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Anaerobic Wastewater Treatment

9-Anaerobic laboratory tests: SMA, BMP,


Prof.Dr.ir. Jules B. van Lier
Toxicity
11-15 July 2011

Content of this presentation

• Sludge or substrate characteristic?

• Quick overview of some characteristics

• Biogas measurements (quantity and quality)

• Activity test

• Degradability test

• Toxicity test

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Substrate or sludge characteristic?

• For anaerobic treatment one has to know the characteristics of the


substrate(s) to be treated and of the sludge (similar to BOD..)

• Different tests exist for both types of characteristics

• During a test wastewater and sludge interact

• Keep this in mind when setting up tests

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Wastewater or sludge characteristic?


Wastewater Sludge

• Composition • Specific Methanogenic Activity


• Degradability • Composition
• Toxicity • Settleability
• Appearance

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Substrate characteristics
(focus on wastewater)

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Chemical characterisation
• The more is known about wastewater composition, the better insight
you get in the possibilities for treatment

• Commonly measured parameters for anaerobic treatment


• pH
• Chemical Oxygen Demand (COD)
• Volatile Fatty Acids (VFA)
• Total Suspended Solids (TSS)
• Volatile Suspended Solids (VSS)
• Nitrogen compounds (Total N, NH4, Organic N, N-kjeldahl,…)
• Phosphorous (Total P, PO4, Organic P,…)
• Oil and Grease (O&G)
• Conductivity (E)

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Chemical characterisation
What do they tell you??
• pH

• Alkalinity → Buffer capacity

• COD → Organic “strength”


• VFA → Degree of acidification
• TSS → Solids (excluding salts)
• VSS → Organic solids (=part of TSS)
• N, P → Nutrients
• O&G → Usually adverse effects on treatment
•E → Salt content

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Anaerobic degradability

• The maximum anaerobic degradability of a substrate depends on


its composition

• But: the degradation rate depends on both the substrate


composition and on the properties of the used sludge

• Anaerobic degradability is most often expressed as:


• Maximum obtainable methane production
(e.g. in litres CH4 / m3 of wastewater)
• Maximum obtainable COD reduction
(e.g. in %COD removed)

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Toxicity

• Household sewage is usually not toxic

• Some industrial wastewaters are toxic

• Toxicity is usually assessed by doing


• Degradability tests at different wastewater dilutions
• Sludge activity tests at different wastewater dilutions

• Solutions for treatment of toxic wastewaters (e.g.)


• Make changes in factory to diminish toxicity / isolate toxic streams
• “Dilute” wastewater to a non-toxic level (internal / external dilution)
• Sludge can sometimes adapt to toxic compounds

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Sludge characteristics

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Specific Methanogenic Activity (SMA)

• Measure for the activity of methanogenic sludge under ideal


conditions

• Maximum methane production rate that can be obtained with a


particular sludge sample:
• Measured with acetate, not with wastewater
• The SMA can vary for sludge from the same source taken at different
times (or of a different storage time)

• When designing anaerobic tests, preferably the SMA of the sludge


is measured first
• If SMA can not be measured a value has to be assumed

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Composition

• Basic composition
• Dry matter content (=TSS)
• Organic matter content (=VSS, ≈bacteria content)

• Microbial techniques make it possible to analyse for


specific microorganisms
• In most cases that information is not needed

• Chemical analysis can be done for content of e.g.


calcium, heavy metals, etc.
• In most cases that information is not needed

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Settleability

• In order to maintain sludge in a reactor it has to have good


settleability

• Can vary in time, because of (e.g.)


