attention!
Do not use any aggressive
solvents!
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For Ormazabal circuit-breaker panels a The Krefeld location has been certified in This switchgear contains the fluorinated
30-year operating life is assumed. The accordance with DIN EN ISO 9001 greenhouse gas SF6 covered by the
"hermetically sealed pressure system" since 1993 and fulfils the requirements Kyoto Protocol and with a global
acc. to IEC does not require re-filling of of DIN EN ISO 14001 and consistently warming potential (GWP) 22200. SF6
the SF6 gas over the entire operating life. implements operational environmental must be recovered and not released into
Due to the high reliability of the circuit- protection with the environmental the atmosphere.
breaker panels, arc-faults are almost management system. For further information on use and
completely excluded. handling of SF6 please refer to
As a competent partner Ormazabal IEC 62271-303: High-voltage
The handling of switchgear that has offers you the option of returning your switchgear and controlgear – Part 303
failed or has been taken out of operation circuit-breaker panel after the expiration Use and handling of sulphur
because of such incidents and the of the above mentioned operating time. hexafluoride (SF6).
implementation of safety measures is The costs involved depend on the legal
All other materials of this switchgear
described in the leaflet "SF6 systems", requirements applicable at the time of
should also be recycled.
issued by the German official labour return.
association for precision engineering
and electrical engineering.
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8 Technical data
12 kV 24 kV1)
Rated frequency fr 50 (60) Hz 50 (60) Hz
Rated voltage Ur 12 kV 24 kV
Rated short-duration power-frequency withstand Ud 28 kV 50 kV
voltage 1 min.
Transient voltage rate of rise 0.34 kV/µs 0.47 kV/µs
Rated insulation level Up 75 kV 125 kV
Rated peak withstand current Ip 50 kA 40 kA
Rated short-time withstand current 1 s, and 3 s Ik 20 kA 16 kA
Rated busbar current Ir 630 A 630 A
Rated outgoing current Ir 630 A 630 A
Rated operating sequence O - 0.3s - CO - 15 s - CO O - 0.3s - CO - 15 s - CO
Direct current component 33 % 33 %
Rated cable-charging breaking current Ic 50 A 50 A
Rated line-charging breaking current Ii 10 A 10 A
Mechanical operating cycles (ON/OFF)
Earthing switch n >1000 >1000
Mechanical operating cycles (ON/OFF)
Circuit-breaker, disconnector n 10000 10000
Class E1 / M2 / C2 E1 / M2 / C2
Table 6
1) increased rated voltage (25 kV) optional
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Rated AC voltage (V) Power consumption (V•A) Motor fuse (A) max winding time at rated
voltage (s)
110 80 1.60 S21 1K 6
220 80 0.75 6
Rated DC voltage (V) Power consumption (W) Motor fuse (A) max winding time at rated
voltage (s)
24 80 4.00 S21 2K 6
48 80 3.00 6
60 80 2.00 6
110 80 1.00 6
220 80 0.75 6
Table 10
Fig. 67 indicates the number of operating cycles of the circuit-breaker dependent upon the breaking current.
Operating cycles n
Fig. 67
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8.9 Materials
Table 12
The circuit-breaker panel complies with the following VDE standards and/or IEC publications.
IEC 60265-1 (62271-103 1)) / VDE 0670 part 301 (VDE 0671 part 1031))
IEC 60529 / VDE 0470 part 1
IEC 61243-5 / VDE 0682 Part 415
IEC 62271-1 (60694) 2) / VDE 0670 Part 1000 (VDE 0671 Part 1 1))
IEC 62271-100 / VDE 0671 part 100
IEC 62271-102 / VDE 0671 part 102
IEC 62271-200 (60298 2)) / VDE 0671 part 200 (VDE 0670 part 6 2))
IEC 62271-303 1) / VDE 0671 part 303 1)
DIN EN ISO 9001
BlmSchV Federal Law Gazette 1996, part1 no. 66 dated 20.12.1996
1)
Future
2)
Former
Design of terminal components acc. to DIN EN 50181 connection type C (630 A) with external taper and screw contact M16.
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9 Accessories
Article no. 12244002 Assembly instructions, panel screw connection for extensible GAE630 panels
Article no. 12238780 Assembly kit panel screw connection GAE-standard / GAE-standard
Article no. 12238777 Assembly kit end panel
Article no. 12238779 Extension kit end panel
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12246832-06 06.2009
Ormazabal Anlagentechnik GmbH
Am Neuerhof 31
D-47804 Krefeld, Germany
Tel.: +49 2151 7151-0
Fax: +49 2151 7151-75
E-mail: anlagentechnik@ormazabal.de
Internet: www.ormazabal.de