Torque Roll

Free from slippage even under high rolling torque & low rolling speed.
Flexible and optimal design for every requirement.
Suitable for various applications from Finishing Block
to Intermediate Mill.
Higher productivity with excellent surface finish of
final products through precise dimension control
during rolling.
Minimizes downtime for roll changes.

Application
- Wire Rod Mill: Intermediate Mill
- Rebar Mill: Intermediate Mill and Finishing Mill for big size rebar.

Kg·m
• Rolling Torque m/s
• Rolling Speed
9000
8000 3.5

7000 3
6000 2.5
5000
2
4000
1.5
3000
1
2000
1000 0.5
0
7 8 9 10 Stand 7 8 9 10 Stand

Roll Size Groove Dimension Rolling Rolling

Torque Speed Grade
Outer Diameter Barrel Length Type (kg·m) (m/sec)
(Ømm) (mm) Width (mm)
Oval 50-80
350-500 500-900 2,500-8,000 Min. 1.5 T30M, T30S
Round 30-50

2 ROLL & Machining Tools

Block Roll
Available in several grades with high crack-resistance, anti-oxidation and wear-resistance.
All types of grooves available.

Application
- Wire Rod Mill: Pre-Finishing Mill (PFM), No Twist Mill (NTM)
Reducing Sizing Mill (RSM), Pinch Roll
- Rebar Mill: Finishing Block, Pinch Roll

• Intermediate Mill to PFM

Roll Size Groove Dimension Rolling Rolling
Torque Speed Grade
Outer Diameter Width Type (kg·m) (m/sec)
(Ømm) (mm) Width (mm)
Oval 30-80
330-450 100-130 1,000-6,000 1.5-12 T30M, T30S
Round 20-50

• NTM to RSM
Roll Size Products Rolling
Speed Grade
Outer Diameter Width Type Final Size (m/sec)
(Ømm) (mm) (Ømm)
Oval
208-212 60-72 10-20 T20M, T20S, T17L
Round
5.5-12
Oval
158.75-166 57.3-70 20-120 T15S, T14L, T11L
Round

Member IMC Group

3
 Tri Roll
Available in various grades for high performance with high surface finish enabling defect-free
finished production.
Stable & reliable clamping technology.

Interference-Fit type Interference-Fit & Bolting

Application

- Wire Rod Mill: PFM for Wire Rod

Roll Size Products Rolling

Speed Grade
Outer Diameter Width Type Final Size (m/sec)
(Ømm) (mm) (Ømm)
Oval,
200-220 25 5.5 5-20 T20M
Round

- Round Bar Mill: Reducing Sizing Block (RSB) for Round Bar

Roll Size Products Rolling

Speed Grade
Outer Diameter Width Type Final Size (m/sec)
(Ømm) (mm) (Ømm)
Oval,
300-380 40-90 16-42 10-20 T25H, T20M,T17L,T15M
Round

4 ROLL & Machining Tools

QuadSlit Roll
Improved grades which eliminate chipping at the sharp edge of slitting.
Superior quality / longer groove life than steel rolls.
Composite Roll stable & reliable clamping technology.

Application
- Rebar Mill: Slit stand for rebar (D8mm-D20mm)

2 Slit 3 Slit 4 Slit 5 Slit

Member IMC Group

5
 Cantilever Roll
Several grades available with excellent toughness for high rolling torque & low rolling speeds.
Stable & reliable clamping technology.

Side Key & Bolting Interference-Fit & Bolting

Application
- Wire Rod Mill & Rebar Mill: Intermediate Mill.

Roll Size Products Rolling Rolling

Torque Speed Grade
Outer Diameter Width Type Width (kg•m) (m/sec)
(Ømm) (mm) (mm)
Oval 40-70
290-475 140-235 1,000-4,000 3-10 T30M,T27M,T23L
Round 20-40

6 ROLL & Machining Tools

Composite Roll
Applicable to various rolling stands due to excellent & unique design.
Stable & reliable clamping technology.
Unique & flexible design for different requirements.
Minimum downtime for roll changes due to longer groove life-cycle of carbide rolls.
Easy to assemble & disassemble.
Reduced mill downtime maximum productivity.

