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POWER LAB INSTRUMENTS

Lab Equipments - Educational Softwares - Research Lab Equipments

Basic Lab Equipments

Drives Lab Equipments

Machines Lab Equipments

Power Electronics Lab Equipments

Power System Lab Equipments

C&I Lab Equipments

Solar/Wind Lab Equipments

CEM Lab Equipments

CAM Lab Equipments

Strength of Material Lab Equipments

FM-1 Lab Equipments

FM-2 Lab Equipments

Heat Transfer Lab Equipments

Hydraulic &Pneumatic Lab Equipments

IC Engine Lab Equipments

Ref. Lab Equipments

Micro processor & Controller Lab Equipments

Project Lab Equipments

Plot.No.1A [1st Floor], 2nd Main Road, Burma Colony, Perungudi, Chennai-600 096
PH : 044 - 42347878, 09445481054, 09500 196015, Web: www.powerlabinstruments.com
sales@powerlabinstruments.com, shanmugam@powerlabinstruments.com
S.I. PG. S.I. PG.
No. Product Name No. No. Product Name No.

Basic Lab Equipments 25 Linear Induction Drive set up 25

01 Digital IC trainer 01 Machines Lab Equipments

02 Test & Measuring Instruments 02 26 Motors, Accessories & Rectifier 26

03 Electronic Work Bench 03 27 Machines Lab Equipments 27

04 CRO Isolater Card 04 28 Hylem Sheet & Control Panel 28

05 PCB Fabrication Unit 05 Power Electronics Lab Equipments

06 PCB Fabrication Unit-2 06 29 VI Characteristics of SCR & TRIAC 29

07 Soldering Station & IC Testers 07 30 VI Characteristics of IGBT & MOSFET 30

08 Soldering Station & IC Testers 08 31 Single Phase SCR Firing Module 31

Drives Lab Equipments 32 R, RC & UJT Firing Module for SCR 32

09 IGBT Power Module 09 33 Digital Firing Module for SCR 33

10 3 Phase Input IGBT Power Module 10 34 1 Phase SCR Power Module (LV) 34

11 3 Phase SCR Power Module 11 35 3 Phase SCR Power Module (HV) 35

12 Switched Reluctance Power Module 12 36 1 Phase SCR Power Module (HV) 36

13 Single Phase SCR Power Module 13 37 MOSFET Based DC -DC Chopper 37

14 1Ph Dual Converter Power Module 14 38 SCR / TRIAC Based AC Regulator 38

15 3Ph Matrix Converter Power Module 15 39 MOSFET Based Switch Mode Converter 39

16 Multi Level Inverters Power Module 16 40 MOSFET Based BUCK/BOOST Converter 40

17 3 Phase NPC- Multilevel Inverters 17 41 SCR Based DC-DC Chopper 41

18 3 Phase BLDC Drive (LV) 18 42 SCR Based Cycloconverter 42

19 3 Phase AC Motor with load set up 19 43 SCR/TRIAC MOSFET/IGBT-DEVICES 43

20 DC Motors with Load set up 20 44 Thyristor DC DRIVE 44

21 3Ph BLDC Motor with Load set up 21 45 IGBT Based VVVF AC Drive 45

22 Switched Reluctance Motor set up 22 46 Condition Monitoring of Induction Motor 46

23 5 Ph Induction Motor Drive set up 23 47 UPS Trainer 47

24 PMDC Motor with Load set up 24 48 AVR set up for Alternator 48


S.I. PG. S.I. PG.
No. Product Name No. No. Product Name No.

49 SCR Parallel Inverter trainer 49 74 Relay Test Kit 74

50 SCR Series Inverter Trainer 50 75 Distance Protection Relay Test Kit 75

51 Power Electronic Lab- Accessories 51 76 FC -TCR Test Kit 76

Power System Lab Equipments 77 Generator Protection Simulator 77

52 MC Based OC Relay Test Kit 52 78 Motor Protection Simulator 78

53 EM Type OC Relay Test Kit 53 79 Transfromer Protection Simulator 79

54 EM Type OV Relay Test Kit 54 Control & Instrumentation Lab Equipments

55 EM type UV Relay Test Kit 55 80 DC Servo Position Control Trainer 80

56 MC Based OV&UV Relay Test Kit 56 81 LVDT Trainer 81

57 1Ph Differential Current Relay Test Kit 57 82 Strain Measurement Trainer 82

58 EM-Directional OC Test Kit 58 83 Speed-Torque of AC Servo Motor 83

59 APFC Relay Test Kit 59 84 DC Servo Motor Speed Control System 84

60 EM - Earth Fault Relay Test Kit 60 85 AC Servo Position Control Trainer 85

61 Digital Frequency Relay Test Kit 61 86 Optical Sensor Trainer 86

62 Negative Sequence Current Relay Test 62 87 RTD & Thermistor Trainer 87

63 Bucholt’z Relay Test Kit 63 88 Mini Process Control System 88

64 ACB (Air Circuit Breaker) Test Kit 64 89 Precessure & Flow Measurement 89

65 VCB (Vaccum Circuit Breaker) Test 65 90 Level Measurement Trainer 90

66 OCB (Oil Circuit Breaker) Test Kit 66 91 Synchro Transmitter & Receiver System 91

67 Sf6 (Gas) Breaker Test Kit 67 Wind / SolarLab Equipments

68 AC Transmission Line Analyser 68 92 Solar Characteristics Trainer 92

69 DC Distribution System Trainer 69 93 Solar MMPT Trainer (Mech & Ele) 93

70 Sequence Measurement SystemTrainer 70 94 Solar Application system 94

71 CFL (Varley Loop Test) Trainer 71 95 Wind Character&Power source Trainer 95

72 Transformer Oil Test Kit 72 96 DFIG Training set up 96

73 Fault Analysis of 3 Phase Alternator 73 CAM Lab Equipments


S.I. PG. S.I. PG.
No. Product Name No. No. Product Name No.

96 CNC Lathe / Milling Machine 99 115 Parallel / Counter Flow Heat Exchanger 116

Control of Electrical Machines Lab Equip. 116 Heat Transfer In Forced Convection 117

97 CEM Lab Products 100 116 Heat Transfer In Natural Convection 117

Strength of Material Lab Equipments 117 Heat Transfer From Pin Fin Apparatus 118

98 Strength of Material Lab Equipments 101 117 Heat Transfer Lab - Other Products 118

Fluid Machines Lab Equipments Pneumatics & Hydraulics Lab Equipments

99 Closed Circuit Apparatus for Orifices 102 118 Pneumatic Trainer kits 119

100 Rectangular Notch Tank Apparatus. 103 119 Hydraulic Trainer kits 120

101 Closed Circuit Jet on Vane Apparatus 103 IC Engine Lab Equipments

102 Venture&Orifice Meter Apparatus 104 120 Engine Cut Section Model 121

103 Bernoulli's Theorem Apparatus 105 121 1Cylinder/2 Stroke Petrol Engine Test Kit 122

104 Closed Circuit Reynolds Apparatus 106 122 1Cylinder/4 Stroke Petrol Engine Test Kit 123

105 Closed Circuit for Rota Meter. 107 123 Multi-Cylinder/4Stroke Petrol Engine Test Kit 124

106 Closed Circuit Pipe Friction Apparatus 108 124 MPFI-Multi-Cylinder/4Stroke Petrol Engine Test Kit 125

107 Pelton Wheel Turbine Test Rig 109 125 VCR Petrol Engine Test Kit 126

108 Francis Turbine Test 110 126 1Cylinder/4Stroke Diesel EngineTest Rig 127

109 Kaplan Turbine Test 111 127 Multi-Cylinder/4Stroke Diesel EngineTest Rig 128

110 Reciprocating Pump Test 112 Lab Equipments 129

111 Centrifugal pump Test Kit 113 128 Refrigeration and Air Conditioning 129

112 Closed Circuit Axial Flow Pump Test 113 129 Hydraulics Lab Equipments 130

Heat Transfer Lab Equipments 130 Microprocessor & MC Lab - 1 131

113 Plate Type Heat Exchanger 114 131 Project Lab Equipments 133

114 Shell and Tube Heat Exchanger 115 132 Simulation Softwares 134

For Product Inquiry/Contact


POWER LAB INSTRUMENTS
Plot.No.1A [1st Floor], 2nd Main Road, Burma Colony, Perungudi, Chennai-600 096
PH : 044 - 42347878, 09445481054, 09500 196015, Web: www.powerlabinstruments.com
sales@powerlabinstruments.com, shanmugam@powerlabinstruments.com
Digital IC trainer 1

Specifications

This PLDIT-01 Digital IC Trainers provide hands on practical experience on digital electronics at one
place and save the time and money without compromising the standard. This Digital IC Trainers is designed
to educate the students in understanding, design evaluate, test and modify the digital circuits in an easy
manner.
Specificatio n
· 2 Numbers of Solderless Bread board is provided (840 tie points X 2 bread board , total 1680 tie
points )
· 12 Logic input toggle switches are provided & 12 Lo gic output indicators LED display is provided.
· 2 numbers of 20 pin ZIF Sockets with all pins are terminated by spring type connector
· One push butto n is provided for Mono pulse.( both positive going & n egative going pulse)
· Three number of 7 Segment Display with BCD TO 7 Segment d ecoder IC is provided
· IC based TTL Clock gen eration of 1 Hz, 10Hz, 100Hz, 1KHz, 10KHz, is provided
· +15VDC ,-15VDC & +5VDC Regulated power supply with Short circuit protection

BASIC LAB EQUIPMENTS


Digital IC trainer / Test & Measuring Instruments 2

Function Generator Analouge CRO

Single & Dual Output Regulated DC Power Supply

Digital CRO

Decade Inductance Box


Decade Resistance Box
Decade Capacitance Box Tubular Rheostats

EDM Meters (Analouge &Digital) Multi-Meters (Analouge &Digital)

IC Tester - Analouge &Digital Active & Passive Components

BASIC LAB EQUIPMENTS


Electronic Work Station 3

827

Side View

340 mm*

280 mm

520 mm

320 mm 230 mm

770 mm
1220 mm

660 mm

Front View
1245 mm
Optional

280 mm

520 mm

230 mm

150mm 125 mm
Temperature Monitor
ESD Wrist Strap
365mm
Add on’s
660mm

1170mm

n DSO
Soldering Statio

Single AC supply to power


up all Instruments Locking mechanism

MCB
Programmable
DC Power Supply LCR Meter

BASIC LAB EQUIPMENTS


CRO Isolator Card 4

Convert your ordinary


scope into Power scope using
low cost CRO ISOLATOR CARD

Output-1 to CRO
Normal CRO
Output-2 to CRO

Output-2 to CRO
Isolated Input-1
for DC waveform
Measurements

Isolated Input-2
for AC waveform
measurements

Specifications

This CRO Isolator Card is used to convert the Normal oscilloscope into Power oscilloscope, By using
this card Non isolated High voltage waveforms (AC , DC , Both AC & DC) can be directly measured
in normal oscilloscope.

Number of Input Channel Isolated 2 Channel (Channel -1 & Channel-2)

Output 2

Max.Input Voltage 600V AC/DC

Features 1/10 & 1/100 Ratio selection switchs for both channel

Power ON/OFF Switch & Calibration potentiometers

BASIC LAB EQUIPMENTS


PCB Proto type Machine ( Fully Automatic) 5

NV72

If you are an impatient circuit designer and want to replicate your


software design on the PCB with high PRECSION and accuracy, and
also without investing your much valuable time and efforts, we have a
SOLUTION for you. The new NV72 PCB prototype machine provides
several features which can make your life easier. With this new
electro-mechanical utility, you can always escape cumbersome task
of old PCB designing which involves complicated itching and hectic
drilling processes. Also, you get rid of dealing with chemicals which
often spoil your hands. Provided with the USB connectivity, this
machine can print your desired circuit on the PCB within minutes. Our
sophisticated software provides simple and elegant interface which is
user-friendly, and can even be operated by novice engineers and
students.

Features Technical Specifications

Versatile PCB prototyping Working area : 220 x 200


Simple and Easy to operate
Min drill hole size : 0.3 mm
More features in affordable price
Rugged and fully protected
Min cutting trace/space : 0.2 mm
Hazardous free operation Spindle speed (MAX. RPM) : 25000 rpmSpindle
PC based Software with interactive GUI Motor : BLDC Motor
Software suppor
t both TINA and Eagle files
Milling depth sensing : Automatic
PCB Viewer
Tool change : Manual
Stop R esume Option
Log File Generation Tool holder : 1/8 inch
Emergency Stop X/Y/Z driver : Stepping
Step by Step execution
Motor Dimensions (mm.) : W 440 x H 330 x D 440
Individual Operation
Weight (approx.) : 22 Kg. (approx.)
USB Inter
face
Position Selection
acility
F Power consumption : 110 / 220 Vac, 50 W
Micro drilling & milling Sound / Dust Enclosure : Integrated
Energy efficient

Software Windows
BASIC LAB EQUIPMENTS
PCB Fabrication Machine 6

PCB Shearing Machine


This machine is provided for cutting the PCBs. This machine cuts the PCB with great
efficiency and accuracy

Mounting Base Table Mounted / Floor Mounted


Cutting Area 12”

PCB Curing Machine


The PCB Curing Machine is required at varies stages in the PCB Development for drying the PCB laminate. The
Curing machine is equipped with a hot air blower with auto cut-off facility for heating of blower

Type Blower
Heating area 12” × 12”
Mains Supply 230V ± 10%, 50Hz

PCB Etching Machine

This is a table top unit for the etching of PCBs. This unit removes the unused copper from
the PCB. This removal is car ried by a chemical process which takes place in the
machine.
Motor 0.6HP chemical pump
Timer Adjustable from 1 min to 30 min in
interval of 5 min
Display 16 × 2 LCD for timer
Buzzer For timer indication
Dipping area 12” × 10”
Spray Mode Automatic / Manual
Mains Supply 230V ± 10%, 50Hz

PCB Screen Printing Unit NV192

The PCB Screen Printing unit is equipped with Mechanical arrangement for height
adjustment and rotation which makes it ideal for conventional screen printing and
printing electric circuits

Chemical PAckage & Accessories

All the necessary chemical which are Required for


PCB fabrication are provided

BASIC LAB EQUIPMENTS


IC Testers & Soldering Stations 7

Analog soldering station

Digital IC tester

It is microprocessor based digital IC tester from Minmax Electronics .Its functionality tests a variety of

digital ICs including Microprocessor,Peripheral IC's, EPROMs, RAMs etc., apart from the standard 74 & 54

series of TTL ICs and 40 & 45 series of CMOS Ics.

Linear IC tester

MME LICT 20 is the Microprocessor controlled LINEAT IC FUNCTIONAL TESTER from MINMAX

ELECTRONICS. It functionally test a variety of linear ICs including commonly used Operational amplifiers,

Comparators, Transistor arrays, Optocouplers, Analog switches, Multiplexer, Voltage followers, Timers, A to D

converters, D to A converters, cross point switches and other selected special function analog ICs.
BASIC LAB EQUIPMENTS
IC Testers & Soldering Stations 8

UNIVERSAL IC TESTER

MME-UIT 40 is the latest Microcontroller based UNIVERSAL IC TESTER from Minmax Electronics. It functionally

tests a wide variety of Analog/Linear ICs including ADC,DAC,DPM ICs, Op Amps, Transistor arrays, waveform

generators and Digital ICs including Microprocessors, Microcontrollers, EPROMs, RAMs, Peripheral devices apart

from 74 series of TTL ICs and 40/45 series of CMOS ICs.

Analog & Digital IC TESTER

ANALOG AND DIGITAL IC TESTER (MME-ADIT 40) : MME-ADIT 40 is the latest MICROPROCESSOR based IC

Tester from MINMAX ELECTRONICS. It functionally tests a wide variety of digital ICs up to 40 pins and

Linear/Analog ICs up to 20 pins.

BASIC LAB EQUIPMENTS


IGBT Power Module 9

Specifications

This IGBT based Three phase Voltage source inverter power module is designed for varies type of motor control
application (single /Three phase AC Motor , dc motor , BLDC Motor ,PMSM Motor etc ) along with different type
of external digital PWM controller ( like DSP , dsPIC Microcontroller, FPGA based PWM Controller )

Features :

• FAIRCHILD -Smart Power Module (S.M.- FSBB20CH60B) based 3 Ø IGBT inverter Bridge

• SPM Specification @ 600VDC , 20A.With built in IGBT Driver IC & OV , OC ,Thermal protection Circuitry

• 600V @ 35A , Diode bridge rectifier with Filter capacitor for input AC -DC Conversion and filter

• Input side Line filter and MCB with Indicator for protection

• 34 Pin FRC Connector is provided for EXTERNAL PWM Input (from DSP /FPGA/MICROCONTROLLER)

• 6 Numbers of OPTO IC is provided for PWM Isolation with test point connector for waveform measurement

• Automatic Over current trip circuit with indication & External Manual REST switch.

• IGBT Bridge outputs are terminated by banana connectors for external load connection

• 4 Numbers of 25A Hall effect current sensor is provided with signal conditioner circuit input DC & Output AC
current Measurement

• Designed Output Capacity @ 5A & suitable for 1 hp motors

Experiments : Open Loop /Closed Loop control of AC /DC/PMDC/BLDC/PMSM/SRIM motor Control Applications

DRIVES LAB EQUIPMENTS


3 Phase Input IGBT Power Module 10

Specifications

This IGBT based Three phase Voltage source inverter power module is designed for varies type of motor control
application (single /Three phase AC Motor , dc motor , BLDC Motor ,PMSM Motor etc ) along with different type
of external digital PWM controller ( like DSP , dsPIC Microcontroller, FPGA based PWM Controller )

Features :

• FAIRCHILD -Smart Power Module (S.M.- FSBB20CH60B) based 3 Ø IGBT inverter Bridge

• SPM Specification @ 600VDC , 20A.With built in IGBT Driver IC & OV , OC ,Thermal protection Circuitry

• 600V @ 35A , Diode bridge rectifier with Filter capacitor for input AC -DC Conversion and filter

• Input side Line filter and MCB with Indicator for protection

• 34 Pin FRC Connector is provided for EXTERNAL PWM Input (from DSP /FPGA/MICROCONTROLLER)

• 6 Numbers of OPTO IC is provided for PWM Isolation with test point connector for waveform measurement

• Automatic Over current trip circuit with indication & External Manual REST switch.

