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Applied Clay Science 67–68 (2012) 99–105

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Applied Clay Science


journal homepage: www.elsevier.com/locate/clay

Research paper

Influence of iron removal on the synthesis of pillared clays: A surface study by


nitrogen adsorption, XRD and EPR
J.G. Carriazo ⁎
Chemistry Department, Science Faculty, Universidad Nacional de Colombia, Carrera 30 # 45-03, Bogotá, Colombia

a r t i c l e i n f o a b s t r a c t

Article history: The present paper reports a surface study on the synthesis of pillared clays before and after removal of iron
Received 1 March 2011 oxides (with sodium dithionite) from the clay used as starting material. Four pillared clays were synthesised
Received in revised form 9 June 2012 with Al- or Al-Fe-polyhydroxocationic solutions: two solids were prepared from the iron-removed clay and
Accepted 16 July 2012
the others from the non-pre-treated clay. All the solids were characterised by X-ray diffraction (XRD), elec-
Available online 5 September 2012
tron paramagnetic resonance (EPR), differential adsorption potential distributions (DAPDs) and fractal
Keywords:
dimension from nitrogen adsorption. The natural clay was also analysed by transmission electron microscopy
Pillared clays (TEM) to verify iron oxide clusters. XRD and EPR analyses revealed that iron-reduction with sodium
Characterisation of pillared clays dithionite, under the studied conditions, did not affect the clay mineral structure and the clay became suc-
Iron-oxide removal cessfully pillared in all cases; however, nitrogen adsorption showed a decrease of external surface areas
Surface study of pillared clays and an increase of micropore areas and volumes as a consequence of chemical pre-treatment. DAPDs indicat-
ed that iron-oxide removal reduced the surface heterogeneity of the pillared clays but enhanced the micro-
pore fraction in the solids.
© 2012 Elsevier B.V. All rights reserved.

1. Introduction previous purification treatments (minimal refining) of natural clays


(Storaro et al., 1996; Vaughan, 1998), such as eliminating organic
Modifying clay minerals via pillaring currently constitutes an im- matter traces, soluble salts and iron oxides. Surface iron oxides are
portant and broad field of materials and surface science research. commonly removed from some natural clays before pillaring because
Pillared clays are complex microporous systems, having enormous it is considered that they affect the synthesis and textural properties
potential for application in adsorption and catalytic processes of the final product (pillared clay), but a systematic study have not
(Carriazo et al., 2008, 2010). Many researchers thus show interest in been reported in the literature. Previous works use purified clays for
clays which have been modified through pillaring and their applica- both lab synthesis and preliminary studies of the properties of the re-
tion as catalysts in a wide range of reactions (Carriazo et al., 2005, sultant solids; however, using raw clays is preferred for scaling-up
2007a, 2007b; Centi and Perathoner, 2008; De Stefanis and the process. Excessive content of iron oxides in natural clays may in-
Tomlinson, 2006; Ding et al., 2001; Gil et al., 2000, 2008; Serwicka terfere on both the preparation procedures and the performance
and Bahranowski, 2004). Introducing inorganic pillars, in addition to of the final solids synthesised from these clays, because high iron-
improving clay mineral strength and stability, increases microporosi- oxide content may modify the colloidal and rheological behaviour
ty and provides greater surface area on the solid, thereby facilitating of clay suspensions as well as the cation exchange capacity of the
reagents’ access to potentially active sites for the catalysis of some re- clay mineral present. For more advanced processes, such as catalyst
actions (Barrera-Vargas et al., 2007). The synthesis of pillared clays manufacturing, some good properties of shaped macro-structures
has been widely described in the literature (Aouad et al., 2005; (extruded solids, pellets, agglomerates, monoliths, etc) are desired,
Carriazo et al., 2009; Gil et al., 2000; Vicente and Lambert, 2003) but the high iron content may decrease the mechanical and thermal
and characterising their porous structure has been recently reviewed stability of the final products. Furthermore, both the acidic and
(Gil et al., 2008). redox properties of final pillared clays could be modified because of
However, the synthesis of pillared clays requires several optimisa- the high iron content in the starting natural clay.
tions to enable such a procedure to be applied at industrial level and Iron oxides are usually eliminated from clay minerals by reducing
marketing them in the future. One such improvement is to reduce Fe 3+ to Fe 2+ by sodium dithionite (Na2S2O4) (Bertolino et al., 2010;
Drits and Manceau, 2000; Kunze, 1965), but this process can modify
natural clays' structural and surface properties. In fact, redox reactions
modify the chemical and physical properties of iron-containing smec-
⁎ Tel.: +57 1 3165000x14403; fax: +57 1 3165220. tites, such as cation exchange capacity, specific surface area, swelling
E-mail address: jcarriazog@unal.edu.co. behaviour and ability to fix interlayer cations (Drits and Manceau,

0169-1317/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.clay.2012.07.010
100 J.G. Carriazo / Applied Clay Science 67–68 (2012) 99–105

2000; Komadel et al., 2006; Stucki et al., 2002). Consequently the tex- (Kunze, 1965). The resultant solid was centrifuged at 2200 rpm and
ture of iron-removed clays and that of pillared clays synthesised from the supernatant extracted, and then washed several times up to the
these minerals may change. However, most of the studies on the re- conductivity of supernatant was closed to that of distilled water. This
ducing effect of sodium dithionite on clay minerals have been carried procedure of removing iron oxides was repeated on the solid.
out under inert conditions (using N2 atmosphere) (Anastácio et al.,
2008; Fialips et al., 2002; Komadel et al., 1999; Neumann et al., 2.2. Characterising solids
2011; Stucki et al., 1984), and the extent of iron reduction is not
completely understood. So, the effect of sodium dithionite on the Transmission electron microscopy (TEM) analysis of the natural-
structure and texture of clay minerals under atmospheric air condi- clay samples was performed using a Philips CM 120 (at 120 kV)
tions is less known. On the other hand, some models about the reduc- transmission microscope with EDX analyser. The clay samples were
tion mechanism of iron (III) to iron(II) under inert atmosphere have dispersed in ethanol and then placed on a small copper grid covered
been proposed (Drits and Manceau, 2000; Manceau et al., 2000). with a carbon film. The EPR spectra were obtained on an X-Band
Most of the first models assumed that Fe(II) in reduced dioctahedral ESP 300 BRUKER spectrometer at 77 K, 100 kHz field modulation
smectites was five-coordinated, but Manceau et al. (2000) revealed and 9.44 GHz frequency; 10 mW microwave power, 8000 swept
that iron is much more likely to maintain six-fold coordination after width, 10.25 G modulation amplitude, 40.96 ms time constant and
complete reduction, with possible migration of some of the iron 2 × 10 3 gain were used.
atoms from cis- to trans-sites during the reduction reaction, and creat- Powder X-ray diffraction (XRD) analysis was carried out in an
ing defects (vacant sites) in the octahedral sheets (Drits and Manceau, X-Pert Pro MPD PANalytical equipment using 2θ geometry and a
2000; Komadel et al., 2006; Manceau et al., 2000; Stucki et al., 2002). Bragg-Brentano configuration at room temperature and using a 0.01
Recently Neumann et al. (2011) showed that reactions of Fe(II)/ step size and 5 s step time. Nitrogen adsorption isotherms were
Fe(III) in clay minerals depend on a variety of mineralogical and envi- taken at 77 K using a Micromeritic TriStar 3000 adsorption analyser
ronmental factors, and that iron content, the overall cationic composi- in the 10 −4 to 0.99 P/P0 range. The samples were outgassed at
tion and the location of the negative excess charge determine which 90 °C for 1 h and then at 350 °C for 8 h. All calculations were devel-
structural Fe(II) arrangement forms during Fe reduction using sodium oped assuming both a 16.2 Å 2 area for covering a nitrogen molecule
dithionite. Furthermore, they suggest that these observations can be (N2) and ρ = 0.81 g/cm3 as density of nitrogen condensed in the
used to refine the current model for structural Fe reduction proposed pores. α-Curves and t-plots were used to verify the micropore forma-
by Drits and Manceau (2000). Thus, a model for reduction of iron in an tion: α-curves were made using a non-porous silica as reference
iron-bearing smectite under air atmosphere is not discussed in the lit- (Gregg and Sing, 1982), α = Vads/V(0.4), and t-values (thickness of
erature, which makes difficult to predict the extent to which the struc- multimolecular layer) were calculated from Halsey equation:
ture of this mineral can be altered through the pre-treatment with 0 11 =
3

