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Electrical

Diagnostic
DOCUMENT
Electrical Diagnostic TE30.17
FH30.17
Page 2 of 64

Faresin Haulotte Spa – Thiene (VI)

CONTENTS

1 REVISION LIST...................................................................................................................................................... 8

2 GENERAL................................................................................................................................................................ 8
2.1 REFERENCES ...................................................................................................................................................... 8
3 GENERAL ELECTRICAL SYSTEM ................................................................................................................... 9
3.1 MAIN COMPONENTS [LOCATION] ...................................................................................................................... 9
3.1.1 JB1 – Main Fuse Carriers / Relay [Seat Compartment] .............................................................................. 9
3.1.2 JB2 – Usage Point Fuse Carriers [Dashboad Panel] .................................................................................. 9
3.1.3 M0 – Ignition Key [Dashboard Panel] ....................................................................................................... 10
3.1.4 M1 – Machine Cabling Interface [Seat Compartment] .............................................................................. 10
3.1.5 M2 – Sauer Control Unit [Seat Compartment]........................................................................................... 11
3.1.6 M3 - Manoeuvring Push Button Interface [Dashboard Panel] .................................................................. 11
3.1.7 M4 - Display [Dashboard Panel] ............................................................................................................... 12
3.1.8 M5 – Ecu [Seat Compartment] ................................................................................................................... 12
3.1.9 M6 – Antitheft /Radio Control/ Air Conditioning Interface [Seat Compartment] ...................................... 13
3.1.10 M7 – Autec Radio Control Interface [Cab Rear] ................................................................................... 13
3.1.11 M8 – Winch /Radio Control / Boom Electric Power Outlet Interface [Seat Compartment] .................. 13
3.1.12 M9 – Radio Control Selector Interface [Seat Compartment]................................................................. 13
3.2 COMPONENT DETAILS [LOCATION]................................................................................................................. 14
3.2.1 F1/F6-P Main Fuses [Seat Compartment] ................................................................................................. 14
3.2.2 Main Relays [Seat Compartment]............................................................................................................... 14
3.2.3 F1/F20-1 Secondary Fuses [Seat Compartment] ...................................................................................... 14
3.2.4 F1/F6-2 Usage Point Fuses [Dashboard Panel]....................................................................................... 15
3.2.5 M1_PW – Ignition Connector [Seat Compartment] .................................................................................. 15
3.2.6 M2 – Connector Sauer Control Unit [Seat Compartment]......................................................................... 15
3.2.7 M4 – Connector Display [Seat Compartment] ........................................................................................... 16
3.2.8 M5 – Connector Ecu Control Unit [Seat Compartment] ............................................................................ 16
3.3 FH TESTER .................................................................................................................................................... 17
3.3.1 ITALIAN...................................................................................................................................................... 17
3.3.2 ENGLISH.................................................................................................................................................... 18
3.3.3 FRENCH..................................................................................................................................................... 19
3.3.4 SPANISH..................................................................................................................................................... 20
3.3.5 GERMAN .................................................................................................................................................... 21
4 IGNITION KEY..................................................................................................................................................... 22
4.1 DOCUMENT REFERENCES ................................................................................................................................. 22
4.2 GENERAL LOGIC .............................................................................................................................................. 22
4.3 ELECTRICAL COMPONENTS [LOCATION].......................................................................................................... 22
4.3.1 Fuses [Seat Compartment] ......................................................................................................................... 22
4.3.2 Fuses [Dashboard Panel]........................................................................................................................... 22
4.3.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 22
4.3.4 Gear Switch [Dashboard Panel] ................................................................................................................ 22
4.3.5 Light Switch [Dashboard Panel] ................................................................................................................ 22
4.3.6 Relay [Seat Compartment] ......................................................................................................................... 22
4.3.7 Limit Switches or Sensors [Cab] ................................................................................................................ 23
4.3.8 Limit Switches or Sensors [Machine] ......................................................................................................... 23
4.3.9 Coils [Cab] ................................................................................................................................................. 23

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FH30.17
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4.3.10 Coils [Machine] ..................................................................................................................................... 23


4.4 SIGNALS [LOCATION]....................................................................................................................................... 23
4.4.1 Display [Dashboard Panel]........................................................................................................................ 23
4.4.2 Indicator Lights [Dashboard Panel] .......................................................................................................... 23
4.4.3 FH Tester [Personal Computer]................................................................................................................. 23
4.5 ECU CONTROL UNIT (M5) [LOCATION] ........................................................................................................... 23
4.6 TROUBLESHOOTING ......................................................................................................................................... 23
4.6.1 Fuses [Seat Compartment] ......................................................................................................................... 23
4.6.2 Fuses [Dashboard Panel]........................................................................................................................... 24
4.6.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 24
4.6.4 Gear Switch [Dashboard Panel] ................................................................................................................ 24
4.6.5 Light Switch [Dashboard Panel] ................................................................................................................ 24
4.6.6 Relay [Seat Compartment] ......................................................................................................................... 24
4.6.7 Limit Switches or Sensors [Cab] ................................................................................................................ 24
4.6.8 Limit Switches or Sensors [Machine] ......................................................................................................... 24
4.6.9 Coils [Cab] ................................................................................................................................................. 24
4.6.10 Coils [Machine] ..................................................................................................................................... 24
5 HEADLIGHTS - TURN INDICATORS- STOP - HORN................................................................................. 26
5.1 DOCUMENT REFERENCES ................................................................................................................................. 26
5.2 GENERAL LOGIC .............................................................................................................................................. 26
5.3 ELECTRICAL COMPONENTS [LOCATION].......................................................................................................... 26
5.3.1 Fuses [Seat Compartment] ......................................................................................................................... 26
5.3.2 Fuses [Dashboard Panel]........................................................................................................................... 27
5.3.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 27
5.3.4 Gear Switch [Dashboard Panel] ................................................................................................................ 27
5.3.5 Light Switch [Dashboard Panel] ................................................................................................................ 27
5.3.6 Relay [Seat Compartment] ......................................................................................................................... 27
5.3.7 Limit Switches or Sensors [Cab] ................................................................................................................ 27
5.3.8 Limit Switches or Sensors [Machine] ......................................................................................................... 27
5.3.9 Coils [Cab] ................................................................................................................................................. 27
5.3.10 Coils [Machine] ..................................................................................................................................... 27
5.4 SIGNALS [LOCATION]....................................................................................................................................... 27
5.4.1 Display [Dashboard Panel]........................................................................................................................ 27
5.4.2 Indicator Lights [Dashboard Panel] .......................................................................................................... 28
5.4.3 FH Tester [Personal Computer]................................................................................................................. 28
5.5 ECU CONTROL UNIT (M5) [LOCATION] ........................................................................................................... 28
5.6 TROUBLESHOOTING ......................................................................................................................................... 28
5.6.1 Fuses [Seat Compartment] ......................................................................................................................... 28
5.6.2 Fuses [Dashboard Panel]........................................................................................................................... 29
5.6.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 29
5.6.4 Gear Switch [Dashboard Panel] ................................................................................................................ 29
5.6.5 Light Switch [Dashboard Panel] ................................................................................................................ 29
5.6.6 Relay [Seat Compartment] ......................................................................................................................... 29
5.6.7 Limit Switches or Sensors [Cab] ................................................................................................................ 29
5.6.8 Limit Switches or Sensors [Machine] ......................................................................................................... 29
5.6.9 Coils [Cab] ................................................................................................................................................. 29
5.6.10 Coils [Machine] ..................................................................................................................................... 30
6 FAN - WIPERS - WASHERS - BOOM HEAD CONNECTOR - BEACON - RADIO ................................... 31

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FH30.17
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6.1 DOCUMENT REFERENCES ................................................................................................................................. 31


6.2 GENERAL LOGIC .............................................................................................................................................. 31
6.3 ELECTRICAL COMPONENTS [LOCATION].......................................................................................................... 31
6.3.1 Fuses [Seat Compartment] ......................................................................................................................... 31
6.3.2 Fuses [Dashboard Panel]........................................................................................................................... 31
6.3.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 32
6.3.4 Gear Switch [Dashboard Panel] ................................................................................................................ 32
6.3.5 Light Switch [Dashboard Panel] ................................................................................................................ 32
6.3.6 Relay [Seat Compartment] ......................................................................................................................... 32
6.3.7 Limit Switches or Sensors [Cab] ................................................................................................................ 32
6.3.8 Limit Switches or Sensors [Machine] ......................................................................................................... 32
6.3.9 Coils [Cab] ................................................................................................................................................. 32
6.3.10 Coils [Machine] ..................................................................................................................................... 32
6.4 SIGNALS [LOCATION]....................................................................................................................................... 33
6.4.1 Display [Dashboard Panel]........................................................................................................................ 33
6.4.2 Indicator Lights [Dashboard Panel] .......................................................................................................... 33
6.4.3 FH Tester [Personal Computer]................................................................................................................. 33
6.5 ECU CONTROL UNIT (M5) [LOCATION] ........................................................................................................... 33
6.6 TROUBLESHOOTING ......................................................................................................................................... 33
6.6.1 Fuses [Seat Compartment] ......................................................................................................................... 33
6.6.2 Fuses [Dashboard Panel]........................................................................................................................... 33
6.6.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 33
6.6.4 Gear Switch [Dashboard Panel] ................................................................................................................ 34
6.6.5 Light Switch [Dashboard Panel] ................................................................................................................ 34
6.6.6 Relay [Seat Compartment] ......................................................................................................................... 34
6.6.7 Limit Switches or Sensors [Cab] ................................................................................................................ 34
6.6.8 Limit Switches or Sensors [Machine] ......................................................................................................... 34
6.6.9 Coils [Cab] ................................................................................................................................................. 34
6.6.10 Coils [Machine] ..................................................................................................................................... 34
7 STABILISERS ....................................................................................................................................................... 35
7.1 DOCUMENT REFERENCES ................................................................................................................................. 35
7.2 GENERAL LOGIC .............................................................................................................................................. 35
7.3 ELECTRICAL COMPONENTS [LOCATION].......................................................................................................... 35
7.3.1 Fuses [Seat Compartment] ......................................................................................................................... 35
7.3.2 Fuses [Dashboard Panel]........................................................................................................................... 35
7.3.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 35
7.3.4 Gear Switch [Dashboard Panel] ................................................................................................................ 36
7.3.5 Light Switch [Dashboard Panel] ................................................................................................................ 36
7.3.6 Relay [Seat Compartment] ......................................................................................................................... 36
7.3.7 Limit Switches or Sensors [Cab] ................................................................................................................ 36
7.3.8 Limit Switches or Sensors [Machine] ......................................................................................................... 36
7.3.9 Coils [Cab] ................................................................................................................................................. 36
7.3.10 Coils [Machine] ..................................................................................................................................... 36
7.4 SIGNALS [LOCATION]....................................................................................................................................... 36
7.4.1 Display [Dashboard Panel]........................................................................................................................ 36
7.4.2 Indicator Lights [Dashboard Panel] .......................................................................................................... 36
7.4.3 FH Tester [Personal Computer]................................................................................................................. 37
7.5 ECU CONTROL UNIT (M5) [LOCATION] ........................................................................................................... 37
7.5.1 Inputs from Switches and Control Units [Dashboard Panel]..................................................................... 37

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FH30.17
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7.5.2 Inputs from Limit Switches or Sensors [Cab] ............................................................................................. 37


7.5.3 Inputs from Limit Switches or Sensors [Machine]...................................................................................... 37
7.5.4 Outputs to Switches [Dashboard Panel] .................................................................................................... 37
7.5.5 Outputs to Coils [Cab] ............................................................................................................................... 37
7.5.6 Outputs to Coils [Machine] ........................................................................................................................ 37
7.5.7 Logic [Software] ......................................................................................................................................... 37
7.6 TROUBLESHOOTING ......................................................................................................................................... 38
7.6.1 Fuses [Seat Compartment] ......................................................................................................................... 38
7.6.2 Fuses [Dashboard Panel]........................................................................................................................... 38
7.6.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 38
7.6.4 Gear Switch [Dashboard Panel] ................................................................................................................ 39
7.6.5 Light Switch [Dashboard Panel] ................................................................................................................ 39
7.6.6 Relay [Seat Compartment] ......................................................................................................................... 39
7.6.7 Limit Switches or Sensors [Cab] ................................................................................................................ 39
7.6.8 Limit Switches or Sensors [Machine] ......................................................................................................... 39
7.6.9 Coils [Cab] ................................................................................................................................................. 39
7.6.10 Coils [Machine] ..................................................................................................................................... 39
8 ROLLOVER PROTECTION CONTROL UNIT............................................................................................... 40
8.1 DOCUMENT REFERENCES ................................................................................................................................. 40
8.2 GENERAL LOGIC .............................................................................................................................................. 40
8.3 ELECTRICAL COMPONENTS [LOCATION].......................................................................................................... 40
8.3.1 Fuses [Seat Compartment] ......................................................................................................................... 40
8.3.2 Fuses [Dashboard Panel]........................................................................................................................... 40
8.3.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 40
8.3.4 Gear Switch [Dashboard Panel] ................................................................................................................ 40
8.3.5 Light Switch [Dashboard Panel] ................................................................................................................ 40
8.3.6 Relay [Seat Compartment] ......................................................................................................................... 40
8.3.7 Limit Switches or Sensors [Cab] ................................................................................................................ 41
8.3.8 Limit Switches or Sensors [Machine] ......................................................................................................... 41
8.3.9 Coils [Cab] ................................................................................................................................................. 41
8.3.10 Coils [Machine] ..................................................................................................................................... 41
8.4 SIGNALS [LOCATION]....................................................................................................................................... 41
8.4.1 Display [Dashboard Panel]........................................................................................................................ 41
8.4.2 Indicator Lights [Dashboard Panel] .......................................................................................................... 41
8.4.3 FH Tester [Personal Computer]................................................................................................................. 41
8.5 ECU CONTROL UNIT (M5) [LOCATION] ........................................................................................................... 42
8.5.1 Inputs from Switches and Control Units [Dashboard Panel]..................................................................... 42
8.5.2 Inputs from Limit Switches or Sensors [Cab] ............................................................................................. 42
8.5.3 Inputs from Limit Switches or Sensors [Machine]...................................................................................... 42
8.5.4 Outputs to Switches [Dashboard Panel] .................................................................................................... 42
8.5.5 Outputs to Coils [Cab] ............................................................................................................................... 42
8.5.6 Outputs to Coils [Machine] ........................................................................................................................ 42
8.5.7 Logic [Software] ......................................................................................................................................... 42
8.6 TROUBLESHOOTING ......................................................................................................................................... 45
8.6.1 Fuses [Seat Compartment] ......................................................................................................................... 45
8.6.2 Fuses [Dashboard Panel]........................................................................................................................... 45
8.6.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 45
8.6.4 Gear Switch [Dashboard Panel] ................................................................................................................ 45
8.6.5 Light Switch [Dashboard Panel] ................................................................................................................ 45

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8.6.6 Relay [Seat Compartment] ......................................................................................................................... 45


8.6.7 Limit Switches or Sensors [Cab] ................................................................................................................ 45
8.6.8 Limit Switches or Sensors [Machine] ......................................................................................................... 45
8.6.9 Coils [Cab] ................................................................................................................................................. 46
8.6.10 Coils [Machine] ..................................................................................................................................... 46
9 SAUER TRANSMISSION .................................................................................................................................... 47
9.1 DOCUMENT REFERENCES ................................................................................................................................. 47
9.2 GENERAL LOGIC .............................................................................................................................................. 47
9.3 ELECTRICAL COMPONENTS [LOCATION].......................................................................................................... 47
9.3.1 Fuses [Seat Compartment] ......................................................................................................................... 47
9.3.2 Fuses [Dashboard Panel]........................................................................................................................... 47
9.3.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 47
9.3.4 Gear Switch [Dashboard Panel] ................................................................................................................ 47
9.3.5 Light Switch [Dashboard Panel] ................................................................................................................ 48
9.3.6 Relay [Seat Compartment] ......................................................................................................................... 48
9.3.7 Limit Switches or Sensors [Cab] ................................................................................................................ 48
9.3.8 Limit Switches or Sensors [Machine] ......................................................................................................... 48
9.3.9 Coils [Cab] ................................................................................................................................................. 48
9.3.10 Coils [Machine] ..................................................................................................................................... 48
9.4 SIGNALS [LOCATION]....................................................................................................................................... 48
9.4.1 Display [Dashboard Panel]........................................................................................................................ 48
9.4.2 Indicator Lights [Dashboard Panel] .......................................................................................................... 48
9.4.3 FH Tester [Personal Computer]................................................................................................................. 48
9.5 ECU CONTROL UNIT (M5) [LOCATION] ........................................................................................................... 49
9.5.1 Inputs from Switches and Control Units [Dashboard Panel]..................................................................... 49
9.5.2 Inputs from Limit Switches or Sensors [Cab] ............................................................................................. 49
9.5.3 Inputs from Limit Switches or Sensors [Machine]...................................................................................... 49
9.5.4 Outputs to Switches [Dashboard Panel] .................................................................................................... 49
9.5.5 Outputs to Coils [Cab] ............................................................................................................................... 49
9.5.6 Outputs to Coils [Machine] ........................................................................................................................ 49
9.5.7 Logic [Software] ......................................................................................................................................... 49
9.6 TROUBLESHOOTING ......................................................................................................................................... 51
9.6.1 Fuses [Seat Compartment] ......................................................................................................................... 51
9.6.2 Fuses [Dashboard Panel]........................................................................................................................... 51
9.6.3 Switches and Control Units [Dashboard Panel] ........................................................................................ 51
9.6.4 Gear Switch [Dashboard Panel] ................................................................................................................ 51
9.6.5 Light Switch [Dashboard Panel] ................................................................................................................ 51
9.6.6 Relay [Seat Compartment] ......................................................................................................................... 51
9.6.7 Limit Switches or Sensors [Cab] ................................................................................................................ 51
9.6.8 Limit Switches or Sensors [Machine] ......................................................................................................... 52
9.6.9 Coils [Cab] ................................................................................................................................................. 52
9.6.10 Coils [Machine] ..................................................................................................................................... 52
10 SAUER BOOM.................................................................................................................................................. 53
10.1 DOCUMENT REFERENCES ................................................................................................................................. 53
10.2 GENERAL LOGIC .............................................................................................................................................. 53
10.3 ELECTRICAL COMPONENTS [LOCATION].......................................................................................................... 53
10.3.1 Fuses [Seat Compartment]..................................................................................................................... 53
10.3.2 Fuses [Dashboard Panel] ...................................................................................................................... 53

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10.3.3 Switches and Control Units [Dashboard Panel].................................................................................... 53


10.3.4 Gear Switch [Dashboard Panel] ............................................................................................................ 53
10.3.5 Light Switch [Dashboard Panel]............................................................................................................ 54
10.3.6 Relay [Seat Compartment] ..................................................................................................................... 54
10.3.7 Limit Switches or Sensors [Cab] ............................................................................................................ 54
10.3.8 Limit Switches or Sensors [Machine]..................................................................................................... 54
10.3.9 Coils [Cab]............................................................................................................................................. 54
10.3.10 Coils [Machine] ..................................................................................................................................... 54
10.4 SIGNALS [LOCATION]....................................................................................................................................... 54
10.4.1 Display [Dashboard Panel] ................................................................................................................... 54
10.4.2 Indicator Lights [Dashboard Panel] ...................................................................................................... 54
10.4.3 FH Tester [Personal Computer] ............................................................................................................ 54
10.5 ECU CONTROL UNIT (M5) [LOCATION] ........................................................................................................... 55
10.5.1 Inputs from Switches and Control Units [Dashboard Panel] ................................................................ 55
10.5.2 Inputs from Limit Switches or Sensors [Cab]......................................................................................... 55
10.5.3 Inputs from Limit Switches or Sensors [Machine] ................................................................................. 55
10.5.4 Outputs to Switches [Dashboard Panel] ................................................................................................ 55
10.5.5 Outputs to Coils [Cab] ........................................................................................................................... 55
10.5.6 Outputs to Coils [Machine].................................................................................................................... 55
10.5.7 Logic [Software]..................................................................................................................................... 55
10.6 TROUBLESHOOTING ......................................................................................................................................... 58
10.6.1 Fuses [Seat Compartment]..................................................................................................................... 58
10.6.2 Fuses [Dashboard Panel] ...................................................................................................................... 58
10.6.3 Switches and Control Units [Dashboard Panel].................................................................................... 58
10.6.4 Gear Switch [Dashboard Panel] ............................................................................................................ 58
10.6.5 Light Switch [Dashboard Panel]............................................................................................................ 58
10.6.6 Relay [Seat Compartment] ..................................................................................................................... 58
10.6.7 Limit Switches or Sensors [Cab] ............................................................................................................ 58
10.6.8 Limit Switches or Sensors [Machine]..................................................................................................... 59
10.6.9 Coils [Cab]............................................................................................................................................. 59
10.6.10 Coils [Machine] ..................................................................................................................................... 59
11 COLOUR TABLE ............................................................................................................................................. 60

12 APPENDIX A – WIRING DIAGRAM............................................................................................................ 61

13 APPENDIX B – CONTROL UNIT.................................................................................................................. 62

14 APPENDIX C – DASHBOARD PANEL......................................................................................................... 63

15 APPENDIX D – MACHINE CABLING ......................................................................................................... 64

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1 Revision List

Revision Date of issue Description Prepared by


V1.0 02.07.04 Issue Ing. Zarbo
V1.1 30.07.04 Errata Corrige Ing. Zarbo

2 General

2.1 References
Machine : TE30.17
Software ECU : Rev. 1.4

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3 General Electrical System

3.1 Main Components [Location]

3.1.1 JB1 – Main Fuse Carriers / Relay [Seat Compartment]

3.1.2 JB2 – Usage Point Fuse Carriers [Dashboad Panel]

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3.1.3 M0 – Ignition Key [Dashboard Panel]

3.1.4 M1 – Machine Cabling Interface [Seat Compartment]

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3.1.5 M2 – Sauer Control Unit [Seat Compartment]

3.1.6 M3 - Manoeuvring Push Button Interface [Dashboard Panel]

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3.1.7 M4 - Display [Dashboard Panel]

3.1.8 M5 – Ecu [Seat Compartment]

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3.1.9 M6 – Antitheft /Radio Control/ Air Conditioning Interface [Seat Compartment]

3.1.10 M7 – Autec Radio Control Interface [Cab Rear]

3.1.11 M8 – Winch /Radio Control / Boom Electric Power Outlet Interface [Seat Compartment]

3.1.12 M9 – Radio Control Selector Interface [Seat Compartment]

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3.2 Component Details [Location]

3.2.1 F1/F6-P Main Fuses [Seat Compartment]

F1-P F6-P

3.2.2 Main Relays [Seat Compartment]


R_N

R_M

R_Fr

3.2.3 F1/F20-1 Secondary Fuses [Seat Compartment]

F11-1 F20-1

F10-1
F1-1

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3.2.4 F1/F6-2 Usage Point Fuses [Dashboard Panel]

F1-2

F6-2

3.2.5 M1_PW – Ignition Connector [Seat Compartment]

3.2.6 M2 – Connector Sauer Control Unit [Seat Compartment]

PIN 42

PIN 14
PIN 1

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3.2.7 M4 – Connector Display [Seat Compartment]

3.2.8 M5 – Connector Ecu Control Unit [Seat Compartment]

PIN 1

PIN 5

PIN 30

PIN 48

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3.3 FH TESTER

3.3.1 ITALIAN

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3.3.2 ENGLISH

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3.3.3 FRENCH

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3.3.4 SPANISH

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3.3.5 GERMAN

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4 IGNITION KEY

4.1 Document References

Appendix A :Wiring Diagram : Page A01-A02-A03


Appendix B :Control Unit : Page B01-B02-B05
Appendix C :Dashboard Panel : Page C01-C04-C05-C06
Appendix D :Machine Cabling: Page D14-D15-D16-D17-D18-D22-D26

4.2 General Logic

There are 3 positions for the ignition key:


Pos. 1 : Machine Voltage ON [Stable].
General power supply to the machine.
Pos. 2 : Warm Up of Glow Plugs [Unstable and Non-repetitive].
Machine - Glow Plugs start phase.
Pos. 3 : Start Motor. [Unstable and Non-repetitive].
Machine start phase - Starter / Rich Mixture Control.

