bu — -ia- , 3 Ip Ion smu and CT smu-<"—INTRODUCTION MU —developed by Ponta- Mousson — is leading the way in the innovative design of new drainage systems andisintroducing specifiers and installers to a new standard in ‘above ground iron drainage. ‘SMU isthe productof an intensiveand detailed research and development programme. SMU combines all the advantages of performance and Strength inherent in iron with the benefits of simplicity. speed of installation and economy. In a single system, SMU offers an unrivalled. choice of security, light welghtandease of salation through 2 comprehensive but much simplified range of modular interconnecting Component to meet every need. The com benefits made possible by ths ‘approach to design and manufacture have been recognised by designers SMU HIB Product Range Seeks ondisales thoughout he For Aggressive Effluents eae (wnet a Aaneeeenel & Buried Networks [Snow avalableexclavely from Pont 2 Mousson viaa worldwide network of agents and importers Iisthe number tone ystem in Europe andhasmet with considerable success in projects throughout the word from hosptals and swimming baths to offie blocks ower stations and hotels. Benefits of Iron Unique Benefits of SMU Technical Specification SMU® Product Range I Pipes and Couplings Bi Fittings I Plugs and Connectors I Fixing Accessories I Chemical Resistance Table Site Instructions HB Assembly Method HH Installation Advice Fixing i Electrical Continuity Hi Cutting Technique Typical Assemblies Worldwide Projects General Sales ConditionsIRON msRENGTH Won has been succesfully used in consution projects thoughout the world for more than two hundred Years ls renowned forts inerent Quali of srength and robustness, providing exceptions! Tesktance [alse impact and bad ste handing tron also offers the iid, once assembled. to withstand external forces. which would considerably Clamage lesser materials I FREROOF AND NONTOXIC Iron has long been the choice for soil drainage systems. but now. more than fever before, the safety of building materials is a crucially important consideration Not only is iron non-combustible, but in the event of a fire it will not emit dangerous or toxic smoke or gases. 1. No complicated high cost sound insulation is required with SMU. It is the naturally silent choice — able to carry waste fluids without the itriation and disturbance to occupants which is often associated with other materials. RAEAARA A CHONG LEE LEONG SENG CO LTD 23 Tuas Avenva 2 Singapore 2253 Tel: 264 2922 Fax: 264 0202 The: RS 22221 CLS, Independent tests provide conclusive ‘evidence that iron is the quietest out Cf four other common drainage pipe materials The low coefficient of expansion inherent within ron systems eliminates the need for expansion joints. IN SUTED TOANY ENVIRONMENT The jointing efficiency of SMU is not affected by ambient temperat lures — unlike many other materials and methods, ‘This means that SMU can bee installed at sites with extremes of temperature = from the Antarctic to the Equator — with no effect on joint integrity, and no need to adjust the coupling depth or correct faulty welding. In addition, the system has been designed to cope with normal hot and cold domestic eluents up to a temperature ‘of 80°C, ISUITED TO THE ENVIRONMENT Iron is also suited to the environment being 100% recyclable.[BE MODERN DESIGN SMU is at the forefront of a new generation of soil pipework systems Which has been developed over the last twenty years and Is used extensively throughout the world ‘The system combines all the benefits Cf high quality cast iron with a unique stainless steel coupling and comprehensive range of fitings McatwecHT Modern production techniques have perfected a relatively thin wall section Which is both strong and durable whilst remaining lightweight. The results a system which is easy to handle and enables modular units to be pre-assembled at floor level and easily lifted to the fixing position MEEEEEEEUWIOUE Bence 115 0 [MBEASY TO ASSEMBLE SY TO ASSEMBLE ‘even further enhanced in the special SMU HIB range (see blue pages) Full assembly procedures are covered |e Most SMU pipes, couplings and Consults for more deals I ECL RESISTANT COATINGS SMU benefits from extensive research into modern usage of deter- fens and chemicals Mich are iy to be Beuressive towards This comprehensive choice of diameters will meet the widest range of likely flow rates and Pont-a-Mousson's technical support team will be pleased to advise on specification criteria. aie a [MBFULL RANGE OF ACCESSORIES: is a highly-efficient epoxy coating The SMU range has been developed applied to the inside over