Professional Documents
Culture Documents
SUBMITTED BY:
Valdez, Loisroi R.
SUBMITTED TO:
Instructor
December 2016
CHAPTER I
INTRODUCTION
I. BACKGROUND OF THE STUDY
From cars to food wrap, you can make anything and everything from plastics—
unquestionably the world's most versatile materials. But there's a snag. Plastics
are synthetic (artificially created) chemicals that don't belong in our world and
don't mix well with nature. Public pressure to clean up has produced plastics
that seem to be more environmentally friendly.
In bioplastic production, 50% are starch based and the remaining are cellulose
and protein based. Starch based bioplastic can use corn kernels, sugar cane,
newspaper, plant scraps and banana peels as sources of starch.
The Philippines is the second largest exporter of bananas after Ecuador, with
some 2.6 m tonnes exported in 2012. That year, the exports from the Philippines
(essentially Cavendish cultivars) made up 98% of the Asian banana trade. Two
thirds of the exported volumes were shipped to Japan, China and South Korea.
In 2015, the country produced nearly 9.1m tonnes of bananas on 443,270 ha,
with Cavendish cultivars accounting for about 50% of national banana
production, Saba (29%) and Lakatan (11%). Latundan (a Silk cultivar) and other
cultivars accounted for about 11%. At the beginning of the century, as many as
90 cultivars were estimated to be grown for local consumption.
Among those, banana peels are waste and is the best option in choosing of raw
material. Also, banana production increased by 2.8% in 2014 to 8.88 million
metric tons (MT), per Bureau of Agricultural Statistics’ (BAS) which make it an
abundant source in the country. These are found to have minimum 15% starch
when immature and 30-40% when ripe.
In 2014, global plastic production reached 311 million metric tons, with 59
million metric tons in Europe alone. (Global Statistics, 2014) The production
process used to make plastics consumes about 10% of oil and gasoline both
produced and imported by the U.S. Globally, the production of plastic accounts
for 270 million tons of oil and gasoline in order to meet the demand for plastic
products. (Algix.com) When a plastic’s usefulness is over, it is readily dumped
into landfills and ocean environments. This gives a high impact on environmental
and economic problem. Bioplastics which are biodegradable and can be made
from scratch have a potential solution to the problem, environmentally and
economically. Also, banana peels which is the main raw material, are considered
agricultural waste that can be turned into some useful product such as
bioplastic.
During recent decades, there has been a continuous increase in the use of
plastics and it has become the major new material replacing some traditional
ones such as paper, steel and aluminum in many applications. The main
advantages of plastics are their low cost and lightweight. In addition, they are
easy to formulate and require low energy for their transportation and production.
The ever-growing production and use of plastics have led to a waste disposal
problem because, generally, they are inherently inert to the microorganisms or
the chemicals in an environment (Prinos, et al. 1998). Thus, they cannot degrade
when exposed to the environment. Conventional garbage disposal methods such
as incineration, landfill and recycling are not so attractive due to their respective
limitations. Incineration needs high temperatures of more than 800o C, which
makes it rarely used nowadays. Landfill has some problems of odor and the
scattering of lightweight waste materials by the wind. Recycling has not yet
gained widespread acceptance because of its difficulty in classifying and
separating the types of used plastics. For these reasons, there has been an
increased interest in the production and use of fully biodegradable polymers
replacing nonbiodegradable plastics
III. OBJECTIVES
GENERAL: The main objective of the experiment is to extract the starch from
the banana peels to produce a bioplastic sheet that conforms with the
standard properties.
PROPERTY STANDARD
Water absorption 22.70%
Tensile Strength 9.26 MPa
Melting Point 120 deg Celsius
Source: Green Polymer Composites Technology Properties and Applications
SPECIFIC:
The study utilizes banana peels as its major raw material for the production of
bioplastic. This will provide the factory owners a potential market for bioplastic
rather than ending up the banana peelings as waste.
Both the materials and procedure of this study could be utilized and developed
by other institutions and could be a reason for a local production of bioplastic
from the raw material. Moreover, this study would help create jobs for local
citizens.
To the Students
The concepts used and the manufacturing process, as well as the literature
gathered in this experiment could be used as reference for further studies related
to the development of banana starch based bioplastic. Students could also use
the process described in the experiment to observe the conversion of banana peel
to a bioplastic in a simplified laboratory set-up.
This study may serve as an additional reference for related and similar studies
of fellow researchers. Chemical engineers could help in conducting further
research and study of the process involved in the production of bioplastic. With
the help of this field, scientific and economic condition in the country could be
improved.
Temperature
Time
Type of solvent
Ratio of a material to reagent
Concentration of reagents
Type of catalyst
Molar ratio
CHAPTER II
A. Review of Related Literature
a. Raw Material
Musa sapientum which is commonly called banana is a herbaceous
plant of the family Musaceae. It is known to have originated from
the tropical region of Southern Asia. According to Leslie, it is now
cultivated throughout the tropics. Akinyosoye reported that the
plant is cultivated primarily for its fruits and to a lesser extent for
the production of fibre. It is also believed to be an ornamental plant.
The Musa sapientum grows up to a height of about 2-8m with leaves
of about 3.5m in length. The stem which is also called pseudostem
produces a single bunch of banana before dying and replaced by
new pseudostem. The fruit grows in hanging cluster, with twenty
fruits to a tier and 3 – 20 tiers to a bunch. The fruit is protected by
its peel which is discarded as waste after the inner fleshy portion is
eaten.
The average banana fruit has 32-35% skin. Banana peels generally
contain 6 to 9 percent protein, 20 to 30 percent fiber and other
components such as starch, sugars, lignin, tannins and minerals in
varying amounts. The exact quantity of these components depends
on the banana cultivar and its maturity. Green banana peels contain
much less starch (about 15%) while ripe banana peels contain up to
30% free sugars.
The 9th and 10th pilot experiment conducted had been successful
in producing plastic, but had started to decay after only 3 days. As
a result of the research done to address this issue, I found out that
in order to improve shelf life of post-harvest wild mango fruits,
sodium metabisulphite can be used (Ibadan, 1991). This is why the
sodium metabisulphite solution was used in this experiment.
B. Review of Related Studies
CHAPTER III
A. Experimental Study
The following are the raw materials needed for the production of
bioplastic from banana peels:
Procedure: