INTERACTIVE SCHEMATIC

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 RENR9789
May 2008

992K Wheel Loader

Hydraulic System
H4C1-UP

Volume 1 of 2: Steering, Braking, and Axle Cooling

Volume 2 of 2: Implement and Fan Drive

© 2008 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - STEERING , BRAKING AND
AXLE COOLING - Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Brake Supply 220-2718 1 C-3, D-3
Ball 4B-9782 2 D-7
Connector As 222-6869 3 C-6
Core As - Steering Oil Cooler 190-7625 4 C-4
Coupler As - Quick Disconnect (Test) 6V-3965 5 B-6
Cylinder Gp - Steering 157-1352 6 F-8
Filter Gp - Oil (Case Drain) 166-4647 7 B-5
Filter Gp - Oil (Pilot) 115-2129 8 C-4
Fitting As - Diagnostic Panels 185-6250 9 F-6
Manifold Gp - Control (Inverse Shuttle) 273-8751 10 C-3
Plug - Pipe 1T-0936 11 D-7
Pump Gp - Brake 164-5486 12 A-3
Pump Gp - Pilot 136-3965 13 A-4
Pump Gp - Secondary Steering 101-4007 14 C-5
Pump Gp - Steering 216-4826 15 B-6
Screen Gp - High Pressure (Brake Pump) 288-5769 16 B-3, C-5
Screen Gp - High Pressure (Steering) 174-4502 17 C-6
Sensor Gp - Liquid Level (Implement, Hydr. Fan Tank) 306-6875 18 A-5
Sensor Gp - Pressure (Hydraulic Oil) 221-3406 19 C-6
Sensor Gp - Pressure (Implement Pilot Oil) 224-8497 20 C-4
Sensor Gp - Temperature (Oil) 288-8390 21 A-4
Switch As - Pressure (Filter Bypass) 253-2673 22 B-4, B-5
Switch As - Pressure (Primary Steering Oil) 3E-6450 23 C-6
Tank As - Expansion 220-2771 24 A-7
Tank Gp - Hydraulic (Steering, Brake) 282-3057 25 A-5
Valve - Breaker Relief (EU Atch) 220-0812 26 A-8
Valve - Breaker Relief (Hydraulic Tank) 133-1963 27 A-4
Valve (Makeup) 7J-7423 28 E-6
Valve (Primary Steering Pump Check) 6E-3780 29 D-6
Valve Gp - Check (Cooler Bypass) 6E-1454 30 C-4
Valve Gp - Check (Steering) 9T-3096 31 B-7
Valve Gp - Check (Steering Quad) 111-7775 32 C-8
COMPONENT LOCATION
Volume 1 of 2 - STEERING , BRAKING AND
AXLE COOLING - Page 2 of 2

Part Machine Schematic

Description
Number Location Location
Valve Gp - Diverter (Load Sensing) 2U-7345 33 E-5
Valve Gp - Fluid Sampling (Coolant) 8C-3446 34 B-4
Valve Gp - Pilot (Stic Steering) 249-5615 35 B-8
Valve Gp - Pressure Reducing (Lowering Control) 6E-4286 36 D-7
Valve Gp - Relief (Pump Backup) 100-4335 37 D-7
Valve Gp - Relief (Secondary Steering) 6E-3986 38 E-5
Valve Gp - Relief (Steering Cylinder Crossover) 6E-3985 39 E-8
Valve Gp - Relief (Steering Pilot) 224-5741 40 C-4
Valve Gp - Selector, Attach Sec. Steering 6E-3078 41 C-6
Valve Gp - Shuttle (Load Signal, Steering Cylinder) 4T-1860 42 E-7
Valve Gp - Steering (Atch Secondary Steering) 301-4616
43 E-8
Valve Gp - Steering (Std - No Secondary Str) 301-4614
Valve Gp - Steering Neutrallizer (HMU Steering) 146-7571 44 C-8
Brake Sysytem
Brake Gp - Parking 8R-5518 50 F-3
Control Gp - Foot Brake 305-5531 51 F-4
Manifold Gp - Brake 115-8035 52 E-4
Sensor Gp - Pressure (Service Brakes) 224-8496 53 E-3
Switch As - Limit (Parking Brake) 171-7085 54 F-3
Switch As - Pressure (Parking Brake Oil) 174-4312 55 F-3
Valve Gp - Brake Control (Parking) 106-1774 56 F-3
Valve Gp - Check 6E-5444 57 F-3
Valve Gp - Control (Service Brake) 269-3289 58 F-4
Axle Oil Cooler
Core As - Axle Oil Cooler 115-4831 60 E-2
Filter Gp - Oil 230-3633 61 D-1
Fitting As 185-6250 9 F-1
Manifold Gp - Control (Axle Oil Cooler) 257-5613 63 B-1
Pump & Motor Gp - Axle Oil Cooler 301-9799 64 E-1
Valve - Bypass (Thermal Bypass) 260-3789 61 D-2, E-2
Valve - Fluid Sampling (Coolant) 8C-3446 61 D-1
Valve Gp - Diverter 166-8497 67 B-1
201-0950 68 C-1
Valve Gp- Sequence 287-0426 69 B-1

Note : Always check Part Manual for your specific machine.

COMPONENT LOCATION
Volume 2 of 2 - IMPLEMENT AND FAN
DRIVE - Page 1 of 2

Part Machine Schematic

Description
Number Location Location
Accumulator Gp - Pilot Oil (Charged) 245-2975 1 B-7
Accumulator Gp - Ride Control 219-7981 2 D-3, D-4
Actuator Gp - Pilot Control (Proportional Solenoid) 217-6719 3 C-7, C-6, D-5
Actuator Gp - Pilot Control (Proportional Solenoid) 217-6720 4 C-5, D-6, D-7
Connector As 222-6869 5 B-7, B-6, E-4
Core As - Hydraulic Oil Cooler 261-3853 6 C-4
Coupler As - Quick Disconnect (Test) 6V-3965 7 A-3, A-6, A-7, D-4
Cylinder Gp - Lift (LH) 271-1717 8 F-7
Cylinder Gp - Lift (RH) 271-1716 9 F-5
Cylinder Gp - Tilt 271-3572 10 F-5
Elbow 127-9015 11 A-3
Filter Gp - Oil (Case Drain) 166-4647 12 A-5, B-4
Filter Gp - Oil (Hydraulic Fan) 280-3444 13 B-4
Filter Gp - Oil (Implement Pilot) 287-8402 14 B-8
Fitting As 185-6250 15 F-8
Motor Gp - Hydraulic Fan 159-7166 16 C-3
Pump Gp - Fan 277-5566 17 A-3
Pump Gp - Implement Pilot 136-3965 18 A-8
Pump Gp - Implement, Center 315-3144 19 A-7
Pump Gp - Implement, RH 315-3145 20 A-6
Screen Gp - High Pressure (Fan) 288-5769 21 B-3, C-4
Screen Gp - High Pressure (Implement Pump) 174-4502 22 B-6
Sensor Gp - Liquid Level (Implement, Hydraulic Fan Tank) 306-6875 23 B-5
Sensor Gp - Pressure (Fan Pump) 167-1709 24 B-3
Sensor Gp - Pressure (Fixed Displacement Pump Oil) 221-3405 25 B-7, B-6
Sensor Gp - Pressure (Implement Pilot Oil) 224-8496 26 B-8
Sensor Gp - Pressure (Lift Cylinder Head End) 221-3416 27 E-4
Sensor Gp - Temperature (Front Axle Oil) 288-8390 28 A-4
Switch As -Pressure (Fan, Case Drain) 253-2673 29 A-5, B-8, B-4
Tank Gp - Hydraulic (Implement, Hydraulic Fan Oil) 276-8951 30 A-4
Valve 6E-1291 31 C-5, C-6
Valve - Check 102-4156 32 D-6, D-5
Valve - Fluid Sampling (Coolant) 8C-3446 33 A-8
Valve As - Check (Ride Control) 9T-1013 34 C-3
 COMPONENT LOCATION
Volume 2 of 2 - IMPLEMENT AND FAN
DRIVE - Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Valve As - Relief (Line, Lift) 129-8293 35 E-7
Valve As - Relief (Line, Tilt Dual Set) 262-4157 36 E-5, E-6
Valve Gp - Check 4T-5896 37 D-8
Valve Gp - Check (Brake Oil Cooler Bypass) 6E-1454 38 C-4
Valve Gp - Check (Pilot) 207-1810 39 C-8
Valve Gp - Control (Tilt Regeneration) 275-5796 40 F-6
Valve Gp - Demand Fan 191-8735 41 B-2
Valve Gp - Main Control 284-6627 42 E-8
Valve Gp - Makeup 160-7439 43 E-5
Valve Gp - Makeup (Fan Drive) (Anti-Cavitation) 101-9012 44 C-3
Valve Gp - Manual (Lowering Control) 112-1817 45 C-8
Valve Gp - Pressure Reducing (Dead Engine, Lift Arm Lower) 185-1897 46 E-7
Valve Gp - Relief (Line, Lift) 125-9349 47 E-7
Valve Gp - Relief (Line, Tilt) 117-0160 48 E-6
Valve Gp - Relief (Main) 117-0159 49 E-6
Valve Gp - Relief (Pilot) 276-3649 50 B-7
Valve Gp - Ride Control 9T-9552 51 D-4
Valve Gp - Shuttle, Ride Control 141-1481 52 C-3
Valve Gp - Shuttle 4T-1860 53 E-7
Valve Gp - Solenoid (Implement Pilot, Ride Control) 152-8340 54 D-4
Valve Gp - Solenoid (Load Sensing) 173-7455 55 B-7
Valve Gp - Solenoid (Pilot, On/Off) 149-2610 56 D-8

Note : Always check Part Manual for your specific machine.

