Professional Documents
Culture Documents
of the 2014 9th International Conference on System of Systems Engineering (SOSE), Adelaide, Australia - June 9-13,
2014
Abstract—Development in the domain of embedded Oil and gas industry has benefited from technological
systems and communication technologies have created an advancements, ranging from tiny sensors to actuators and from
industrial need to automate tasks and to render more small scale instrumentation to full scale industrial automation.
control. Rapid advancement in data processing Quite recently, WSNs have started to play their role in different
technologies, wireless communication, evolution of Micro- sections of oil and gas related industry since it provides
Electromechanical Systems, business intelligence, process sophisticated, powerful and long lasting easy to deploy
planning and control has created a room for improvement ‘sensing’ and ‘actuation’ solution. WSN technology is mostly
in all areas of industrial practices related to oil and gas oriented around power constrained solutions since sensor nodes
processing. Reliable monitoring whilst reporting to remote are deployed with view point of long life operation and
control rooms in a timely manner for oil and gas carrying reliability. However, in harsh and tough terrains as in pipeline
pipelines creates a bigger challenge due to its lengthy span. structures, sensor nodes may suffer death under a wide range of
In this paper, we investigate and propose an oil and gas catastrophic events from earthquake to explosions and network
pipeline monitoring solution based on wireless sensor related attacks or even power depletion. Hence, a rugged
networks with reliability focus on leakage sensing and design and practicality of sensor node according to the
wireless data communication. The system is developed environment to be monitored and application at hand is a
indigenously and provides capability of reporting pipeline critical task. The power issue has been addressed to some
health related statistics stretched over large geographical extent by employing ‘harvesting energy’ techniques, yet these
areas. are still in development phase while several diverse solutions
exist for other problems.
Index Terms – Oil and Gas Leakage Detection, Pipeline,
Sensing, Reliable Monitoring, Wireless Sensor Network, Since oil and gas sector heavily relies on pipelines for
ZigBee, Monitoring Software distribution purposes and processing facilities, these need to be
monitored in real time for any leakages, damages or potential
I. INTRODUCTION hazards. Without these measures, a leakage can both be
Centralized monitoring of oil and gas installations in financially devastating and can pose even bigger environmental
general and pipelines in particular lack in the aspect of hazard. Automation of pipeline monitoring and reliable
intelligent sustainable monitoring since long. This difficulty measuring of any infrastructural faults can thus provide
not only comes from the length of the pipeline infrastructure immense benefits. Hence an open platform is readily available
but also from the tough terrain and intense environment to share with research community any experience and insight
characteristics. Though, various techniques have been in implementing test-bed and sensing devices with applications
proposed for pipeline monitoring, mostly based around in fluid, oil and gas remote monitoring. In this perspective,
wireless solutions; an integrated solution for optimized reliable possibility of employing WSN technology for reliable
sensing to secure and timely data transfer over a remote control monitoring of pipelines has been explored, developed and
room is still lacking. Wireless Sensor Network (WSN) tested after thorough research. Various aspects of sensor device
technology has gained much importance for structural health design including microcontroller, sensor resolution and layout,
monitoring applications over the years due to rapid wireless communication platform; mechanical design for the
advancements in underlying technologies like sensing node and its thermal analysis as well as application specific
capability and resolution, communication protocols, processor software platform are discussed. From thorough analysis, it is
speed, energy harvesting and embedded systems. These claimed that the monitoring solution should be self-sustainable
developments are gradually being adopted in oil and gas and fully automated for a given period of time. The presented
industry to automate processes and to empower the system method would be capable of detecting leakages on its own, and
with more control. The use of sensors and actuation methods thereby informing central control about the locality and
have also gained strategic importance due to factors like intensity of the anomaly. Further, the system is designed to
business intelligence, competitive edge, time to market, quality deploy easily and encompass self-organizing, self-healing and
and reliability standardization for industry related fluid and robust working.
commodity movement, particularly the transfer of energy
related products like oil and gas. The remainder of the paper is organized as follows: Section
II provides literature review for similar wireless sensing
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microcontroller, to which several ICs and interfaces are The pipeline test bed for experimental verification of the
connected through different protocols as mentioned (Fig 1 and proposed solution is depicted in Figure 2. The pipeline network
2): integrates 14.1 meters long GI pipes with an internal diameter
of 2 inches in a horizontal placement. A water tank is used as
A. Microcontroller fluid supply source. The pipeline is connected with water tank
A 32-bit microcontroller based on the high-performance and an electrical motor to provide water flow in pipeline
RISC core operating at a frequency of up to 160 MHz is used. network. There are four valves in the pipeline layout to create
The microcontroller incorporates high-speed embedded artificial leaks for experimentation. Pressure transducers are
memories and an extensive range of enhanced I/Os and used to record the flow transients in the pipeline. The pressure
peripherals. A comprehensive set of power-saving modes transducers can be mounted at any location specified on the
including the sleep and hibernate for transceiver allows the pipeline.
implementation of a low-power monitoring application.