Ring Cover

Clamping Tungsten
Nut Ring Carbide Ring Spacer

Hydraulic
Unit

Application

- Wire Rod Mill, Rebar Mill & Round Bar Mill: Finishing Mill for small size products.

Roll Size Groove Dimension Rolling Rolling

Torque Speed
Outer Diameter Barrel length Type Width (kg•m) (m/sec)
(Ømm) (mm) (mm)
Less than
Oval
40
Round
(oval)
260-440 400-900 Square Max 2,500 Min 3
Less than
Dogbone
30
Notch
(Round)

Member IMC Group

7
 Tubing Roll
Guarantees quality improvements with excellent surface finish.

Hot Rolling Mill

Application: Stretch Reducing Mill (SRM) for seamless pipes & Straightener Roll

Roll Size
Product
Grade Remark
Size Outer Diameter Width
(Ømm) (mm)
T20M, T30S 3-Roll type
Ø50-Ø120mm 270-380 85-150
T20H, T30H Hot Rolling

Cold Rolling Mill

Shrinkage-Fit & Bolting

Application: Sizing pass for seam pipes.

Roll Size
Product
Grade Remark
Size Outer Diameter Width
(Ømm) (mm)
2-Roll type
Ø20-Ø70mm 150-250 80-120 T14L
Cold Rolling

8 ROLL & Machining Tools

Section Roll
Applicable to various rolling stands due to excellent & unique design.
Stable & reliable clamping under working conditions of high rolling torque & load.

Application: Finishing Mill for Light Section Bar Mill (Angle Bar, Flat Bar).

Roll Size
Product
Item Grade
Size Outer Diameter Barrel Length
(Ømm) (mm)
Angle Bar AB25-AB65 T19, T20M
350-500 500-800 T25H, T30M, T30S
Flat Bar 50-150 T23L, T27M

Member IMC Group

9
 Grades

Multi-Binder Grade

Chemical Composition Physical Properties

Grade Application
Hardness TRS Density
WC (%) Co-Ni-Cr (%) (HRA) (Kg/mm2) (g/cm3)
T09L 91 9 87.0-89.0 230 14.4-14.8 Finishing Block & RSM for Wire Rod
Finishing Block & RSM for Wire Rod
T11L 89 11 85.9-87.9 230 14.2-14.6
Al, Cu Rods
Finishing Block & RSM for Wire Rod
T14L 86 14 85.1-87.1 230 13.9-14.3
Al, Cu Rods
Finishing Block & RSM for Wire Rod
T14M 86 14 84.8-86.8 210 13.9-14.3
Al, Cu Rods
T15M 85 15 84.2-86.2 210 13.8-14.2 Finishing Block for Wire Rod & Round Bar

T16H 84 16 82.9-84.9 230 13.7-14.1 Finishing Block & Pinch Roll for Wire Rod

T17L 83 17 83.6-85.6 230 13.6-14.0 Finishing Block & Pinch Roll for Wire Rod

T19L 81 19 82.9-84.9 230 13.4-13.8 Finishing Block & IFM for Wire Rod

T20M 80 20 81.9-83.9 230 13.3-13.7 Finishing Block & IFM for Wire Rod

T20H 80 20 81.7-83.7 210 13.3-13.7 Finishing Block & IFM for Wire Rod

T23L 77 23 81.4-83.4 230 13.1-13.5 IFM for Wire Rod & Prefinishing for Deformed Bar
Prefinishing for Deformed Bar
T25H 75 25 79.0-81.0 230 12.8-13.2
for Finishing
T27M 73 27 78.8-80.8 210 12.7-13.1 Prefinishing & Square groove for Deformed Bar
for Wire Rod
T30M 70 30 77.8-79.8 210 12.5-12.9
Finishing & Dogbone groove for Deformed Bar
for Tube Mill
T30H 70 30 77.0-79.0 210 12.5-12.9
Finishing for Deformed Bar
T31L 69 31 77.6-79.6 210 12.4-12.8 for Deformed Bar

T32L 68 32 76.5-78.5 210 12.3-12.7 Finishing & Dogbone groove for Deformed Bar

Single-Binder Grade
Chemical Composition Physical Properties
Grade Application
Hardness TRS Density
WC (%) Co (%) (HRA) (Kg/mm2) (g/cm3)
T06S 94 6 87.1-89.1 180 14.5-14.9 Finishing Block & RSM for Wire Rod