sodium dithionite to remove iron oxides before a pillaring process, B 5 C


t ¼ −3:54@ B C . Micropore areas and volumes were obtained
since the synthesis of pillared clays, as in the present work, is devel- PA
Ln
oped under atmospheric pressure. P0
Al- and mixed Al\Fe pillared clays showing an excellent catalytic from t-plots. Adsorption potential distribution functions X(A) and the
activity in environmental oxidation reactions have recently been “characteristic adsorption curves” v(A) were used for evaluating the
synthesised from an iron oxide-rich smectite-type clay (Carriazo et solids’ energetic heterogeneity (Carriazo et al., 2008; Jaroniec et al.,
al., 2005, 2007a); however, for optimising the synthesis, it should 1991, 1996). Total energetic heterogeneity results from both the contri-
be determined whether removing the natural iron oxides contained bution of functional groups on the surface, impurities and defects, and
on the surface of this raw clay can enhance or reduce the final pillared the contribution of microporosity (Carriazo et al., 2008; Jaroniec et al.,
clays’ textural properties. The aim of this paper has thus been to pres- 1991, 1996). X(A) was expressed as a differential potential distribution
ent a study of the effect of removing iron-oxides from a clay (under function (Carriazo et al., 2008):
atmospheric air conditions) on the synthesised pillared-clays’ surface
and textural properties. dvðAÞ
X ðAÞ ¼ −
dA
2. Experimental
Fractal dimension (D) was determined from adsorption data (P/P0
2.1. Pillared clay synthesis between 0.08 and 0.2 (Carriazo et al., 2008; Gil et al., 2004), using the
Avnir and Jaroniec equation (Avnir and Jaroniec, 1989; Jaroniec,
Two pillared clays were synthesised from a bentonite from Valle 1995):
del Cauca-Colombia and polyhydroxocationic aqueous solutions of
Al or Al\Fe(10%), as described elsewhere (Carriazo et al., 2005, LnðxÞ ¼ K−ð3−DÞLnðAÞ
2008): Al-Pilc and Al\Fe(10%)-Pilc, labelled here as B-AlNR and
B-AlFeNR respectively. Additionally, the same solids were synthesised where x is the adsorbed amount, K is a constant and A is the adsorp-
by an identical method but after chemical pre-treatment with sodium tion potential.
citrate, sodium bicarbonate and sodium dithionite (Na2S2O4) to re-  
move the iron oxides from the clay surface, as described in the litera- P0
A ¼ −ΔG ¼ RTLn
ture (Kunze, 1965). These pillared clays are named B-AlR and B-AlFeR P
(characters NR and R respectively indicate “non-removed iron-
oxides” or “removed iron-oxides”). R is the universal gas constant, T is the absolute temperature and
To remove the iron oxides from the clay surface, 10 g of clay was P0 and P are, respectively, the saturation and equilibrium pressures
added to a mixture of 400 mL of 0.3 M sodium citrate solution with during gas adsorption.
50 mL of 1 N sodium bicarbonate solution (Kunze, 1965). The resul-
tant suspension was heated to 80 °C, and then 10 g of sodium 3. Results and discussion
dithionite was added, maintaining this temperature and a continuous
stirring during 15 min. After this digestion period a volume of 100 mL Microscopic observation (TEM images) showed the existence of
of a NaCl saturated solution was added to flocculate the suspension iron-oxide particles on the surface of the natural bentonite-clay
J.G. Carriazo / Applied Clay Science 67–68 (2012) 99–105 101

Iron oxide particles

200 nm 100 nm
Bentonite Bentonite

Si
O
Intensity

Al Fe

Fe

1.0 2.0 5.0 6.0 7.0


Energy (keV)

Fig. 1. TEM micrographs of iron oxide particles observed on the natural clay (bentonite), and EDX spectrum of the sample.