4.3 Electrical Components [Location]

4.3.1 Fuses [Seat Compartment]


• F1-P.
• F2-P.
• F13-1
• F20-1

4.3.2 Fuses [Dashboard Panel]


• None.

4.3.3 Switches and Control Units [Dashboard Panel]


• No Function.

4.3.4 Gear Switch [Dashboard Panel]


• Neutral Position.

4.3.5 Light Switch [Dashboard Panel]


• No Function.

4.3.6 Relay [Seat Compartment]


• R_N Neutral Relay.
• R_M Main Relay.

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4.3.7 Limit Switches or Sensors [Cab]


• None.

4.3.8 Limit Switches or Sensors [Machine]


• None.

4.3.9 Coils [Cab]


• None.

4.3.10 Coils [Machine]


• MA Starter.
• ALT Alternator.
• Glow Plugs.
• EV Diesel Oil.
• EV Rich Mixture Control.

4.4 Signals [Location]

4.4.1 Display [Dashboard Panel]


• Battery.
• Motor Rpm.
• Motor Oil Pressure.
• Glow Plugs.

4.4.2 Indicator Lights [Dashboard Panel]


• Neutral.

4.4.3 FH Tester [Personal Computer]


• I4 - Forward Steering Switch.
• I5 – Reverse Steering Switch .

4.5 Ecu Control Unit (M5) [Location]


• No Function.

4.6 Troubleshooting

4.6.1 Fuses [Seat Compartment]


• F1-P.
No General Voltage to Machine.
• F2-P.
No General Voltage to Usage Points.
• F13-1.
No General Voltage to Steering Switch.

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• F20-1.
No Voltage to Battery Indicator Light.

4.6.2 Fuses [Dashboard Panel]


• None.

4.6.3 Switches and Control Units [Dashboard Panel]


• No Function.

4.6.4 Gear Switch [Dashboard Panel]


• Neutral Position.
Motor Not Switched On.
FH Tester – No Display I4 Forward Steering Switch.
FH Tester – No Display I5 Reverse Steering Switch.

4.6.5 Light Switch [Dashboard Panel]


• No Function.

4.6.6 Relay [Seat Compartment]


• R_N Neutral Relay.
Motor Not Switched On.
• R_M Main Relay.
No Power to Usage Points.

4.6.7 Limit Switches or Sensors [Cab]


• None.

4.6.8 Limit Switches or Sensors [Machine]


• None.

4.6.9 Coils [Cab]


• None.

4.6.10 Coils [Machine]


• MA Starter.
Check Voltage [Volt] Î M1_PW – Pin A
• ALT Alternator.
Battery Indicator Display.
Check Voltage[Volt] Î M1_A1 - Pin 3.
Motor Rpm Display.
Check Frequency [Volt] Î M1_A1 - Pin 2.

• Glow Plugs.

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Glow Plugs Indicator Display.


Check Voltage[Volt] Î M1_PW – Pin B

• EV Diesel Oil.
Check Voltage[Volt] Î M1_A2 – Pin 12

• EV Rich Mixture Control.


Check Voltage[Volt] Î M1_A2 – Pin 13

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Faresin Haulotte Spa – Thiene (VI)

5 HEADLIGHTS - TURN INDICATORS- STOP - HORN

5.1 Document References

Appendix A :Wiring Diagram : Page A01-A02-A03-A04


Appendix B :Control Unit : Page B01-B02-B05
Appendix C :Dashboard Panel : Page C02-C03-C04-C05
Appendix D :Machine Cabling: Page D06-D07-D08-D09

5.2 General Logic

HEADLIGHTS
The headlights are controlled by means of the two-position switch:
Pos. 1 : Parking Lights [Stable].
Pos. 2 : Low beam - Full beam headlights. [Stable].
Change from Low Beam to Full Beam using the light switch.
TURN - EMERGENCY INDICATORS
The emergency indicators come on when the corresponding switch is activated.
The turn indicators come on when the light switch is activated.
STOP
The Stop light comes on when the brake pedal is pressed down (Pressure Switch).
HORN
The gear switch is used for the acoustic signal.

5.3 Electrical Components [Location]

5.3.1 Fuses [Seat Compartment]


• F2-P.
• F3-P
• F1-1.
• F2-1.
• F3-1.
• F4-1.
• F5-1.
• F6-1.
• F7-1.
• F8-1.
• F11-1.
• F12-1.
• F13-1.

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5.3.2 Fuses [Dashboard Panel]


• None.

5.3.3 Switches and Control Units [Dashboard Panel]


• I1 - Emergency
• I7 – Lights.
• Brake Pedal Pressure Switch.

5.3.4 Gear Switch [Dashboard Panel]


• No Function.

5.3.5 Light Switch [Dashboard Panel]


• Right - Left Turn Indicators.
• Low - Full Beam Switch Over / Flashing.

5.3.6 Relay [Seat Compartment]


• R_M Main Relay.
• R_Fr Intermittence Relay.

5.3.7 Limit Switches or Sensors [Cab]


• None.

5.3.8 Limit Switches or Sensors [Machine]


• None.

5.3.9 Coils [Cab]


• Cab Light.
• Horn.

5.3.10 Coils [Machine]


• RH Front Headlight.
• LH Front Headlight.
• RH Rear Light.
• LH Rear Light.
• Number Plate Light.

5.4 Signals [Location]

5.4.1 Display [Dashboard Panel]


• Turn Indicators.
• Dashboard Lighting.
• Full Beam Headlights.

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5.4.2 Indicator Lights [Dashboard Panel]


• None.

5.4.3 FH Tester [Personal Computer]


• No Indication.

5.5 Ecu Control Unit (M5) [Location]


• No Function.

5.6 Troubleshooting

5.6.1 Fuses [Seat Compartment]


• F2-P.
No General Voltage to Usage Points.
• F3-P.
No Voltage to Emergency Switch.
Cab Light Off.
• F1-1.
RH Front Full Beam Headlight Off.
Display Indicator Light Off.
• F2-1.
LH Front Full Beam Headlight Off.
• F3-1.
RH Front Low Beam Headlight Off.
• F4-1.
LH Front Low Beam Headlight Off.
• F5-1.
RH Front Parking Light Off.
Display Lighting Off.
• F6-1.
LH Front Parking Light Off.
• F7-1.
RH Rear Parking Light Off.
LH Rear Parking Light Off.
Number Plate Light Off.
• F8-1.
RH Rear Stop Light Off.
LH Rear Stop Light Off.
• F11-1.
Cab Light Off.
• F12-1.
No Voltage to Emergency Switch (Ignition Key Turned Off).
• F13-1.

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No Voltage to Emergency Switch (Ignition Key Pos. 1).


Horn does not sound.

5.6.2 Fuses [Dashboard Panel]


• None.

5.6.3 Switches and Control Units [Dashboard Panel]


• I1 - Emergency
Check Voltage [Volt] Î I1 - Pin 2-8
Check Voltage [Volt] Î R_Fr - Pin +
• I7 – Lights.
Check Voltage [Volt] Î I7 - Pin 3-4
Check Voltage [Volt] Î M3_D4 - Pin 1
• Brake Pedal Pressure Switch.
Check Voltage [Volt] Î M3_D2 – Pin 10

5.6.4 Gear Switch [Dashboard Panel]


• No Function.

5.6.5 Light Switch [Dashboard Panel]


• Right - Left Turn Indicators.
Check Voltage [Volt] Î M3_D2 – Pin 8-9
• Low - Full Beam Switch Over / Flashing.
Check Voltage [Volt] Î M3_D2 – Pin 4-5

5.6.6 Relay [Seat Compartment]


• R_M Main Relay.
No Power to Usage Points.
• R_Fr Intermittence Relay.
Indicators Do Not Flash.

5.6.7 Limit Switches or Sensors [Cab]


• None.

5.6.8 Limit Switches or Sensors [Machine]


• None.

5.6.9 Coils [Cab]


• Cab Light.
Check Voltage[Volt] Î M1_D3 – Pin 1
• Horn.
Check Voltage[Volt] Î M3_D5 – Pin 6

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5.6.10 Coils [Machine]


• RH Front Headlight.
Check Voltage[Volt] Î M1_D4 – Pin 1-2-3-4
• LH Front Headlight.
Check Voltage[Volt] Î M1_D4 – Pin 5-6-7-9
• RH Rear Light.
Check Voltage[Volt] Î M1_D2 – Pin 1-2-3
• LH Rear Light.
Check Voltage[Volt] Î M1_D2 – Pin 5-6-7
• Number Plate Light.
Check Voltage[Volt] Î M1_D2 – Pin 8

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6 Fan - Wipers - Washers - Boom Head Connector - Beacon - Radio

6.1 Document References

Appendix A :Wiring Diagram : Page A01-A02-A03-A04


Appendix B :Control Unit : Page B01-B02
Appendix C :Dashboard Panel : Page C02-C03-C05-C06
Appendix D :Machine Cabling: Page D11

6.2 General Logic

FAN
The fan is activated by means of the two-position switch:
Pos. 1 : Ist Speed [Stable].
Pos. 2 : 2nd Speed [Stable].
WINDSCREEN WIPER
The washer is activated by means of the light switch.
REAR WINDOW WIPER
The wiper is activated by means of the switch on the Rear Window Wiper.
WINDSCREEN WASHER
The washer is activated by means of the light switch.
REAR WINDOW WASHER
The washer is activated by means of the corresponding impulse switch.
BOOM HEAD CONNECTOR - WINCH [OPTIONAL]
Fuse slot.
ROTATING BEACON
The beacon is switched on by means of the corresponding switch.
WORKING LIGHTS [OPTIONAL]
Fuse slot.
RADIO[OPTIONAL]
Fuse slot.

6.3 Electrical Components [Location]

6.3.1 Fuses [Seat Compartment]


• F2-P.

6.3.2 Fuses [Dashboard Panel]


• F1-2.
• F2-2.
• F3-2.
• F4-2.

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• F5-2.
• F6-2.

6.3.3 Switches and Control Units [Dashboard Panel]


• I2 – Fan.
• I3 – Rear Window Washer.
• I4 – Rotating Beacon.
• I5 – Working Lights.

6.3.4 Gear Switch [Dashboard Panel]


• No Function.

6.3.5 Light Switch [Dashboard Panel]


• Windscreen Wiper.
• Windscreen Washer.

6.3.6 Relay [Seat Compartment]


• R_M Main Relay.

6.3.7 Limit Switches or Sensors [Cab]


• None.

6.3.8 Limit Switches or Sensors [Machine]


• None.

6.3.9 Coils [Cab]


• Fan
• Windscreen Wiper.
• Rear Window Wiper .
• Windscreen Washer.
• Rear Window Washer
• Rotating Beacon.
• Working Lights.
• Radio.

6.3.10 Coils [Machine]


• Boom Head Connector - Winch .

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6.4 Signals [Location]

6.4.1 Display [Dashboard Panel]


• None.

6.4.2 Indicator Lights [Dashboard Panel]


• None.

6.4.3 FH Tester [Personal Computer]


• I19 – Winch Selector (Only with Radio Control).

6.5 Ecu Control Unit (M5) [Location]


• No Function.

6.6 Troubleshooting

6.6.1 Fuses [Seat Compartment]


• F2-P.
No General Voltage to Usage Points.

6.6.2 Fuses [Dashboard Panel]


• F1-2.
Fan Off.
• F2-2.
Windscreen - Rear Window - Washers and Wipers OFF.
• F3-2.
No Voltage to Boom Head Connector .
• F4-2.
Rotating Beacon OFF.
• F5-2.
Working Lights OFF.
• F6-2.
No Voltage to Radio.

6.6.3 Switches and Control Units [Dashboard Panel]


• I2 – Fan.
Check Voltage [Volt] Î I2 - Pin 1-3-5
• I3 – Rear Window Washer.
Check Voltage [Volt] Î I3 - Pin 1-5
• I4 – Rotating Beacon.
Check Voltage [Volt] Î I3 - Pin 1-5
• I5 – Working Lights.

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Check Voltage [Volt] Î I3 - Pin 1-2-5-6

6.6.4 Gear Switch [Dashboard Panel]


• No Function.

6.6.5 Light Switch [Dashboard Panel]


• Windscreen Wiper.
Check Voltage [Volt] Î M3_D4 – Pin 8
• Windscreen Washer.
Check Voltage [Volt] Î M3_D4 – Pin 9

6.6.6 Relay [Seat Compartment]


• R_M Main Relay.
No Power to Usage Points .

6.6.7 Limit Switches or Sensors [Cab]


• None.

6.6.8 Limit Switches or Sensors [Machine]


• None.

6.6.9 Coils [Cab]


• Fan
Check Voltage on Fan Connector .
• Windscreen Wiper.
Check Voltage on Windscreen Wiper Connector .
• Rear Window Wiper .
Check Voltage[Volt] Î M3_D6 – Pin 1
• Windscreen Washer.
Check Voltage[Volt] Î M3_D6 – Pin 3
• Rear Window Washer
Check Voltage[Volt] Î M3_D6 – Pin 2
• Rotating Beacon.
Check Voltage[Volt] Î M3_D6 – Pin 4
• Working Lights.
Check Voltage[Volt] Î M3_D6 – Pin 5-6
• Radio.
Check Fuse

6.6.10 Coils [Machine]


• Boom Head Connector - Winch .
Check Voltage[Volt] Î M1_A5 – Pin 1

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7 STABILISERS

7.1 Document References

Appendix A :Wiring Diagram : Page A01-A03-A06-A07


Appendix B :Control Unit : Page B01-B02- B05-B07
Appendix C :Dashboard Panel : Page C02-C03-C05
Appendix D :Machine Cabling: Page D06-D07-D08-D09-D12-D13

7.2 General Logic


The stabiliser solenoid valve command is enabled when the Ecu control unit [Q8]
provides voltage to button I6-Enable Stabilisers [Light ON].
The stabilisers are enabled when the boom is both retracted Ecu[In11] and lowered
Ecu[In12] and consequently the corresponding rear sensors are ON.
The control unit operating logic Ecu[In2] can be by-passed by means of button I8-
Rollover protection OFF.
To carry out a stabiliser command , if the indicator light on push button I6 is lit , press
the following together :
I6 and I10,
I6 and I11,
I6 and I12.

7.3 Electrical Components [Location]

7.3.1 Fuses [Seat Compartment]


• F2-P
• F13-1
• F15-1
• F16-1
• F17-1

7.3.2 Fuses [Dashboard Panel]


• None.

7.3.3 Switches and Control Units [Dashboard Panel]


• I6 – Enable Stabilisers .
• I8 – Rollover protection OFF.
• I10 – LH Stabiliser.
• I11 – RH Stabiliser
• I12 – Oscillation.

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7.3.4 Gear Switch [Dashboard Panel]


• No Function.

7.3.5 Light Switch [Dashboard Panel]


• No Function.

7.3.6 Relay [Seat Compartment]


• R_M Main Relay.

7.3.7 Limit Switches or Sensors [Cab]


• None.

7.3.8 Limit Switches or Sensors [Machine]


• Boom Retracted .
• Boom Lowered.

7.3.9 Coils [Cab]


• None.

7.3.10 Coils [Machine]


• EVPA.
• EVPB.
• EVSTABSX+.
• EVSTABSX-.
• EVSTABDX+.
• EVSTABDX-.
• EVOSCILL+
• EVOSCILL-

7.4 Signals [Location]

7.4.1 Display [Dashboard Panel]


• None.

7.4.2 Indicator Lights [Dashboard Panel]


• I6 – Enable Stabilisers .

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7.4.3 FH Tester [Personal Computer]


• In2 – Rollover Protection OFF Button .
• In11 – Boom Retracted.
• In12 – Boom Lowered.
• Q8 – EVPA/EVPB Enable Stabilisers.
• In6 – FC RH Stabiliser Up .
• In7 – FC RH Stabiliser Down.
• In8 – FC LH Stabiliser Up .
• In9 – FC LH Stabiliser Down.

7.5 Ecu Control Unit (M5) [Location]

7.5.1 Inputs from Switches and Control Units [Dashboard Panel]


• In2 – Rollover Protection OFF.

7.5.2 Inputs from Limit Switches or Sensors [Cab]


• None.

7.5.3 Inputs from Limit Switches or Sensors [Machine]


• In11 – Boom Retracted.
• In12 – Boom Lowered.

7.5.4 Outputs to Switches [Dashboard Panel]


• Q8 –Enable Stabilisers.

7.5.5 Outputs to Coils [Cab]


• None.

7.5.6 Outputs to Coils [Machine]


• None.

7.5.7 Logic [Software]

The stabiliser solenoid valve command is enabled when the Ecu control unit [Q8]
provides voltage to button I6-Enable Stabilisers [Light ON].
The stabilisers are enabled when the boom is both retracted Ecu[In11] and lowered
Ecu[In12] and consequently the corresponding rear sensors are ON.
The control unit operating logic Ecu[In2] can be pby-passed by means of button I8-
Rollover protection OFF.

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Wording in figure:
Boom Retracted Boom Lowered Enable Stabilisers
Rollover protection OFF.

In11 & In12 = Q8 [+12V]


or
In2 = Q8 [+12V]

7.6 Troubleshooting

7.6.1 Fuses [Seat Compartment]


• F2-P.
No General Voltage to Usage Points.
• F13-1.
No Voltage to Rollover Protection OFF Button.
• F15-1
No Voltage to Limit Switch.
• F16-1
No Voltage to Solenoid Valves .
• F17-1
No Voltage to Ecu.

7.6.2 Fuses [Dashboard Panel]


• None.

7.6.3 Switches and Control Units [Dashboard Panel]


• I6 – Enable Stabilisers .
Check Voltage [Volt] Î I6 - Pin 5-1
• I10 – LH Stabiliser.
Check Voltage [Volt] Î I10 - Pin 4
I11 – RH Stabiliser
Check Voltage [Volt] Î I10 - Pin 3
• I12 – Oscillation.
Check Voltage [Volt] Î I10 - Pin 4

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7.6.4 Gear Switch [Dashboard Panel]


• No Function.

7.6.5 Light Switch [Dashboard Panel]


• No Function.

7.6.6 Relay [Seat Compartment]


• R_M Main Relay.
No Power to Usage Points .

7.6.7 Limit Switches or Sensors [Cab]


• None.

7.6.8 Limit Switches or Sensors [Machine]


• In11 – Boom Retracted.
Check Voltage[Volt] Î M1_D2 - Pin 13.
• In12 – Boom Lowered.
Check Voltage[Volt] Î M1_D2 - Pin 14.

7.6.9 Coils [Cab]


• None.

7.6.10 Coils [Machine]


• EVPA.
Check Voltage[Volt] Î M1_D6 - Pin 1.
• EVPB.
Check Voltage[Volt] Î M1_D6 - Pin 2.
• EVSTABSX+.
Check Voltage[Volt] Î M1_D6 - Pin 3.
• EVSTABSX-.
Check Voltage[Volt] Î M1_D6 - Pin 4.
• EVSTABDX+.
Check Voltage[Volt] Î M1_D6 - Pin 5.
• EVSTABDX-.
Check Voltage[Volt] Î M1_D6 - Pin 6.
• EVOSCILL+
Check Voltage[Volt] Î M1_D6 - Pin 7.
• EVOSCILL-
Check Voltage[Volt] Î M1_D6 - Pin 8.

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8 ROLLOVER PROTECTION CONTROL UNIT

8.1 Document References

Appendix A :Wiring Diagram : Page A03-A06-A08-A10


Appendix B :Control Unit : Page B01-B02- B05-B07-B08-B10-B11
Appendix C :Dashboard Panel : Page C03
Appendix D :Machine Cabling: Page D06-D07-D12-D13-D32-D33

8.2 General Logic


By activating the alarm, the Rollover Protection control unit enables the boom to
operate and limits its actions if it reaches the thresholds set in the calibration stage.
The alarm output can be By-passed by means of button I8-Rollover Protection OFF.(
Control Unit Ecu[In2]).
The stabiliser input IS is connected to the Control Unit Ecu[Q2] output which is
obtained when the RH stabilisers , Ecu[In7], and LH stabilisers , Ecu[In9], are both
lowered and consequently the corresponding sensors are ON.

8.3 Electrical Components [Location]

8.3.1 Fuses [Seat Compartment]


• F2-P
• F13-1
• F14-1
• F15-1
• F17-1

8.3.2 Fuses [Dashboard Panel]


• None.

8.3.3 Switches and Control Units [Dashboard Panel]


• 18 – Rollover Protection OFF Button .
• C1 – Rollover Protection Control Unit.

8.3.4 Gear Switch [Dashboard Panel]


• No Function.

8.3.5 Light Switch [Dashboard Panel]


• No Function.

8.3.6 Relay [Seat Compartment]


• R_M Main Relay.

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8.3.7 Limit Switches or Sensors [Cab]


• None.

8.3.8 Limit Switches or Sensors [Machine]


• RH Stabiliser Down.
• LH Stabiliser Down.

8.3.9 Coils [Cab]


• None.

8.3.10 Coils [Machine]


• EVP.
• EVPA.

8.4 Signals [Location]

8.4.1 Display [Dashboard Panel]


• None.

8.4.2 Indicator Lights [Dashboard Panel]


• IS –Stabilisers.

8.4.3 FH Tester [Personal Computer]


• In1 – Rollover Protection Control Unit Alarm Output.
• In2 – Rollover Protection OFF Button .
• In7 – FC RH Stabiliser Down.
• In9 – FC LH Stabiliser Down.
• Q2 – Rollover Protection Control Unit Input IS.
• Q7 – EVP/EVPA Pressure to Boom .

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8.5 Ecu Control Unit (M5) [Location]

8.5.1 Inputs from Switches and Control Units [Dashboard Panel]


• In1 – Rollover Protection Control Unit Alarm.
• In2 – Rollover Protection OFF.

8.5.2 Inputs from Limit Switches or Sensors [Cab]


• None.

8.5.3 Inputs from Limit Switches or Sensors [Machine]


• In7 – RH Stabiliser Down.
• In9 – LH Stabiliser Down.

8.5.4 Outputs to Switches [Dashboard Panel]


• None.

8.5.5 Outputs to Coils [Cab]


• Q2 – Rollover Protection Control Unit.

8.5.6 Outputs to Coils [Machine]


• None.

8.5.7 Logic [Software]

By activating the alarm, the Rollover Protection control unit enables the boom to
operate and limits its actions if it reaches the thresholds set in the calibration stage.
The alarm output can be By-passed by means of button I8-Rollover Protection OFF.(
Control Unit Ecu[In2]).
The stabiliser input IS is connected to the Control Unit Ecu[Q2] output which is
obtained when the RH stabilisers , Ecu[In7], and LH stabilisers , Ecu[In9], are both
lowered and consequently the corresponding sensors are ON.

In7 & In9 = Q2 [+12V]

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Wording in figure:
Joystick Winch Joystick Radio Lift.
Winch RollProt. Exten.
Joystick Winch Joystick Radio Swing
Winch RollProt. Exten.
Joystick Joystick Verr. Radio Exten.
Winch RollProt. Exten.
Joystick Joystick Radio Head

RollProt. Alarm. Winch. EV Press. Application


RollProt. Alarm. Winch
RollProt. OFF Winch
RollProt. OFF Winch

I1 & Q3 = Q7 [+12V]
or
I1 & Q4 = Q7 [+12V]
or
I2 & Q3 = Q7 [+12V]
or
I2 & Q4 = Q7 [+12V]

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8.6 Troubleshooting

8.6.1 Fuses [Seat Compartment]


• F2-P.
No General Voltage to Usage Points.
• F13-1.
No Voltage to Rollover Protection OFF Button.
• F14-1.
No Voltage to Rollover Protection Control Unit.
• F15-1
No Voltage to Limit Switch.
• F17-1
No Voltage to Ecu.

8.6.2 Fuses [Dashboard Panel]


• None.

8.6.3 Switches and Control Units [Dashboard Panel]


• I8 – Rollover protection OFF.
Check Voltage [Volt] Î I9 - Pin 5-1
• C1 – Rollover Protection Control Unit.
Check Voltage [Volt] Î C1 - Pin Com-Alr

8.6.4 Gear Switch [Dashboard Panel]


• No Function.

8.6.5 Light Switch [Dashboard Panel]


• No Function.

8.6.6 Relay [Seat Compartment]


• R_M Main Relay.
No Power to Usage Points .

8.6.7 Limit Switches or Sensors [Cab]


• None.

8.6.8 Limit Switches or Sensors [Machine]


• In7 – RH Stabiliser Down.
Check Voltage[Volt] Î M1_D1 - Pin 5.
• In9 – LH Stabiliser Down.
Check Voltage[Volt] Î M1_D1 - Pin 8.

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8.6.9 Coils [Cab]


• None.

8.6.10 Coils [Machine]


• EVP.
Check Voltage[Volt] Î M1_D6 - Pin 1.
• EVPA.
Check Voltage[Volt] Î M1_A3 - Pin 9.

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9 SAUER TRANSMISSION

9.1 Document References

Appendix A :Wiring Diagram : Page A01-A03-A05-A06


Appendix B :Control Unit : Page B01-B02-B05-B06-B07
Appendix C :Dashboard Panel : Page C02-C03-C04-C05
Appendix D :Machine Cabling : Page D06-D07-D08-D09-D10-D11-D14-D15-D18-
D19

9.2 General Logic


The Sauer Transmission control unit controls the hydraulic pump and consequently the
incoming - outcoming movement of the enabling signals supplied by the control unit
Ecu [Q11-Q12] and the gear switch to the control unit Ecu [In4-In5].
Note that the Sauer Transmission Control Unit uses the inching signal, consequently
the first control must always be made on the working order of this sensor [Dashboard
Panel].
The movement can only be carried out if both the stabilisers are up Ecu [In6-In8], if
the negative brake command has been given Ecu [Q9 and if the seat microswitch Ecu
[In10] detects the presence of a seated person.
The first speed is always set by the Ecu [Q10] until the boom is completely retracted
and lowered.

9.3 Electrical Components [Location]

9.3.1 Fuses [Seat Compartment]


• F2-P
• F13-1
• F15-1
• F17-1
• F18-1
• F20-1

9.3.2 Fuses [Dashboard Panel]


• None.

9.3.3 Switches and Control Units [Dashboard Panel]


• I9 – Hand Brake.

9.3.4 Gear Switch [Dashboard Panel]


• Forward [F]
• Reverse [R]

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• 1st Speed.[1]

9.3.5 Light Switch [Dashboard Panel]


• No Function.

9.3.6 Relay [Seat Compartment]


• R_M Main Relay.

9.3.7 Limit Switches or Sensors [Cab]


• Seat.

9.3.8 Limit Switches or Sensors [Machine]


• RH Stabiliser UP.
• LH Stabiliser UP.
• Boom Retracted .
• Boom Lowered.

9.3.9 Coils [Cab]


• None.

9.3.10 Coils [Machine]


• EV_FN.
• EV_FW.
• EV_REW.
• EV_IDR.

9.4 Signals [Location]

9.4.1 Display [Dashboard Panel]


• None

9.4.2 Indicator Lights [Dashboard Panel]


• Neutral.
• Hand Brake ON.

9.4.3 FH Tester [Personal Computer]


• In3 – Hand Brake Button .
• In6 – FC RH Stabiliser Up .
• In8 – FC LH Stabiliser Up .
• In11 – Boom Retracted.
• In12 – Boom Lowered.
• Q9 – EV_FN Negative Brake.
• Q10 –Sauer First Speed.

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• Q11 – Sauer Reverse.


• Q12 – Sauer Forward.

9.5 Ecu Control Unit (M5) [Location]

9.5.1 Inputs from Switches and Control Units [Dashboard Panel]


• In3 – Hand Brake Button .
• In4 - Forward Steering Switch.
• In5 – Reverse Steering Switch .

9.5.2 Inputs from Limit Switches or Sensors [Cab]


• In10 – FC Seat .

9.5.3 Inputs from Limit Switches or Sensors [Machine]


• In6 – RH Stabiliser Up .
• In8 – LH Stabiliser Up .
• In11 – Boom Retracted.
• In12 – Boom Lowered.

9.5.4 Outputs to Switches [Dashboard Panel]


• None.

9.5.5 Outputs to Coils [Cab]


• None.

9.5.6 Outputs to Coils [Machine]


• EV_FN.
• EV_FW.
• EV_REV.
• EV_IDR.

9.5.7 Logic [Software]

The Sauer Transmission control unit controls the hydraulic pump and consequently the
incoming - outcoming movement of the enabling signals supplied by the control unit
Ecu [Q11-Q12] and the gear switch to the control unit Ecu [In4-In5].
Note that the Sauer transmission contol unit Note that the Sauer Transmission Control
Unit uses the inching signal, consequently the first control must always be made on
the working order of this sensor [Dashboard Panel].
The movement can only be carried out if both the stabilisers are up and consequently
the corresponding sensors are ON - Ecu [In6-In8], if the negative brake command has
been given Ecu [Q9] and if the seat microswitch Ecu [In10] detects the presence of a

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seated person. The signal corresponding to the seat microswitch input has a 4s de-
energising delay controlled by a software timer to guarantee continuity in the
movement of the machine.
Note that the Sauer Transmission Control Unit uses the inching signal, consequently
the first control must always be made on the working order of this sensor.
The first speed is always set by the Ecu [Q10] until the boom is completely retracted
and lowered Ecu [In11-In12].

In10 = Set M1 (Internal Software Support).


Not I10 = T1[4s].
T1[4s] = Reset M1.

In3 & M1 & In6 & In8 = Q9[+12V].

Not In11 = Q10[+12V].


or
Not In12 = Q10[+12V].

In4 & Q9 = Q12[+12V].


In5 & Q9 = Q11[+12V].

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9.6 Troubleshooting

9.6.1 Fuses [Seat Compartment]


• F2-P.
No General Voltage to Usage Points.
• F13-1.
No Voltage to Handbrake Button .
• F15-1
No Voltage to Stabiliser and Boom Limit Switches .
• F17-1
No Voltage to Ecu.
• F18-1
No Voltage to Sauer Control Unit.
• F20-1
No Voltage to Seat Limit Switch.

9.6.2 Fuses [Dashboard Panel]


• None.

9.6.3 Switches and Control Units [Dashboard Panel]


• I9 – Hand Brake.
Check Voltage [Volt] Î I9 - Pin 5-7

9.6.4 Gear Switch [Dashboard Panel]


• Forward [F]
Check Voltage [Volt] Î M3_D5 - Pin 3
• Reverse [R]
Check Voltage [Volt] Î M3_D5 - Pin 4
• 1st Speed.[1]
Check Voltage [Volt] Î M3_D5 - Pin 5

9.6.5 Light Switch [Dashboard Panel]


• No Function.

9.6.6 Relay [Seat Compartment]


• R_M Main Relay.
No Power to Usage Points .

9.6.7 Limit Switches or Sensors [Cab]


• Seat.
Check Voltage [Volt] Î M1_D3 - Pin 2-3

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9.6.8 Limit Switches or Sensors [Machine]


• In6 – RH Stabiliser Up .
Check Voltage[Volt] Î M1_D1 - Pin 4.
• In8 – LH Stabiliser Up .
Check Voltage[Volt] Î M1_D1 - Pin 7.
• In11 – Boom Retracted.
Check Voltage[Volt] Î M1_D2 - Pin 13.
• In12 – Boom Lowered.
Check Voltage[Volt] Î M1_D2 - Pin 14.

9.6.9 Coils [Cab]


• None.

9.6.10 Coils [Machine]


• EV_FN.
Check Voltage[Volt] Î M1_A1 - Pin 5.
• EV_FW.
Check Voltage[Volt] Î M2 - Pin 2.
Î M1_A2 - Pin 3.
• EV_REW.
Check Voltage[Volt] Î M2 - Pin 3.
Î M1_A2 - Pin 5.
• EV_IDR.
Check Current [mA] Î M1_A2 - Pin 7.

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10 SAUER BOOM

10.1 Document References

Appendix A :Wiring Diagram : Page A01-A03-A06-A07-A10


Appendix B :Control Unit : Page B01-B02-B05-B07-B09
Appendix C :Dashboard Panel : Page C02-C03-C05
Appendix D :Machine Cabling: Page D12-D13-D30-D31-D32-D33

10.2 General Logic


The Joystick controls the movement of the boom according to the enabling signals
received by the control unit Ecu [In1-In2-In11-In12].
The movement can only be carried out if the rollover protection alarm Ecu [In1-NC]
(which can be by-passed for brief periods by means of the Rollover Protection OFF
button I8 Ecu [In2] ) has not been activated or until both limit switches of the
retracted and lowered boom are presnt Ecu [In11-In12].
The Winch and Radio Control Selectors disable several Optional functions which are
dealt with in a later section of this manual; if they are not installed they are irrelevant
in the boom control logic.

10.3 Electrical Components [Location]

10.3.1 Fuses [Seat Compartment]


• F2-P
• F13-1
• F14-1
• F15-1
• F16-1
• F17-1
• F19-1

10.3.2 Fuses [Dashboard Panel]


• None.

10.3.3 Switches and Control Units [Dashboard Panel]


• 18 – Rollover Protection OFF Button .
• C1 – Rollover Protection Control Unit.

10.3.4 Gear Switch [Dashboard Panel]


• No Function.

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10.3.5 Light Switch [Dashboard Panel]


• No Function.

10.3.6 Relay [Seat Compartment]


• R_M Main Relay.

10.3.7 Limit Switches or Sensors [Cab]


• None.

10.3.8 Limit Switches or Sensors [Machine]


• Boom Retracted .
• Boom Lowered.
• Enable Boom Raise .
• Enable Boom Lower .

10.3.9 Coils [Cab]


• Joystick.

10.3.10 Coils [Machine]


• EVPA.
• EVP.
• EVSB.
• EVSS.
• EVB.
• EVT.

10.4 Signals [Location]

10.4.1 Display [Dashboard Panel]


• None

10.4.2 Indicator Lights [Dashboard Panel]


• None

10.4.3 FH Tester [Personal Computer]


• In2 – Rollover Protection OFF Button .
• In11 – Boom Retracted.
• In12 – Boom Lowered.
• In13 – Button B1 Joystick.
• In14 – Button B2 Joystick.
• In15 – Enable Boom Raise
• In16 - Enable Boom Lower .
• Q3 – EVSB.

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• Q4 – EVSS.
• Q5 – EVB.
• Q6 – EVT.
• Q7 – EVP / EVPA.

10.5 Ecu Control Unit (M5) [Location]

10.5.1 Inputs from Switches and Control Units [Dashboard Panel]


• In1 – Rollover Protection Control Unit Alarm.
• In2 – Rollover Protection OFF Button .
• In5 – Reverse Steering Switch .

10.5.2 Inputs from Limit Switches or Sensors [Cab]


• In13 – Button B1 Joystick.
• In14 – Button B2 Joystick.

10.5.3 Inputs from Limit Switches or Sensors [Machine]


• In11 – Boom Retracted.
• In12 – Boom Lowered.

10.5.4 Outputs to Switches [Dashboard Panel]


• None.

10.5.5 Outputs to Coils [Cab]


• None.

10.5.6 Outputs to Coils [Machine]


• Q3 – EVSB.
• Q4 – EVSS.
• Q5 – EVB.
• Q6 – EVT.
• Q7 – EVP / EVPA.