T10S 90 10 87.7-89.7 230 14.1-14.5 Finishing Block & RSM for Wire Rod

T15S 85 15 84.5-86.5 230 13.6-14.0 Finishing Block for Wire Rod & Round Bar

T20S 80 20 82.9-84.9 230 13.2-13.6 Finishing Block & IFM for Wire Rod

T25S 75 25 82.7-84.7 230 12.8-13.2 IFM for Wire Rod & Prefinishing for Deformed Bar
for Tube Mill
T30S 70 30 79.6-81.6 210 12.4-12.8
Finishing for Deformed Bar

10 ROLL & Machining Tools

ROLL

Member IMC Group

11
 Roll Machining
CBN Grades
Grade TB610 TB650/TB670 KB90/TB730 KB90A
CBN (%) 50-55 60-65 90-95 90-95
Stability Stable in chemical wear Stable in physical wear
- Carbon steel - Alloy steel - Gray cast iron - Gray cast iron
- Alloy steel - Hardened steel - Tungsten carbide - Tungsten carbide
Application
- Surface hardened - Chilled cast iron rolls rolls
steel - Ductile cast iron - Chilled cast iron - Chilled cast iron

Carbide Roll Cutting Conditions

Grade Grade V (m/min) f (mm/rev) DOC (mm)
Roughing KB90 10-30 0.1-0.5 1.0-3.0
Finishing TB730 20-50 0.05-0.2 0.2-0.5

Carbide Roll Machining

0.8
Productivity in Roughing
Flank wear, Vb (mm)

Competitor’s CBN 10
0.6
8
Chip removing rate

8
0.4
(cm3/min)

6
KB 90 (CBN)
0.2 4

2
0
0 4 8 12 16 20 24 0 1
Cutting time (min) Cutting Grinding
Tungsten Carbide Roll (HRc 60-65)
Insert: CNGA 120408 WZ-LN
V=30m/min, f=0.2mm/rev, ap=0.6mm, wet

TB610 TB650 / TB670

Features Features
 Good chemical and thermal stability.  Good chemical and thermal stability.
 Excellent wear resistant grade.  Good wear resistance and moderate
 From continuous to light interrupted fracture toughness.
turning of steels and ductile cast iron.  From continuous to general
interrupted turning of steels,
chilled cast iron and ductile cast iron.

KB90 / TB730 KB90A

Features Features
 Good physical and mechanical stability.  Solid type high CBN contents.
 High fracture toughness and  High fracture toughness and
cutting edge strength. cutting edge strength.
 From continuous to severe  From continuous to severe
interrupted cutting of gray cast iron, interrupted cutting of gray cast iron,
chilled cast iron and tungsten carbide rolls. chilled cast iron and tungsten carbide rolls.

12 ROLL & Machining Tools

Roll Machining
RCGX Insert RNMN Insert
7º

140º

Designation Dimension (mm) Designation Dimension (mm)

Grade Grade
ISO I d ØD1 t ISO I d ØD1 t
RCGX 060300 FT - 6.36 - 3.18 KB90,TB730 RNMN 090300 SD - 9.52 - 3.18 KB90A
RCGX 090300 FT - 9.52 - 3.18 KB90,TB730 RNMN 120300 SD - 12.70 - 3.18 KB90A
RCGX 120400 FT - 12.70 - 4.76 KB90,TB730

Holder
CRDCN

h h

Components
Stock Dimension (mm) Insert f
Clamp Clamp Screw Shim Shim Screw Wrenchb
Designation
h b I f l2
l1
CRDCN 2525 M06-140  25 25 150 12.5 RCGX
CBRS 06 SO 22050I
3225 P06-140  32 25 170 12.5 060300
BCL 6-20A
RCGX BH M6x1x25 CBRS 09 L-W4
3225 P09-140  32 25 170 12.5 BH
090300
RCGX
3225 P12-140  32 25 170 h12.5 BCL 6 h CBRS 12 M2.5x0.45x10
120400

