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In this paper, wear, frictional and dynamic mechanical analysis of developed hybrid sisal/jute fiber reinforced epoxy
composite are studied. Composites are fabricated by hand lay-up technique keeping constant 30 wt% of fibers content.
Wear and frictional properties of hybrid composites are carried out at different operating parameters such as applied load
(10-30 N), sliding speed (1-3 m/s) and sliding distance (1000-3000 m). The dynamic mechanical analysis of composites in
the term of storage modulus (E'), loss modulus (E") and damping parameter (Tan δ) in a temperature range of 30°C to 200°C
is investigated. The hybrid composite with 50% of sisal fiber content (J50S50) shows the minimum value of specific wear
rate and coefficient of friction while maximum value of storage modulus and loss modulus. Alkali treatment of fibers further
reduced the value of specific wear rate and coefficient of friction, and improved the value of storage and loss modulus for
hybrid composite J50S50.
Keywords: Hybrid, Epoxy, Sliding wear, Sliding friction, DMA, Alkali treatment
The researchers are trying to manufacture high improvement is found at 2 cm treated fiber reinforced
performance engineering materials by using natural composites as compared to untreated ones. Lin et al.14
fibers as reinforcement and polymers as matrix. These studied the hybrid effect of nano particles (ZrO2) on
composite materials are replacing conventional wear properties of carbon fiber reinforced polymer
materials due to their excellent properties such as composite. It was found that the value of wear
lightweight, low cost,1-3 environmental friendly, good resistance increased due to incorporation of nano
thermal properties, high toughness, reduced tool wear, particles. Deo et al.15 presented study on abrasive
non irritation to skin, renewability, biodegradability, wear of lantana camara fiber reinforced epoxy
high specific strength and abundance.4-5 Natural fiber composite. They found that the abrasive wear loss
reinforced polymer composites have a lot of increases on increasing the load and optimum wear
applications in automotive parts, packaging, building loss is found for 40 wt% of fibers content composite.
materials and electrical industries.6-11 Nowadays dynamic mechanical analysis has
Bajpai et al.12 presented study on the frictional and become very popular technique to determine the
wear properties of natural fibers (grewia optiva, nettle interfacial characteristics of fiber reinforced polymer
and sisal) reinforced PLA composite. Their results composites. Shinoj et al.16 investigated the dynamic
indicate that incorporation of natural fibers into PLA mechanical properties of oil palm fiber reinforced low
improved the wear property of neat PLA. Friction density polyethylene biocomposite in terms of storage
coefficient and specific wear rate of composites are modulus, loss modulus and damping parameter. They
found to reduce by 10-44% and 70% respectively as highlighted that the storage and loss modulus
compared to neat PLA. Kumar et al.13 investigated the increased with increase in fiber content whereas the
frictional coefficient of hybrid sisal/glass fiber values of Tan δ peak decreased. Junior et al.17
reinforced epoxy composites with different sliding reported study on the dynamic mechanical analysis of
speeds such as 0.2, 2 and 4 mm/s with constant hybrid curaua and glass fiber reinforced polyester
applied load of 10 N. The results indicate that composites which are prepared by compression
increasing the fiber length in the composites the moulding method. Storage and loss modulus are
frictional coefficient is found to increase. The optimal found to increase due to incorporation of glass fiber
——————
into curaua polyester composite. Glass transition
*Corresponding author (E-mail: mnnit.manoj@gmail.com) temperature is not significantly increase due to
38 INDIAN J. ENG. MATER. SCI., FEBRUARY 2016
incorporation of glass fibers. Shanmugam and laminates are made by conventional hand lay-up
Thiruchitrambalam18 proposed study on dynamic technique followed by light compression moulding
mechanical properties of alkali treated hybrid palmyra technique. A stainless steel mould having dimensions
palm leak stalk fiber and jute fiber reinforced of 300 mm × 200 mm × 3 mm is used for casting of 3
polyester composite. The results indicated that mm thick composite laminates for DMA analysis.
addition of jute fibers to palmyra palm leak stalk fiber Another stainless steel mould having dimensions of
and alkali treatment of fibers has enhanced storage 200 × 100 × 5 mm3 is used for casting of 5 mm thick
and loss modulus. The maximum damping behavior is composite laminates for wear test. Silicon spay as a
observed for composite with higher jute fiber loading. releasing agent is used to facilitate easy removal of
In this study, the hybrid composites are prepared the composite from the mould after curing. The cast
with different percentage of jute and sisal fibers and of each composite is cured under a load of 50 kg for
their tribological characteristics (specific wear rate 24 h before it is removed from mould. Dimension of
and coefficient of friction) and dynamic mechanical specimen are cut as per ASTM standard by using a
characteristics (storage modulus, loss modulus, diamond cutter. The composites are manufactured
damping) are investigated. The value of Tg is obtained with varying wt% of fibers have been given notations
from loss modulus curve, Tan δ curve and DSC as shown in Table 2.
analysis.