• entrapment of gas bubbles
• changes in sludge composition

• Easily measured

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Appearance

• Appearance of sludge gives valuable information

• Sludge types: granular, flocculent or dispersed

Different appearances
within one type…
(just human beings…)

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Appearance – Changing

Original sludge …after some time in lab-scale


reactor with high-fat wastewater

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Laboratory tests
- Activity -

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Anaerobic tests for wastewater need:

• Gas tight, pressure resistant bottles

• Gas tight caps with good septa


• They will be pierced multiple times and should not start to leak

• Sludge

• Biogas volume measurement

• Biogas quality measurement

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Outcome of tests is influenced by:

• Anaerobic conditions in bottles


• Flush with N2 or add a little sulphide to capture O2

• pH

• Temperature
• Should be kept constant
• Usually incubators or climate rooms are used

• Nutrients

• Shaking

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Specific Methanogenic Activity (SMA)

The maximum amount of methane gas produced per day,


calculated per gram of bacteria present
produced under optimum conditions.

Unit: gCH4-COD/gVSS.d

Transform ml or
pressure into Sludge VSS!
CH4-COD! (~bacteria content)

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Specific Methanogenic Activity (SMA)

Basics of the test:

• Performed in duplicate or triplicate


• pH buffer and nutrients added to each bottle
• Acetate used a substrate
• Blanks without substrate are used to correct
for endogenous biogas production
• Tests should take 2 weeks max.
• Sometimes 1 day is enough
• Growth is neglected
• Tests are normally performed at 30°C

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Specific Methanogenic Activity (SMA)
Calculation:

G  CF
SMA 
VSS  W  T

SMA = specific methanogenic activity (gCOD-CH4/gVSS.d);


G = methane produced (mL)
CF = conversion factor (gCOD-CH4 STP/mL-CH4 local conditions)
VSS = volatile suspended solids in the sludge (gVSS/g sludge)
W = sludge added to the bottle (g)
T = time interval (d)
STP = Standard Temperature (273K) and Pressure (1 atm)

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Specific Methanogenic Activity (SMA)


Data collection example:
Date and time Cum time (d) CH4 production (mL)
Duplicate a Duplicate b
Daily Cummulative Daily Cummulative
24-Feb-02
26-Feb-02 2.19 55.0 55.00 74.5 74.50
27-Feb-02 3.10 26.0 81.00 24.0 98.50
1-Mar-02 4.81 68.5 149.50 74.0 172.50
3-Mar-02 6.98 77.0 226.50 93.5 266.00
4-Mar-02 8.25 76.0 302.50 92.0 358.00
5-Mar-02 9.23 51.0 353.50 61.0 419.00
6-Mar-02 10.04 50.0 403.50 59.0 478.00
8-Mar-02 12.32 105.0 508.50 16.5 494.50
10-Mar-02 13.95 44.0 552.50 123.0 617.50
12-Mar-02 16.31 98.0 650.50 97.0 714.50
14-Mar-02 18.35 72.5 723.00 84.5 799.00

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Specific Methanogenic Activity (SMA)

G  CF
SMA 
(gCH4-COD/gVSS)
VSS  W  T
600
production

500
y = 49.3142x - 100.2904
de metano (mL)

2
R = 0.9931
400
ProducciónMethane

300 Environment:
temperature
200
& pressure
100

0
0 2 4 6 8 10 12 14
Tiempo (d) Time (d)

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Laboratory tests
- Degradability -

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Biochemical Methane Potential
(BMP)
The amount of methane gas produced from a substrate,
calculated per unit of substrate present,
under optimum conditions.

Unit: ml CH4 / ml substrate

Or other unit for Or other unit for


gas production substrate quantity

%COD transformed into CH4


Alternatives: g CH4-COD / litre wastewater
ml CH4 / litre wastewater
ml CH4 / g OM

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BMP test

Basics of the test:


• Performed in duplicate or triplicate
• Biogas quantity and quality measured like in SMA test
• Blanks without substrate are used to correct for endogenous biogas
production from the sludge
• Usually takes several weeks (sometimes months), if test will run until
gas production ceases. Or shorter if a fixed time is set.