• IGBT Bridge outputs are terminated by banana connectors for external load connection

• 4 Numbers of 25A Hall effect current sensor is provided with signal conditioner circuit input DC & Output AC
current Measurement

• Designed Output Capacity @ 5A & suitable for 1 hp motors

Experiments : Open Loop /Closed Loop control of AC /DC/PMDC/BLDC/PMSM/SRIM motor Control Applications

DRIVES LAB EQUIPMENTS


3 Phase SCR Power Module 11

Specifications

This SCR based Three phase power module is designed for RL Load & DC Motor control aplication using various

configuration(3 Phase Half and fully controlled converter) along with different type

of external digital PWM controller ( like DSP , dsPIC Microcontroller, FPGA based PWM Controller )

Features :

• 6 Number of SCR rating @ 1200V , 25A with proper heat sink & snubber circuit

• 3 Number of Diode @ 1200V , 35A with proper heat sink & snubber circuit

• 34 Pin FRC Connector is provided for EXTERNAL PWM Input (from DSP /FPGA/MICROCONTROLLER)

• 6 Numbers of 1:1 Pulse transformer is provided for Pulse Isolation with test point connector for waveform
measurement

• SCR outputs are terminated by banana connectors for external load connection

• 3 Numbers of 25A Hall effect current sensor is provided with signal conditioner circuit input DC & Output AC
current Measurement (OPTIONAL)

• Designed Output Capacity @ 5A & suitable for 1 hp motors

• 3 Phase 0-415VAC Input & 0-600vdc Output @5A Capacity

DRIVES LAB EQUIPMENTS


Switched Reluctance Motor - Power Module 12

Specifications

This IGBT based power module is designed for SWITCHED RELUCTANCE motor control application along
with different type of external PWM controller ( like DSP , dsPIC Microcontroller, FPGA based PWM Controller )
Features :

• FAIRCHILD -SR Smart Power Module (FCAS30DN60BB) based IGBT inverter Bridge

• SPM Specification @ 600VDC , 20A.With built in IGBT Driver IC & OV , OC ,Thermal protection Circuitry

• 600V @ 35A , Diode bridge rectifier with Filter capacitor for input AC -DC Conversion and filter

• 34 Pin FRC Connector is provided for EXTERNAL PWM Input (from DSP /FPGA/MICROCONTROLLER)

• 4 Numbers of OPTO IC is provided for PWM Isolation with Over current trip circuit & Manual REST switch.

• 5 Numbers of 25A Hall effect current sensor is provided for input DC & Output Motor current wave Measurement

• Designed Output Capacity @ 5A & suitable for 1 hp motors

SR Motor Specification :

• SWITCHED RELUCTANCE MOTOR

• Type : 8 / 6 • Speed : 2000 RPM

• Number of Phases : 4 • Feed back : 2 numbers of rotor Hall sensor

• Voltage : 200V • Loading : Spring balance /EDDY Current type

DRIVES LAB EQUIPMENTS


Single Phase SCR Power Module 13

Specifications

This SCR based Single phase power module is designed for RL Load & DC Motor control aplication using various

configuration(single Phase Half and fully controlled converter) along with different type

of external digital PWM controller ( like DSP , dsPIC Microcontroller, FPGA based PWM Controller )

Features :

• 4 Number of SCR rating @ 1200V , 25A with proper heat sink & snubber circuit

• 2 Number of Diode @ 1200V , 35A with proper heat sink & snubber circuit

• 34 Pin FRC Connector is provided for EXTERNAL PWM Input (from DSP /FPGA/MICROCONTROLLER)

• 4 Numbers of 1:1 Pulse transformer is provided for Pulse Isolation with test point connector for waveform
measurement

• SCR outputs are terminated by banana connectors for external load connection

• 3 Numbers of 25A Hall effect current sensor is provided with signal conditioner circuit input DC & Output AC
current Measurement (OPTIONAL)

• Designed Output Capacity @ 5A & suitable for 1 hp motors

• Single Phase 0-230VAC Input & 0-200vdc Output @5A Capacity

DRIVES LAB EQUIPMENTS


Single Phase SCR Dual Converter Power Module 14

Specifications

This SCR based Dual Converter power module is designed for RL Load & DC Motor control apllication along with

different types of external digital PWM controller ( like DSP , dsPIC Microcontroller, FPGA based PWM Controller )

Features :

• 4 Number of SCR rating @ 1200V , 25A with proper heat sink & snubber circuit is provided for P Group Converter

• 4 Number of SCR rating @ 1200V , 25A with proper heat sink & snubber circuit is provided for N Group Converter

• 34 Pin FRC Connector is provided for EXTERNAL PWM Input (from DSP /FPGA/MICROCONTROLLER)

• 8 Numbers of 1:1 Pulse transformer is provided for Pulse Isolation with test point connector for waveform
measurement

• SCR outputs are terminated by banana connectors for external load connection

• 3 Numbers of 25A Hall effect current sensor is provided with signal conditioner circuit input DC & Output AC
current Measurement (OPTIONAL)

• Designed Output Capacity @ 5A & suitable for 1 hp motors

• Single Phase 0-230VAC Input & 0-200vdc Output @5A Capacity

DRIVES LAB EQUIPMENTS


3 Phase Matrix Converter Power Module 15

Specifications

This 3 Phase Matrix Converter power module is designed by using IGBT for AC Motor control applications along with

different types of external digital PWM controller ( like DSP/FPGA based PWM Controller )

Features :

• 18 Numbers of is used for 3 phase to 3 phase Matrix converter Power circuit

• IGBT rating @ 1200V @ 60A , with proper heat sink

• Input side Line filter and MCB with Indicator is provided for protection

• 34 Pin FRC Connector is provided for EXTERNAL PWM Input (from DSP /FPGA)

• 18 Numbers of OPTO IC is provided for PWM Isolation with test point connector for waveform measurement

• Automatic Over current trip circuit with indication & External Manual REST switch.

• IGBT Bridge outputs are terminated by banana connectors for external load connection

• 4 Numbers of 25A Hall effect current sensor is provided with signal conditioner circuit input DC & Output AC
current Measurement

• Designed Output Capacity @ 5A & suitable for 1 hp motors

• Diode based Clamp Circuit is provided for Power Circuit Protection, 3Phase 200V AC Input & 3 phase Output

DRIVES LAB EQUIPMENTS


3 Phase Multilevel Inverters (Cascaded H-Bridge type) 16

FPGA PWM CONTROLLER

3 PHASE - 5 LEVEL (6 - H BRIDGES) 3 PHASE - 11 LEVEL (15-H BRIDGES)

3 PHASE - 7 LEVEL (9 - H BRIDGES) 3 PHASE - 9 LEVEL (12-H BRIDGES)


LOW COST OPEN TYPE SET UP FOR PROJECT WORKS

DRIVES LAB EQUIPMENTS


3 Phase Multilevel Inverters (5 Level diode Clamped) 17

This IGBT based Three phase 5 level Inverter power module is designed for AC motor control application along with different
type External Digital PWM controller (Like FPFA /Dspace etc)

·Four number of 0-100vd c supply is provided for MLI Power circuit input ( For individual power
supply input)
· Input 2 30VAC,Output 0-100VDC@ 3A
· One number of diode rectifier with filter capacitor (4 numbers) is provided for power circuit input
instead of individual power supply input.
· 24 Number of PW M Isolator IC (6N137) is used to isolate the input PWM signals
· 24 Number of IGBT Driver IC (IR2112) is used IGBT Gate signal amplification.
· 15v@1amp fixed dc power supply is provided for OPTO secondary excitation& driver section
· 24 Number of IGBT Rating @ 1200V , 90A is provided for power cir cuit
· 24 Number of Power Diode Rating @ 1000V , 5 0A is provided for power circuit
· 3 numbers of Hall effect current sensor @ 25A is provided for 3Ø output AC Current measurement
· One number of over curr ent trip circuit is provided for O/C protection
· LED is provided for trip status indication-Reset switch is p rovided for TR IP RESET
· One number of 60 pin FRC Connector is provided for PW M input signal input and feed back
· 24-Number of ICLTC491 based PWM Line driver&24 Numbers of IC LTC491 Line Receiver
circuit.
SPECIFICATION
· INPUT 230VAC , 50 HZ / 4 Number of 100v dc power supply
· OUTPUT 3 Phase 200V @ 5A , Variable Voltage , Variable frequency

DRIVES LAB EQUIPMENTS


3 Phase BLDC Drive (Low Voltage) 18

Specifications

This Set up is designed to study the Speed control procedure of 3Phase BLDC Motor using IGBT

Inverter . This set up consists of

1. IGBT Based Inverter

2. BLDC Motor set up

3. Optional Load ( Spring balance)

Features :

• 24V /100W /3000RPM /3 Phase BLDC MOTOR with inbuilt hall sensor

• IGBT based BLDC Drive with speed control potentiometer

• Forward /Reverse speed control with selection switch

• Digital speed indicator & test points for waveform measurement

DRIVES LAB EQUIPMENTS


3 Phase AC Squirrel Cage Induction Motor 19

AC Motor with load set up

Type 3 Phase AC Induction Motor

Power 750W (1 hp)

Voltage 3 Phase , 200VAC

Speed 1415 RPM

Feedback sensor Proximity sensor

Loading Spring balance loading / DC Generator Loading / Eddy Current Load

Make KEC / SIEMENS

DRIVES LAB EQUIPMENTS


DC Shunt Motor 20

DC Motor with load set up

Type DC Shunt/Series/Compount Motor

Power 750W (1 hp)

Voltage 180/200VDC

Speed 1500 RPM

Feedback sensor Proximity sensor

Loading Spring balance loading / DC Generator Loading / Eddy Current Load

Make BENN/RAMSON

DRIVES LAB EQUIPMENTS


3 Phase Brush Less DC Motor (BLDC -Trapizoidal) 21

BLDC Motor with Spring balance load set up BLDC Motor with set up

Type BLDC Motor Type BLDC Motor

Power 1 hp Power 100W/200W

Voltage 300VDC- Voltage 24VDC-

Speed 2500 RPM Speed 3000 RPM

Feedback sensor 3 Number of Hall sensor Feedback sensor 3 Number of Hall sensor

Loading spring balance loading Loading spring balance loading

Make PLI/IMPORTED Make TC

DRIVES LAB EQUIPMENTS


Switched Reluctance Motor 22

S R M otor w ith Sp ri n g b al anc e load s et u p

T yp e S wi tche d R eluc tanc e M otor

8/6 t ype-4 phas e

Pow er 1 hp

V oltage 300V -

S pe ed 2000 R P M

Fe ed bac k s en s or 2 N um ber of H al l s ens or

L oad in g S pring bal ance loadi ng

D C Ge nerat or Loadi ng

Edd y C urre nt Loa ding

M ak e PL I /I M P O R T E D

DRIVES LAB EQUIPMENTS


5 Phase Induction Motor Drive

DRIVES LAB EQUIPMENTS


PMDC Motor 24

Specifications

This PMDC Motor (Permanant Magnent DC Motor) used as low voltage load for power electronics

applications like SCR, IGBT based converter / chopper fed open loop and closed loop motor control.

Type : PMDC

Mounting Type : Flange /Foot Mounting

Armature Voltage : 12V /24V /48V/180V DC Range

Power Ratings : Up to 750W (1 HP)

Speed range : 1500 /3000RPM

Gear Facility : Optionally available

Feed back sensor : Proximity / Photo sensor / QEP sensor

Loading arrangements : Spring balance / Generator type / eddy current Load

DRIVES LAB EQUIPMENTS


Linear Induction Motor Drive 25

Specifications
This set up consists of

1. Linear Induction Motor


2. IGBT Power Module
3. Digital PWM Controller

Lin ear Induction Motor (LIM)

§ 3 phase /0.35KW/200VAC/50HZ (0.5HP)


§ 3 phase /0.75KW/200VAC/50HZ (1.0HP)

LIM-Mechanical set up

§ Linear Track of 8-10 feet with sensors


§ Elliptical Track of 8-10 feet with sensors

IGBT Power Module

§ 3 phase IGBT Power Module-1HP*


§ 3 phase VFD-1HP

Digital PWM Controller

§ DSPIC Microcontroller based PWM Controller


§ DSP based PWM Controller
§ FPGA based PWM Controller
DRIVES LAB EQUIPMENTS
Electrical Machine Lab Equipments 26

Build your Machines lab with Power Lab

We provide complete solutions for your machines lab

Motor generator coupled set up

Motor with spring balance set up

Field Rheostat Loading rheostat Digital speed sensor set up

Single Phase Auto transformer


Isolation Transformer

Distribution Panel &


100A DC Rectifier

Kirloskar / Bharath / Omega


CG / Siemens / Benn-Make
Motors
Our Product range..,

1. Single phase / Three Phase AC motors 6. 100A DC Rectifier panel

2. Shunt /series /compound type DC Motor & generators 7. AC/ DC Distribution panel
3. Single phase / Three phase Salient pole , Non-Salient pole alternator 8. Work bench with Hylem sheet
4. Synchronous Motors & slip ring motors 9. Complete Lab Wiring
5. Spring balance type & Generator type loading set up

BASIC LAB EQUIPMENTS


Electrical Machine Lab Equipments 27

Build yourMachineslabwithPowerLab

Weprovideacompletesolution
Asperyourrequirements

BASIC LAB EQUIPMENTS


Electrical Machine Lab Control Panel with Hylem sheet 28

MACHINE LAB EQUIPMENTS


VI Characteristics of SCR & TRIAC 29

This trainer is designed to study the V I characteristics (STATIC characteristics) of


SCR, & TR IAC. This trainer consists of
· One number of SCR with heat-sink & all terminals are brought out on front panel
PCB for characteristics measurements
· One number of TR IAC with heat-sink & all terminals are brought out on front panel
PCB is provided for characteristics measurements
· One number of variable dc power supply 0-30v@1Amp is provided for device inputs
· One number of variable dc power supply 0-15v@1Amp is provided for device gate
circuit inputs
· One number of power resistor is provided as fixed Load with terminations
· All necessary test points are provided for external patching
· All are mounted on a nice cabinet with mimic diagram on PC B
· 230VAC input with power ON/OFF Switch
· 3 numbers of Digital Multi meter (MASTECH M220L) is provided

POWER ELECTRONICS LAB EQUIPMENTS


VI Characteristics of MOSFET & IGBT 30

This trainer is designed to study the V I characteristics (STATIC characteristics) of


MOSFET, & IGBT. This trainer consists of
· One number of MOSFET with heat-sink & all terminals are brought out on front
panel PCB for characteristics measurements
· One number of IGBT with heat-sink & all terminals are brought out on front panel
PCB is provided for characteristics measurements
· One number of variable dc power supply 0-30v@1Amp is provided for device inputs
· One number of variable dc power supply 0-15v@1Amp is provided for device gate
circuit inputs
· One number of power resistor is provided as fixed Load with terminations
· All necessary test points are provided for external patching
· All are mounted on a nice cabinet with mimic diagram on PC B
· 230VAC input with power ON/OFF Switch
· 3 numbers of Digital Multi meter (MASTECH M220L) is provided

POWER ELECTRONICS LAB EQUIPMENTS


Single Phase SCR Firing Pulse Controller 31

This firing pulse controller is specially designed for 1Ø SCR control applications, Pulse output of this
controller can be interfaced with SCR Power Module through External cable connection for various SCR
applications like Half & fully controlled converter.

Features

· 4 Numbers of Pulse Outputs with firing angle variation of 180 to 0 degree


· Potentiometer for firing angle adjustment ( 180 -0 degree)
· ZCD Circuit for supply synchronization
· 2 khz Carrier wave generation for SCR self starting
· 4 numbers of 1:1 Pulse transformer with pulse amplifier
· One number of toggle switch for Pulse ON/OFF
· Internal /External mode (0-5v )control operation
· Toggle switch for Internal /External mode selection
· More than 12 test points are provided to measure /test the waveform in CRO
· Pulse outputs are terminated by 34 pin FRC Connector
· 230V AC input with power ON/OFF Switch
· All are mounted on a nice cabinet with see-through Acrylic cover
· Make : Power lab
POWER ELECTRONICS LAB EQUIPMENTS
R, RC & UJT Firing Pulse Controller 32

Spec ifications

· One number of UJT , R & RC Firing circuit is provided


· 2N 2646 UJT used as a triggering device
· Potentiom eter is provided for firing angle adjustm ents (10-170 degree)
· 1:1 Pulse transform er is provided for pulse isolations
· One number R FIRING circuit with Potentiometer for firing angle adjustments
· One number R C FIR ING circuit w ith Potentiom eter for firing angle adjustments
· Pulse Outputs for all 3 firing circuits are terminated by connectors for SC R inputs
· One number of TYN612 SCR with proper heat sink & snubber circuit is provided
· 230/24V @ 0.5A Transformer is provided for UJT Firing circuit input
· 230/24V @ 1A Transform er is provided for power circuit input
· One number of Toggele switch for Power circuit 24V A C ON /O FF
· One number of Pow er Resistor of 100E/20W is provided as R load
· Power O N/O FF Switch with Indication
· All are mounted on a nice cabinet with Seethrough acrylic top cover

POWER ELECTRONICS LAB EQUIPMENTS


Digital Firing Pulse Controller 33

This firing pulse controller is specially designed for 3Ø / 1Ø SCR control applications, Pulse output of this
S pcontroller
e c i f ic a ti
cano nbe
s interfaced with SCR Power Module through External cable connection for various SCR

applications like Half &fullycontrolled converter.


T h is tr a in e r is d e s ig n e d to s tu d y th e V I c h a ra c t e ris tic s (S T A T IC
c h a ra c te r is tic s ) o f M O S F E T , & IG B T . T h is tra in e r c o n s is ts o f
Features

· O n e n u m b e r o f M O S F E T w i th h e a t-s in k & a ll te r m in a ls a re b ro u g h t o u t o n
· 6 Numbers
f r o n t p of
a nPulse
e l P COutputs
B f o r with
c h a rfiring
a c t e rangle
i s t i c svariation
m e a s uof
r e180
m e ntot s0 degree
· · Digital
O n ekey
n ufor
m firingangle
b e r o f I Gadjustment
B T w i t h ( 180
h e a -0
t - sdegree)
in k & a ll t e rm in a ls a re b ro u g h t o u t o n
f ro n t p a n e l P C B is p ro v id e d fo r c h a ra c te ris ti c s m e a s u re m e n ts
· ZCD Circuit for supplysynchronization
· O n e n u m b e r o f v a ria b le d c p o w e r s u p p l y 0 -3 0 v @ 1 A m p is p ro v id e d fo r
· 2 khz Carrier wave generation for SCR self starting
d e v ic e in p u ts
· · 6 numbers
O n e nof
um 1:1
b ePulse
r o f transformer
v a r i a b l e with
d c pulse
p o w eamplifier
r supply 0 -1 5 v @ 1 A m p is p ro v id e d fo r

· Oned enumber
v ic e g a te c irc u it in p u ts
of toggle switch for Pulse ON/OFF
· O n e n u m b e r o f p o w e r r e s is to r is p ro v id e d a s fix e d L o a d w ith t e rm in a tio n s
· Pulse outputs are terminated by front panel Connector
· A l l n e c e s s a r y te s t p o in ts a re p ro v id e d fo r e x te rn a l p a tc h in g
· · 230V
A l AC
l a rinput
e m owith
u n t epower
d o n ON/OFFSwitch
a n ic e c a b i n e t w ith m im i c d ia g ra m o n P C B

· · All2are
3 0mounted
V A C i non
p uatnice
w i tcabinet
h p o w with
e r Osee-through
N / O F F S Acrylic
w i t c h cover
· 3 n u m b e rs o f D ig ita l M u lti m e te r (M A S T E C H M 2 2 0 L ) is p ro v id e d
· Make : Power lab
POWER ELECTRONICS LAB EQUIPMENTS
Single Phase SCR Power Module (LV) 34

This SCR based Single phase power module (LV) is designed for Low voltage operation with RL Load and 24V

PMDC Motor load under various configuration(single Phase Half and fully controlled converter, AC Regulator ) along with

d i f f e r e n t t y p e o f e x t e r n a l F i r i n g p u l s e c o n t r o l l e r .

Features :

• 4 Number of SCR rating @ 600V , 12A with proper heat sink & snubber circuit

• 2 Number of Diode @ 600V , 5A

• 34 Pin FRC Connector is provided for EXTERNAL PWM Input (from DSP /FPGA/MICROCONTROLLER)

• 4 Numbers of 1:1 Pulse transformer is provided for Pulse Isolation with test point connector for waveform
measurement

• SCR outputs are terminated by banana connectors for external load connection

• Single Phase 230/24V@3A Step down transformer is provided for Power circuit Input

• One number of Fixed Resistor is provided as R Load

• One number of Fixed Inductor is provided as L Load

• 230VAC Input with Power ON/OFF Switch

POWER ELECTRONICS LAB EQUIPMENTS


3 Phase SCR Power Module 35

Specifications

This SCR based Three phase power module is designed for RL Load & DC Motor control aplication using various

configuration(3 Phase Half and fully controlled converter) along with different type

of external digital PWM controller ( like DSP , dsPIC Microcontroller, FPGA based PWM Controller )

Features :

• 6 Number of SCR rating @ 1200V , 25A with proper heat sink & snubber circuit

• 3 Number of Diode @ 1200V , 35A with proper heat sink & snubber circuit

• 34 Pin FRC Connector is provided for EXTERNAL PWM Input (from DSP /FPGA/MICROCONTROLLER)

• 6 Numbers of 1:1 Pulse transformer is provided for Pulse Isolation with test point connector for waveform
measurement

• SCR outputs are terminated by banana connectors for external load connection

• 3 Numbers of 25A Hall effect current sensor is provided with signal conditioner circuit input DC & Output AC
current Measurement (OPTIONAL)

• Designed Output Capacity @ 5A & suitable for 1 hp motors

• 3 Phase 0-415VAC Input & 0-600vdc Output @5A Capacity

POWER ELECTRONICS LAB EQUIPMENTS


Single Phase SCR Power Module 36

Specifications

This SCR based Single phase power module is designed for RL Load & DC Motor control aplication using various

configuration(single Phase Half and fully controlled converter) along with different type

of external digital PWM controller ( like DSP , dsPIC Microcontroller, FPGA based PWM Controller )

Features :

• 4 Number of SCR rating @ 1200V , 25A with proper heat sink & snubber circuit

• 2 Number of Diode @ 1200V , 35A with proper heat sink & snubber circuit

• 34 Pin FRC Connector is provided for EXTERNAL PWM Input (from DSP /FPGA/MICROCONTROLLER)

• 4 Numbers of 1:1 Pulse transformer is provided for Pulse Isolation with test point connector for waveform
measurement

• SCR outputs are terminated by banana connectors for external load connection

• 3 Numbers of 25A Hall effect current sensor is provided with signal conditioner circuit input DC & Output AC
current Measurement (OPTIONAL)

• Designed Output Capacity @ 5A & suitable for 1 hp motors

• Single Phase 0-230VAC Input & 0-200vdc Output @5A Capacity

POWER ELECTRONICS LAB EQUIPMENTS


MOSFET based Step down DC -DC Chopper 37

Specifications
This Module is designed to study the MOSFET based High frequency DC to DC Chopper circuit with

R Load and Motor (PMDC motor) Load.

Power Circuit Input 24V DC@2A (Internal) or External 0-30VDC from RPS.

Power Circuit Output Single Quadrant Chopper- 0-24VDC@2A

Load R Load or PMDC Load

PWM Switching Frequency 2.5Khz

Features: External 0-5vdc control (or) External PWM Input Control / Internal & External Mode selection
switch/ Pulse ON/OFF Switch (Shut down) / Test Points for waveform Measurements/OPTO IC for PWM
Isolation with MOSFET Driver IC.

Optional Features: Micro-controller based control / PLC based Control can be possiable by using the
above unit

POWER ELECTRONICS LAB EQUIPMENTS


SCR/TRIAC Based AC Regulator 38

This trainer is designed to study the working principle of single phase SCR AC regulator circuit using
SCR & TRIAC. This trainer consists of

· Two number of TYN612 SCR with heat-sink is provided for Power circuit
· One number of TRIAC is provided for Power circuit
· One number of TCA785 IC based Firing circuits with firing angle adjustments (180-0degree)
· One number of potentiometer is provided for firing angle adjustments
· Pulse outputs are terminated in the PCB for external Patching.
· 24v,1Amp AC is provided for power circuit inputs
· One number of power resistor is provided as fixed R Load with terminations for External patching
· One number of 100Mh inductor is provided as fixed L Load with terminations for External patching
· All necessary test points are provided for external patching
· All are mounted on a nice cabinet with sticker front panel with mimic diagram
· 230VAC input with power ON/OFF Switch & Power circuit Input is 24VAC

POWER ELECTRONICS LAB EQUIPMENTS


MOSFET Based Switch Mode Power Converter 39

Thi s set up is designe d t o study the BU CK (S te p dow n) swi tch mode re gulat or ci rcui ts. Th is set up
consists of

· P WM Control ler
· M OS F ET P ow er ci rcuit
· D C P ower suppl y

D eta ile d spe cifi cat ions

· PW M Con trol ler :


· O ne numbe r of TL494 IC Based P WM control ler for c onverte r pow er ci rcuit s
· P otent iom ete r i s provided t o vary the PW M D ut y c ycle rati o
· P otent iom ete r i s provided t o vary the PW M F reque ncy
· N ece ssar y t est point s are provi ded to study t he P WM Control ler
· P WM output is term inat ed in c onnect or for MO S FE T pow er ci rcuit patc hing
· MO SF ET Pow er c irc ui t:
· O ne numbe r of IRF250 P ow er M O SF ET wi th prope r he at sin k is provided for pow er c ircui t
· O ne numbe r output fi lt er is provide d
· O ne numbe r of Fi xed Lo ad resistor i s provi ded
· P WM ISO LA TO R IC an d DRIV ER ICs are provided for M O SF ET pow er ci rcuit s P WM am plifi cat ions
· N ece ssar y t est point s & P WM input connect or are provi ded
· Current se nsi ng resistors are provi ded i n varie s pl ace for current wa ve form measurem ents
· Pow er cir cu it Inp u ts 24V D C & O ut put 0-24V D C
· O ne numbe r of 0-30v@ 2A dc source i s provi ded for pow er ci rcuit input s

POWER ELECTRONICS LAB EQUIPMENTS


MOSFET Based BUCK & BOOST Converter 40

This set up is designed to study the BUCK (Step down) & BOOST (Step Up) switch mode regulator
circuits. This set up consists of
· PWM Controller
· MOSFET Power circuit
· DC Power supply
Detailed specifications
· PWM Controller:
· One number of TL494 IC Based PWM controller for converter power circuits
· Potentiometer is provided to vary the PWM Duty cycle ratio
· Potentiometer is provided to vary the PWM Frequency
· Necessary test points are provided to study the PWM Controller
· PWM output is terminated in connector for MOSFET power circuit patching
· MOSFET Power circuit:
· One number of IRF250 Power MOSFET with proper heat sink is provided for power circuit
· Separate Power Circuit for Buck & Boost Converter
· Fixed Load resistor is provided for each section
· PWM ISOLATOR IC and DRIVER ICs are provided for MOSFET power circuits PWM amplifications
· Necessary test points & PWM input connector are provided
· Current sensing resistors are provided in varies place for current wave form measurements
· Power circuit Inputs 24VDC & Out put 0-24VDC (Buck Mode) & 0-50v (Boost mode)
· One number of 0-30v@2A dc source is provided for power circuit inputs

POWER ELECTRONICS LAB EQUIPMENTS


SCR Based DC-DC Choper 41

This set up is designed to study the Working principle of SCR based DC-DC Chopper circuits. This set up
consists of

· SCR Pulse Controller


· SCR Power circuit (Auxilary SCR Commutation)
· DC Power supply

Detailed specifications

· PWM Controller:
· One number of TL494 IC Based PWM controller for converter power circuits
· Potentiometer is provided to vary the PWM Duty cycle ratio
· Potentiometer is provided to vary the PWM Frequency
· Necessary test points are provided to study the PWM Controller
· PWM output is terminated in connector for SCR power circuit patching
· SCR Power circuit:
· Two number of TYN 612 SCR with proper heat sink is provided for power circuit
· 2 number of diode & LC commutation circuits are provided for power circuit
· One number of Fixed Load resistor is provided
· 1:1 Pulse transformer is provided for SCR Pulse Isolation
· Necessary test points & Pulse output connectors are provided
· Current sensing resistors are provided in varies place for current wave form measurements (optional)
· Specifications
· Power circuit Inputs 24VDC
· Output 5V-24VDC @ 1AMP

· Power supply -One number of 0-30v@1A dc power supply is provided for power circuit inputs
POWER ELECTRONICS LAB EQUIPMENTS
SCR Based Single phase Cycloconverter 42

This setup designed to study the working principle of single-phase step-down cyclo-converter (Mid Point
type). This setup consists of,

1. Single phase cyclo-converter firing circuit


2. SCR power circuit

· 4 number of SCRs (600V @ 25Amp) With necessary Heat sink & Snubber circuit is
provided to Form single phase Mid-Point Type Cyclo-converter power Circuit.
· Digital IC based SCR Firing pulse generation with Firing angle adjustment of 180-0 degree &
Frequency selection of 50Hz , 50/2 Hz , 50/3Hz , 50/4 Hz, 50/5Hz & 50/6 Hz
· Digital Keys are provided to select Output Frequency & Firing angle adjustment
· Pulse transformer & Transistor based Pulse amplifier is provided in all Four SCR’s
· IC based ZCD Circuit is provided for Synchronized SCR Pulse generation
· Input 230V + 10%, 50Hz single phase AC & + 15V DC @ 0.5A regulated output for the
trigger circuits.
· One number of Center tape transformer of 230 /24-0-24VAC@2A is provided for power
circuit input
· One number of Fixed Resistor is provided as R- load
· All are mounted on a nice cabinet with sticker front panel

POWER ELECTRONICS LAB EQUIPMENTS


Test kit for Power Electronics Devices (SCR/TRIAC/MOSFET/IGBT) 43

This set up is designed to test the (working /Non working status) power electronics devices like

SCR , TRIAC , MOSFET , BJT & IGBT. This set up consists of

Separate test circuit for SCR & TRIAC

Separate test circuit for MOSFET & IGBT

AC/DC Mode selection switch for TRIAC & SCR

LED indication for Device ON status

Push button for Gate voltage ON/OFF in SCR/TRIAC SECTION

Push button for Gate voltage ON/OFF in MOSFET/IGBT Section

230VAC Input with Power ON/OFF Switch with indication

POWER ELECTRONICS LAB EQUIPMENTS


Thyristor DC Drive 44
41

Input : 230VAC, 50HZ


Output : 0-200vdc@ 6A for Armature
Power : suitable for 1 hp dc motor or 1HP PMDC Motor
Control mode : Uisng thyristor single phase converter
Front panel Potentiometer for motor speed adjustments
DC motor set up

Type PMDC Motor


Power 1 hp
Voltage 180VDC
Speed 3000 RPM
Feedback sensor proximity sensor for speed measurement
Make TC / BHARATH /OMEGA

Panel with Digital speed indicator

· One number of MS Panel is provided to fix the Thyristor drive


· One number of digital speed indicator is fixed on the panel to indicate the motor speed in RPM
· One number of MCB is provided to ON/OFF the input ac with indicator.

POWER ELECTRONICS LAB EQUIPMENTS


IGBT Based VVVF AC Drive 45

This PLT-ACD01 trainer is designed to study the speed control procedure of 3Phase induction motor using VVVVF
(Variable Voltage and variable frequency [or] V/F) control technique using IGBT Based DC-AC I

Manufacturer : DELTA
Input : 230VAC, 50HZ
Power : suitable for 2 hp
Operator Controls : Keypad Included
Max. Frequency : 400HZ
Control mode : V/F (Variable Voltage and variable frequency)
Front panel Potentiometer for motor speed adjustments
3Ø AC Induction motor

Type 3Ø squirrel cage induction Motor


Power 2 hp
Voltage 3Ø, 415VAC
Connection Delta (200V)
Speed 1440 RPM
Feedback sensor Proximity sensor
Make CG / SIEMENS/BALDOR

Panel with Digital speed indicator

· One number of MS Panel is provided to fix the VFD drive


· One number of digital speed indicator is fixed on the panel to indicate the motor speed in RPM
· One number of MCB is provided to ON/OFF the input ac with indicator.
POWER ELECTRONICS LAB EQUIPMENTS
Condition Monitoring of Induction Machine 46

This system is designed to study the following varies fault conditions of three phase induction motors.

(1).Bearing Fault (2).Rotor balancing Fault (3).Stator Winding Fault (4).Single Phasing Fault

(5).Over Frequency excitation Fault (>50Hz) etc.

This set up consists of

1. 3 Phase Induction Motor set up

2. VFD Drive

3. Data Acquisition System

3 Phase Induction motor set up - 1 HP

(a) Induction Motor for Rotor Balance (b) Induction Motor for Stator winding Fault
Fault & Bearing Fault simulation Simulation

VFD Drive ( Variable frequency drive )


One number of Variable frequency drive is provided to energize / run the 3 phase induction motor.

Specifications

Input - 3 phase 415vac @ 50 Hz

Output - 3 Phase Variable Frequency ( 5- 65 Hz ) & Variable Voltage ( 0-415vac)

Power Suitable for 1 hp motor

DATA ACQUISITION SYSTEM

One number of DAS system with PC interface (USB / RS232) is provided to monitor the following motor parameters in
Computer.

1. Stator Currents 2. Stator Voltage 3. Motor speed

POWER ELECTRONICS LAB EQUIPMENTS


UPS Trainer 47

This set up is designed to study the working principle of single phase uninterruptible power supply (UPS) . This set up

consists of

MOSFET Power circuit

IC Based PWM Controller

Battery with Load

Detailed specification

• Two numbers of Power MOSFET @ 60V ,100AWith proper heat sink is provided for PUSH PULL Inverter power
circuit

• One number of 12-0-12/230V STEP UP Transformer – 500VA

• One number of 12 v Battery with 20AH

• IC ( Digital IC )Based PWM generation ( 50HZ)

• In built Battery charger circuit

• Specifications
Input – 12VDC from battery

Output- 230VAC, 50HZ

Type – OFF Line UPS

Output type - square wave

Capacity – 500VA
POWER ELECTRONICS LAB EQUIPMENTS
Automatic Voltage Regulation of Alternator 48

This set up is designed to study the Automatic Voltage regulation of 3phase

synchronous generator(Alternator). This set up consists of

3 Phase Alternator set up

IGBT Based field Regulator (AVR)

Meter & Load set up

Motor (Prime mover) : AC Motor / 1 hp / 200VAC /1500 RPM /CG

Synchronous generator: 3 Phase Alternator / 0.5KVA / 3 Phase 48V/ 48VDC Field /1500 RPM

IGBT Based field Regulator (AVR)

This set up is used to provide variable dc voltage to alternator field winding based on stator output voltage.