many years to provide the of both pipes and ‘optimum choice of components and fitings. The external accessories for the specifier and pipe coating is a installer. This range has been resistant, anti-rust developed in consultation with red primer. This is specifiers and usersI CONFORMS WiTH INTERNATIONAL AND, NATIONAL STANDARDS ‘SMU meets the stringent requirements of the most demanding international standards and is manufactured in ISO 9001 approved production facilities. These standards include: International: ISO 6594 France: NF A 48: Spain: UNE 19025-88 West Germany: DIN 19522 Sweden: Statens Planwerk No 2584/81 Asia: Singapore MOESISIR | 130291 ML In addition, SMU and SMU HIB have been awarded the prestigious British Board of Agrément certification (no. 89/2349 for SMU and no, 93/2886 for ‘SMU HIB) after rigorous tests on both individual components and the total system. European Draft Standard pr EN 877-1 IEASLY MODIRES OR RENEWS EXISTING SYSTEMS SSMU isthe truly versatile system. It can bbe used to modify or extend existing systems which have been installed Using other materials. It can also be Used for full or part renewal of ageing systems or for section repairs where greater strength. integrity and reliability are required IN SIMPLE TO SPECIFY This catalogue provides full information on all pips fittings. and accessories. It contains all product information needed to plan, specify and install SMU drainage in all applications from large commercial developments to small construction proje (IMB INTERNATIONALLY ACCLAIMED SMU has set its own standards in Europe and in. major construction projects throughout the world, including: France: Euro Disney Czechoslovakia ‘rium Hol Germany Munich Airport UK: Peterhead Power Station Ireland: Pars Prague Norway Cental Staton — O80 Portugal ‘Geel Saving Bark — Lisbon ‘Spain: SEAT/olsnagen Martorll ular Mocha Hotel — Sofa | Tirkey | Saban Business Centre — ianbu Morocco: Sheraton Hotel ~ Casablanca Pakisan international Aiport — Karachi Saudi Arabi al Palace — Riyadh Hong Kong New Bark of China Indonesia Thamrin Tower — jakarta Sagapor OB Par. Triwan “a Chung General Hostal AST AWALASLTY ‘SMU is available from stock held by accredited distributors and merchants and supported by stock held centrally at Pont-s-Mousson's Bayard and Liverdun plants. Pont-a-Mousson will be pleased 10 offer product and technical advice and supply details of distributors and agents lection PantSMU cast iron socketless pipesffittings are used in above ‘ground gravity drainage systems for waste/soil/rainwater applications in buildings as well as for ventilation purposes, SMU H/B range is designed for use in the drainage of aggressive effluents and below ground networks, as detailed on pages 28 and 32, The pipes and fittings conform with the requirements of the following International and National Specifications 1S0 6594: 1983 (E) British Board of Agrément Certificates 89/2349 - SMU 93/2886 - SMU HIB, AFNOR NF 48-720 (France) DIN 19522 (Germany) GiteschutsGussaser Abflussrohre eV., K6In Asia: Singapore MOE/SISIR | 130291 ML: RANGE OF NOMINAL SIZES The SMU system is manufactured in the following nominal sizes: 50mm, 75mm, 100mm, 125mm, 150mm, 200mm, 250mm, 300mm, 400mm, LENGTHS OF PIPES All pipes are manufactured in lengths of 3m. Pipes may be cut to a required length. (Details are shown on age 34). EXTERNAL DIAMETERS AND TOLERANCES The external diameters and tolerances of pipes and fittings are shown below. 4) Paarl Damar of Pe Tolerance onthe = Body (mn) xen Dame vm) 0 8 3 75 @ 100 10 1 15 150, 10 2 20 200 2 20 7 50, 36 0 8 7 Pipes/Fittings available in DN 500/600. Please consult us for more details. MATERIAL Pipes and fittings are manufactured from a grade of cast iron which exceeds the requirements of ISO 185 Grade 15 and has a phosphorous content of less than 0.9%. All pipes and fittings are manufactured in an ISO 9001 approved foundry. HECHANICAL PROPERTISN | Tere sre 1S cate ing) 25 Nine? (08) 2.Coficert of epi tein 00 5.Cuating serge Sani ‘Couplings are manufactured from stainless steel (Class 18-8) with a single passivated zinc coated M8 captive bolt and an EPDM elastometer gasket in accordance with ISO 4033 Nitrile rubber gaskets are available on requestCOATING Details of the coating for both pipes and fittings are shown below: SMU® Pipe [Inside Epoxy Tar ‘Outside Ant Rust Red Primer Inside Fittings. | and Red epoxy Outside MARKING All pipes carry the manufacturer's mark and the nominal diameter. The angle of deviation etc. is cast ‘on bends and junctions PIPES & FITTINGS SMU high strength iron pipes and fittings provide excellent