10.5.7 Logic [Software]

The Joystick controls the movement of the boom according to the enabling signals
received by the control unit Ecu [In1-In2-In11-In12].
The movement can only be carried out if the rollover protection alarm Ecu [In1-NC] (
which can be by-passed for brief periods by means of the Rollover Protection OFF
button I8 Ecu [In2] ) has not been activated or until both limit switches of the
retracted and lowered boom are presnt Ecu [In11-In12].

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The Winch and Radio Control Selectors disable several Optional functions which are
dealt with in a later section of this manual; if they are not installed they are irrelevant
in the boom control logic.

Wording in figure:
Joystick Winch Joystick Radio Lift.
Winch RollProt. Exten.
Joystick Winch Joystick Radio Swing
Winch RollProt. Exten.
Joystick Joystick Verr. Radio Exten.
Winch RollProt. Exten.
Joystick Joystick Radio Head

RollProt. Alarm. Winch. EV Press. Application


RollProt. Alarm. Winch
RollProt. OFF Winch
RollProt. OFF Winch

In13 & Not I14= Q3[+12V].


In13 & Not I14= Q5[+12V].
In14 & Not I13= Q4[+12V].

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In14 & Not I13= Q6[+12V].

In1 & Q3 = Q7[+12V].


or
In1 & Q4 = Q7[+12V].
or
In2 & Q3 = Q7[+12V].
or
In2 & Q4 = Q7[+12V].

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10.6 Troubleshooting

10.6.1 Fuses [Seat Compartment]


• F2-P.
No General Voltage to Usage Points.
• F13-1.
No Voltage to Rollover Protection Control Unit.
• F14-1.
No Voltage to Rollover Protection OFF Button.
• F15-1
No Voltage to Boom Limit Switch.
• F16-1
No Voltage to EVP –EVPA – EVSS - Etc.
• F17-1
No Voltage to Ecu.
• F19-1
No Voltage to Joystick – EV Boom.

10.6.2 Fuses [Dashboard Panel]


• None.

10.6.3 Switches and Control Units [Dashboard Panel]


• 18 – Rollover Protection OFF Button .
Check Voltage [Volt] Î I8 - Pin 1-6
• C1 – Rollover Protection Control Unit.
Check Voltage [Volt] Î C1 - Pin Com-Alr

10.6.4 Gear Switch [Dashboard Panel]


• No Function.

10.6.5 Light Switch [Dashboard Panel]


• No Function.

10.6.6 Relay [Seat Compartment]


• R_M Main Relay.
No Power to Usage Points .

10.6.7 Limit Switches or Sensors [Cab]


• No Function.

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10.6.8 Limit Switches or Sensors [Machine]


• In11 – Boom Retracted.
Check Voltage[Volt] Î M1_D2 - Pin 13.
• In12 – Boom Lowered.
Check Voltage[Volt] Î M1_D2 - Pin 14.

10.6.9 Coils [Cab]


• In13 – Button B1 Joystick.
Check Voltage[Volt] Î M1_A4 - Pin 3.
• In14 – Button B2 Joystick.
Check Voltage[Volt] Î M1_A4 - Pin 4.

10.6.10 Coils [Machine]

• EVSB.
Check Voltage[Volt] Î M1_A3 - Pin 2.
• EVSS.
Check Voltage[Volt] Î M1_A3 - Pin 4.
• EVB.
Check Voltage[Volt] Î M1_A3 - Pin 6.
• EVT.
Check Voltage[Volt] Î M1_A3 - Pin 8.
• EVP.
Check Voltage[Volt] Î M1_A3 - Pin 9.
• EVPA.
Check Voltage[Volt] Î M1_D6 - Pin 1.

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11 COLOUR TABLE

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12 APPENDIX A – WIRING DIAGRAM

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13 APPENDIX B – CONTROL UNIT

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14 APPENDIX C – DASHBOARD PANEL

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15 APPENDIX D – MACHINE CABLING

64
Drawing Sheet Description
Telescopic elevator 30.17
20001.20.02.04 1/1 Fuses

JB1 - CAB

F1 F2 F3 F4 F5 F6

R_M R_N

R_Fr
F11-1

F12-1

F13-1

F14-1

F15-1

F16-1

F17-1

F18-1

F19-1

F20-1
F10-1
F1-1

F2-1

F4-1

F5-1

F6-1

F7-1

F8-1

F9-1
F3-1
Drawing Sheet Description
Telescopic elevator 30.17
20001.21.04.04 1/1 Fuses - Air-conditioning option

JB1 - CAB

F1 F2 F3 F4 F5 F6

R_M R_N

R_Fr

R_Ac_Eva

R_Ac_EC
F11-1

F12-1

F13-1

F14-1

F15-1

F16-1

F17-1

F18-1

F19-1

F20-1
F10-1
F1-1

F2-1

F4-1

F5-1

F6-1

F7-1

F8-1

F9-1
F3-1
Drawing Sheet Description
Telescopic elevator 30.17
20001.21.03.04 1/1 Fuses - Radiocontrol option

JB1 - CAB

F1 F2 F3 F4 F5 F6

R_M R_N

R_Fr

R_Fw R_RC_ST R_Antir

R_RC_ST R_RC_STOP
F11-1

F12-1

F13-1

F14-1

F15-1

F16-1

F17-1

F18-1

F19-1

F20-1
F10-1
F1-1

F2-1

F4-1

F5-1

F6-1

F7-1

F8-1

F9-1
F3-1
Drawing Sheet Description
Telescopic elevator 30.17
20001.24.04.04 1/1 Cab M1

FA_1 FP CAB_1
D1 - FF D2 - FF D3 - FF
3 2 1 3 2 1 3 2 1

6 5 4 6 5 4 6 5 4

9 8 7 9 8 7 8 7

11 10 12 11 10
EV_STAB
14 13
FA_2 D6 - FF
D4 - FF 3 2 1

3 2 1 6 5 4

6 5 4 8 7

8 7

MOT_1 MOT_2 EVBR_1


A1 - FF A2 - FF A3 - FF
3 2 1 3 2 1 3 2 1

5 4 6 5 4 6 5 4

9 8 7 9 8 7

12 11 10

15 13

JOYSTICK Head socket


EVBR_2
A4 - FF A5 - FF
A6 - FF
3 2 1 3 2 1 2 1

6 5 4 6 5 4 5 4
Drawing Sheet Description
Telescopic elevator 30.17
20001.24.04.04 1/1 Sauer Transmission M2

M2 Pin Function Col. Sect.

Power 28 Supply +12V R 1,5


42 Supply +12V L 1,5
15 GND 0V RN 1,5
29 GND 0V LN 1,5

Analog common 1 Sensor - V 1,5


14 Sensor + MG 1,5

Speed sensor Sensor -


Sensor +
17 Signal RG 1

Temp. Max Sensor -


30 Supply Temp. C 1
32 Signal RH 1

Inching Sensor -
Sensor +
31 Signal R 1

RS232C - Diagn. 13 Gnd RV 1


20 Txd CG 1
21 Rxd CH 1
Sensor +

Move. inputs 4 Speed 1 CB 1

3 Reverse CR 1
2 Forward CV 1

Move. outputs 6 Sol._reverse LR 1


7 Sol._forward LV 1
8 Sol._com LN 1

22 Sol_hydrost. LB 1
9 Sol._com L 1

RPM in 16 Alternator [W] RB 1

RPM filter [2.2uF] Alternator [W] RB 1 M2_[16]


GND RN 1 M2_[15]

RS232C - Diagn. Extension MM [SS-4] / FF [DB9F]


13 SS[3] SH 0,5 Pin. 5[D-SUBF9] Gnd Rs232

20 SS[1] M 0,5 Pin. 2[D-SUBF9] Txd Rs232

21 SS[2] B 0,5 Pin. 3[D-SUBF9] Rxd Rs232

14 SS[4] V 0,5 Pin. 9[D-SUBF9] Sensor + Rs232


Drawing Sheet Description
Telescopic elevator 30.17
20001.31.03.04 1/1 Controller M5

M5 Pin Function Number Col. Sect. Pol.

Power 1 Controller supply [12V] Pin. R 1


2 GND [0V] Pin. RN 1
3 Pin. R 1,5
4 Pin. RN 1,5

Inputs 5 Anti-til contr. unit - Alarm [NC] Pin. I1 L 0,5


6 PB - Anti-tilt. override Pin. I2 LB 0,5
7 PB - Handbrake [NC] Pin. I3 LS 0,5
8 DG - Forward Pin. I4 LV 0,5
9 DG - Reverse Pin. I5 LR 0,5
10 LS - Stabilizer up RH Pin. I6 LN 0,5
11 LS - Stabilizer down RH Pin. I7 C 0,5
12 LS - Stabilizer up LH Pin. I8 CB 0,5
13 LS - Stabilizer down LH Pin. I9 CH 0,5
14 LS - Seat Pin. I10 CV 0,5
15 LS - Boom in Pin. I11 CR 0,5
16 LS - Boom down Pin. I12 CZ 0,5
17 PB - B1 Joystick - Asc./Swing Pin. I13 CN 0,5
18 PB - B2 Joystick - 2 Ext./ Attac. Pin. I14 MB 0,5
19 LS - Enable Asc. [NC] Pin. I15 MS 0,5
20 LS - Enable boom retract [NC] Pin. I16 MH 0,5
21 Extensometer cont. unit - Alarm [NC] Pin. I17 ML 0,5
22 PB - Radiocontrol Pin. I18 VG 0,5
23 PB - Winch Pin. I19 VM 0,5
24 Radiocontrol [Pin 31]- Flow Pin. I20 RL 0,5

Outputs 30 GND [Common Q1-Q2] ZB 1,5 - 0V


31 Indic. M4 - Ecu Alarm [0V] Q1 ZV 1 - 0V
32 Anti-tilt contr. unit - IS [0V] Q2 ZN 1 - 0V
33 Common Q3-Q4 (Joystick FRW - BWD) ZR 1,5 JOY
34 SVBU Boom lift [Prop] Q3 ZG 1 N.O.
35 SVSE Boom sec. extens. [Prop] Q4 ZL 1 N.O.
36 Common Q5-Q6 (Joystick LH-RH) VN 1,5 JOY
37 SVS Head swing [Prop] Q5 VB 1 N.O.
38 SVH Head connections [Prop] Q6 VH 1 N.O.
39 F16-1 [Com. Q7-Q8-Q9-Q10-Q11-Q12] MG 1,5 +12V
40 SVP Pressure up [12V] Q7 V 1,5 +12V
41 SVPA choke [12V] Q7 L 1,5 +12V
42 SVPA/SVPB Stab. enable [12V] Q8 G 1,5 +12V
43 SV neg. brake [12V] Q9 GL 1,5 +12V
44 Sauer first speed trans. [12V] Q10 MN 1 +12V
45 Sauer reverse trans. [12V] Q11 MR 1 +12V
46 Sauer forward trans. [12V] Q12 MV 1 +12V
47 +12V
48 +12V

Diagnostics 26 RJ_P3 - ECU[GND] GND BV 1 Rs232

27 RJ_P5 - ECU[TXD] TXD BH 1 Rs232

28 RJ_P6 - ECU[RXD] RXD BC 1 Rs232

Male 48P / SS-3 26 SS-3[GND] Pin. 5[D-SUBF9] V 0,5 Rs232

27 SS-2[TXD] Pin. 2[D-SUBF9] B 0,5 Rs232

Extension SS-3 / DB9F 28 SS-1[RXD] Pin. 3[D-SUBF9] M 0,5 Rs232


Drawing Sheet Description
Telescopic elevator 30.17
20001.23.04.04 1/1 Antitheft - Radiocontrol - Air conditioning M6

M6 Pin Function Col. Sect.

Power 1 Supply "30" [12V] R 1

2 Supply "15" [12V] RN 1

3 GND [0V] N 1
4 Antitheft indic. BN 1
5 Start In V 1
6 Start Out V 1

7 Dir. indic. LH G 1

8 Dir. indic. RH G 1

9 Door button
10 Hood button
11 Window open. Out
12 Compr. clutch AC RN
Drawing Sheet Description
Telescopic elevator 30.17
20001.24.04.04 1/1 Radiocontrol Autec M7

M7
FF
Pin Function C Sect.