This function is similar to AVR – Automatic voltage regulator. This set up consists of

IGBT Based dc chopper with variable dc voltage of 0-50V TO ALTERNATOR FIELD

IC Based PWM Generation for IGBT &Built in IGBT Driver circuit

Voltage closed loop &Necessary over current protection

Meter & Load set up

One number of AC Voltmeter ( 0-600VAC) is provided to measure the Alternator stator output

One number of dc Voltmeter is provided to measure field excitation Voltage


POWER ELECTRONICS LAB EQUIPMENTS
SCR Based Parallel Inverter 49

This trainer is designed to study the working principle of SCR Based PARALLEL INVERTER
circuits. This set up consists of

· 2 number of TYN612 SCR with heat-sink is provided for Power circuit


· Two number of Power diode is provided for Power circuit
· One number of IC based Firing circuits with frequency adjustments
· One number of potentiometer is provided for firing pulse frequency adjustments
· 2 Numbers of Pulse outputs are terminated in the PCB for external Patching.
· 24v,1Amp DC is provided for power circuit inputs
· One number of power resistor is provided as fixed R Load with terminations for External
patching
· One number of Capacitor is provided for commutation circuits
· One number of Parallel inverter transformer ( 24V, 1A) capacity is provided
· All necessary test points are provided for external patching
· All are mounted on a nice cabinet with sticker front panel with mimic diagram
· 230VAC input with power ON/OFF Switch
· Power circuit Input is 24V DC & Output 24VAC @1A
POWER ELECTRONICS LAB EQUIPMENTS
SCR Based Series Inverter 50

SCR Based Series Inverter

This trainer is designed to study the working principle of SCR Based SERIES INVERTER
circuits . This set up consists of

• 2 number of TYN612 SCR with heat-sink is provided for Power circuit

• Power diode is provided for Power circuit

• One number of IC based Firing circuits with frequency adjustments

• One number of potentiometer is provided for firing pulse frequency adjustments

• 2 Numbers of Pulse outputs are terminated in the PCB for external Patching.

• 24v,1Amp DC is provided for power circuit inputs

• One number of power resistor is provided as fixed R Load with terminations for External
patching

• Two number of Capacitor is provided commutation circuits

• One number of Series inverter inductor is provided

• All necessary test points are provided for external patching

• All are mounted on a nice cabinet with sticker front panel with mimic diagram

• 230VAC input with power ON/OFF Switch

• Power circuit Input is 24VDC

POWER ELECTRONICS LAB EQUIPMENTS


Power Electronics Lab Accessories 51

Rheostats

Wire wound Tabular Rheostats- Up to 5A

Single Phase Loading Rheostats- Up to 3KW

Three Phase Loading Rheostats- Up to 3KW

Inductive Load

Inductive Load-With Tapings- Up to 5A

1 Phase Inductive Load-Variable type- Up to 5A

3 Phase Inductive Load-Variable type- Up to 5A

Input Transformer

1 Phase Step down Transformer


(230/24-0-24VAC@3A)

3 Phase Step down Transformer


(230/24-0-24VAC@3A-Each Phase)

Auto Transformer

1 Phase Auto Transformer - up to 10A

3 Phase Auto Transformer - up to 10A

PMDC Motor Load

24V PMDC Motor /2A/1500 RPM

48V PMDC Motor /2A/1500 RPM

Meters

AC/DC EDM Type meters

AC/DC Portable Type meters

Digital Multi- meters

POWER ELECTRONICS LAB EQUIPMENTS


Over Current Relay Test Kit 52

This set up is designed to study the working principle and IDMT characteristics of Single phase IDMT Type

over current relay (Microcontroller type). This set up consists of

1. Digital – Over Current Relay –IDMT Type

2. Relay test kit (Current Injection Unit)

Over Current Relay

Type Digital Relay ( Microcontroller Based)


Function Single element Over current Relay
CT Input 5A &Current Setting0-2A
Time Setting 0.1 to 1s ( IDMT), 0-50s (DMT)
Function IDMT & DMT
Output NC&NO Contact@2A &Auxiliary supply 230VAC
Make PLI

Over Current Relay test kit

This relay test set up is designed to test the over current relay with IDMT & DMT characteristics. It consists
of
· One number of variable AC current Source of 0-30A
· One number of Autotransformer is provided to adjust the current output continuously
· One number of digital AC Ammeter (0-20A) /3.5 digit / LCD type is provided to measure the
current input in amp
· One number of Automatic trip time measurement circuit (ATTM Circuit) is provided
· One number LCD - Digital stop Clock is provided in ATTM Circuit to measure trip time One
number reset switch is provided in front panel to restart the digital stop clock
POWER SYSTEM LAB EQUIPMENTS
Over Current Relay Test Kit 53

This set up is designed to study the working principle and IDMT characteristics of Single phase IDMT Type
over current relay (electromechanical type). This set up consists of

1. Electromechanical Type – Over Current Relay –IDMT Type


2. Relay test kit (CURRENT INEJCTION Unit)

Over Current Relay

Type Single Pole /element Over Current Relay


CT Input 5A
PMS 50% -200% in steps of 25%
TMS 0.1 to 1 in steps of 0.1s
Function IDMT
Curve IDMT curve of 3sec as per IEC-255
Features Self powered
Hand reset type-Mechanical Flag Indicator
Make MEGAWIN (MCDG11)/AREVA (CDG11)

Over Current Relay test kit

This relay test set up is designed to test the over current relay with IDMT characteristics. It consists of

· One number of variable AC current Source of 0-25A


· One number of digital AC Ammeter (0-30A) /3.5 digit / MECO Make is provided to measure the
current input in amp
· One number of Automatic trip time measurement circuit (ATTM Circuit) is provided
· One number START push button is provided in ATTM Circuit
· One number STOP push button is provided in ATTM Circuit
· One number LCD - Digital stop Clock is provided in ATTM Circuit to measure trip time
· One number reset switch is provided in front panel to restart the digital stop clock
POWER SYSTEM LAB EQUIPMENTS
Over Voltage Relay Test Kit 54

This set up is designed to study the working principle and IDMT characteristics of Single phase IDMT Type over
voltage relay (electromechanical type). This set up consists of

1. Electromechanical Type – Over voltage Relay –IDMT Type


2. Relay test kit (Voltage Injection Unit)

Over Voltage Relay

Type Single Pole /element Over voltage Relay


CT Input 110V
PMS 50% -200% in steps of 25%
TMS 0.1 to 1 in steps of 0.1s
Function IDMT
Curve IDMT curve of 3sec as per IEC-255
Features Self powered
Hand reset type-Mechanical Flag Indicator
Make MEGAWIN (MVDG11)/AREVA (VDG11)

Over Voltage Relay test kit

This relay test set up is designed to test the over voltage relay with IDMT characteristics. It consists of

· One number of variable AC voltage Source of 0-300VAC


· One number of digital AC Voltmeter (0-300) /3.5 digit / MECO Make is provided to measure applied
voltage
· One number of Automatic trip time measurement circuit (ATTM Circuit) is provided
· One number START push button is provided in ATTM Circuit
· One number STOP push button is provided in ATTM Circuit
· One number LCD - Digital stop Clock is provided in ATTM Circuit to measure trip time
· One number reset switch is provided in front panel to restart the digital stop clock
POWER SYSTEM LAB EQUIPMENTS
Under Voltage Relay Test Kit 55

This set up is designed to study the working principle and IDMT characteristics of Single phase IDMT Type under
voltage relay (electromechanical type). This set up consists of

1. Electromechanical Type – Under Voltage Relay –IDMT Type


2. Relay test kit (Voltage Injection Unit)

Over Voltage Relay

Type Single Pole /element Under voltage Relay


CT Input 110V
PMS 50% -200% in steps of 25%
TMS 0.1 to 1 in steps of 0.1s
Function IDMT
Curve IDMT curve of 3sec as per IEC-255
Features Self powered
Hand reset type-Mechanical Flag Indicator
Make MEGAWIN (MVDG11)/AREVA (VDG11)

Over Voltage Relay test kit

This relay test set up is designed to test the under voltage relay with IDMT characteristics. It consists of

· One number of variable AC voltage Source of 0-300VAC


· One number of digital AC Voltmeter (0-300) /3.5 digit / MECO Make is provided to measure applied
voltage
· One number of Automatic trip time measurement circuit (ATTM Circuit) is provided
· One number START push button is provided in ATTM Circuit
· One number STOP push button is provided in ATTM Circuit
· One number LCD - Digital stop Clock is provided in ATTM Circuit to measure trip time
· One number reset switch is provided in front panel to restart the digital stop clock
POWER SYSTEM LAB EQUIPMENTS
Digital Voltage Relay (OV & UV) Test Kit 56

This set up is designed to study the working principle a nd DM T / IDM T charac te ristic s of Single phase
O VE R /U ND ER V O LT AG E RE LA Y (M ic rocontroller type). This set up consists of

1. M icroc ontroller type Ov er V olta ge Relay –D MT & ID MT


2. Relay te st kit w ith meter (V oltage injec tor kit)
U nder /Ove r V oltage R e lay

Type Microc ontr oller based under / over voltage R elay


PT Input 110V AC
PM S 50% -200% in steps of 25%
TMS 0.1 to 1 in steps of 0.1s
Function ID MT
Fe atur es Both O C & U C c harac teristics
Make Pow er lab
· 20X 4 LCD indic ato r for se t & a ctua l curre nt indication and
trip status indica tion
· In built stop clock for trip time indica tion
· 4 numbe rs of T ouch K eys for para meter setting & selection
· Bana na conne ctors for CT input
· D MT / ID MT Chara cteristic s selection
· O ne numbe r of “N C” & “N O” C ontact @ 230V A C ,5A ra ting
· 230vac input

R elay te st K it (V olta ge injector kit)

· O ne numbe r of variable A C voltage Sour ce of 0-300V A C


· O ne numbe r of Autotran sform er is provide d to adjust the v olta ge output
· O ne numbe r of digital A C V oltmete r (0-300V ) is provided to mea sure the Voltage output
· O ne numbe r of A utoma tic trip time m easurem ent circuit (AT TM C ircuit) is provided for Rela y trip
time m easurem ent
POWER SYSTEM LAB EQUIPMENTS
Single Phase Differential Current Relay Trainer 57

Specifications

This trainer is designed to study the working principle of Differential Protection of single phase transformer

using Micro controller based Differential Relay. This set up consists of 1.Differential Relay 2.Fault Simulating

Transformer with Relay test setup

Relay specification :

• Micro controller based Single Phase differential current Relay with Biased & Unbiased mode of operation

• Touch keys for function selection and parameter setting

• LCD is provided for parameter indication and relay trip status indication

• Current input : 0-5A for both inputs , Built in Clock for trip time indication

Test set up specification :

• Two numbers of 0-20A Variable ac current source with digital meter for Relay testing

• One numbers of 1:1 Fault Simulating transformer with primary and secondary trappings for fault creation

• Automatic Trip time measurement circuit with LCD Stop clock.

• Start & Stop button is provided for ATT Measurement circuit

POWER SYSTEM LAB EQUIPMENTS


Single Phase Directional Over Current Relay Trainer 58

Specifications

This trainer is designed to study the working principle of Directional Over Current Relay. This set up consists

of 1.Directional Over Current Relay 2. Variable Current source

Relay specification :

• Electromechanical type Directional Over current Relay with IDMT mode of operation

• Current input : 0-5A , Voltage Input : 110VAC

• Make : ALSTOM /AREVA

Test set up specification :

• One numbers of 0-20A Variable ac current source with digital meter for Relay testing

• One numbers of 110VAC Voltage source for PT input

• Provision to change direction of CT & PT for relay testting

• Automatic Trip time measurement circuit with LCD Stop clock.

• Start & Stop button is provided for ATT Measurement circuit

POWER SYSTEM LAB EQUIPMENTS


APFC Relay Test Set Up 59

Specifications

This trainer is designed to study the working principle of APFC (Automatic Power Factor Correction) Relay.

This set up consists of 1.APFC Relay 2. Motor 3. Test Panel

Relay specification :

• Digital APFC Relay - 8 stage

• Current input : 0-5A , Voltage Input : 440VAC

• Make : HPL

Test set up specification :

• One numbers of 3 Phase Induction motor with Load set up - 1 hp /3 hp rating

• 8 stage of Capacitor Bank is provided

• Provision for 3 phase ac input & Load output

• Automatic P.F Correction with LCD display indication

• all are mounted on nice cabinet with sticker front panel

POWER SYSTEM LAB EQUIPMENTS


Earth Fault Relay Test Kit 60

This set up is designed to study the working principle and IDMT characteristics of Single phase IDMT Type
Earth Fault relay (electromechanical type). This set up consists of

1. Electromechanical Type – Earth Fault Relay –IDMT Type


2. Earth Fault Simulator

Over Current Relay

Type Single Pole /element ET Current Relay


CT Input 2A
PMS 50% -200% in steps of 25%
TMS 0.1 to 1 in steps of 0.1s
Function IDMT
Curve IDMT curve of 3sec as per IEC-255
Features Self powered
Hand reset type-Mechanical Flag Indicator
Make MEGAWIN (MCDG11)/AREVA (CDG11)

Earth Fault Simulator ( For testing of Relay)

This test set up is designed to test the EF current relay with IDMT characteristics. It consists of

· One number of 1 HP /3 Phase induction motor


· One number of digital AC Ammeter (0-5A) /3.5 digit / MECO Make is provided to measure the
current input in amp
· One number of Automatic trip time measurement circuit (ATTM Circuit) is provided
· One number START push button is provided in ATTM Circuit
· One number STOP push button is provided in ATTM Circuit
· One number LCD - Digital stop Clock is provided in ATTM Circuit to measure trip time
· One number reset switch is provided in front panel to restart the digital stop clock
POWER SYSTEM LAB EQUIPMENTS
Digital Frequency Relay (OF &UF) Test Kit 61

This set up is designed to study the working principle and DMT / IDMT characteristics of Single phase
OVER /UNDER FREQUENCY RELAY (Microcontroller type). This set up consists of

1. Microcontroller type Frequency Relay –DMT & IDMT


2. Relay test kit with meter (Frequency injector kit)
Under /Over Voltage Relay

Type Microcontroller based under / over Frequency Relay


PT Input 24V/110VAC & 25-75 HZ
Function IDMT
Features Both OF & UF characteristics
Make Power lab
· 20X4 LCD indicator for set & actual current indication and
trip status indication
· In built stop clock for trip time indication
· 4 numbers of Touch Keys for parameter setting & selection
· Banana connectors for CT input
· DMT / IDMT Characteristics selection
· One number of “NC” & “NO” Contact @ 230VAC ,5A rating
· 230vac input

Relay test Kit (Frequency injector kit)

· One number of variable AC Frequency Source of 10-100HZ


· One number of Potentiometer is provided to adjust the frequency output
· One number of digital frequency meter is provided to measure the frequency output
· One number of Automatic trip time measurement circuit (ATTM Circuit) is provided for Relay trip
time measurement
POWER SYSTEM LAB EQUIPMENTS
NSR (Negative Sequence Current Relay) Test Kit 62

This set up is designed to study the working principle of static type Negative sequence Current Relay. This
set up consists of

1. Static NSC Relay ( or )Microcontroller based Negative sequence Current relay-any one
2. Test set up with Automatic Trip time Measurement (ATM) unit

Static NSC Relay

· Static Negative sequence Current Relay


· 1A Ratings & Model –CTNM12 &Make -ALSTOM

Microcontroller based Negative sequence current relay

· dsPIC Microcontroller based relay &Two mode of operation – DMT


· 4 number of Digital key is provided to select the function and time setting
· 20X4 LCD is provided to display Mode, trip time, set time, etc.

Test set up

· One number of Three phase Autotransformer is provided to adjust the voltage output individually
· Facility to change the RYB reversal & three phase Lamp load with unbalance load selection facility
· One number of digital AC Ammter (0-300V) is provided to measure the Voltage output
· One number of Automatic trip time measurement circuit (ATTM Circuit) is provided

POWER SYSTEM LAB EQUIPMENTS


Bucholt’z Relay Test Kit 63

This set is designed to study the working principle of Bucholtz relay. It consists of

· One number of Gas activated Bucholtz Relay fixed on a frame


· One number Alarm contact & Trip contact
· Mechanical set up to simulate the Transformer model
· Foot pump is provided to simulate low Oil level simulation
· Lamp is provided to indicate the trip status

POWER SYSTEM LAB EQUIPMENTS


ACB (Air Circuit Breaker) Test set-up 64

Specifications

This Set up is designed to study the working principle of Air circuit Breaker which is used in High voltage power
system protection. This set up consists of

1. 400A / 3POLE - ACB,

2. Panel with Digital Meter, Time meter & Protective Relays

3. Variable AC Current source ( 0-30A)

POWER SYSTEM LAB EQUIPMENTS


VCB (Vaccum Circuit Breaker) Test set 65

This set up is designed to study the working principle of VCB and testing of VCB under various fault condition

like Over load , Earth Fault , Over Voltage & Under Voltage fault conditions. This set up consists of

1. 11KV / 3.3KV VCB (Vaccum Circuit Breaker)

2. Test Panel With Meters & protective Relays ( OCR , OVR & EFR etc)

3. Automatic Breaker Trip time measurement Circuit with Digital stop clock

4. Variable AC Current & Voltage source & Earth Fault Simulator set up

POWER SYSTEM LAB EQUIPMENTS


OCB (Oil Circuit Breaker) Test set 66

This set up is designed to study the working principle of OCB and testing of OCB under various fault condition

like Over load , Earth Fault , Over Voltage & Under Voltage fault conditions. This set up consists of

1. 11KV OCB (Oil Circuit Breaker)

2. Test Panel With Meters & protective Relays ( OCR , OVR & EFR etc)

3. Automatic Breaker Trip time measurement Circuit with Digital stop clock

4. Variable AC Current & Voltage source & Earth Fault Simulator set up

POWER SYSTEM LAB EQUIPMENTS


SF6- Circuit Breaker Test set 67

This set up is designed to study the working principle of Sf6 Breaker and testing of Sf6 Breaker under various fault

condition like Over load , Earth Fault , Over Voltage & Under Voltage fault conditions. This set up consists of

1. 11KV SF6 Circuit Breaker

2. Test Panel With Meters & protective Relays ( OCR , OVR & EFR etc)

3. Automatic Breaker Trip time measurement Circuit with Digital stop clock

4. Variable AC Current & Voltage source & Earth Fault Simulator set up

POWER SYSTEM LAB EQUIPMENTS


AC Transmission Line Analyser 68

This trainer is designed to study the transmission line parameters (A,B,C,D) measurement procedure of a
transmission line model .This set up consists of
AC transmission Line Model

· Two numbers of inductor with tapings & resistor with tapings is provided as Short Transmission
Line model (40 Km)
· Two numbers of inductor with tapings & resistor with tapings & three numbers of fixed capacitor
is provided as Long Transmission Line model (100 Km)-(For T & PI Network)
· Three numbers of inductor with tapings & resistor with tapings & four numbers of fixed capacitor
is provided as Long Transmission Line model (200 Km)- (For T network)

Meter set up

· One numbers of Digital AC Voltmeter is provided for sending end voltage (Vs) measurements
· One numbers of Digital AC ammeter is provided for sending end current (Is) measurements
· One numbers of Digital AC Voltmeter is provided for Receiving end voltage (Vr) measurements
· One numbers of Digital AC ammeter is provided for Receiving end current (Ir) measurements
· One number of Digital Phase Angel meter is provided to measure
1. Phase angle between Vs & Is &Phase angle between Vs & Vr
2. Phase angle between Vs & Ir &Load side Phase angle.
· One number 0-24V@2A ac source is provided for transmission line model input .
POWER SYSTEM LAB EQUIPMENTS
DC Distribution System Trainer 69

This dc distribution system Trainer is designed to study the various type of dc distribution network
system like
1. distribution system fed at one end
2. distribution system fed at both end
3. distribution system fed at centre
4. Ring Main distribution system
It consists of
· Two number of Variable dc source ( act as DC Generator source) – is provided for Two wire or
three wire - ±12V system simulation
· Provision to connect loads at variable line locations.
· Different types of Load resistor is provided with load selector switch
· Variable Line resistance is provided and selector switch is provided to select line resistance value
· Measurement of voltage and current at any point on the line segments
· Two numbers of Digital Voltmeter is provided
· 10 numbers of digital dc ammeter is provided to measure line current
· All are mounted on a nice cabinet with sticker front panel
· 230V AC input with Power ON/OFF Switch

POWER SYSTEM LAB EQUIPMENTS


Phase Sequence Measurement System Trainer 70

This set up is designed to test the Phase sequence of three phase supply using (1) Two Lamp Method, (2)
RC & RL Methods. This set up consists of

· One number of 3 phase Autotransformer-5A is provided with the facility of unbalance voltage
simulation
· One number of Rotary switch is provided to simulate reverse Phase sequence simulation
· One number of AC Voltmeter is provided
· One number of Power Inductor & 2 numbers of 100w Lamp is provided (Two Lamp Method)
· All Inductor & Lamp input & output terminals are terminated on front panel for external
patching(Two Lamp Method)
· One number of Fixed Resistor -500W & Inductor is provided( RL & RC Method)
· One number of Capacitor is provided( RL & RC Method)
· One number of AC Voltmeter is provided( RL & RC Method)
· All Inductor & capacitor input & output terminals are terminated on front panel for external
patching( RL & RC Method)

POWER SYSTEM LAB EQUIPMENTS


Cable Fault Locator (Varley Loop Test) Trainer 71

Specifications

This trainer is designed to study the working principle of Cable Fault locator using VARLEY LOOP
TEST. This trainer consists of

1. Wheatstone Bridge circuit

2. Telephone cable Simulator with different Ohmic value per meter

Features :

• Four numbers of individual cable in a core with different resistance value

• One number of Ground wire for fault creation

• Six numbers of two way rotary switch to select different resistance value per meter length

• Six numbers of intermediate points of all four cables are terminated by small connectors for fault
creation

• can be able to simulate Ground Fault and L-L Fault in cable

POWER SYSTEM LAB EQUIPMENTS


60KV /100KV Transformer Oil Test Kit 72

This unit is designed to test the di-electric strength of transformer oil ( oil break down test). This set up
consists of

Specification
Type Transformer oil test kit
Capacity 60KVA /100KVA Center tap earthed.
Mode Automatic (Motorized) type
I Input 230VAC
Make Power Lab /

· The standard oil cup provided with the set is as per IS 6792 i.e. High Impact Methyle
Mathacrylate (Acrylic) test cup along with removable Mushroom Head Electrodes, GO &
NO GO gauge to adjust Electrode gap.
· The H.V. Transformer used in the set is a Resin Encapsulated HT Transformer. The
Transformer is so designed that the short circuit current of the secondary is more than 20mA
at all output voltage above 15KV.
· The stepless voltage regulator is of toroidal autotransformer ensuring maximum efficiency
and harmonic free output voltage.
· The set is enclosed in a easy to handle fine industrial finish rugged MS box.
· Clear Plastic Lid through which the oil is observed while testing.
· Panel Lamps are provided to indicate various conditions i.e. “MAINS ON” “H.T. ON”.

POWER SYSTEM LAB EQUIPMENTS


Fault Analysis of 3 Phase Alternator 73

This trainer is designed to study the various types of unsymmetrical faults (mentioned below) analysis in 3
phase Balanced system (Alternator),

· L-G –Fault
· L-L- Fault
· L-L-G-Fault
· L-L-L Fault
This set up consists of

· One number of 3 phase Alternator with following specification act as AC source


§ Type – 3 phase Alternator
§ Voltage – 440/220VAC
§ Capacity- 1 KVA
· One number of fault simulating Panel with necessary MCB and short circuit resistance
· Necessary digital ammeter and voltmeter is provided

Experiments

1. Measurement of Positive, Negative & zero sequence impedance of generating source (3Ø transformer)
2. Theoretical calculations and verification with practical results of Varies Faults (LG,LLG,LL,LLL)

POWER SYSTEM LAB EQUIPMENTS


Relay Test Kit 74

This re la y test kit is designed to test the cha racteristics of variou s e lec trome chanical /static type relays like

over c urrent re la y, E arth fa ult re la y, ov er voltage re la y, unde r volta ge relay type relays etc

This set up consists of

· O ne numbe r of 0-20A V a riable ac current sourc e for te sting of O ver curre nt & earth fault rela y
· O ne numbe r of digital A C A mm ete r 0-20A is provided to indic ate the cur rent output
· O ne num ber of 0-300V AC Va riable ac volta ge source for testing of O ver voltage & under voltage
relay
· O ne numbe r of digital A C V oltmeter 0-300V AC is provided to indic ate the voltage output
· O ne numbe r of a utoma tic rela y trip time m easurem ent c ircuit is provided to mea sure the relay
tripping time
· O ne number of STA RT & ST OP Buttons are provided for a utoma tic re la y trip tim e mea sure ment
circuit
· O ne numbe r of stop clock w ith L CD is provided to measure the relay tripping time in sec /msec
· 24V /48A AC/D C Auxilia ry p owe r supply is provided for re la y c ircuit
C onnec tors
· Bana na conne ctors are provide d fo r A C Current output
· Bana na conne ctors are provide d fo r A C V oltage output
· Bana na conne ctors are provide d fo r R ela y “ N C”&” NO ” Contacts

POWER SYSTEM LAB EQUIPMENTS


Distance Protection Relay Test Kit 75

N ume ric al D istanc e Pr otection R elay

This distance protec tion re la y set up presented in a n educa tiona l forma t. For use w ith Re la y T est Set , the
relay ena bles inve stigations into the protection and m onitoring of overhea d transm ission line s. It consists of

1. D istanc e Relay (A REV A MA K E –M ICOM P441)


2. Te st se t up
D istanc e Relay

· The rela y module is based on the M icom P441 industria l relay.

· The rela y module Can interconne ct with te st se t up the follow ing tests can b e perform ed.

§ Full sc heme p hase and ground distance protec tion – up to five zones (A NSI 21G and
A NSI 21P)
§ D irec tion al/non-direc tiona l phase ove r current (AN SI 50,AN SI 51, A NSI 67)
§ D irec tion al/non-direc tiona l ea rth fault (A NSI 50N , AN SI 51N , AN SI 67N)
§ D irec tion al/non-direc tiona l nega tive se quence over curre nt (A NSI 46, A N SI 67)
§ T hermal overlo ad prote ction (AN SI 49)
§ Broken conductor
§ Bloc king of an y on e prote ction ele ment
§ Crea ting fault and disturba nce re cords

This set up is designed to te st the D ISTA NCE RELA Y .

· It c onsists of

· 0 to 220 V va riable voltage supply


· 0 to 10 A va riable curre nt supply
· T wo fa ult limiting re sistors
· T ime d fault application circuit breake r
· Configurable tappe d transforme r with delta or star seconda ry
· V ariable three -p hase loa d delta conne cte d -5A
· V ariable three -p hase loa d star conne cte d-5A
· Four sets of thre e-phase c urrent transformers (10/1A)
· T wo sets of three-pha se voltage tra nsform ers (440/110V )
· M ains isolator
· T ransmission line mode l (5 x 50 km )
· A ll a re mounted on a nice c abine t w ith Rela y inte r face connec tor
· M ete r se t up
· 3 N umbe rs of D igital AC Am meter (0-10A )
· 3 N umbe rs of D igital AC Voltme ter (0-300A )
· N ece ssa ry AC A mm ete r & V oltm eter for CT &PT Se condaries

POWER SYSTEM LAB EQUIPMENTS


FC -TCR (Fixed Capacitor-Thyristor Controlled Reactor) Test Kit 76

Single phase fixed capacitor-Thyristor controlled reactor ( FC-TCR)

This set up is designed to study the working principle of FC-TCR type static VAR Compensator. this
set up consist of

· One number of 24vac, 3A@50HZ is provided as AC source


· One number of R & L is provided as transmission line model ( short transmission line)
· One number of RL load is provided @ 3A ratings
· One number of Fixed capacitor ( 1kvar)with ON/OFF MCB is provided
· One number of TCR Power circuit is provided
o Two Number of TYN612 SCR with necessary heat sink is provided
o Two number of Pulse transformer & pulse amplifier circuit is provided
o One number of Microcontroller based SCR Pulse controller is provided for TCR Power
circuit
o Necessary LCD Display & firing angle adjustment key is provided
o +5v dc supply is provided for microcontroller auxiliary supply
o One number if IRON CORE Inductor is provided for TCR Power circuit
· Necessary digital Ammeter and voltmeter is provided for ac power measurement
· 230VAC Input with necessary ON/OFF Switch & indicators
· All are mounted on the nice cabinet with sticker front panel
POWER SYSTEM LAB EQUIPMENTS
Generator Protection Simulator 77

This set up is designed to study the various protection scheme of three phase Alternator (AC
GENERATOR) set up using power systems protection relays. it consists of

1. 3Ø /1KVA Alternator -Prime mover set up - with drive

2. Power systems Protection Relays (NUMERICAL Relays)

1. Numerical 3 phase over current relay + earth fault relay -Ashida make /Type ADR141A
2. Numerical % differential relay - Ashida make /Type ADR133A
3. Numerical over voltage / under voltage relay - Ashida make/ Type ADR132A
4. Static Negative sequence relay - Ashida make /Type ADR112E
5. Reverse power relay, Ashida make /Type ADR116A
6. Microcontroller Synchronous relay Ashida make /Type ADR217B
7. Numerical over/under frequency relay Ashida make /Type AUOFMR2

3Ø Alternator - Prime mover set up- with drive

Meter panel with RL loads.

· Three no. of ac digital ammeter provided for alternator -1 current measurement.


· Three no. of ac digital ammeter provided for (Alternator -2 or MAINS Side) current measurement.
· Three no. of ac digital voltmeter provided for load voltage measurement.
· One number of three phases Lamp load provided (2KVA) with diff-load selector switch.

POWER SYSTEM LAB EQUIPMENTS


Motor Protection Simulator 78

This set is designed to study the working procedure of Numerical motor protection relay (MICOM
RELAY).this set up consists of

1. MOTOR Protection Relay

2. Relay test set up with 3Ø AC Motor

MOTOR Protection Relay

Type Numerical Motor Protection relay


Model MICOM P211
Make AREVA

Protection Functions

1. Thermal Over load,


2. Over current,
3. Earth Fault,
4. Under Current ,
5. Unbalance Current,
6. Frequent start supervision,
7. Stall Protection
Other features

· LCD with digital Keys


· With PC interface connector
· The above relay is mounted on a nice cabinet with necessary CT input and relay output
connectors
· For further details –Refer data sheet

Relay test set up with 3Ø AC Motor

This set up is provided to test the above Motor protection relay functions by using 3 phase motor set up, it
consists of
· One number of 3 phase AC Motor with load set up
· Specification
§ Type 3 phase squirrel cage induction motor
§ Power 3 hp
§ Voltage 415vac
§ Speed 1440 rpm
§ Make SIEMENS/KEC
§ Load Spring balance load set up with dial indication
· Three number of 15/5 A CT is provided for relay input
· One number of three phase Autotransformer with individual phase voltage control for Unbalance
fault creation
· Three numbers of Digital Ammeter is provided for motor current measurement
· Three numbers of digital Voltmeter is provided for motor input Voltage measurement
· One number of short circuit Fault simulation circuit with short circuit resistor is provided
· All are mounted on a nice cabinet with necessary Power ON MCB & indications and Fuses

POWER SYSTEM LAB EQUIPMENTS


Transfromer Protection Simulator 79

This set up is designed to study the various protection scheme of three phase Transformer set up using

digital type (PLI or reputed Make) power systems protection relays. it consists of

1. 3Ø /2KVA 3 phase Transformer set up


2. Power systems Protection Relays
§ Over Current Relays
§ Earth Fault Relays
§ Over Voltage Relays
§ Differential Relays
3. Meter panel with R loads.
4. Fault simulator & Trip time measurement set up

3Ø /2KVA 3 phase Transformer set up

One number of 3 phase transformer with primary & secondary tapings is provided with following
specification

Capacity : 2KVA &

Connection : STAR/DELTA

· Both Primary & secondary tapping’s are terminated in front panel for simulating fault

Power systems Protection Relays

This set up consists of the following relays to study the various protection using relays.

i. One number of Over Current Relays


ii. One number of Earth Fault Relays
iii. One number of Over/under Voltage Relays
iv. One number of 3 phase differential relay
Meter panel with R loads.

· Three no. of ac digital ammeter provided for transformer primary current measurement.
· Three no. of ac digital ammeter provided for transformer secondary current measurement.
· Three no. of ac digital voltmeter provided for Transformer input voltage measurement.
· Three no. of ac digital voltmeter provided for Transformer output voltage measurement.
· One number of three phases Lamp load provided (2KVA) with diff-load selector switch.

Fault simulator & Trip time measurement set up

· One number 3 phase Autotransformer -2kva is provided to simulate the Over voltage & under
voltage faults
· One number short circuit resistor with start & stop circuit using contactor is provided to simulate the
short circuit faults & earth fault
· One number of Automatic trip time measurement circuit (ATTM Circuit) is provided for trip time
measurement
· All are mounted on a nice cabinet with diagram stickered front panel.
POWER SYSTEM LAB EQUIPMENTS
DC Servo Position Control Trainer 80

Specifications

This trainer is designed to study the position control characteristics DC SERVO MOTOR. This set up
consists of

1. DC Servo Motor set up . 2. Power Module


Features :

• One numbers of DC Servo Motor with mechanical load set up and position sensor (SERVO POT) for
motor position measurement and feed back

Type : PMDC Motor with Gear


Voltage : 24VDC
Speed : 1500/50 RPM on gear side
Torque : 2kg /cm

• Power Module consists of MOSFET based DC-DC Chopper H-Bridge power circuit for Bi directional
rotation with necessary over load protection. In built 24v dc source for power circuit input.
• PWM Isolator IC and MOSFET driver ic is provided
• One number of Digital controller for chopper PWM generation
• One number of LCD display for set position and Motor actual position indication ( 10-350 degree )

Experiments
1. Study of servo system components
2. Position control of dc servo motor & Speed control of dc servo motor(optional).