Alkali treatment
The fibers are immersed in 5% NaOH aqueous
Experimental Procedure solution for 30 min. The fibers are then cleaned
Materials several times with distilled water followed by
Jute and sisal fibers are used as reinforcement and immersing the fibers in very dilute HCl in order to
epoxy resin (AY 105) with hardener (HY 951) as remove the NaOH adhering to the surface of the
matrix in this work. Both fibers and epoxy matrix are fibers. Finally the fibers are again washed several
purchased from local resource. The density and times with distilled water and then dried in an oven
dynamic viscosity (at 25ºC) of epoxy AY 105 is maintained at 70ºC for 24 h.18
1.108 g/cm3 and1 11789 mPa.s, respectively. The
Wear test
properties of jute and sisal fiber are given in Table 1. Wear and friction characteristics of prepared hybrid
Fabrication of composites composite are carried out using instrument Ducom
Continuous jute and sisal fibers are aligned India- TR20LE. The counterface is made of ground
unidirectionally with bi-layer arrangement in epoxy hardened steel disc EN-31, 64-HRC. The maximum
matrix to prepare the hybrid composites. The epoxy diameter, thickness and surface roughness of disc are
resin (AY105) and corresponding hardener (HY 951) 140 mm, 8 mm and 0.7 mm Ra, respectively. Normal
are mixed in a ratio of 10:1 by weight to prepare the load, sliding speed and sliding distance varies from
matrix. The mixture is stirred manually to disperse the 10-30 N, 1-3 m/s and 1000-3000 m, respectively.
resin and the hardener in the matrix. The composite Wear test is performed as per the ASTM G99-95
standard. The test specimens are cut with dimension
Table 1 – Properties of jute fiber and sisal fiber19, 20 10 mm × 5 mm × 5 mm from developed composite’s
Properties Jute fiber Sisal fiber Table 2 – Notation for hybrid sisal/jute fiber reinforced epoxy
composite
Density (g/m³) 1.3 1.5
Elongation at break (%) 1.5-1.8 2-2.5 Composite Jute fibers Sisal fibers Total fiber Chemical
Tensile strength(MPa) 393-773 511-700 content content content treatment
Young’s modulus (GPa) 26.5 9.4-22 (%) (%) (wt %)
Cellulose (%) 61-71 65 J100S0 100 0 30 -
Lignin (%) 12-13 9.9 J75S25 75 25 30 -
Microfibrillar angle 80 220 J50S50 50 50 30 -
Wax (%) 0.5 2 J25S75 25 75 30 -
Hemi-cellulose (%) 14-20 22 J0S100 0 100 30 -
Pectin (%) 0.2 10 J50S50 T 50 50 30 Alkali treated
Ash (%) 0.5-2 0.6-1 J = jute, S = sisal, T = alkali treatment
GUPTA & SRIVASTAVA: EPOXY BASED HYBRID SISAL/JUTE COMPOSITE 39
laminates. Water proof silicon carbide abrasive paper temperature. The composites are cut into samples
is used to maintain required roughness to get intimate having dimensions of 50 mm × 13 mm × 3 mm
contact between specimen and counterface of disc. according to ASTM D 5023. Experiments are carried
The specimens and counterface is cleaned by acetone out in the temperature range of 30°C–200°C at
before starting the test. The frictional coefficient is heating rate of 10°C /min. The viscoelastic properties
calculated using Eq. (1): such as storage modulus, loss modulus and damping
f of specimens are measured.
Frictional coefficient (µ ) = … (1)
F Differential scanning calorimetry (DSC)
where f is frictional force (N) and F is normal load The thermal properties such as glass transition
(N). temperature (Tg), crystallization temperature (Tc),
Before start of the test, initial weight of specimen decomposition temperature (Td) and enthalpy of
(W1) is calculated using an electronic balance with hybrid composites are studied using differential
0.0001 g least count then test specimen is allowed scanning calorimetry (Perkin Elmer model DSC
to run on the counterface of disc with particular 4000). The experiments are carried out in the
variable parameter. After completion of test, the temperature range of 30°C– 400°C at heat flow rate of
weight of tested specimen is taken and reported as 10°C/min.
(W2). The difference of weight of samples before and
after test gives the value of weight loss (∆W). The Results and Discussion
wear rate and specific wear rate is calculated using Wear test
Eqs (2) and 3.12 Figures 1-3 show the variation of specific wear rate
with respect to load at different operating parameters
Wear rate (K) = ∆ W … (2) such as load (10-30 N), sliding speed (1-3 m/s) and
ρL
sliding distance (1000-3000 m). Figure 1 shows the
Specific wear rate (K0) = ∆ W … (3)
ρFL
where K is wear rate, K0 is specific wear rate, L is
sliding distance and ρ is density of specimen (g/cm3).
The different test conditions for each composite are
given in Table 3.
Dynamic mechanical analysis (DMA)
The viscoelastic properties of epoxy and hybrid
composites are studied using the dynamic mechanical
analyzer (Seiko instruments DMA 6100). The
viscoelastic properties are determined in 3 point Fig. 1 – Variation of specific wear rate versus load at sliding
bending test at 1 Hz frequency as a function of speed 1 m/s and sliding distance 1000 m
E'g
Fig. 8 – Variation of loss modulus with temperature of epoxy and
composites E '
r Composite
∈= … (4)
E'g
E'r Epoxy
where E'g and E'r are the storage modules in the glassy
and rubbery region. The higher value of ∈ shows
lower efficiency of the reinforcement and vice-versa.
The effectiveness constant of reinforcement is given
in Table 4. The lowest value of effectiveness constant
of reinforcement is found for the composite J25S75. It
may be due to addition of high strength sisal fibers
caused better stress transfer from matrix to fibers.
Loss modulus (E")
Loss modulus is the amount of energy dissipated in
form of heat by material during one cycle of
Fig. 9 – Variation of tan δ with temperature of epoxy and composites sinusoidal load.22 The glass transition temperature is
GUPTA & SRIVASTAVA: EPOXY BASED HYBRID SISAL/JUTE COMPOSITE 43
defined as the peak of either E" or Tan δ curve. The function of temperature is shown in Fig. 9. The
variation of the loss modulus as a function of maximum value of Tan δ (0.617) for the epoxy shows
temperature at 1 Hz frequency is shown in Fig. 8. On better damping properties as compared to all the other
increasing the temperature the value of E" is found to composites. The hybrid composite J50S50 shows
be increased up to glass transition temperature and lower value (0.2784) of Tan δ which shows good load
then decreased. The maximum value E" is found capacity and strong adhesion between fibers and
0.525 GPa for the composite J50S50 but this value matrix. The value of Tan δ peak and Tg obtained from
increased up to 0.75 GPa for the composite J50S50 T Tan δ curve for epoxy and composites are given in
after alkali treatment of sisal and jute fibers in the Table 5.
composite J50S50. The glass transition temperature
of the hybrid composites J50S50 is shifted to higher Differential scanning calorimetry
temperature due to incorporation of sisal fibers Thermal properties of epoxy and composites such
into jute composite leads to decrease in mobility as glass transition temperature (Tg), crystallization
of epoxy.21 The value of Tg for epoxy and composites temperature(Tc), decomposition temperature (Td) and
which is obtained from loss modulus curve is given enthalpy obtained from DSC analysis and summarized
in Table 5. in Table 6. Further, these corresponding data are plotted
in Fig. 10. Epoxy exhibited the value of Tg, Tc and Td
Damping (Tan δ) 65.16°C, 111.13°C and 348°C, respectively. The glass
Damping is the ratio of loss modulus and storage transition temperature for composites lies between
modulus which indicates the damping properties of 65°C to 73°C, crystallization temperature between
material. The higher value of Tan δ associated with 111°C to 119°C and decomposition temperature
better damping properties.16 The temperature between 348°C to 357°C. Similar type of results
corresponding to the Tan δ peak represents glass earlier reported by Cheng et al.23 The enthalpy of the
transition temperature of the composite. The effect of all composites is found approximately 28.46 J/g.
damping parameter on epoxy and composites as a There is no significantly change observed in the value
of enthalpy for epoxy and composites.
Table 4 – Effectiveness constant of reinforcements (∈) for
hybrid composites
Composite Eg of Er of Eg of Er of ∈
Composite Composite Epoxy Epoxy
(GPa) (GPa) (GPa) (GPa)
J100S0 2.4746 0.4887 3.6532 0.2263 0.313
J75S25 3.4160 0.5889 3.6532 0.2263 0.359
J50S50 3.5038 0.6130 3.6532 0.2263 0.354
J25S75 2.532 0.6790 3.6532 0.2263 0.230
J0S100 2.0903 0.2047 3.6532 0.2263 0.632
J50S50 T 4.7487 0.7729 3.6532 0.2263 0.380