TAP LOCATION
Volume 1 of 2 - STEERING , BRAKING AND
AXLE COOLING
Tap Schematic
Description
Number Location
REMOTE DIAGNOSTIC PANEL - REAR
A STEERING, RIGHT CYLINDER F-6
B STEERING, LEFT CYLINDER F-6
C STEERING PUMP DISCHARGE F-6
D STEERING PILOT SUPPLY F-6
E BRAKE PUMP DISCHARGE F-6
F REAR BRAKE ACCUMULATOR F-6
G FRONT BRAKE ACCUMULATOR F-6
REMOTE DIAGNOSTIC PANEL - FRONT
N AXLE MOTOR SUPPLY F-1
P REAR PUMP DISCHARGE F-1
Q FRONT PUMP DISCHARGE F-1
LOCAL TAPS
H STEERING PUMP SIGNAL B-6
I ACCUMULATOR REAR SERV. BRAKES E-4
J ACCUMULATOR FRONT SERV. BRAKES E-4
L FRONT SERVICE BRAKES E-4
M REAR SERVICE BRAKES E-4
R PUMP CASE AIR BLEED B-6
SOS OIL SAMPLING PORTS B-4, D-1, E-1
TAP LOCATION
Volume 2 of 2 - IMPLEMENT AND FAN
DRIVE

Tap Schematic
Description
Number Location
REMOTE DIAGNOSTIC PANEL - FRONT
A Fan Pump Discharge F-8
B Implement Relief - Right Pump F-8
C Implement Relief - Center Pump F-8
D Implement Pilot Supply F-7
E Ride Control Signal F-7
F Lift Cylinder Head End F-7
G Lift Cylinder Rod End F-7
H Tilt Cylinder Rod End F-7
I Tilt Cylinder Head End F-7
LOCAL TAPS
J Fan Pump Signal A-3
K Dual Set Line Relief Signal D-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(50) BRAKE GP
PARKING
8R-5518
(6) CYLINDER GP STEERING CYLINDERS (51) CONTROL GP
STEERING FOOT BRAKE (58) VALVE GP
157-1352 A B C D E F G 305-5531 CONTROL
RIGHT
TURN SERV. BRK
F 269-3289 F
(55) SWITHC AS
(9) FITTING AS PRESSURE
185-6250 PRK BRK OIL
(54) SWITHC AS 174-4312
LIMIT (56) VALVE GP (61) VALVE GP N P Q
PARKING BRK CONTROL THERMAL BYPASS
171-7085 PRK BRK 260-3789 (9) FITTING AS
106-1774 185-6250
(43) VALVE GP
DIAGNOSTIC PLATE UNDER THE (57) VALVE GP DIAGNOSTIC PLATE
(60) CORE AS
I J
PLATFORM BEHIND THE CAB
STEERING CHECK UNDER THE PLATFORM
COOLER (61) FILTER GP BEHIND THE CAB
STANDARD : 301-4614 6E-5444
REAR BRAKE SUPPLY 115-4831 OIL
ATTCH SEC. STEERING: 230-3633 SOS
301-4616
FRONT BRAKE SUPPLY

(33) VALVE GP
(42) VALVE GP DIVERTER (53) SENSOR GP
E (28) VALVE GP LOAD SENSE PRESSURE E
SHUTTLE MAKE UP 2U-7345 L SERV. BRK
STEERING CYLINDER 7J-7423
LOAD SIGNAL 224-8496
4T-1860
(52) MANIFOLD GP
BRAKE
M 115-8035
FRONT
BRAKE SYSTEM (64) PUMP AND
(39) VALVE GP MOTOR GP
(2) BALL (37) VALVE GP
RELIEF AXLE OIL CLR
4B-9782 RELIEF (29) VALVE GP
STEERING CYLINDER 301-9799
PUMP BACKUP CHECK
CROSSOVER (38) VALVE GP
100-4335 PRIMARY
6E-3985 RELIEF
STEERING PUMP
SEC STR
6E-3780
6E-3986