(Fig. 1). These iron oxides or oxyhydroxides might be hematite, goe-


thite or magnetite (Bertolino et al., 2010) or mixed aluminium-iron 150
g = 4.3
oxide nanoparticles (Schwertmann et al., 2000) supported on the
clay surface. In the present case iron oxide (or mixed aluminium- 100 g = 9.3
g = 2.0
iron oxide) clusters were considered.
Typical values of g = 2.0, g = 4.3 and g = 9.3 for iron paramagnetic 50
Intensity

species were observed from EPR analysis (Fig. 2). The first value (g = B-AlR
2.0) was attributed to iron oxides in cluster form, while g = 4.3 and 0
g = 9.3 were assigned to Fe 3+ in octahedral or tetrahedral chemical B-AlNR
-50
environments (Bertolino et al., 2010; Carriazo et al., 2005). The last
two values could be interpreted as being iron ions in the octahedral -100
sheets (Fe 3+ replacing Al 3+) of the clay mineral (Bertolino et al.,
2010; Carriazo et al., 2005) plus iron ions contained in mixed -150
aluminium-iron oxides deposited on the clay surface. An important 1000 3000 5000 7000
EPR result was the significant decrease of signal intensity (decrease Magnetic field (Gauss)
of area under curve) for the B-AlR and B-AlFeR solids due to clay min-
eral treatment with sodium dithionite. This confirmed an effective re- 150 g = 4.3
moval of iron oxides before synthesis of pillared clay. However, the
smaller reduction of signal intensity for the B-AlFeR sample resulted 100 g = 9.3
g = 2.0
from iron introduction during the course of this solid's synthesis.
Moreover, the EPR spectra indicated that clay mineral structural fea- 50
Intensity

tures were maintained and, therefore, the chemical treatment for


B-AlFeR
iron removal, under these conditions, did not have an apparent effect 0
on the clay mineral structure of the smectite.
-50 B-AlFeNR
XRD analysis revealed the successful synthesis of pillared clay in
all cases. The shift of the 001 diffraction maximum (d001 basal spac-
-100
ing) from 14.7 Å (natural clay) to 17.3 Å for all the modified solids
(Fig. 3a) clearly indicated that the smectite was pillared with the -150
polyoxocationic species (Carriazo et al., 2005, 2007a, 2009). The com- 1000 3000 5000 7000
plete XRD traces (Fig. 3b) did not show other modifications in these Magnetic field (Gauss)
solids’ structure, revealing similar XRD patterns for the pillared
clays synthesised with or without iron removal. Only slightly higher Fig. 2. EPR spectra for the pillared clays.
102 J.G. Carriazo / Applied Clay Science 67–68 (2012) 99–105

55
(a) d=17.3 Å

Volume adsorbed (cm3/g), STP


50 B-AlNR
45
B-AlFeR B-AlR
40
Natural clay
35
Intensity (a. u.)
B-AlFeNR
30
25
B-AlR
20

B-AlNR
15
10
d=14.7 Å 5
Natural clay 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
0 2 4 6 8 10 12 14 Relative pressure (P/P0)
°2 theta, CuK α
65
(b) 60

Volume adsorbed (cm3/g), STP


B-AlFeNR
B-AlNR - (1) 55
B-AlFeR
B-AlR - (2) 50
B-AlFeNR - (3)
45 Natural clay
B-AlFeR - (4)
40
Intensity (a. u.)