• Distinguish between:
• Maximum theoretical degradability (ideal conditions, diluted, etc.)
• “Real” degradability

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BMP – Anaerobic biodegradability
• BMP result indicates the potential biodegradability of a substrate
under anaerobic conditions
450
• Important processes:

ml CH4 / g substrate-COD
400
• Hydrolysis of particles (for wastewaters with high SS)
350
• Acidogenesis (acidification? check pH/VFA regularly)
300
• Methanogenesis
250

200

150

100

50

0
0 5 10 15 20 25 30
time (d)

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Homogeneous substrates
• Most substrates can be tested in bottles

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Larger reactors can be considered
• Larger reactors can be used instead of bottles
• inhomogeneous substrates, up-scaling, …

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“Real” biodegradability

• In practice conditions are different from BMP test

• For example:
• Substrate concentration
• Temperature
• Absence of certain nutrients (or different concentrations)
• pH

• Tests can done at “real” conditions give good indication


• Do not expect to see the exact laboratory results in the full scale
installation
• Conditions will always be different from laboratory

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Toxicity

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Toxicity

• Inhibition of the biological processes


(Biodegradation does not take place, or is slower)

• Different degrees of toxicity


• Concentration dependent
• Lethal

• Sometimes adaptation possible

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Two groups of toxic compounds

• Compounds normally found in biological systems


• substrates, (intermediate) products, nutrients, trace elements, etc.
 Concentration is an important factor in this case

• Compounds not normally found in biological systems


• chlorophorm, cyanide, etc.
 Mostly related to industrial wastewaters

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Toxicity test

• Toxicity can be measured using


• SMA test
• Degradability test

• Wastewater is tested in different concentrations for effect on:


• SMA of sludge
• Obtainable degradability

• Similarly, the effect of other influencing factors can be tested by


performing activity tests and degradability tests under different
conditions
• Think of: temperature, nutrients, pH, etc.

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Example of toxicity test

• Granular sludge was exposed to different wastewaters from a


coffee processing plant for a period of 35 days
(Incubated in duplicate, at 30°C, under continuous mixing)

• Before the test the sludge was activated using a VFA mixture
(acetate, propionate and butyrate)

• Every week the wastewater was renewed

• Activity tests were done with the sludge before and after
exposure
(Incubated in duplicate, at 30°C, under continuous mixing)

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Toxicity test example – Test set up


• VFA-COD was similar in all 4 wastewaters (ca. 1100 mg/l)

• Control: standard medium with 1100 mg acetate-COD/l

• Buffer and nutrients were added to all bottles

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Toxicity test example – Test set up

• Activity tests were done with the wastewaters


• SMA test is usually performed in standard medium
• Presence of wastewater can make interpretation more difficult

• VFA concentration in wastewaters and control was adjusted to be


around 1500 mg/l in all cases

• Sludge concentration 2 g VSS/l

• Activity was measured in gCH4-COD/gVSS.d

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Toxicity test example - Results


0.5 0.5
g CH4-COD / g VSS
g CH4-COD / g VSS

Wastewater 1 - Before Wastewater 1 - After


0.4 0.4

0.3 0.3

0.2 0.2

0.1 0.1

0.0 0.0
0.0 0.5 t(d) 1.0 0.0 0.5 t(d) 1.0

0.5 0.5
g CH4-COD / g VSS
g CH4-COD / g VSS

Wastewater 3 - Before Wastewater 3 - After


0.4 0.4

0.3 0.3

0.2 0.2

0.1 0.1

0.0 0.0
0.0 0.5 t (d) 1.0 0.0 0.5 t(d) 1.0

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Toxicity test example - Results
0.5 0.5

g CH4-COD / g VSS
g CH4-COD / g VSS Wastewater 4 - Before Wastewater 4 - After
0.4 0.4

0.3 0.3

0.2 0.2

0.1 0.1

0.0 0.0
0.0 0.5 t (d) 1.0 0.0 0.5 t(d) 1.0

0.5 0.5
g CH4-COD / g VSS

g CH4-COD / g VSS
Control - Before Control - After
0.4 0.4

0.3 0.3

0.2 0.2

0.1 0.1

0.0 0.0
0.0 0.5 t (d) 1.0 0.0 0.5 t(d) 1.0

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Toxicity test example - Results

Activity
(g CH4-COD/gVSS.d) (% of activity in control)
Before After Before After
Wastewater 1 0.27 0.09 64 16
Wastewater 2 0.36 0.70 86 129
Wastewater 3 0.47 0.24 112 44
Wastewater 4 0.34 0.74 81 137
Control 0.42 0.54 - -

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Biogas measurement techniques

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Key measurement – Biogas


production

• Biogas is most important measurement in anaerobic testing


• Quantity: litres of methane per g of sludge organic matter
• Quality: methane content of biogas

• Different methods exist

• All biogas quantity measuring methods depend on gas-tight


containers!

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Biogas – Quantity measurements

Liquid displacement: Pressure measurement:

Produced gas is led from test bottle Produced gas is maintained in the
into other bottle with liquid test bottle

This liquid is displaced by the gas Pressure in test bottle is measured

The displaced liquid volume is equal Increase in pressure is recalculated


to the volume of produced gas. to volume of produced gas.

(and there are some other methods)

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Biogas quantity – Liquid


displacement method
5% NaOH solution
for displacement and CO2 capture

Biogas produced
Screw cap with rubber septum

Nutrients, substrate, buffer, water

Displaced NaOH solution


Anaerobic sludge
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Biogas quantity – Liquid
displacement method

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Biogas quantity – Liquid


displacement method

• Leakage possible Points of thought…


• Test bottle septum and cap
• Liquid bottle septum and cap
• Tubes
• Connection of needles and tubes
• Connection of needle and septum

• NaOH should be prevented from entering the test bottle

• It is best to connect and disconnect the system for each measurement


• Always overpressure so no backflow of NaOH
• No evaporation of collected NaOH

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Biogas quantity – Pressure method
Handheld meter

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Biogas quantity - Pressure method

Pressure sensors directly connected to computer

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Biogas quantity – Pressure method

Oxitop® System

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Biogas quantity – Pressure method


Points of thought…
• Leakage easier to prevent

• Calculations needed to transform pressure in volume

• Separate methane measurement needed

• Take care with increasing pressure:


Bottles might start to leak,
or worse: they might break!

• Equipment more expensive than for liquid displacement

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Biogas quantity - Other methods

Gas bags

Gas meter (only for larger volumes)

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Biogas quality
• Produced biogas mainly consists of methane and carbon dioxide:
60-80% CH4 and 20-40% CO2

• Usually also present: H2S, H2 (maybe others as well)


• Low concentrations, unless special wastewater

• For all anaerobic tests: what matters most is the methane!

• CH4-content can be measured in different ways

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Biogas quality

• Liquid displacement test with NaOH solution: as CO2 is captured


in the solution, no CH4-measurement is needed.

• If the biogas volume is monitored (pressure method or other


methods), then the CH4 content of the gas should be measured

• Usually no other gas measurements are needed


• With specific wastewaters other gases might be monitored, such as
H2S

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Biogas quality – Liquid displacement

• CO2 can be removed from the gas using the liquid displacement
method:

• A large biogas sample (e.g. in a 100 ml syringe) is led slowly through


a liquid displacement system
• The measured volume of CH4 is then divided by the volume of
injected biogas
• This gives the fraction of CH4 in the biogas

• Other gases are not taken into account

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Biogas quality – Gas
chromatography

• Biogas composition can be measured on a GC


• In some cases this can be used for quantification as well. Bottles
should be pressure resistant, %CH4 will increase in time

• Depending on exact method used it is possible to measure


different (combinations of) gases:
• % of methane in biogas
• % of methane and % of carbon dioxide in biogas
• % CH4, CO2, O2 and N2 in biogas
• % H2S in biogas
• etc.

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Take home message

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Summary

• Analysis of sludge and wastewater

Tests:
• Sludge activity Tools for toxicity test
• Wastewater degradability

• Different ways of measuring biogas quantity and quality

Before setting up any tests:

what is it you want to know?

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