AXLE OIL COOLING RETURN

(36) VALVE GP
D PRESS REDUCING D
LOWERING CONTROL (61) VALVE GP
6E-4286 THERMAL BYPASS
260-3789 (61) VALVE GP
(11) PLUG (61) FILTER GP FLUID
PIPE OIL SAMPLING
1T-0936 230-3633 8C-3446
(4) CORE AS CORE AS
(32) VALVE GP STR OIL COOLER (40) VALVE GP COOLER
CHECK 190-7625 RELIEF 115-4831
STR PILOT
STEERING QUAD
224-5741 (1) ACCUMULATOR GP SOS
111-7775 BRAKE SUPPLY
(19) SENSOR GP
(3) CONNECTOR AS 220-2718
PRESSURE 222-6869
HYDR. OIL
221-3406
(16) SCREEN GP (30) VALVE GP
(41) VALVE GP HIGH PRESS. CHECK
(44) VALVE GP SELECTOR CLR BYPASS
STEERING (14) PUMP GP
NEUTRALIZER ATTCH SEC STR 6E-1454
LEFT RIGHT 288-5769 SEC STEERING
NEUTRALIZER NEUTRALIZER HMU STEERING 6E-3078 101-4007
C 146-7571
(68) VALVE GP
C
(20) SENSOR GP
(23) SWITCH AS SOLENOID
PRESSURE (8) FILTER GP
(44) VALVE GP PRESSURE ACTIVATE /
IMPLEMENT OIL
NEUTRALIZER PRIMARY STR OIL WARNING DEACTIVATE
PILOT OIL PILOT
HMU STEERING 3E-6450 SWITCH
PS REAR 201-0950
224-8497 115-2129
146-7571 (31) VALVE GP
WARNING SWITCH
CHECK (67) VALVE GP
STEERING HS
DIVERTER
9T-3096 166-8497

(10) MANIFOLD GP
(17) SCREEN GP CONTROL
HIGH PRESS. (22) SWITCH AS (16) SCREEN GP INVERSE SHUTTLE
STEERING PRESSURE HIGH PRESS. 273-8751
174-4502 FILTER BYPASS BRAKE PUMP (69) VALVE GP
(5) COUPLER AS
QUICK DSCNNCT (22) SWITCH AS
253-2673 SOS 288-5769 SEQUENCE
TEST PRESSURE 287-0426 (63) MANIFOLD GP
6V-3965 FILTER BYPASS CONTROL
(35) VALVE GP 253-2673 AXLE OIL COOLING SUPPLY AXLE OIL COOLER
PILOT (7) FILTER GP (34)VALVE GP 257-5613
B (15) PUMP GP B
STIC STEERING
STEERING H OIL FLUID SAMPLING
AXLE OIL COOLING MOTOR CASE DRAIN

249-5615 CASE DRAIN 8C-3446

216-4826
166-4647
STIC STR AXLE OIL COOLING SYSTEM
PUMP CASE
AIR BLEED (27) VALVE GP LINE PATTERNS
COUPLER AS
RELIEF
QUICK DISCONNECT Pressure Line
TEST R BREAKER
STD : 133-1963
Pilot / Load Sensing Pressure
6V-3965 Drain / Return Lines

(21) SENSOR GP Component Group

TEMPERATURE Attachment
(18) SENSOR GP
OIL
LEVEL (13) PUMP GP (12) PUMP GP Air Line
288-8390
IMPLMNT / FAN PILOT BRAKE
CALLOUTS
306-6875 136-3965 164-5486
YY Taps (Pressure, Sampling,Sensor) by letter

A (26) VALVE GP A
RELIEF (25) TANK GP
BREATHER HYDRAULIC HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
THIS SCHEMATIC IS FOR THE 992K WHEEL DOZER (STEERING and BRAKING) HYDRAULIC SYSTEM
EU ATCH : 220-0812 STEERING / BRAKE STEER PUMP OUTPUT.
VOLUME 1 of 2: STEERING , BRAKING AND AXLE COOLING
282-3057 BRAKE SUPPLY PUMP OUTPUT.
STEER PILOT & COOLING PUMP OUTPUT. MEDIA NUMBER: RENR9789
AIR CONNECTION SUPPLY LINE. SCHEMATIC PART NUMBER (AXLE OIL COOLING) : 263-6852, CHANGE: 02, VERSION: - (SHEET 2)
TO IMPLEMNT TANK DRAIN / RETURN LINE. SCHEMATIC PART NUMBER (BRAKE SYSTEM) : 286-9668, CHANGE: 00, VERSION: -
VOL. 2, A-2
(24) TANK GP SCHEMATIC PART NUMBER(STEERING / BRAKE) : 263-6852, CHANGE: 02, VERSION: - (SHEET 1)
SECONDARY STEER PUMP OUTPUT.
EXPANSION STEER CYLINDER CONTROL CIRCUIT.
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
220-2771 BRAKE CONTROL SYSTEM CIRCUIT. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
AXLE OIL COOLING PUMP OUTPUT. Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