1 Batt + R 1,5
25 17 9 1 2
3
26 18 10 2 4 SVBU - Boom lift LN 1
5 SVSP - Enable head CG 1
27 19 11 3 6
7 SVH - head RG 1
28 20 12 4 8
9
29 21 13 5 10 SVS- Swing CN 1
11
30 22 14 6 12
13 SVSE - Extract. LB 1
31 23 15 7 14
15
32 24 16 8 16
17
Pin side 18
19
20
21
22
23 Stop RH 1
24
25
26
27
28 Start RB 1
29
30 Horn L - ZN 1
31 Flow - M5[24] RV 1
32 Batt + V 1,5
Drawing Sheet Description
Telescopic elevator 30.17
20001.24.04.04 1/1 Winch-Radiocontrol switch interface M8

M8
FF
Pin Function Connection C

1 Radiocontrol PB M5_[22 - I18] VG


3 2 1 2 Winch PB M5_[23 - I19] VM
3 Radiocontrol [Pin 31]- Flow M5_[24 - I20] RL
6 5 4 4 Engine oil pressure M4_[17] H
M1_A1[1] H
Pin side 5 Desc. sol. valve [+12V] M1_A5[1] H
6 Asc. sol. valve [anti-tilt relay] M1_A5[4] C
Drawing Sheet Description
Telescopic elevator 30.17
20001.24.04.04 1/1 Radiocontrol switch interface - Winch M9

M9
FF
Pin Function C Sect. Connection

1 In +12V M 1 M6_[5]
3 2 1 2 Out +12V ML 1 M6_[6]
3 PB Radiocontrol R 1 M8_[1]
6 5 4 Batt + [Autec] R 1,5 M7_[1]
4 Head socket [+12V] MB 1 M8_[5]
9 8 7 5 Horn L- ZN 1 M7_[30]
6
Pin side 7 PB Winch CB 1 M8_[2]
8 Desc. sol.valve [+12V] L 1,5 M8_[5]
9 Asc. sol. valve [Anti-tilt. relay] G 1,5 R_Anti-tilt._[30]
Drawing Sheet Description
Telescopic elevator 30.17
20001.21.04.04 1/1 Fuses - Relays

CENTRAL UNIT Pos. Function Fuse Amps

GENERAL F1-P Starter board MAXIVAL 50


F2-P Main relay MAXIVAL 30
F3-P Fuses F11-1 / F12-1 MAXIVAL 20
F4-P Option AC - Evaporator MAXIVAL 20
F5-P Option AC - Sol. valve/ Compressor MAXIVAL 30
F6-P Option RC - Starter/Plugs MAXIVAL 50

JB1 F1-1 RH Headlight- Dash indictor MINIVAL 15


F2-1 LH headlight MINIVAL 15
F3-1 RH dipped headlight MINIVAL 10
F4-1 LH dipped headlight MINIVAL 10
F5-1 Front RH pos. - Dash lighting MINIVAL 7.5
F6-1 Front LH pos. MINIVAL 7.5
F7-1 Rear pos. + Reg. plate light MINIVAL 7.5
F8-1 Stop MINIVAL 7.5
F9-1 Reverse/buzzer MINIVAL 7.5
F10-1 MINIVAL
F11-1 Cab light-Antitheft MINIVAL 7.5
F12-1 Emergency indics. MINIVAL 15
F13-1 Emergency indics. - Steering switch MINIVAL 15
F14-1 Anti-tilt. control unit MINIVAL 7.5
F15-1 Limit switch MINIVAL 7.5
F16-1 Stab.-Oscill. solen.- EVPA -EVPB -EVMP MINIVAL 15
F17-1 Display - ECU MINIVAL 7.5
F18-1 Sauer transission control unit MINIVAL 15
F19-1 Joystick - SVU-SVSE-SVS-SVH MINIVAL 10
F20-1 Battery indic. - Seat - Antitheft MINIVAL 7.5

RELAY R_M Main relay [Main] MAXI 50 [NA]


R_N Neutral relay [Neutral] MINI 30 [NA]
R_Fr Indic. relay MINI 42/46 W
R_RC_ST Start relay - Starter motor [RC] MICRO 30 [NA]
R_RC_ST Start relay - Glow plugs [RC] MICRO 20 [NA]
R_RC_STOP Stop relay [RC] MICRO 20 [NA]
R_Antir Anti-tilt. relay [RC] MICRO 20 [NA]
R_Ac_Eva Evaporator relay [AC] MICRO 20 [NA]
R_Ac_EC Power fan - Compressor relay MICRO 30 [NA]

DASHBOARD

JB2 Pos. Function Fuse Amps

F1-2 Cab fan UNIVAL 7.5


F2-2 Window wiper/washer UNIVAL 7.5
F3-2 Head socket /Rear hydr./ Winch UNIVAL 15
F4-2 Rotary lamp UNIVAL 7.5
F5-2 Work lights UNIVAL 20
F6-2 Radio - Lighter UNIVAL 10
Drawing Sheet Description
Telescopic elevator 30.17
20002.20.02.04 1/1 Steering switch - Harness

STEER_L
D4 - MF Pin Function Colour Sect.

1 Common lights from switch White/Black and black(1.5mm2)


3 2 1 2 Dipped lights Yellow
3 Full headlights White
6 5 4 4 Indicator relay load Black/White/Green
5 LH indicator Black/White
9 8 7 6 RH indicator Black/Green
7 Common wipers Red/White/White
Cable side 8 I-II-C Blue + Black(1mm2) and Black/Yell/Yell
9 Washers Grey

STEER_M
D5 - MF Pin Function Colour Sect.

1 Common Red and blue


3 2 1 2 Idle White
3 Forward Blue/Yellow
6 5 4 4 Reverse White/Green
5 Slow running Grey
Cable side 6 Horn Brown
Anti-tilt Emergency
Rotary lamp
override
Drawing

20002.24.04.04

Fan
Hand brake
Head I / II
1/1

socket
Sheet

Mix. bucket Rear


Stab. /Oscil.
Stab. Lh +/- washer
Rear enable
hydraulic
take-off Rear
Standard dashboard LH

Idle indic.
Stab. Rh +/- lights /
C.A.A.

Optional dashboard RH
Standard dashboard RH
Description

Optional dashboard RH - Bottom


Oscill. +/-
Telescopic elevator 30.17
Dashboard - Switch/button layout

Work lights

Anti-Theft
Optional dashboard LH

LED
Drawing Sheet Description
Telescopic elevator 30.17
20002.20.02.04 1/1 Dashboard M3

INT_1 INT_2 INT_3


D1 - FM D2 - FM D3 - FM
3 1 3 1 3 1

6 4 6 4 6 4

9 7 9 7 9 7

12 10 12 10

15 13

STEER_L STEER_M CAB_2


D4 - FM D5 - FM D6 - FM
3 1

3 1 6 4

6 4 3 1 9 7

9 7 6 4 12 10
Drawing Sheet Description
Telescopic elevator 30.17
20002.20.02.04 1/1 Indics. / Instrument.

Pin Function T Indic. Colour

M4 - FF 1
2 Indicators + Lamp 8 AB
3 Dash lighting + Pos.lights G
4 Glow plug pos. + Lamp 21 M
4 1 5 Pos. 12V from F17-1 + RN
6
8 5 7 Plug neg. - MN
8 Headlights + Lamp 20 VN
12 9 9 Instrum.H2O - BN
10
16 13 11 Instr.RPM + BR
12 Neg. GND - N
20 17 13 H2O 100°C - Lamp 9 B
14 Battery - Lamp 11 HR
24 21 15 Trans. oil min. level - Lamp 18 HL
16 Fuel gauge - SN
Cable side 17 Oil press. - Lamp 12 H
18 Brake sys. press. - Lamp 13 HG
19 Front align. - Lamp 16 ZR
20 Alarm indic. - Lamp 19 CV
21 Brake oil level - Lamp 14 HZ
22 Oil filter dirty - Lamp 15 HV
23 Rear align. - Lamp 17 ZV
24 Fuel reserve - Lamp 10 S

NB : Lamp 7 ==>>> General alarm H2O Lamp. 9


Battery Lamp. 11
Oil pressure Lamp. 12
Brake sys.press. Lamp. 13

Lamp.7 Lamp.8

Lamp.1
Lamp.9
0

Lamp. Lamp. Lamp. Lamp. Lamp. Lamp. Lamp. Lamp. Lamp. Lamp. Lamp.
11 12 13 14 15 16 17 18 19 20 21
Drawing Sheet Description
Telescopic elevator 30.17
20008.31.03.04 1/1 Front headlamps - Harness

FA_1
Pin Function C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sect. Col.
D1 - MM
1 +12V Aa B 1 M
2 NPN signal Aa A 1 S
3 1 3 +12V St_RH 2 1 C
4 Stab. raised St_RH 3 1 V
6 4 5 Stab. lowered St_RH 4 1 A
6 +12V St_LH 2 1 CN
9 7 7 Stab. raised St_LH 3 1 Z
8 Stab. lowered St_LH 4 1 L
12 10 9 Sauer P14 speed sensor 1 1 R
10 Sauer P17 speed sensor 3 1 H
Cable side 11 Sauer P1 speed sensor 4 1 N
12

FA_2
Pin Function C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sez. Col.
D4 - MM
1 Dipped headlamps RH 2 10 1.5 R
2 High headlamps RH 3 10 1.5 L
3 1 3 Position RH 4 10 1 G
4 Indicator RH 5 10 1 B
6 4 5 Dipped headlamps LH 2 10 1.5 S
6 High headlamps LH 3 10 1.5 Z
9 7 7 Position LH 4 10 1 GV
8 Indicator LH 5 10 1 HN
Cable side 9

Common connectors Pin Function Dest. Sect. Col.

C1 Headlamp RH 1 GND M16/F8 1.5 N


C2 Headlamp LH 1 GND M16/F8 1.5 N
C3 Front Alin. C GND M16/F8 1 N
C4 Stabiliser RH 1 GND M16/F8 1 N
C5 Stabiliser LH 1 GND M16/F8 1 N
C6
C7
C8

Connector key Pin Make Code

D1 Interface U.C. - 1 12M Mate N-Lock


D4 Interface U.C. - 2 9M Mate N-Lock
C1 Headlamp RH 6F Deutsch
C2 Headlamp LH 6F Deutsch
C3 Front Alin. 3F Deutsch
C4 Stabiliser RH 4F Deutsch
C5 Stabiliser LH 4F Deutsch
C6 Sauer speed sensor 4F Binder
O1 GND eyelet BM M16/F8
Drawing Sheet Description
Telescopic elevator 30.17
20009.31.03.04 1/1 Rear lights - Harness

FP
D2 - MM Pin Function C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sez. Col.

1 Position RH 2 5/58 1 G
3 1 2 Stop RH 3 6/54 1 RN
3 Indicator RH 4 4R 1 B
6 4 4 Reverse RH
5 Position LH 2 7/58L 1 GN
9 7 6 Stop LH 3 1 R
7 Indicator LH 4 1L 1 H
12 10 8 Reg. plate light 2 1 GV
9 Buzzer 2 1 Z
15 13 10 +12V Ap B 1 M
11 NPN signal Ap A 1 S
Cable side 12 +12V Br 2 1 MN
13 Boom in Br 3 1 V
14 Boom lowered Br 4 1 L
15

Common connectors Pin Function Dest. Sect. Col.