resistance to impact and do not deform. SMU's high tensile strength is 15 daN/mm? for fittings and 25 daN/mm? for pipes, and modulus of elasticity is 11000 datN/mm? The coefficient of expansion for SMU is 1 mm/m at 100°C. In controlled tests SMU iron pipework was proven to be lameproof for more than 4 hours. SMU's exceptional resistance to cortosion is provided by an internal coating of epoxy tar on pipes, and pure epoxy on fittings (see details page 7), further enhancing the proven durability of cast iron. The internal coating has an improved chemical resistance to aggressive modern detergents and wastes, allowing intensive use with minimum maintenance. The smooth internal surface ensures long term, highly efficient flow characteristics. The friction coefficient is 0.16. In industrial environments where corrosive effluents may be encountered, the SMU H/B system offers additional protection (see page 23). The SMU H/B range has an additional ‘external zinc coating which allows installation in buried networks. SMU pipes and fittings, when tested separately, can withstand a maximum static accidental water pressure of 10 bars. COUPLINGS When tested separately and suitably restrained, can resist a maximum accidental static water pressure of SMU Rapid 10 bars (DN 40 to 150) 5 bars (DN 200 to 300) -SMU-S. 10 bars (DN 150 to 300) ‘These values are in compliance with the qualification test of pr EN877 which requires 5 and 3 bars respectively. These couplings conform to all the mechanical requirements of BS 6087 TEMPERATURE SMU products can withstand normal domestic effluents up to a temperature of 80°C. For high temperature industrial applications, please contact Pont-a-Mousson’s Technical Department, INSTALLATION FIXING Please refer to page 31-34 “Site InstructionsCataphoresis is a coating process which deposits a film of regular thickness on objects made conductive. In this instance the objects are SMU cast iron fittings. ‘The process consists of placing a mixture of bonding pigment to be deposited, in this case epoxy particles, in solution in water The molecules of the bonding agent are jonised, ie. they are electrically charged by chemical grafting with ionised radicals. ‘When an electric charge is applied, the particles will migrate towards the anode or cathode according to their electrical charge. In the case of cataphoresis, the particles will migrate towards the cathode which is formed by the cast iron fittings. ‘The increasing demands placed upon soil and waste drainage systems has led Pont-a-Mousson to develop a unique technical solution for the coating of cast iron fittings. THE QUALITY OF THE FINISHED PRODUCT Using this deposition process, the regularity of the coating is almost perfect {tolerance limits equal 42.541) This coating provides the fitting with a high quality epoxy finish, and demonstrates exceptional protection against modem household and industrial effluents RESISTANCE TO AGGRESSIVE FLUIDS Cationic epoxy particles are the sot TASTING DECREASING CATMPHORESS RAGING OVENDRHNG universal products used to resist coouns _| aggressive effluents, and provide ~resistance against salted mist: 2350 hours ‘according to 1807253 (On contact with the cathode, the particles of bonding pigment (epoxydes) discharge themselves electrically and mass together to form an increasingly insulating coating on the cathode. Once electrical insulation is complete, the ionised particles will cease to be attracted to the cathode and a coating of regular thickness is achieved it = resistance to waste water UEATC: > 30 days (EN 605) ~ resistance to hot water: 24 hours at 95°C (ISO 4628) = resistance to thermic cycles: according to EN 877 AN ENVIRONMENTAL, PROCESS Cataphoresis is a non-polluting process based on a water solution and a paint bonding pigment. The liquids which form part of the treatment process are re-collected and recycled. Pont-a-Mousson is the only manufacturer of cast iron waste water systems in the world to use such a process for industrial purposes in the coating of cast iron fittings.re SPECIFIED AND APPROVED ALL OVER THE WORLD YOUR LOCAL DISTRIBUTOR IS: ‘The information given inthis catalogue is, to the best of ‘ur knowledge, correct at the time of going to pint However, Pont-a-Mousson is constantly looking at ways of Improving its praducts and therefore reserve the right to change, without pror notice, any ofthe data contained in this publication PONT-A-MOUSSON S.A. 91, avenue de la Libération 84076 NANCY CEDEX FRANCE Phone 33 (0)3 89.95.20.00 Fax : 33 (0}3.83.95.22.50 PONT-A-MOUSSON Designed & Produced by PR Princinle Lid, Nottingham, Englond biel 3 Lk