35
30
(4) 25
(3) 20
15
(2) 10
(1) 5
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
0 10 20 30 40 50 60 70 80
Relative pressure (P/P0)
°2 theta, CuK α

Fig. 3. XRD patterns for the pillared clays. a) Amplifying the d001 peak. b) Complete Fig. 4. Nitrogen adsorption isotherms for the natural clay and pillared solids.
diffractograms.

intensity of peaks at ~ 2θ = 21°, 2θ = 26° and 2θ = 28° for the iron-


removed samples was observed, which correspond to quartz and (a) Natural clay
feldspar impurities in the natural clay. The intensity of the diffraction
Volume adsorbed (cm3/g; STP)

60 B-AlNR
maxima of these minerals increases because their surfaces are
cleaned by iron-oxide elimination. This result confirmed that chemi- 50 B-AlR

cal treatment with sodium dithionite did not affect the smectite B-AlFeNR
40
structure. The iron oxide species in the materials were not detected B-AlFeR
by XRD because they were present in small quantities and had poor 30 nonporous silica
(reference)
crystallinity.
20
The nitrogen adsorption isotherms for the natural and pillared
clays are shown in Fig. 4. The isotherms display H3 type hysteresis 10
(IUPAC classification), characteristic of slit shape pores, indicating
that the configuration of parallel plates of clay minerals was 0
0 0.5 1 1.5 2 2.5 3 3.5
maintained (Carriazo et al., 2008). The adsorption capacity of pillared α (Vads/V(0.4))
clays was higher than that of natural clay, due to the formation of mi-
cropores by the effective pillaring. Moreover, a slight difference in (b)
adsorbed volumes was observed between pillared clays synthesised
Volume adsorbed (liquid) (cm3g-1)

with or without iron-oxide removal; the volume adsorbed by B- 0.1 Natural clay
B-AlNR
AlNR was higher than that adsorbed by B-AlR and that of B-AlFeNR 0.09 B-AlR
was higher than B-AlFeR. The α-curves (taking a nonporous silica as 0.08 B-AlFeNR
B-AlFeR
reference) and t-plots (Fig. 5) confirmed the increase of microporos- 0.07
ity of the synthesised solids: when micropores were introduced into 0.06
the solids, adsorption in the low-pressure region was enhanced and 0.05
the (α- or t-) plots were bent, in accordance with previous reports 0.04
(Gregg and Sing, 1982). Pillared clays synthesised after iron-oxide 0.03
elimination thus showed lower nitrogen uptake than their natural 0.02
counterparts; B-AlFeNR was the material having higher apparent 0.01
0
complexity (Fig. 5a). 0 2 4 6 8 10 12 14 16 18 20
Table 1 shows the textural properties of the solids. Specific surface t value (Å)
areas and pore volumes for all the pillared clays increased compared
to the initial natural clay values; BET and external surface areas of Fig. 5. α-curves (a), and t-plots (b) for the pillared solids and the natural clay.
J.G. Carriazo / Applied Clay Science 67–68 (2012) 99–105 103

Table 1
Textural properties of natural and pillared clays.

Solid BET surface area Micropore area, Smp External surface area, Micropore volume, Vmp Total pore volume (cm3g−1)
(m2g−1) (m2g−1), from t-plot Sext (m2g−1) (cm3g−1), from t-plot from Gurvitsch's method

Natural clay 42.8 3.4 35 0.0012 0.0470


B-AlNR 72.1 74.0 18 0.0262 0.0829
B-AlR 66.6 74.6 13 0.0264 0.0704
B-AlFeNR 76.8 38.2 44 0.0135 0.1032
B-AlFeR 69.3 60.5 25 0.0214 0.0866