C. Communication Module
A ZigBee protocol based module is used for wireless Figure 2. Pipeline test-bed for testing the monitoring solution
communication. The communication module for the and the basic REMONG board
transceiver has a standard ten pins interface and a latest
ZigBee standard compliant transceiver can provide an outdoor A practical pressure trace collected from the experimental
range of 3200 m (2 miles), indoor range of 90 m (300 ft), setup with leakage is provided in Fig 3. These samples were
transmit power of +18 dBm and receiver sensitivity of -102 collected at a different sampling frequencies ranging from 500
dBm. Hz to 900Hz. It can be seen that this signal shows amplitude
decay due to presence of leak. However it is not easy to find
D. The Display Screen leak with visual inspection when the leak size is very small and
A resistive touch-screen color TFT (Thin-Film Transistor) slow and learning algorithms are therefore developed. Series of
LCD (Liquid-Crystal Display) is provided for user interaction experiments have been performed to collect pressure transients
with the board. The LCD is 2.4" diagonal in size, has 240 x by creating different size of leaks. The different leak sizes are
320 pixels with white LED backlight and can operate in the provided by opening the valve up to 25%, 50%, 75% and
range of -75 to +70 °C. completely opening the valve.
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channel scan prior to network operation for selection of least
interfering channel. The channel scanning may take time in
orders of 122.88ms depending upon the spectrum condition.
The RSSI with ZigBee compliant devices in indoor and
outdoor environment (over pipeline structure) was calculated
with varying distances (Table 2). Omni directional low
sensitivity antennas were used to determine the minimum
Figure 3. A practical fluid pressure trace with leakage limitations of the signal ranges.
IV. DATA COMMUNICATION AND ROUTING
Table 2: Experimental results of Distance vs. RSSI, for
The UART communication interface can be integrated with ZigBee transcievers in free space and pipeline environment
standard Zigbee or DASH7 transceivers that would transmit at Distance RSSI (dbm)
2.4GHz or 400MHz frequency range. Both protocols would (meters) Outdoor Free space) Over Pipeline
allow data rates of maximum 250kbps with intermittent or Power Power Power Power
periodic signal transmissions, long battery life and secure (+2dBm) (-8dBm) (+2dBm) (-8dBm)
communications with use of already established security 5 -53 -55 -51 -55
algorithms. With use of a 128 bit symmetric encryption keys, 10 -54 -57 -52 -56
transmission distances may range from ten to half a kilometer 15 -57 -63 -56 -60
20 -59 -65 -59 -64
depending upon line of sight and antenna specifics. The 25 -64 -73 -63 -70
networking layer allows typical star and mesh topology 30 -68 -76 -67 -72
creation. Several node device types including a Coordinator, 35 -70 -79 -69 -75
Router and End node have been tested. The protocol allows 40 -72 -82 -73 -80
40 -72 -82 -73 -80
beacon, non-beacon, and CSMA/CA channel access
mechanism. The main functions of the communication layer
The pipeline infrastructure monitoring case requires linear
include data entity creation, MAC sub-layer control and
and hierarchical infrastructure layout for WSN node
routing using AODV and its variants. The Application
deployment (Fig 4). The sensory information from across
Support Sublayer (APS) is included as the main application
several zones of the pipeline are monitored and transmitted to
component that offers control services and interfaces while
cluster heads over several hops and kilometers to be
working as a bridge between network layer and other
transmitted by long haul transmission protocol including
components. The 433MHz Dash7 transmission improves
GSM. Important parameters considered for deployment of
range further to several kilometers and provides low latency
WSN in pipeline infrastructures include coverage distance,
for connection with non-stationary nodes at a maximum data
number of hops, number of nodes, sampling and energy
rate of 200kbit/s. The use of 433MHz provides robustness for
harvesting rates.
sensor applications against penetration in concrete and water
with the ability to receive signals at a larger range.
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intelligent message aggregation, and resourceful node For thermal analysis, we have used the “irradiation”
placement over the entire length of the monitored area. process applied on the aluminum enclosure using
COMSOL[16]. The experiment is based on structural
Node Initialize
Broadcast Route
Wait 5 Sec mechanics thermal stress with time mode set as time
Request
dependent. We have calculated the hottest day for “Dammam”
city of 2013 which was 11th of July. By the Saudi Arab forecast
Time result, three time zones are selected. 08am, 02am (Fig 6) and
No
Over Increase
Power
Power
Maximum?
No Reply 8pm with time lapse of 6 hrs. The temperatures of these time
zones are 30◦C, 47◦C and 27◦C. The reasons behind these time
Yes zones are the maximum flow of irradiance on a metal surface.
Sleep for 2 Minutes
Coefficient of conductivity, thermal expansion rate and four
boundary conditions namely inside temperature (20◦C), outside
Update Routing
Table
New
Reply Type
Reply
Successul
temperature (zones), heat flux and fixed constraints were used
for test simulation purpose.
Old
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C. Node Positioning are displayed in a very meaningful and elaborative way for
The node position represents an estimate of the actual node further analytics and interpretations.
deployed over the pipelines using node ID. It represents
relative location of the nodes in the network corresponding to ACKNOWLEDGMENT
their nodes in organized deployment case. However, when the
sensor nodes are deployed sporadically; RSSI and MAC This work is part of the REMONG project supported by the
address can be used and displayed for each node in the National Science, Technology and Innovation Plan, Saudi
software panel. Arabia grants: NSTIP-10-ELE1238-10. We are also thankful
for the assistance provided by Mr. Kamran Afridi, Mr. Adnan
Ashraf and Mr. Tayyab Shahid from NUST Pakistan.
REFERENCES
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