f
b
TRDNN
l2
l1

h h

f Insert Components
Stock Dimension (mm) b
Clamp Clamp Screw Shim Shim Screw Spring Wrench
Designation
h b I1 I2 f l2
l1
RN...N DCL S-3F
TRDNN 2525 M0903-F  25 25 160 27 12.5 DLS3 LSR 32 SO 40085I DSP 3 L-W2.5
0903
RN...N
2525 M1203-F  25 25 160 34 12.5 1203 S 43 BH M5x0.8x8
2020 K1204-F  20 20 125 34 10.0 RN...N S 43-T8 BH M5x0.8x10
2525 M1204-F  25 25 150 34 12.5 1204 DCL S-4F DLS 4 DSP 4 L-W3
2020 K1207-F  20 20 125 34 10.0
2525 M1207-F  25 25 150 34 12.5 RN...N S 43 BH M5x0.8x8
1207
3225 P1207-F  32 25 170 34 12.5

Member IMC Group

13
 Roll Machining

R Insert Notch Insert

Tailor-made Tailor-made
LL11

W- 0.05
W- 0
9- 0.2
9- 0

AA1 0
1 Lc-0.03
AA2 1.2±0.1 L

Tc ±0.02
2

R
R 120°±30
0
W±0.01
W±0.01

T- 0.05
W0
25
25
8°
15°

Designation Dimension (mm) Designation L LC W T TC Grade

Grade
ISO R W L1 A1 A2 D10-XXX 9 3.5 5 3 1.1
L1

CBN-3R 3 6 5.3 6 - KB90(CBN) D13-XXX 11 4 6 3 1.5

CBN-4R 4 8 6.5 6 - KB90(CBN) D16-XXX 13.5 4 8 6 1.6
9-
KB90
D19-XXX 15 4 8 6 3.2
A1
PCD-4R 4 8 6 5 7 KP500(PCD) L1
A2

R D22-XXX 18.5 4.5 10 8 3.2

9-

D25-XXX 20.5 4.5 10 8 1.6

W±0.01

A1
A2

R 25
W±0.01

25

Holder
C

CD6N
B
B1

45
T
W
F

Components
Designation A B C T F W B1 Insert Clamp Shim
Clamp Screw Screw Wrench
CD6N-4040-S 40 40 240 11 40.5 6 50 CBN-3R CBRS 06 CBRS 06 CBRS 06
CBN-4R, L-W4
CD8N-4040-S 40 40 240 13 40.5 8 50 CBRS 09 CBRS 09 CBRS 09
PCD-4R

14 ROLL & Machining Tools

Roll Machining

CERAMIC Grades

Grade AW20 AB2010 AB20 AB30 TC430 AS500 AS10 AS20

Al2O3-TiCN SiC,
Composition Al2O3 Al2O3-TiCN Al2O3-TiC SiAlON Si3N4 Si3N4-TiN
+TiN Coating Whisker

Hardness (HRa) 93.8-94.3 94.5-95.2 94.3-95.0 94.3-95.0 94.9-95.2 93.8-94.3 93.5-94.0 93.0-93.5

Stability Stable in chemical wear Stable in physical wear

- Cast iron - Alloy steel - Alloy steel - Cast iron - Superalloy - Cast iron - Cast iron - Superalloy
Application (Gray & - Tool steel - Tool steel (Gray, DCI, - Turning (Gray, DCI, DGI) - Turning
CGI) DGI) /Milling - Turning/Milling /Milling
- Alloy Steel

Grades and Applications

Cutting Speed

AW120
AB2010
AB30

TC430
AB20
AS500
SC10
AS10

AS20

Feed Rate

Member IMC Group

15
 Roll Machining

AW120 TC430
Features Features
 Good oxidation resistance and SiC whisker reinforced ceramic grade.

chemical stability. High hardness with excellent fracture

 Excellent wear resistance in toughness.
continuous turning. General turning and milling

 Gray cast iron, compacted High cutting speed for Ni-base superalloy.

graphite iron (CGI). (Inconel, Waspaloy and Rene).

AB2010 AS500
Features Features
 Excellent wear resistance with extended  High hardness and
tool life when compared to uncoated high fracture toughness.
ceramic grades being applied on  High-speed face turning.
high-speed applications.  Gray cast iron, Nodular cast iron,
 TiN coating makes it easy to identify Compacted graphite iron(CGI).
used corners.
 Successful application of ceramic inserts
on hard materials can provide significant
cost advantage compared to CBN.
 The combination of this ceramic grade
with TiN PVD coating provides improved
wear resistance and fracture toughness.
 Application area is in the finish machining
of hardened steels and cast iron.

