GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET GAUGE R

VARIABLE DATA RESULTS

Part Number Gauge Name Appraiser A Part Number

Part Name Gauge Number Appraiser B Part Name

Characteristic Specification Gauge Type Appraiser C Characteristic

Lower Upper
Characteristic Classification Trials Parts Appraisers Date Performed Characteristic Classification
3 10 3

APPRAISER/ PART AVERAGE

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equip
1. A 1 0.6 0.68 0.56 0.62 0.64 0.63 0.59 0.55 0.63 0.56 0.606 EV
2 2 0.65 0.67 0.56 0.77 0.68 0.62 0.59 0.62 0.65 0.62 0.643
3 3 0.66 0.66 0.67 0.61 0.64 0.62 0.67 0.67 0.67 0.62 0.649
4 AVE 0.637 0.670 0.597 0.667 0.653 0.623 0.617 0.613 0.650 0.600 xa= 0.6327 Reproducibility - Ap
5 R 0.06 0.02 0.11 0.16 0.04 0.01 0.08 0.12 0.04 0.06 ra= 0.070 AV
6. B 1 0.67 0.65 0.64 0.66 0.66 0.67 0.66 0.63 0.62 0.66 0.652
7 2 0.7 0.66 0.76 0.77 0.78 0.67 0.63 0.65 0.74 0.74 0.710
8 3 0.77 0.7 0.62 0.81 0.84 0.79 0.66 0.66 0.68 0.64 0.717
9 AVE 0.713 0.670 0.673 0.747 0.760 0.710 0.650 0.647 0.680 0.680 xb= 0.6930 n = parts r=
10 R 0.10 0.05 0.14 0.15 0.18 0.12 0.03 0.03 0.12 0.10 rb= 0.102 Repeatability & Repr
11. C 1 0.67 0.8 0.77 0.7 0.71 0.65 0.68 0.7 0.65 0.67 0.700 GRR
12 2 0.68 0.64 0.69 0.66 0.69 0.67 0.69 0.7 0.64 0.69 0.675
13 3 0.7 0.64 0.68 0.64 0.7 0.65 0.66 0.65 0.64 0.66 0.662
14 AVE 0.683 0.693 0.713 0.667 0.700 0.657 0.677 0.683 0.643 0.673 xc= 0.6790 Part Variation (PV)
15 R 0.03 0.16 0.09 0.06 0.02 0.02 0.03 0.05 0.01 0.03 rc= 0.050 PV
16. PART X= 0.6682
AVERAGE 0.678 0.678 0.661 0.693 0.704 0.663 0.648 0.648 0.658 0.651 Rp= 0.057
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.0740 Total Variation (TV)
18 xDIFF = (Max x - Min x) = xDIFF= 0.0603 TV
19 * UCLR = R x D4 = UCLR= 0.1909

* D4 =3.27 for 2 trials and 2.58 for 3 trials. UCL R represents the limit of individual R's. Circle those that are
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or
discard values and re-average and recompute R and the limiting value from the remaining observations. For information on th

Notes:
 GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
VARIABLE DATA RESULTS
Part Number Gauge Name Appraiser A

Gauge Number Appraiser B

Characteristic Gauge Type Appraiser C

Characteristic Classification Trials Parts Appraisers Date Performed

3 10 3

Measurement Unit Analysis % Total Variation (TV)

Repeatability - Equipment Variation (EV)
= R x K1 Trials K1 % EV = 100 (EV/TV)
= 0.0740 x 0.5908 2 0.8862 = 100(0.04372/0.05623)
= 0.04372 3 0.5908 = 77.75
Reproducibility - Appraiser Variation (AV)
= {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)
= {(0.0603 x 0.5231)^2 - (0.04 ^2/(10 x 3))}^1/2 = 100(0.03053/0.05623)
= 0.03053 = 54.30
Appraisers 2 3
n = parts r = trials K2 0.7071 0.5231
Repeatability & Reproducibility (GRR) % GRR = 100 (GRR/TV)
= {(EV + AV )}
2 2 1/2
Parts K3 = 100(0.05333/0.05623)
= {(0.044^2 + 0.031^2)}^1/2 2 0.7071 = 94.84
= 0.05333 3 0.5231 Gauge system needs improvement
Part Variation (PV) 4 0.4467
= RP x K3 5 0.4030 % PV = 100 (PV/TV)
= 0.057 x 0.3146 6 0.3742 = 100(0.01783/0.05623)
= 0.01783 7 0.3534 = 31.71
Total Variation (TV) 8 0.3375
= {(GRR2 + PV2)}1/2 9 0.3249 ndc = 1.41(PV/GRR)
= {(0.05333^2 + 0.01783^2)}^1 10 0.3146 = 1.41(0.01783/0.05333)
= 0.05623 = 0
Gauge discrimination low

For information on the theory and constants used in the form see MSA Reference Manual, Fourth edition.