CONTROL & INSTRUMENTATION LAB EQUIPMENTS


LVDT Trainer 81

Specifications
This trainer is designed to study the working principle of LVDT (Linear Variable differential Transformer) Sensor,
used for Linear displacement measurement. This trainer module consists of 1.LVDT set up comprises of +/-10mm
displacement with micrometer jig fitted with base plate to give displacement to the core of LVDT sensor.
2. Trainer Module
Specification :

• LVDT Displacement Range : +/- 10 mm ( 0 - 20 mm )

• Primary excitation : 2VAC @ 1.5KHZ , Linearity : 1%

• Op amp based signal conditioner circuit with OFFSET & GAIN adjustment potentiometer

• 16 X 2 LCD indicator to display Displacement in mm , amplifier output voltage, LVDT Core position etc

• 230VAC input with power ON/OFF Switch, Built in Axillary power supply +/-12vdc

• Necessary test points are provided for waveform measurement and circuit external connection

Experiments :

1. Study of LVDT Sensor & amplifier circuit , 2. Measurement of Displacement using LVDT . 3.Plotting of graph

between LVDT displacement Vs Amplifier output voltage

CONTROL & INSTRUMENTATION LAB EQUIPMENTS


Strain Measurement Trainer 82

Specifications
This trainer module is designed to study the measurement procedure of STRAIN using four arm strain gauge
set up , This set up consists of (1). STRAIN GAUGE Set Up (2). Signal Conditioner Circuit

STRAIN GAUGE SET UP Specification

• It comprises of stainless steel beam firmly fixed at one end and the other end is free to load.
• The fixture is mounted on a base plate rigidly
• Four strain gauges are bonded on the beam and are connected in the form of whetstone bridge
• Terminals are brought out through five different color sockets to connect easily
• A pan & weight up to 1 Kg in steps of 100gms will be supplied for loading the cantilever beam

Beam Dimension: Length 300 mm, width 28 mm and thickness 2.5


Material: Stainless steel
Weights: 1 Kg, in steps of 100gms
Strain gauge: 350 ohms resistance, gauge factor 2 to 2.1
Connection: 4 core shielded cable
Excitation: 12 V DC

Signal Conditioner unit:

• Op-amp based signal conditioner circuit with OFFSET & GAIN adjustment potentiometer

• Digital LCD to display the following parameters

(1)Micro strain , (2) Applied Load in Kg. (3). Signal conditioner output voltage (0-5vdc)

CONTROL & INSTRUMENTATION LAB EQUIPMENTS


Speed-Torque Characteristics of AC Servo Motor 83

Specifications

This trainer is designed to study the Speed-Torque characteristics and transfer function of Two-Phase

AC SERVO MOTOR. This set up consists of

1. Two-Phase AC Servo Motor . 2. Power Module


Features :

• One numbers of Two phase AC Servo Motor with mechanical load set up and speed sensor for speed
measurement
MW Voltage : 230VAC

CW Voltage : 24VAC

Speed : 83 RPM on gear side

Torque : 10kg /cm

• Power Module consists of 24V @1A Variable ac source with digital voltmeter
• One number of auto transformer for AC Voltage adjustments
• One number of LCD display for Motor speed indication and stop clock function
• By using this trainer set up , the following experiments can be performed

1. Determination of Torque-Speed characteristics of ac servo motor


2. Determination of Torque -Control voltage characteristics of ac servo motor
3. Determination of Frictional Co efficient of ac servo motor (J).

CONTROL & INSTRUMENTATION LAB EQUIPMENTS


DC Servo Motor Speed Control System 84

Specifications
This trainer is designed to study the Speed control characteristics of DC SERVO MOTOR. This set up

consists of

1. DC Servo Motor set up . 2. Power Module


Features :

• One numbers of DC Servo Motor with mechanical load set up and speed sensor (proximity sensor) for

motor speed measurement and feed back

Type : PMDC Motor with Gear


Voltage : 24VDC
Speed : 1500
Torque : 2kg /cm

• Power Module consists of MOSFET based DC-DC Chopper H-Bridge power circuit for Bi directional
rotation with necessary over load protection. In built 24v dc source for power circuit input.

• PWM Isolator IC and MOSFET driver ic is provided

• One number of Digital controller for chopper PWM generation

• One number of LCD display for set speed and Motor actual speed indication

CONTROL & INSTRUMENTATION LAB EQUIPMENTS


AC Servo Position Control Trainer 85

Specifications

This trainer is designed to study the position control characteristics Two Phase AC SERVO MOTOR.
This set up consists of

1. AC Servo Motor set up . 2. Power Module


Features :

• One numbers of AC Servo Motor with mechanical load set up and position sensor (SERVO POT) for
motor position measurement and feed back

Type : 2 Phase AC servo Motor with Gear


Voltage : 24VDC - 24VAC (CW)
Speed : 1500/50 RPM on gear side
Torque : 2kg /cm

• Power Module consists of TRIAC based ADC-AC Chopper power circuit for Bi directional
rotation with necessary over load protection. In built 24v ac source for power circuit input.
• PWM Isolator Pulse driver circuit is provided
• One number of Digital controller for chopper PWM generation
• One number of LCD display for set position and Motor actual position indication ( 10-350 degree )
Experiments
1. Study of servo system components
2. Position control of ac servo motor & Speed control of ac servo motor(optional).

CONTROL & INSTRUMENTATION LAB EQUIPMENTS


Optical Sensor Trainer 86

Specifications

Optical Transducers play a very important role in today's industrial and domestic applications. This trainer is

designed to study 2 different Optical Transducers. Experiments covering fundamental characteristics of Transducers

& study of Transducer controlled switching systems can be performed

· Transducers: 2 Nos ( Phototransistor & Photodiode, LDR )


· Power Consumption: 2 VA (approx)
· Source : Light Source Filament Lamp & square wave generator with frequency adjustments
· Output Circuits : Relay / LED
· Signal Conditioning Circuitry : Comparator / Electronic Switch /Buffer
· 230VA C Input with Power ON/OFF Switch

CONTROL & INSTRUMENTATION LAB EQUIPMENTS


Temperature Measurement (using RTD &Thermistor) Trainer 87

Specifications

This set up is designed to study the temperature measurement procedure using RTD&Thermistor. This set
up consists of
· One number of water bath with heater / Heat Plate is provided
· Heater coil voltage is 0-230VAC
· One number of thermister ( NTC Type) (or) RTD is provided as temperature sensors
· Provision to fix the thermister in water bath /heat plate
· Necessary signal conditioner circuit is provided
· One number of Variable AC Power Pack is provided to energize the Heater coil voltage of 0-
230VAC
· Test points are provided for Thermister & RTD Signal conditioner Circuit output voltage
measurements
· Digital LCD meter is provided to indicate the Thermistor output voltage & temperature in degree
· All are mounted on a nice cabinet with power on/off switch

CONTROL & INSTRUMENTATION LAB EQUIPMENTS


Mini Process Control System (Temperature /Level) 88

Specifications

· Study of Thermal Process Control- Temperature Controller


· Real-time PC interface with ADC & Digital input/output &Process Control by ON/OFF Controller
· PC Based Temperature Indicator
Specifications

Vessel Capacity : 2L
Temperature Measurement : RTD (-99 to 850°C)
Heater : 230V AC
Temperature Range : From room temperature to 100°C
Temperature Indicator : 0 to 850°C
Stirrer : 0 or 5V DC
Level Sensor : 0 or 5V DC
Indicators : Level Indicators, Stirrer Indicator and Heater Indicator
PID Controller : Hardware based & Computer based
ON/OFF Controller : Hardware based & Computer based
Signal Conditioning : Amplifiers with gain of 1 and 10
CONTROL & INSTRUMENTATION LAB EQUIPMENTS
Precessure & Flow Measurement Trainer 89

Pressure Measurement Trainer comprises of strain gauge based pressure cell, foot pump to build the
pressure, pressure tank fitted with release valves and a bourdon pressure gauge. Digital pressure
indictor to read the pressure in Kg / Cm² is provided.

Pressure Sensor Straingauge based, capacity 10 Kg/cm²


Indicator 3½ digit to read upto ±1999 counts.
Bridge Balancing Potentiometer
Bridge Excitation 10V DC
Resolution 0.1 Kg/cm²
Power Supply 230V ±10%@50Hz

Accessories Pressure chamber with Dial gauge,Foot air pump.

Flow Measurement Trainer

Specifications:

· Pump : 1/2 HP , 230 V AC


· Rotameter : Range:0 to 2000 LPH
· T ype:Glass tube type / Acrylic body
· Connection:Ver tically placed back body
· Mounting:Inlet - bottom, Outlet - top
· Piping : 20mm (3/4”) CPVC
· 20mm (3/4”) Flexible
· Water T ap : Inlet, Outlet - 20mm (3/4")

CONTROL & INSTRUMENTATION LAB EQUIPMENTS


Level Measurement Trainer 90

The apparatus is designed to demonstrate level measurement using Level Transmitter. The setup consists
of a level sensor mounted inside a transparent tank. Water can be filled in the tank laboratory tap
connection. The sensor output is displayed on digital indicator. A scale on the tank reads the water level for
comparison with sensor reading.

Experimental Capabilities:

To study level measurement using level sensor.

Features:

Water Tank: Acrylic Tank, 300 mm height, with drain valve

Sensor: Capacitive Level Transmitter, Range 0-300 mm.

Digital Indicator: 0-300 mm, Resolution 0.1 mm

Power Supply: 24 V DC

Electrical Switches & Indicators

Frame: Made of M.S. Square Tubes & Sheets, Welded & Powder coated

Centrifugal Pump & Sump Tank (Optional)

CONTROL & INSTRUMENTATION LAB EQUIPMENTS


Synchro Transmitter & Receiver System 90A

The torque - synchro system consists of a “ Transmitter ” and a “ Receiver ”. The two are
identical except that the “ receiver’s rotor has a damping arrangment to prevent undue
mechanical oscillations. A sysnchro “ transmitter ” consists of single phase rotor magnetically
coupled to a three phase atar connected stator. The “ transmitter’s ” three stator leads are
connected to the similar leads of the synchro “ receiver ”. When such a simple torque - synchro
system is supplied with the rated voltage and electrically connected together, the “ receiver ”
shaft will accurately and instantaneously indicate or follow any position or movement assumed
b y t h e s h a f t

Specifications

Primary Voltage (nom) : 115 VAC

Primary Current (max) : 120 mA

Primary Power (max) : 3W

Electrical Error (max) : 12 minutes


0
Phase Shift : (8±3)

Receiver Error (max) : 90.0 minutes

Torque Gradient (min) : 4.5 g-cm/deg.

Weight (max) : 600 g

CONTROL LAB EQUIPMENTS


Solar Characteristics Trainer 91

This set up is designed to study the solar cell output voltage characteristics against light. The
system works as a live demonstration unit of solar cells in terms of its concepts (converting
sunlight directly into electrical energy) and applications. This system is provided with Solar
Energy Trainer and a Solar Panel

· The system has two modes for study: Characteristics and Application Modes
· 12V /12W Solar Panel with light source and provision to adjust light intensity
· On board voltmeter and ammeter are provided to measure the voltage and current
respectively
· Inbuilt Load

WIND /SOLAR LAB EQUIPMENTS


Solar MMPT Trainer (Mechanical & Electrical) 92

Solar MMPT Tracer (Mechanical)

It is a versatile training system for study and demonstration of Solar tracking. Solar tracker is a

device which tracks the motion of the Sun, thus ensuring that the maximum amount of Sunlight strikes the panels

throughout the day.

Technical Specifications

Supply Voltage : 12V DC


Solar Panel
Maximum Output : 18W
Power (Pm)
Open Circuit : 21V DC
Voltage (Voc)
Short Circuit : 1.07A
Current (Isc)
Max. Output : 17V
Voltage (Vmp)
Max. Current (Im) : 1.06A
DC Motor : 12V
Display : 20 x 4 LCD
Light Sensor : Phototransistor
Acceleration/Vibration :Tilt Sensor – 3 Axis

Solar MMPT Charger (Electrical)

This set up is designed to study the sun tracking system for solar panel using Electrical MPPT (Maximum
Power Point Tracking) arrangement. This set up consists of

1. DC-DC Converter with MPPT Set up


2. Light source set up
3. Battery /Load

Type : MPPT solar controller


Rated Voltage: 12V/24V
Max Load current: 10A
Input voltage range: 12V~20V/24V~40V
Full charge cut: 13.7V~14.4V/27.4V~28.8V &
Low voltage cut: 10.5V~11V/21V~22V

WIND /SOLAR LAB EQUIPMENTS


Solar Application system 93

Solar PCU (Power Conditioner Unit) :


Solar Power Conditioning unit (PCU) is an integrated system consisting of a solar charge controller,
inverter and a Grid charger. It provides the facility to charge the battery bank through either a Solar or
Grid/DG set. The PCU continuously monitors the state of battery voltage, solar power output and the load.
Due to constant usage of power, if the battery voltage goes below a set level, the PCU will automatically
transfer the load to the Grid/DG power and also charge simultaneously. Once the batteries are charged to
the preset level, The PCU always gives preference to the solar power and will use Grid/DG power
only when the solar power / battery charger is unable to meet the load requirement.

Specification

Type: Single phase / 3phase

Capacity From 1KVA / 5KVA

Battery input 48/110VDC

Output Pure sine wave

Solar Pump:

A solar-powered pump is a pump running on electricity generated by photovoltaic panels or the thermal

energy available from collected sunlight as opposed to grid electricity

Specification

Type: Three Phase

Capacity From 1hp to 10 hp

Battery input 48/110V/300v/600vDC

Output Pure sine wave

WIND /SOLAR LAB EQUIPMENTS


Wind Generator Characteristics & Wind generator Power source Trainer 94

This set up is designed to study the Wind Generator output voltag e ch aracteristics against Wind.
The system work s as a liv e demonstration unit of wind generato r concepts (converting wind
energy into electrical energy) and applications. This system is provided with Wind generator with
wind (AIR) Sou rce

· The system has two modes fo r study: Characteristics and Application Modes
· 24V/48/110V/200V (AC & DC) W in d Gen erator with variable wind source
· On board voltmeter and ammeter are provided to measure the voltage and current
respectively
· Inbuilt Load

Wind Generator Based ON Grid Inverter system


· 1KW -5KW Capacity
· Single phase or 3 phase ON Grid inverter
· Meter arrangement
· Wind source is provided for wind generator

WIND /SOLAR LAB EQUIPMENTS


95
DOUBLY FED INDUCTION GENERATOR (DFIG)
TRAINING SET UP
For Educational & Research institutions

Complete DFIG Hardware set up

5Kw- Slip ring Motor set up with Prime mover

DSP /FPGA Based Controller

SCADA Based Front end software with computer control

Suitable for Reasearch / Renewable energy lab


T he D F I G – Tr a in ing se t u p de sig ne d by P O W ER L A B I N S T R U M EN T S is a u se fu l te a c hin g 96
to ol to de m o n str ate th e w or kin g p r inc ip le o f do ub ly f e d in du c tion ge n er a tor c on tr ol sy ste m use d in
W in d p ow e r ge ne r a tion . T h is se t up c a n a ls o us e d by re s ea r c h sc h ola r s f or the ir ne w alg o rith m
d ev e lop m e n t & te stin g in D F I G sy ste m .

D ou bly - fe d e le ctr ic m ac h ine s a r e ba s ica lly e le c tric m a c hin es tha t a r e fe d ac c u rr e nts into bo th
th e sta to r a n d the ro to r w ind ing s. He n c e th e y a re c a lle d do ub ly- f ed ind uc tio n ge n e ra to rs ( D F I G s) o r
d ou ble ou tpu t ind uc tio n g en e ra to rs (D O I G s) in the g en e ra to r m od e .T h e p rim a r y a dv a nta g e o f d ou bly -
f e d in du cti on g e ne r a tor s w h en us ed in w in d tu rb in es is tha t th e y a llo w th e a m p litud e an d f r e qu en c y o f
th ei r o utp ut v olta g e s to b e m a in ta ine d a t a c o nsta n t va lu e , n o m a tte r th e sp ee d of th e w in d b low in g o n
th e w in d tur bin e r oto r . D ue to this D F I G c a n be dir e c tly c on ne c te d to G r id ne tw o rk an d r em a in
sy nc h ro niz e d a t a ll tim e s w it h the a c p ow e r ne tw o rk .

T he sta tor w ind ing s of D F IG s a r e d ir ec tly co nn e c te d to th e g rid s, a n d r oto r w ind in gs a re


c on ne c te d to the g rid s th r ou gh ba c k -to -b a c k p ow e r e le c tro ni c co n ve r ter s (R oto r side c o nv e rt er ( R S C )
a nd g rid sid e c on ve r te r ( G S C ) ) . B y su ita ble c o ntr ol a lg or ith m the D F I G is a b le to wo r k a s a
g en e ra to r in bo th su b- sy nc h ro no us a n d su pe r -s yn c hr on ou s m o de s .
Complete Hardware set up
Motor set up for - DFIG System : One number of 3 phase Slip ring induction motor coupled 97
with 3 phase AC Motor with base plate and all inputs are terminated by banana connectors
in hylem sheet fixed on motor base frame.

DFIG - M otor Specif ications Prime Mov er Motor Specifications

Type 3Ø Slip Ring Induction M otor Type AC Indu ction M otor

Phase 3 Phase (squirrel cage T ype)

Voltage Stator – 415VAC Phase 3 Phase

Ro tor – 220VAC Voltage 440VAC

Power 5 HP Power 7.5 HP

Speed 1000 RPM Speed 1500RPM

Connection ST AR Connection Star

Make RAM SON/PL I Make CG/PLI

Speed Sensor :One num ber of Proximity sensor is provided as speed sensor on one end of the coupled
motor set up for speed m easurem ent
A C D rive Set up for A C m otor : One number of V ariable Fre quenc y AC D rive is provided to run the AC
M otor (PRIME MO V ER)

o Input 3 Ø ,415V A C
o O utput 3 Ø ,415V A C
o P owe r R atings Suitable for 7.5 hp m otor
o M ake A BB/SIEMEN S

ALTERNATE DFIG MOTOR SET UP

Air Blower ( with adjustable wind (air) velocity ) will be provided instead of Prime mover.
IGBT Power Module (Back-back Converter)
98

Tw o num ber of thi s IGBT P owe r M odule is de si gned for DF IG S yst em Rotor & G rid si de c onverte r. A n
ext ernal D igi tal P W M Controll er (like D SP /F P GA ) can be int erfac ed to this powe r modul e to trigge r t he
IG BT. Thi s pow er m odule c onsi st s of

S up p ly S ync hr oni zation :3 phase supply synchroniz ati on Transforme r & ZCD circ uit i s provi ded for
S ynchroniz ed S PW M G ene rati on
PW M Isolator : PW M Isola tor ic (6N137) i s used t o isolat e the input P W M signal s
PW M Dr iver : Built in IG BT D river for IG BT G at e signal ampl ific ati on.
IGBT: IG BT RA TIN G @ 1200V , 50A forms pow er circ uit wi th suit able hea t si nk and snubbe r ci rcuit for
prote cti on
S en sor s : H al l effe ct c urrent sensor @ 25A is provided for 3Ø output AC Curre nt me asureme nt
Pr otecti on Ci rcu it : O ver current tri p c ircuit i s provided for O /C prot ect ion wi th t rip sta tus indi cat ion &
Reset sw it ch
D ig ita l P W M C o n tro ll er

T h i s D ig i tal P W M C o n tro l ler i s d e si g n ed t o g en era te P W M S ig n a ls fo r IG B T P O W E R C IR C U IT .


T h i s co n t ro lle r u s es D S P /F P G A C o n t ro lle r & T h is co n tro l ler is u s ed to g e n erat e 1 2 n u m b e rs o f
P W M si g n als to IG B T B ack t o b ack c o n v erte r p o w e r ci rcu it .D S P /F PG A b as ed P W M C o n tro l ler
u s ed to g e n erat e P W M si g n als

P C B a s ed So ftw a re

S C A D A B a s e d F r o n t e n d A n i m a t e d s o f tw a r e is p r o v id e d to p lo t / i n d ic a te t h e D F I G r e la te d

p ara m et ers

Designed & Supplied by: Authorized Supplier

POWER LAB INSTRUMENTS


Plot.No.1A (1st Floor), 2nd Main Road, Burma Colony,
Perungudi, Chennai-96, India.Ph: 044-42347878.
Email : powerlabinstruments@gmail.com,
Email : shanmugam@powerlabinstruments.com
CNC Lathe / Milling Machine 99

CNC LATHE

CNC MILLING
CNC MILLING
TABLE TOP

SHAPING MACHINE SHAPING MACHINE

CAM LAB EQUIPMENTS


Control Of Electrical Machines Lab Products 100

1. Jogging Control circuit

2. Dynamic Braking Control circuit

3. Single Phasing Preventor Control Circuit

4. Rotor Resistance Starter Control Circuit

5. DOL Starter Control Circuits

6. Thermal Over Load Relay Control Circuits

7.Semi/Fully Automatic Star-Delta Starter Control Circuit

8. PLC based Jogging / Dynamic Braking / Single phasing Preventor /R.R.Starer

CONTROL OF ELECTRICAL MACHINES LAB EQUIPMENTS


Strength of Material Lab Equipments 101

Universal Testing Machine (Mechanical) Universal Testing Machine (Hydraulic-Computerized)

Impact Testing Machine Torison Testing Machine Muffle Furnace

TENSILE Testing Machine ROCK WELL Hardness Tester BRINELL Hardness Tester
Closed Circuit Apparatus for Determination of Co-Efficient Discharge (CD)
102
Co-Efficient of Contraction (CC) Co-Efficient of Velocity (CV) of Orifices

M.S Powder Coating/M.S.FRP Lining/S.S Unit of suitable size with a fixture arrangement to mount
2 replaceable orifices. A scale & Sliding arrangement for measurement of X & Y ordinate to find the
velocity traverse of the water jet from orifice & provided with a micrometer contraction gauge for the
measurement of contraction of water jet at the throat of the orifice.

Orifices : Two Orifices made of gunmetal

Measuring Tank: M.S, Power coating/M.S.FRP Lining/S.S Unit of suitable size with and overflow
arrangement & provided with a PVC control valve & elbow.

Sump Tank: M.S. Powder Coating /MS.FRP Lining/SS. Unit of suitable size for storage of water to
circulate through experimental unit.

Supply Pump Set: 0.5 HP single phase [ISI marked] to pump water from the sump fitted with a control
valve (Gun metal gate valve)

Main Switch :Single phase main switch

Frame Work Mounting: Mounted on frame work & completely fitted with all the above items as self
contained unit suitable for operation without and foundation.

Fluid Machines Lab Equipments


Closed Circuit Rectangular Notch Tank Apparatus 103

Notch Tank of suitable size having arrangement to fix replaceable notches with a set of welded mesh baffles for
accommodating ¾ ”/1” crusher stones for steadying the flow of water Notches- (Brass): a. Trapezoidal Notch
b. Rectangular Notch-100mm width

Hook Gauge:30cm range with mounting provision

Measuring Tank:M.S, Power Coating/M.S.FRP Lining/S.S Unit of auditable size with overflow arrangement &
provided with a PVC control valve & an elbow.

Sump Tank:M.S. Powder Coating /MS.FRP Lining/SS. Unit of suitable size for storage of water to circulate through
experimental unit.

Supply Pump Set:0.5 HP single phase [ISI marked] to pump water fitted with a control valve

Frame Work Mounting:Mounted on frame work & completely fitted with all the above items as self contained unit
suitable for operation without and foundation

Closed Circuit Jet on Vane Apparatus

The machine facilitates the study of dynamic behavior of cam follower. It consists of a DC Motor coupled
to an extension shaft whose and carries a cam. A cam follower, mounted on the end of a vertical bar,
is loaded on the cam face by compression spring is retained by a cross bar mounted on two vertical
pillars attached to the base plate. Facility is provided to vary the pre compression of spring. The inertia
of follower can be altered using weights.

Note: Motor is provided only to demonstrate the actual water of system. However while drawing the
graph the motor shall be rotated by hand only.

Fluid Machines Lab Equipments


Closed Circuit Apparatus for Determination of Flow Through Venture Meter and Orifice Meter 104

Consisting of Two G.I. Pipe lines, each line fitted with a venture meter & orifice meter of size 25 mm with a gate

valve & provided with a set of distribution chamber having isolating cocks to facilitate experiment on individual

venture meter or orifice meter.

Differential Head Measurement:Differential mercury manometer with mercury.

Measuring Tank:M.S. Powder Coating/M.S.FRP Lining/S.S. Unit of suitable size with an overflow arrangement &

Provided with a PVC control valve & an elbow.

Sump Tank:M.S. Powder Coating /MS.FRP Lining/SS. Unit of suitable size for storage of water to circulate through

experimental unit.

Supply Pump Set:0.5 HP single phase [ISI marked] to pump water from the sump from the sump fitted with a control

valve (Gun Metal gate Valve)

Main switch:Single phase main switch

Frame Work Mounting:Mounted on frame work & completely fitted with all the above items as self contained unit

suitable for operation without and foundation.

Fluid Machines Lab Equipments


Closed Circuit Bernoulli's Theorem Apparatus 105

Supply Tank: M.S. Powder Coating/M.S.FRP Lining/S.S. Unit of suitable size provided with piezo meter for the

measurement of total potential head.

Variable Cross Section Transparent Duct:A transparent duct made of acrylic and of smooth variable cross section

with suitably spaced 0.5m height replaceable high quality graduated glass tubes to measure the pressure head along

the duct and a GM flow control valve.

Measuring Tank:M.S. Powder Coating /MS.FRP Lining/SS. Unit of suitable size for suitable size with and overflow

arrangement & provided with a PVC control valve & an elbow

Supply Tank:M.S. Powder Coating M.S. FRP Lining/S.S Unit of Suitable size for storage of water to circulate

through experimental unit.

Supply Pump Set:0.25 HP single phase [ISI marked] to pump water from the sump fitted with a control valve

(Gun Metal gate valve.)

Switch & Starter:Single phase main switch

Frame work Mounting:Mounted on frame work & completely fitted with all the above items as self contained unit

suitable for operationwithout and foundation


Fluid Machines Lab Equipments
Closed Circuit Reynolds Apparatus 106

Sump Tank: Made of M.S. Powder Coating/M.S. FRP Lining/S.S. Unit of suitable size and provided with a small

storage tank for supply of colored liquid with tubing & cock

Transparent Glass Tube: A transparent tube of 12mm OD & 8mm ID & 600mm length for flow observation provided

with a GM control valve.

Measuring Tank:M.S. Powder Coating /MS.FRP Lining/SS. Unit of suitable size for suitable size with and overflow

arrangement & provided with a PVC control valve & an elbow.

Supply Pump Set:0.25 HP single phase [ISI marked] to pump water from the sump fitted with a control valve

(Gun Metal gate valve.)

Main Switch:Single phase main switch

Frame Work Mounting: Mounted on frame work & completely fitted with all the above items as self contained unit

suitable for operation without and foundation.

Fluid Machines Lab Equipments


Closed Circuit Calibration Test Rig for Measuring Discharge of Water Through Rota Meter 107

Rota meters of size 20mm & 25mm for flow measurement fitted with respective pipeline

Measuring Tank:M.S. Powder Coating/M.S.FRP Lining/S.S. Unit Measuring Tank of suitable size provided with

overflow arrangement and a drain valve.

Sump Tank:M.S. Powder Coating /MS.FRP Lining/SS. Unit of suitable size for suitable to store sufficient water for

independent circulation through the unit for experimentation and arranged within the floor space of the Main unit

Supply Pump Set:Supply Pump set to pump water from the sump to the unit through proper piping system with a gate

valve to control the rate of flow and connected with a suitable switch.

Switch & Starter:Single phase main switch

Frame work Mounting:Rigid M.S. Frame work, Compactly fitted with all the above items, as a self sufficient package

unit, suitable for operation without and foundation.

Fluid Machines Lab Equipments


Closed Circuit Pipe Friction Apparatus 108

Two G.I. Pipe lines of size 20 & 25mm with tapings at 2m having a set of individual gate valves & distribution

chamber with isolating cocks to facilitate individual experiment on piping system

Frictional Head Loss:Differential mercury manometer with mercury.

Measuring Tank:M.S. Powder Coating/M.S.FRP Lining/S.S. Unit of suitable size with an overflow arrangement &

Provided with a PVC control valve & an elbow

Sump Tank:M.S. Powder Coating /MS.FRP Lining/SS. Unit of suitable size for storage of water to circulate through

experimental unit.

Supply Pump Set:0.5 HP single phase [ISI marked] to pump water from the sump from the sump fitted with a control

valve (Gun Metal gate Valve)

Main Switch:Single phase main switch

Frame Work Mounting:Mounted on frame work & completely fitted with all the above items as self contained unit

suitable for operation without and foundation.

Fluid Machines Lab Equipments


Closed Circuit Pelton Wheel Turbine Test Rig 5 HP 109

A. Pelton Wheel

Type: Impulse

Capacity: 5HP

Rated Speed: 1000 RPM

Discharge Capacity: 750 Liters/Minute

Supply Head: 50 Meters

Buckets: Gun Metal

B. Loading: Rope Brake

Material: Cast Iron

Drum Size: 300 mm diameter

C. Supply Pump Set

Size: 3 ½ X 2 ½

Discharge: 750 Liters/Minute

Motor Capacity: 15 HP, 3 Phase, 400 Volts, 50 HZ, AC

Make: CRI/Sugna/Coimbatore

Starter for Motor: Star Delta type- 3Phase TC/CROMPTON Make

D. Flow Measurement

Material: C.I Body

Manometer Fluid: Mercury

E.Pressure Measurement : Pressure gauge

F. RPM Indicator: Digital speed indicator with LCD display

G. Sump Tank

Material of Construction: MS Powder Coating /M.S. FRP Lining/S.S Unit

Service Required: Electrical supply-15 HP,

Fluid Machines Lab Equipments


Closed Circuit Francis Turbine Test Rig 5 HP Capacity 110

A. Francis Turbine

Type: Inward Flow Reaction Turbine

Capacity: 5 HP

Rated Speed: 1250 RPM

Discharge Capacity: 1800 Liters/Minute

Supply Head: 25 Meters

Guide Vanes: Gun Metal Vanes (Aerofoil Blade Shaped)

B. LoadingRope Brake

Material:Cast Iron

Drum Size:300 mm diameter

C. Supply Pump Set

Size: 4” X 4”

Discharge:: 1800 Liters/Minute

Total Head: 30 Meters

Motor Capacity: 15 HP

Make: CRI/Sugna/Coimbatore

Starter for Motor: S t a r D e l t a - TC/Crompton Make

D. Flow Measurement

Material: C.I Body

Manometer Fluid: Mercury

E. Pressure Measurement Pressure & Vacuum gauge

F. RPM Indicator - Digital speed indicator with Diplay

G. Sump Tank:

Material of Construction /M.S. FRP: MS Powder Coating

Fluid Machines Lab Equipments


Closed Circuit Kaplan Turbine Test Rig 111

A. Kaplan Turbine

Type: Axial Flow Reaction Turbine / Capacity: 3 or 2 HP/Rated Speed: 1000RPM / Discharge Capacity: 2500

Liters/Minute-Supply Head: 7 Meters /Guide Vanes: Gun Metal Vanes (Aerofoil Blade Shaped)

B. LoadingRope Brake- Material:Cast Iron / Drum Size:200 mm diameter

C. Supply Pump Set- Size: 6” X 6 / Discharge: 2500 Liters/Minute /Total Head: 10 Meters / Motor Capacity: 7.5 HP

Make: CRI/Sugna/Coimbatore /Starter for Motor:DOL-TC/Crompton Make

D. Flow Measurement- Material: C.I Body Manometer Fluid: Mercury

E. Pressure Measurement Pressure & Vacuum gauge

F. RPM Indicator: Digital

G. Sump Tank: Material of Construction: MS Powder Coating /M.S. FRP Lining/S.S Unit

Fluid Machines Lab Equipments


Closed Circuit Reciprocating Pump Test Rig 112

Pump : Double acting reciprocating pump of size 25 x 20mm with air vessel to discharge about 20LPM at 20

meters total head.

Motor : 1Hp, 1400RPM, Single phase, 200/220V, AC supply (Make: Suguna).

Speed Variation : Stepped pulley reduction “V” belt drive to run the pump at 3 different speeds.

Electrical Panel : Switch and Energy meter for the measurement of power input.

Sump Tank : M.S. Powder Coating/M.S. FRP Lining/S.S Unit of suitable size To store sufficient water for

independent circulation through the unit.

Measuring Tank : M.S. Powder Coating/M.S.FRP Lining/S.S Unit suitable size capacity provided with standard

fittings for measuring discharge of water.

Others : Piping system consisting of Pipes, Pressure relief valve, Gate valve And fitting with Pressure gauge.

Fluid Machines Lab Equipments


Closed Circuit Multispeed (Single Stage) Centrifugal Pump Test Rig-3HP Capacity 113

Pump :A Centrifugal pump of size 40mm to discharge about 250LPM at 15 total

head

Motor:3Hp, 2880 RPM. Three phase, 400/440V, AC Supply. (ISI Marked)

Speed Variation : Stepped pulley “V” belt drive to run the pump at 3

different speeds.

Electrical Panel: Starter and Energy meter for the measurement of input power

Sump Tank:M.S. Powder Coating/M.S. FRP Lining/S.S Unit of suitable size

provided with standard fittings for measuring discharge of water.

Others:Piping system consisting of Pipes, Pressure relief valve, Gate valve

and fitting with Pressure gauge.

Closed Circuit Axial Flow Pump Test Rig

Pump :Axial Flow Pump to Discharge About 150LPM.

Motor:3HP, Three phase. 400/440V, AC supply.

Electrical Pane :Switch & Energy meter for the measurement of power Input.

Sump Tank:M.S. Unit with FRP Lining/S.S Unit of suitable size to store sufficient water for independent circulation
through the unit.

Measuring Tank:M.S. Unit with FRP Lining/ S.S. Unit of suitable size provided with standard fittings for measuring
discharge of water.

Others:Piping system consisting of Pipes, Pressure relief valve, Gate valve and fitting with pressure gauge.

Fluid Machines Lab Equipments


Plate Type Heat Exchanger 114

Panel : Stand Alone Metallic powder coated panel

Specimen :An industrial Plate Heat exchanger made of SS of size 200 mm x 75 mm, Number of plates are 14

Flow type :Both Parallel and Counter Flow

Geyser:1 liter, 3 kW, Instantaneous /(SS hot water tank with pump at extra cost)

Flow measurement:Measuring Jar with digital stop watch /(Rota meters at extra cost – 2 nos).

Temperature Indicator :Digital Temperature Indicator ,0-199.9°C with TSS

Thermocouples :Teflon coated Cr –Al (K-type)-4 no.

Measuring Jar :Plastic-1000ml

Stop Watch:Digital, 1/10 of a second, Racer/Pacer Make

Experimental Capability :Over All Heat transfer Co-Efficient, Effectiveness

Manual :Self explanatory Instruction manual with sample calculation

Optional Feature :Computerized data acquisition system with software

Heat Transfer Lab Equipments


Shell and Tube Heat Exchanger 115

Panel :Stand Alone Metallic powder coated panel

Specimen:Shell: 200mm dia, 5mm thick, 1m long MS pipe /Tubes: ½” dia, 1020mm long Copper or

seamless MS tubes

Insulation :Asbestos Cloth / Rope

Geyser :1 liter, 3 kW, Instantaneous (SS hot water tank with pump at extra cost)

Flow measurement : Measuring Jar with digital stop watch (Rota meters at extra cost).

Temperature Indicator : Digital Temperature Indicator ,0-199.9°C with TSS/ Thermocouples Teflon

coated Cr –Al (K-type)-4 no.

Measuring : JarPlastic-1000ml

Stop Watch: Digital, 1/10 of a second, Racer/Pacer Make

Experimental : Capability Over All Heat transfer Co-Efficient, Effectiveness

Manual : Self explanatory Instruction manual with sample calculation

Optional : Computerized data acquisition system with software

Heat Transfer Lab Equipments


Parallel Flow/Counter Flow Heat Exchanger 116

Geyser
a. Capacity :3 KW

Heat Exchanger Outer Pipe Insulated By Asbestos Rope


a. Diameter :25mm
b. Material :G.I

Heat Exchanger Inner Pipe


a. Length :1000mm
b. Diameter :12.5 mm OD
c. Material :Copper

Digital Temperature Indicator With Selector Switch


a. Range :Ambient to 199.9 Deg.c

Thermocouples
a. Type :Cr. AI
b. Length :1 Mt.

Measuring Jar :1 Ltr. Capacity

Heat Transfer Lab Equipments


Heat Transfer Lab Equipments In Forced Convection 117

Blower
a. Capacity :350 watts/1.5 cumts/m

Test Section
a. Diameter :40mm
b. Length :300mm

Cooling Water Chamber


a. Diameter :50 mm
b. Length :300mm (Approx.)

Measuring Instruments
a. Digital Voltmeter Range :0 to 300 V
b. Digital Ammeter & Range :0 to 10 Amps
c. Digital Temperature Indicator with Selector switch

Range :Ambient to 199.9 Deg. c

Thermocouples
a. Type:Cr. AI
b. Length :1 Mt.

Electronic Dimmer :1 No.

Measuring Jar & “u” Tube Manometer 1 No. Each

Heat Transfer Lab Equipments In Natural Convection

01. S.s. Cylindrical Tube

a. Diameter :40mm
b. Length :400mm

02.Measuring Instruments

a. Digital Voltmeter Range :0 to 300 V


b. Digital Ammeter & Range :0 to 10 Ampsc. Digital
Temperature Indicator with Selector switch
Range :Ambient to 199.9 Deg. C

03. Thermocouples:

a. Type:Cr. AI
b. Length :1 Mtr.

05. Electronic Dimmer :1 No.

Heat Transfer Lab Equipments


Heat Transfer Lab Equipments From Pin Fin 118

01. Blower
a. Capacity :350 watts/1.5 cumts/m

02. Test Section

a. Diameter :12mm
b. Length :150mm
c. Material :Brass

03. Duct
a. Size :100x150x500mm
b. Material :MS with Powder Coating

04. Measuring Instruments


a. Digital Voltmeter Range :0 to 300 V
b. Digital Ammeter & Range :0 to 10 Amps
c. Digital Temperature Indicator with Selector switch
Range :Ambient to 199.9 Deg. C

05. Thermocouples
a. Type:Cr. AI
b. Length :1 Mt.

06. Electronic Dimmer :1 No.

07. “U” Tube Manometer:


a. Material :Glass

Heat Transfer Lab - Other Products

Stefan Boltzman Apparatus

Critical Heat Flux Apparatus

Thermal Conductivity By Guarded Hot Plate

Thermal Conductivity Insulating Powder

Emmissivity Measurement Apparatus

Heat Pipe Demonstrator

Drop & Film Condensation Apparatus

Heat Transfer Lab Equipments


Pneumatic Trainer kits 119

Pneumatic Application Trainer

BASIC ELECTR PNEUMATIC TRAINER BASIC ELECTR PNEUMATIC TRAINER BASIC ELECTR PNEUMATIC TRAINER

Pneumatics & Hydraulics Lab Equipments


Hydraulic Trainer kits 120

Hydraulic Application Trainer

BASIC HYDRAULIC TRAINER BASIC HYDRAULIC TRAINER

Pneumatics & Hydraulics Lab Equipments


IC Engine Lab Equipments 121

Cutt Section Model (Working / Non Working Model)

1. SECTIONAL WORKING MODEL OF TWO STROKE PETROL ENGINE

2. THREE CYLINDER FOUR STROKE PETROL ENGINE IN CUT SECTION

3. FOUR CYLINDER V-TYPE FOUR STROKE PETROL ENGINE IN CUT SECTION

4. SIX CYLINDER V-TYPE FOUR STROKE PETROL ENGINE IN CUT SECTION

5. EIGHT CYLINDER V-TYPE FOUR STROKE PETROL ENGINE IN CUT SECTION

6. MPFI THREE CYLINDER FOUR STROKE PETROL ENGINE IN CUT SECTION

7. MPFI FOUR CYLINDER FOUR STROKE PETROL ENGINE IN CUT SECTION

8. CNG THREE CYLINDER FOUR STROKE PETROL ENGINE IN CUT SECTION

9. CNG FOUR CYLINDER FOUR STROKE PETROL ENGINE IN CUT SECTION

10 SECTIONAL WORKING MODEL OF TWO STROKE DIESEL ENGINE

11 SECTIONAL WORKING MODEL OF FOUR STROKE DIESEL ENGINE

12 DIESEL ENGINE FOUR STROKE DOUBLE CYLINDER IN CUT SECTION

13 DIESEL ENGINE FOUR STROKE THREE CYLINDER IN CUT SECTION

14 DIESEL ENGINE FOUR STROKE FOUR CYLINDER IN CUT SECTION

15 CRDI DIESEL ENGINE FOUR STROKE FOUR CYLINDER IN CUT SECTION

16 CRDI DIESEL ENGINE FOUR STROKE SIX CYLINDER IN CUT SECTION

17 TURBO CHARGE DIESEL ENGINE FOUR STROKE FOUR CYLINDER IN CUT SECTION
IC Engine Lab Equipments 122

Single Cylinder Air Cooled Two Stroke Petrol Engine Test Rig With Mechanical Brake / A.C
Alternator / D.C Generator / Eddy Current Dynamometer

The following experiments can be carried out.

1. BHP Measurement , 2. BRAKE Thermal Efficiency Measurement & 3. Fuel Consumption


Measurement 4. Air Intake Measurement

The Engine Test Rig Facilitate To Evaluate The Following:

Performance at various throttle position & BHP measurement from no load to full load

Specification

Engine : Single Cylinder two stroke Air Cooled Petrol Engine 3 to 5 HP /2800 RPM
Load : Eddy Load / dc generator load / ac generator load /spring balance load
Instrumentation (as applicable) The following instrumentation is provided.

‘U’ tube manometer for air flow rate

Burette for fuel flow rate

Speed indicator-Digital

Digital Temperature Indicator-Multi point indicator with thermocouples.

Digital Voltmeter & Ammeter


IC Engine Lab Equipments 123

Single Cylinder Air Cooled Four Stroke Petrol Engine Test Rig With Mechanical Brake / A.C
Alternator / D.C Generator / Eddy Current Dynamometer

The following experiments can be carried out.

1. BHP Measurement , 2. BRAKE Thermal Efficiency Measurement & 3. Fuel Consumption


Measurement 4. Air Intake Measurement

The Engine Test Rig Facilitate To Evaluate The Following:

Performance at various throttle position & BHP measurement from no load to full load

Specification

Engine : Single Cylinder 4 stroke Air Cooled Petrol Engine 3 to 5 HP /3600 RPM
Load : Eddy Load / dc generator load / ac generator load /spring balance load
Instrumentation (as applicable) The following instrumentation is provided.

‘U’ tube manometer for air flow rate

Burette for fuel flow rate

Speed indicator-Digital

Digital Temperature Indicator-Multi point indicator with thermocouples.

Digital Voltmeter & Ammeter


IC Engine Lab Equipments 124

Multi-Cylinder Four Stroke Petrol Engine Test Rig With A.C Alternator or Hydraulic Dynamometer
( Including Morse Test Facility )

The following experiments can be carried out.

1. BHP Measurement , 2. BRAKE Thermal Efficiency Measurement & 3. Fuel Consumption Measurement

4. Air Intake Measurement 5.Measurement Of Heat Rejected To Water JackET ,6.Heat Balance Test,

The Engine Test Rig Facilitate To Evaluate The Following: Performance at various throttle position &

BHP measurement from no load to full load & Morse Test

Specification

Engine : Four Cylinder Four Stroke Water Cooled Vertical Petrol Engine to develop 10 HP @ 1500 RPM. (Make: “Isuzu” used)
Three Cylinder Four Stroke Water Cooled Vertical Petrol Engine to develop 8 HP @ 1500 RPM. (Make: Maruti-New)
Four Cylinder Four Stroke Water Cooled Vertical Petrol Engine to develop 10 HP @ 1500 RPM. (Make: Ambassador-New)

Load : Ac generator load /Hydraulic dynamometer load

Instrumentation (as applicable) The following instrumentation is provided.

‘U’ tube manometer for air flow rate

Burette for fuel flow rate & Speed indicator-Digital

Digital Temperature Indicator-Multi point indicator with thermocouples.

Digital Voltmeter & Ammeter


MPFI - Multi-Cylinder / 4 Stroke / Petrol Engine Test Rig With Load set up - 125
DC/AC Generator/EDDY (Including Morse Test Facility)

The following experiments can be carried out.

1. BHP Measurement , 2. BRAKE Thermal Efficiency Measurement & 3. Fuel Consumption Measurement

4. Air Intake Measurement, 5.Measurement Of Heat Rejected To Water JackET, 6.Heat Balance Test,

The Engine Test Rig Facilitate To Evaluate The Following: Performance at various throttle position &

BHP measurement from no load to full load & Morse Test.

Specification

Engine : Four Cylinder Four Stroke Water Cooled Vertical Petrol Engine to develop 8 HP @ 1500 RPM.
(Make: “Isuzu” used)

Load : Ac generator load /Hydraulic dynamometer load

Instrumentation (as applicable) The following instrumentation is provided.

‘U’ tube manometer for air flow rate

Burette for fuel flow rate & Speed indicator-Digital

Digital Temperature Indicator-Multi point indicator with thermocouples.

Digital Voltmeter & Ammeter

IC Engine Lab Equipments


1 Cylinder/ 4Stroke/main cylinder Air cooled/ auxiliary cylinder water cooled/ 2.5 HP/
2800 RPM / Vertical variable compression ratio/ petrol Engine/ Directly coupled to 126
Eddy Current Dynamometer. The compression racio is variable from 2.5:1 to 10:1

The following experiments can be carried out.

1. BHP Measurement , 2. BRAKE Thermal Efficiency Measurement & 3. Fuel Consumption Measurement

4. Air Intake Measurement, 5.Measurement Of Heat Rejected To Water JackET, 6.Heat Balance Test,

The Engine Test Rig Facilitate To Evaluate The Following: Performance at various throttle position &

BHP measurement from no load to full load

Specification

Engine : 2.5 HP @ 2800 RPM. Make: “Isuzu”/Equivallent

Load : Eddy Current dynamometer load

Instrumentation (as applicable) The following instrumentation is provided.

‘U’ tube manometer for air flow rate

Burette for fuel flow rate & Speed indicator-Digital

Digital Temperature Indicator-Multi point indicator with thermocouples.

Digital Voltmeter & Ammeter

IC Engine Lab Equipments


Single Cylinder Four Stroke Water Cooled Slow Speed Diesel Engine Test Rig 127
(Kirloskar) With Mechanical Brake (Rope Brake) Loading

The following experiments can be carried out.

1. BHP Measurement , 2. BRAKE Thermal Efficiency Measurement & 3. Fuel Consumption Measurement

4. Air Intake Measurement

The Engine Test Rig Facilitate To Evaluate The Following: Performance at various throttle position &

BHP measurement from no load to full load

Specification

Engine : Single Cylinder Four Stroke Water Cooled Vertical Diesel Engine to develop 6 HP @ 650 RPM
/8 HP @ 850 RPM. (Make: Kirloskar)
Load : Eddy Current dynamometer load / Spring balance load /DC &AC Generator Load

Instrumentation (as applicable) The following instrumentation is provided.

‘U’ tube manometer for air flow rate

Burette for fuel flow rate & Speed indicator-Digital

Digital Temperature Indicator-Multi point indicator with thermocouples.

IC Engine Lab Equipments


Multicylinder four stroke diesel engine test rig with hydraulic dynamometer or 128
A.C. Alternator with resistance or eddy current dynamometer loading

The following experiments can be carried out.

Bhp Measurement

Ihp Measurement

Fhp Measurement

Fuel Consumption Measuement

Air Intake Measurement

Measurement Of Heat Rejected To Water Jacket & Heat Balance Test


Specification

Four Cylinder Four Stroke Water Cooled Vertical Diesel Engine to develop 10 HP @ 1500 RPM
Engine : (Make: Hindustan Stride/Isuzu)

Load : Eddy Current dynamometer load / Spring balance load /DC &AC Generator Load

Instrumentation (as applicable) The following instrumentation is provided.

‘U’ tube manometer for air flow rate

Burette for fuel flow rate & Speed indicator-Digital

Digital Temperature Indicator-Multi point indicator with thermocouples.

IC Engine Lab Equipments


Refrigeration and Air Conditioning 129

COOLING TOWER TEST RIG HEAT PUMP TEST RIG

AIR WASHER TEST RIG

REFRIGERATION TEST RIG WINDOW AC TEST RIG ICE PLANT TEST RIG

LAB EQUIPMENTS
Hydraulics Lab Equipments 130

Turbine & Pump set up

1.FRANCIS TURBINE TEST RIG - 1KW to 3.5 KW

2.KAPLAN TURBINE TEST RIG - 1KW to 3.5 KW

3.PELTON WHEEL TURBINE TEST RIG -- 1KW to 3.5 KW

4.RECIPROCATING PUMP TEST RIG (VARIABLE SPEED)

5.CENTRIFUGAL PUMP TEST RIG (SINGLE STAGE)

6.HYDRAULIC RAM TEST RIG


Microprocessor & Microcontroller Lab Equipments 131

Microprocessor Trainer Micro-controller Trainer Interface Board

Interface Board Interface Board Interface Board

Interface Board Interface Board Interface Board

uP & uC Lab Equipments


Microprocessor & Microcontroller Lab Equipments 132

· (ESA MPS 85-30): 8085 based Microprocessor Trainer


· (ESA 86/88-2):8086/8088 based Microprocessor Trainer with keypad and LED
display.
· (ESA 86/88E): 8086/8088 based, low cost, Microprocessor Trainer with onboard USB
· (ESA 31):8051 family Micro-controller Trainer with on-board keypad and LED
display
· (ESA 51E):8051 family of Low cost Micro-controller Trainer with Onboard USB
· (ESA SAR PIC 03):PIC 16F877 based Micro-controller Trainer with Programmer
/Debugger
· (ESA IF-SC-8251/8253) 8251/8253 Study Card Interface
· (ESA IF-SC-8255);8255 Study Card Interface
· (ESA IF-SC-8259);8259 Study Card Interface
· (ESA IF-SC-8279);8279 Study Card Interface

Common Interfaces for ESA 31, ESA 86 / 88 – 2,ESA 86 / 88 E, ESA 51E, ESA SAR PIC 03
Kits

· ESA IF-16ADC8-16 Channel 8-bit ADC Interface


· ESA IF-8ADC12-8 Channel 12 Bit ADC Interface without MUX
· ESA IF-8ADC12M-8 Channel 12 Bit ADC Interface with MUX
· ESA IF-DADC-DAC for ADC & Temp. Sensor Interface
· ESA IF-DC MOTOR-DC Motor Interface
· ESA IF-DDAC-Dual DAC Interface
· ESA IF-DIS-4-Digit, 7-Segment LED Display Interface
· ESA IF-DSADC-Dual Slope ADC Interface
· ESA IF-ELV-Elevator Interface
· ESA IF-HEX KPD-4x4 Matrix Hex Keypad Interface
· ESA IF-KBD-Calculator type keyboard interface
· ESA IF-KBD-DISP-6-digit, 7-Segment Display with Calculator KBD Interface
· ESA IF-LC-Logic Controller Interface
· ESA IF-LCD-LCD (16x2) Interface
· ESA IF-LI-8 Bit Latch Interface
· ESA IF-MTG-Musical Tone Generator Interface
· ESA IF-OPTIN-Opto Interface
· ESA IF-OPTOUT-Opto Isolated Output Interface
· ESA IF-RLYO-Relay Output Interface
· ESA IF-RTC-Real Time Clock Interface
· ESA IF-STEP-Stepper Motor Interface with Stepper Motor (3Kgcm) &Adapter
· ESA IF-TRL-Traffic Lights Interface
· ESA IF-XTL-Crystal Clock Divider Interface
· ESA IF-TXDR ADC-TXDR Interface using PT100 with ADC
· 9 Pin D-Type female connector on one end & 9 pin male on the other end

uP & uC Lab Equipments


Project Lab Equipments 133

Single IGBT/MOSFET Module Dual IGBT/MOSFET Module


with Opto & Driver with Opto & Driver

Single SCR/TRIAC Module


Microcontroller Board
with Pulse Transformer

Hall effect Current &Voltage sensor 3 phase /3 Leg IGBT Inverter with Opto&Driver
with Signal Conditioner Circuits

Project Lab Equipments


Simulation Softwares 134

TINA - Power Electronics Simulation & PCB


Design Softwares

NE PLAN (from ABB) - Power System Simulation


Softwares

E TAB - Power System Simulation Softwares

Simulation Softwares

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