AB20
Features
 High hardness and moderate
fracture toughness.
 Good chemical and mechanical
wear resistance.
 For continuous to light interrupted
turning of hardened alloy steel,
tool steel and chilled cast iron.
AS10
Features
 High fracture toughness and
moderate hardness.
 Good thermal and mechanical
shock resistance.
 From continuous to heavy interrupted
turning and milling of cast irons
(gray, compacted graphite and ductile iron).

AB30
Features
 High hardness and moderate
fracture toughness.
 Good chemical and mechanical
wear resistance.
 From continuous to general
interrupted turning of gray cast iron,
ductile cast iron and hardened alloy steel.
AS20
Features
 High fracture toughness and
moderate hardness.
 Good thermal and mechanical
shock resistance.
 For continuous to heavy interrupted
turning and milling of exotic materials
(Inconel, etc., Ni-base superalloy).

16 ROLL & Machining Tools

Roll Machining
General Machining Cutting Conditions
Grade AW120 AB20 AB30 TC430 AS500 AS10 AS20
V (m/min) 400-1,000 300-800 400-1,000 300-800
Gray Cast Iron f (mm/rev) 0.05-0.2 0.1-0.5 0.2-0.6 0.2-0.8
DOC (mm) 0.5-3.0 1.0-4.0 1.0-4.0 1.0-5.0
V (m/min) 200-600 200-600 100-500 100-500
Ductile Cast Iron f (mm/rev) 0.1-0.4 0.1-0.5 0.2-0.6 0.2-0.6
DOC (mm) 1.0-3.0 1.0-4.0 1.0-4.0 1.0-4.0
V (m/min) 100-350 50-300
Alloy Steel
f (mm/rev) 0.05-0.2 0.05-0.25
(HRc 40-50)
DOC (mm) 0.5-2.0 0.5-2.0
V (m/min) 50-200
Tool Steel
f (mm/rev) 0.05-0.2
(HRc 50-65)
DOC (mm) 0.5-1.0
V (m/min) 100-350
Exotic Material f (mm/rev) 0.1-0.3
DOC (mm) 0.5-2.0
Super Alloy V (m/min) 150-400
(Ni-base) f (mm/rev) 0.1-0.3

Roll Machining Cutting Conditions

Work material Tool Grade V (m/min) f (mm/rev) DOC (mm) Remark
Adamite (HS 50-55) AB30 80-120 0.5-0.7 10-50
Chilled Cast Iron AS10 15-30 0.3-0.5 1-5 Peeling
(HS 77-83) AB20 45-65 0.2-0.4 10-50 0.1-0.3
High Cr Steel AS10 15-30 0.3-0.5 1-5 Peeling
(HS 70-75) AB20 50-100 0.3-0.5 10-50
High Speed Steel
AB20 50-100 0.2-0.3 10-50 0.5-2.0
(HS 80-90)

HSS Roll Machining

1.5
Flank wear, Vb (mm)

Competitor’s A
1.2

AB20
0.9

0.6

0.3

0
0 30 60 90 120 150
Cutting time (min)
High Speed Steel Roll (HRc 60-65)
Insert: LNU 6688T
V=60m/min, f=0.2mm/rev, ap=50mm, dry
Member IMC Group
17
 Roll Machining
RCGX Insert RNGN Insert

Designation Dimension (mm) Designation Dimension (mm)

Grade Grade
ISO d t ISO d t
RCGX 060600 U1 6.36 6.35 AB30 RNGN 090300 9.52 3.18 AB30, TC430
RCGX 090700 U1 9.52 8.0 AB30, TC430 RNGN 120400 12.70 4.76 AB2010, AB20, AB30,TC430
RCGX 120700 U2 12.70 8.0 AB20, AB30, TC430 RNGN 120400 E 12.70 4.76 AS20
RNGN 120700 12.70 7.94 AB2010, AB20, AB30, TC430
RNGN 120700 E 12.70 7.94 AS20