C1 Rear light RH 1 GND M16/F8 1 N


C2 Rear light LH 1 GND M16/F8 1 N
C3 Reg. plate light 1 GND M16/F8 1 N
C4 Buzzer 1 GND M16/F8 1 N
C5 Rear align. C GND M16/F8 1 N
C6 Boom in and down 1 GND M16/F8 1 N
C7 Trailer socket (Opt.) 3/31 GND M16/F8 1 N
C8

Connector key Pin Make Code

D2 U.C. Interface - 1 15M Mate N-Lock


C1 Rear light RH 4F Deutsch
C2 Rear light LH 4F Deutsch
C3 Reg. plate light 2F Deutsch
C4 Buzzer 2F Deutsch
C5 Rear align. 3F Deutsch
C6 Boom in and down 4F Deutsch
C7 Trailer socket (Opt.) 6F Deutsch
O1 GND eyelet BM M16/F8
Drawing Sheet Description
Telescopic elevator 30.17
20010.08.04.04 1/1 Cab - Harness

CAB_1 [M1] Pin Function C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sect. Col.

D3 - MM 1 Cab light 1 1 R
2 +12V Seat LS 5 1 M
3 Seat LS 2 1 GV
3 1 4 Brake fluid level 6 1 B
5 Fuel ind./brake fluid ind. GND 4 1 N
6 4 6 Fuel gauge 3 1 S
7 Fuel reserve indicator 2 1 A
9 7 8 Fuel GND 1 1 H
9
Cable side

Connector key Pin Make Terminal code

C1 Cab interface 6F MTA Faston 6,3 F


C2 Fuel tank 3F Cobo Faston 6,3 F
C3
C4
C5
C6
C7
C8

CAB_2 [M3] Pin Function C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sect. Col.

D6 - MF 1 Rear wiper 2 1
2 Front washer 2 1
3 Rear washer 2 1
3 1 4 Rotating lamp 2 1
5 Front work lights 2 2,5
6 4 6 Rear work lights 2 2,5
7
9 7 8
9
12 10 10
11
Cable side 12

Common connectors Pin Function Dest. Sect. Col.

C1 Rear wiper 1 GND M16/F8 1 N


C2 Front washer 1 GND M16/F8 1 N
C3 Rear washer 1 GND M16/F8 1 N
C4 Rotating lamp 1 GND M16/F8 1 N
C5 Front work lights 1 GND M16/F8 2,5 N
C6 Rear work lights 1 GND M16/F8 2,5 N
Drawing Sheet Description
Telescopic elevator 30.17
20011.31.03.04 1/1 Stabilisers - Harness

EV_STAB
D6 - MM Pin Function C1 C2 C3 C4 C5 C6 C7 C8 Lc Lg Dg Sect. Col.

1 Sol. valve A 2 1 B
3 1 2 Sol. valve B 2 1 H
3 Stab LH + 2 1 A
6 4 4 Stab LH - 2 1 V
5 Stab RH + 2 1 S
9 7 6 Stab RH - 2 1 G
7 Oscillation + 2 1 M
12 10 8 Oscillation - 2 1 Z
9
Cable side 10
11
12

Common connectors Pin Function Dest. Sect. Col.

C1 Sol. valve A 1 GND 1 N


C2 Sol. valve B 1 GND 1 N
C3 Stab LH + 1 GND 1 N
C4 Stab LH - 1 GND 1 N
C5 Stab RH + 1 GND 1 N
C6 Stab RH - 1 GND 1 N
C7 Oscillation + 1 GND 1 N
C8 Oscillation - 1 GND 1 N

Connector key Pin Make Code

D6 Interface U.C. - 1 12M Mate N-Lock


C1 Sol. valve A 3P Aeco
C2 Sol. valve B 3P Aeco
C3 Stab LH + 3P Aeco
C4 Stab LH - 3P Aeco
C5 Stab RH + 3P Aeco
C6 Stab RH - 3P Aeco
C7 Oscillation + 3P Aeco
O1 Oscillation - 3P Aeco
Drawing Sheet Description
Telescopic elevator 30.17
20012.31.03.04 1/1 Engine signal extension - Harness

MOT_1 Pin Function C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sect. Col.

A1 - MM 1 Engine oil pressure 1 1 M


2 Rev-counter ST (W) 2 1 BN
3 Battery (D+) 3 1 H
3 1 4 Brake sys. pressure 4 1 LN
5 Brake sol. valve neg. 5 1 S
6 4 6
7
9 7 8
9
12 10 10
11
Cable side 12

MOT_2
Pin Function C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sect. Col.
A2 - MM
1 Max. engine temp. (Sauer) 1 1 C
2 Max. engine temp. (Sauer) 2 1 C
3 1 3 Fwd solenoid valve 3 1 R
4 Common 4 1 MN
6 4 5 Rev. solenoid valve 5 1 L
6 Common 6 1 V
9 7 7 Hydrost. sol. valve Sauer Pin 22 7 1 Z
8 Common Sauer Pin 9 8 1 Z
12 10 9 Min. hydraul. oil level 1 1 R
10 H2O 100°C 2 1 B
15 13 11 Temp. H2O ST 3 1 N
Male plug 12 Diesel solenoid 4 1 GV
Cable side 13 Enrich. Jet 5 1 G
14 Clutch compressor AC 6 1,5 R
15 Oil filter dirty 7 1 A

Common connectors Pin Function Dest. Sect. Col.

C1
C2
C3
C4
C5
C6
C7
C8

Connector key Pin Make Code

A1 Interface U.C. - 2 12M Mate N-Lock


A2 Interface U.C. - 2 15M Mate N-Lock
C1 Engine_1 8F Deutsch
C2 Engine_2 8F Deutsch
C3 Engine_3 8F Deutsch
Drawing Sheet Description
Telescopic elevator 30.17
20013.28.01.04 1/1 Engine power extension - Harness

POWER P1
P1 Function C1 Lc Lg Dg Sect. Col.

A Starter A 364cm 4 H
A B B Plugs B 364cm 4 M

Male plug
Cable side

Common conectors Pin Function Dest. Sect. Col.

Connector key Pin Make Code

P1 Interface U.C. PF MTA 4440300


C1 Engine MTA 4440400
Drawing Sheet Description
Telescopic elevator 30.17
20014.31.03.04 3/3 Motore DEUTZ - Connettori

Connectors
Description Connector Type Make Code

ENG1 Engine 1 8M Plug Deutsch DT048P


ENG2 Engine 2 8M Plug Deutsch DT048P
ENG3 Engine 3 8M Plug Deutsch DT048P
C1 Engine oil pressure 2F Plug AMP 2P 4420900
C2 Rev-counter ST (W) 1F Plug Faston/safety 6,3F
C3 Battery (D+) 1F Plug Eyelet F5
C4 Brake sys. pressure 1F Plug Faston 6,3F
C5 Neg. brake sol. valve 3F Plug Aeco Mod.12 3P
C6 Engine (Sauer) max. temp. 2F Plug Imel F22713
C7 Forward sol. valve 2F Plug AMP 2P 4420900
C8 Reverse sol. valve 2F Plug AMP 2P 4420900
C9 Hydrostatic sol. valve 2F Plug AMP 2P 4420900
C10 Hydr. oil min. level 2F Plug SuperSeal 2P Mta
C11 H2O 100°C/Temp. Indic. 2F Plug AMP 2P 4420900
C12
C13 Diesel inject. pump sol. valve 2F Plug AMP 2P 4420900
C14 Enricher 2F Plug Mta 4410180
C15 Compressore clutch AC 1F Faston 6,3F
C16 Oil filter dirty 4f Aeco Mod.12 4P
Drawing Sheet Description
Telescopic elevator 30.17
20015.31.03.04 1/1 Joystick - SAUER harness

JOYSTICK

A4 - MM
Pin Function DB25M Connection Colour

1 +12V 3-10-15-16 F19-1 Violet/Green


3 1 White/Yellow
Yellow/Brown
6 4 2 GND - Screen 22 Brown/Blue
3 P1 6 M5_P17 - I13 Pink
Cable side 4 P2 19 M5_P18 - I14 White/Pink
5 Forward - Back 8 M5_P33 - Q3/Q4 Red
6 Left - Right 7 M5_P36 - Q5/Q6 Blue
Drawing Sheet Description

20016.31.03.04 1/1 Boom sol. valve - Harness

SVBU_1
A3 - MM Pin Function C1 C2 C3 C4 C5 Lc Lg Dg Sect. Col.

1 +12V SVBU 2 1 S
3 1 2 SVBU 1 1 L
3 +12V SVSE 2 1 R
4 SVSE 1 1 BN
5 +12V SVSwing 2 1 A
9 7 6 SVSwing 1 1 C
7 +12V EVT 2 1 M
Cable side 8 SVHead 1 1 HN
9 Pressure up sol. valve 1 1 V

SVBU_2
A6 - MM Pin Function C6 C7 Lc Lg Dg Sect. Col.

1 +12V 4 1 V
3 1 2 Boom ascent enable 1 1 H
3 Boom LS1_Pin2 (Opt.) 2 1
6 4 4 +12V 4 1 G
5 Retract. enable 1 1 B
Male c. 6 Boom LS2_Pin2 (Opt.) 2 1
Cable side

Common connectors Pin Function Dest. Sect. Col.

C1 EVBU 3 GND M16/F8 1 N


C2 SVSE 3 GND M16/F8 1 N
C3 SVSwing 3 GND M16/F8 1 N
C4 SVHead 3 GND M16/F8 1 N
C5 Pressure up sol. valve 2 GND M16/F8 1 N
C6 Boom ascent enable 3 GND M16/F8 1 N
C7 Retract. enable 3 GND M16/F8 1 N
C8

Connector key Pin Marca Codice

A3 Interfaccia U.C. - 1 9M Mate N-Lock


A6 Interfaccia U.C. - 2 6M Mate N-Lock
C1 SVBU 4F Amp
C2 SVSE 4F Amp
C3 SVSwing 4F Amp
C4 SVhead 4F Amp
C5 Pressure up sol. valve 3F Aeco
C6 Boom ascent enable 4F Amp
C7 Retract. enable 4F Amp
O1 GND eyelet BM M16/F8
Drawing Sheet Description
Telescopic elevator 30.17
20017.21.04.04 1/1 Head socket - Harness

HEAD SOCKET
HEAD SOCKET
A5 - MM
Pin Function Head socket Connection C

1 EVD Sol. valve [+12V] 1 H


3 2 1 2 GND 2 N
3 Extensometer alarm 3 M5_P21 - I17 ML
6 5 4 4 EVS Sol.valve [Anti-tilt rel.] 4 C
5
Cable side 6
Drawing Sheet Description
Telescopic elevator 30.17
20020.24.04.04 1/1 Winch selector - Harness

JB2 - F3-2

Centr. Antitilt. - PIN 8


Switch Selector 0-1 Alarm output
[+12V Head socket] [Winch]

R_Antitilt.

Centr. Antitilt. - PIN 5


GND

2 5 6

M8 - MM

M8
FF
Pin Function Connection C

1
3 2 1 2 Winch PB M5_[23 - I19] H
3
6 5 4 4
5 Sol RH [+12V] M1_A5[1] H
Pin side 6 Sol LH [Anti-tilt relay] M1_A5[4] C
Drawing Sheet Description
Telescopic elevator 30.17
20021.24.04.04 1/1 Radio-control switch - Winch - Harness

JB2 - F3-2
Clacson

Selector 0-1 Selector 0-1 Switch


[Radioc.] [Winch] [+12V Head socket]

1 2 3 4 5 7 9 8

M9 - MM

M9
FF
Pin Function C Sect. Connection

1 In +12V M 1 M6_[5]
3 2 1 2 Out +12V ML 1 M6_[6]
3 Radiocontrol PB R 1 M8_[1]
6 5 4 Batt + [Autec] R 2 M7_[1]
4 Head socket [+12V] MB 1 M8_[5]
9 8 7 5 Horn L- ZN 1 M7_[30]
6
Pin side 7 Winch PB CB 1 M8_[2]
8 Sol RH [+12V] L 2 M8_[5]
9 Sol LH [Anti-tilt relay] G 2 R_Antir_[30]
Drawing Sheet Description
Telescopic elevator 30.17
20022.24.04.04 1/1 Air conditioning - Harness

M6 - MM [Pin 5-6]
JB1 - F4-P

R_Ac_Eva

B Selector 0-1-2

JB1 - F5-P Pressure switch

R_Ac_EC

M1 - A2 [14] Condenser
M1 - A2 [14]
Compressor Power fan
Clutch Compressor
Clutch

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