B-AlR and B-AlFeR were lower than those of B-AlNR and B-AlFeNR as energetic variation. Pillared clays showed higher gas adsorption vol-
a consequence of previous treatment for iron removal, which indi- umes than the natural clay throughout the adsorption potential
cates that treatment with sodium dithionite, under this conditions, values as a consequence of their microporous structure, whilst solids
allowed reduction of the free iron-oxides to decrease the number of obtained after iron removal showed lower gas adsorption volumes
adsorption sites on outer smectite surface. Moreover, increase of mi- than clays pillared without such a chemical treatment probably be-
cropore areas and volumes were observed for B-AlR and B-AlFeR cause the external specific surface area of former materials was
regarding B-AlNR and B-AlFeNR, although this result was more evi- reduced.
dent between B-AlFeR and B-AlFeNR. Removing iron oxides from Differential adsorption potential distributions for the pillared
clay surface allowed access of N2 molecules to micropores generated solids (Fig. 7) clearly revealed a shift of the maximum of the curves
by the pillaring. Difference between B-AlFeR and B-AlFeNR micropore to higher adsorption potential values compared to the natural clay
areas indicates a higher effect of pore blocking because introducing (from 3.3 to 4.0–5.0 kJ/mol), indicating effective formation of micro-
iron oxides in the synthesis of pillared clays. The adverse influence pore structures in the solids. However, the highest derivative values
of natural iron-oxide particles on the pillaring with iron species prob- for B-AlNR and B-AlR in the low pressure region (high adsorption po-
ably is related to the nucleation of larger iron polyoxocations yielding tential values: 4.0–5.0 kJ/mol) suggest the formation of a higher frac-
larger nanoparticles than those of aluminium oxide, since hydrolysis tion of micropore in these solids than for Al\Fe pillared clays.
of iron cations forms colloidal species with much higher degree of Pillaring with iron or aluminium–iron aqueous solutions leads to
condensation (Jolivet et al., 2000). On the other hand, the total specif- the formation of iron oxide nanoclusters on the pillared clays
ic surface area of the pillared clays is given as the sum of micropore (Carriazo et al., 2005) which are able to partly block microporosity.
area plus external surface area (Stotal = Smp + Sext); therefore the Furthermore, an additional complexity in the high adsorption poten-
total specific surface area is higher than BET area for all the pillared tial region was observed for non-pre-treated solid curves (B-AlNR
clays. and B-AlFeNR) (Fig. 7b) showing multimodal functions due to higher
Important differences were observed in the characteristic adsorp-
tion curves for the solids (Fig. 6), indicating a possible surface
(a)
0.014 Natural clay
B-AlNR
0.05
Volume adsorbed (liquid ) (cm3g-1)

0.012
-dV/dA (mol cm3g-1kJ-1)

Natural Clay B-AlR


B-AlNR B-AlFeNR
0.04 0.010 B-AlFeR
B-AlR

0.008
0.03

0.006
0.02
0.004
0.01
0.002
0 1 2 3 4 5 6
0.00 Adsorption potential (A) (kJ mol-1)
0 1 2 3 4 5 6
Adsorption potential (A) (kJ mol-1)
(b)
0.009
0.05 B-AlNR
Volume adsorbed (liquid) (cm3g-1)

-dV/dA (mol cm3g-1kJ-1)

Natural clay
0.008 B-AlFeNR
B-AlFeNR
0.04
B-AlFeR 0.007

0.03 0.006

0.005
0.02
0.004
0.01
0.003
2 3 4 5
0.00 Adsorption potential (A) (kJ mol-1)
0 1 2 3 4 5 6 h i
ðAÞ
Fig. 7. Differential adsorption potential distributions − dvdA for the natural and pillared
Adsorption potential (A) (kJ mol-1)
clays. a) Complete curves and b) Expansion of an interval for non-pre-treated synthesised
Fig. 6. Characteristic adsorption curves for the solids (natural and pillared clays). solids.
104 J.G. Carriazo / Applied Clay Science 67–68 (2012) 99–105

Natural clay Natural clay


3.5 3.5
B-AlNR B-AlFeNR
3.3 3.3
B-AlR B-AlFeR
3.1

Ln (V)
3.1

Ln (V)
2.9 2.9

2.7 2.7

2.5 2.5
6.7 6.9 7.1 7.3 7.5 6.7 6.9 7.1 7.3 7.5
Ln (A) Ln (A)

Fig. 8. Linear relationship (Avnir–Jaroniec equation) for determining the fractal dimension of pillared clays by nitrogen adsorption.

heterogeneity on their surface. In this way, lack of removal of iron ox- Acknowledgments
ides contributed to higher surface heterogeneity of the pillared clays,
but it reduced the micropore fraction in the as-synthesised solids. The author gratefully wishes to acknowledge the Universidad
This effect was associated with a variation in the external and Nacional de Colombia (Bogotá) for supplying the resources for this
microporo surface areas (Table 1). On the other hand, the rise in ad- scientific investigation.
sorption potential distribution functions at low adsorption potential
values (high relative pressures) revealed the multilayer adsorption References
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