Holder
CRDCN

h h

Components
Stock Dimension (mm) Insert f
Clamp Clamp Screw Shim Shim Screw Wrenchb
Designation
h b I f l2
l1
CRDCN 2525 M06-120  25 25 150 12.5 RCGX
CBRS 06 SO 22050I
3225 P06-120  32 25 170 12.5 060600
BCL 6-20A
RCGX BH M6x1x25 CBRS 09 L-W4
3225 P09-120  32 25 170 12.5
090700 BH
RCGX M2.5x0.45x10
3225 P12-120  32 25 170 12.5
h BCL 6 h CBRS 12
120700

f
b TRDNN
l2
l1

h h

Components
Stock Dimension (mm) f Insert
b
Clamp Clamp Screw Shim Shim Screw Spring Wrench
Designation
h b I1 I2 f l2
l1
TRDNN 2525 M0903-F 25 25 160 27 12.5 RN...N
0903 DCL S-3F
 DLS3 LSR 32 SO 40085I DSP 3 L-W2.5

2525 M1203-F  25 25 160 34 12.5 RN...N S 43 BH M5x0.8x8

1203
2020 K1204-F  20 20 125 34 10.0 RN...N
S 43-T8 BH M5x0.8x10
2525 M1204-F  25 25 150 34 12.5 1204 DCL S-4F DLS 4 DSP 4 L-W3
2020 K1207-F  20 20 125 34 10.0
2525 M1207-F  25 25 150 34 12.5 RN...N S 43 BH M5x0.8x8
1207
3225 P1207-F  32 25 170 34 12.5

18 ROLL & Machining Tools

Roll Machining
T11-3219 Insert

Designation Dimension (mm)

Grade
ISO d D1 t
T11-3219 31.9 10 19.05 AB20

LNU 6688T Insert

Designation Dimension (mm)

ISO I1 I2 t R
LNU 6688T 38.1 19.05 12.77 3.2

T32-32-R2 Insert

Designation Dimension (mm)

ISO I1 I2 t R
T32-32-R2 31.75 19.05 12.7 2.0

Member IMC Group

19
World Headquarters Metal Trade International
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Web: http://www.taegutec.com Tel: 91-33-2455-2130 / 2455-5048
Fax: 91-33-2455-1330
INTERCAST GmbH E-mail: mti@metaltrade.co.in
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Germany
Tel: +49-(0)2132-915 75-80 Fax: +49-(0)2132-915 75-81 Global Jaya Tehnik, CV
E-mail : sener@inter-cast.de Jl. Dukuh Kupang 19 no.34 Surabaya, Indonesia
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Eurosider Sistemas Y Servicios En Siderurgia, S.L. Moreland Hills, Ohio 44022, USA
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Tel: 34-943-213-033 Fax: 34-943-312-974
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TEL: 90-216-416-7510~12 Fax no: 90-216-416-7513~14 RollEct Steel Consulting S.A. de C.V.
E-mail : ark@atlas.net.tr Av.Alfonso Reyes 2615-909, Col. Del Paseo Residencial,
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Origen Corporation Sdn Bhd 119571 Russia, Moscow,
11, Jalan Bandar 14, Pusat Bandar Puchong, 92 Vernadskogo ave., office 224.
47100 Puchong, Selangor D.E, Malaysia Tel /Fax: +7 (495) 6636351
Tel : 603-5882-5203 Fax : 603-5882-5202 E-mail: sulzgitter@gmail.com
E-mail: ksachow@origen.com.my
Mr. Ki-Young Choi
Zimmerman Scientific Co., Ltd. 212030, Bialynitskaga-Biruli, 11, Mogilev, Belarus
8 Fl., No. 127, Fu-Shin South Rd.,Sec. 1, Tel. +375 222 27 93 67, +375-291 819533
Taipei 106, Taiwan Fax. +375 222 28 01 49
Tel: +886-2-27527075 Fax: +886-2-27719415 E-mail : belkorea@hotmail.com
Email: zimerman@ms1.hinet.net
Website: www.zimmerman.com.tw

Contact the telephone number below or the TT subsidiary or distributor

near you for roll machining cutting tools available in this catalogue.
Tel: 82-53-760-7640 Fax: 82-53-760-7660
Web: http://www.taegutec.com

6190296
English Version: IP 10/2016
©TaeguTec LTD.