A B C D E F G H I

DIAGNOSTIC PLATE
(15) FITTING AS
F 185-6250
AT RIGHT SIDE F
OF HITCH AREA
(9) CYLINDER GP
(10) CYLINDER GP LIFT
(40) VALVE GP
TILT RIGHT HAND
CONTROL
271-3572 271-1716
TILT REGENERATION
(8) CYLINDER GP 275-5796
LIFT
LEFT HAND
271-1717

(5) CONNECTOR AS
222-6869

(42) VALVE GP
MAIN CONTROL (27) SENSOR GP
284-6627 PRESSURE
LIFT CYLINDER
HEAD END
221-3416
E E
(53) VALVE GP
SHUTTLE (47) (36) (48) VALVE GP (49) VALVE GP (48) VALVE GP (36) VALVE AS
4T-1860 VALVE GP VALVE AS RELIEF
RELIEF RELIEF RELIEF
RELIEF RELIEF 117-0160 117-0159 117-0160 262-4157
125-9349 262-4157 (7) COUPLER AS
(46) VALVE GP QUICK DISCONNECT
PRESS. REDUCING (43)
TEST
185-1897 VALVE AS
MAKEUP K 6V-3965
160-7439
(54) VALVE GP
SOLENOID
(37) VALVE GP IMPLEMENT PILOT
CHECK LOWER RACKBACK RACKBACK LOWER 152-8340
4T-5896 (35) VALVE AS E5 E6 ACTTR GP E13 (2) ACCUMULATOR GP
E11
RELIEF PLT CNTRL
217-6719
RIDE CONTROL

(3) ACTTR GP
129-8293 219-7981

PLT CNTRL
HYDRAC

217-6719
(4) ACTTR GP
PLT CNTRL
ON/OFF

217-6720
(56) VALVE GP
E9 SOLENOID
D 149-2610 (51) VALVE GP D
RIDE CONTROL
(4) ACTTR GP 9T-9552
PLT CNTRL
217-6720
(45) VALVE GP
MANUAL
LOWERING (3) (54) VALVE GP

(32) VALVE GP
CHECK
102-4156
ACTTR GP
MANUAL CONTROL SOLENOID
112-1817 PLT CNTRL RIDE CONTROL
(32) VALVE GP
CHECK
102-4156
LOWER VALVE GP
(52) VALVE GP

(31) VALVE
CHECK 217-6719 (4) ACTTR GP 152-8340
SHUTTLE

6E-1291
102-4156
PLT CNTRL
217-6720 RIDE CONTROL
141-1481

(3) ACTTR GP
PLT CNTRL
ACTTR GP
217-6719 PLT CNTRL
217-6720
E7 E14
DUMP DUMP (34) VALVE GP
C E4
(31) VALVE CHECK C
E12 RAISE (21) SCREEN GP
RAISE RIDE CONTROL
6E-1291 HIGH PRESS.
FAN 9T-1013 AUTOLUBE RETURN
288-5769
(39) VALVE GP
CHECK
PILOT (44) VALVE GP
207-1810 MAKEUP
FAN
101-9012
(55) VALVE GP (38) VALVE GP
SOLENOID CHECK
LOAD SENSE CLR BYPASS
(50) VALVE GP 173-7455 (22) SCREEN GP (16) MOTOR GP
6E-1454
RELIEF HIGH PRESS. (6) CORE AS FAN
PILOT IMPLEMENT OIL HYD. OIL CLR 159-7166
276-3649 174-4502 261-3853 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(29) SWITCH AS AUTOLUBE SUPPLY
PRESSURE (29) SWITCH AS (21) SCREEN GP PILOT PUMP OUTPUT
RIGHT IMPLEMENT PUMP OUTPUT
FAN PRESSURE HIGH PRESS.
(26) SENSOR GP (22) SCREEN GP CASE DRAIN
CENTER IMPLEMENT PUMP OUTPUT
(25) SENSOR GP 253-2673 FAN FAN PUMP OUTPUT
PRESSURE 253-2673
SUPPLY LINE
(1) ACCUMULATOR GP PRESSURE HIGH PRESS. 288-5769
IMPLMNT (5) CONNECTOR AS (12) FILTER GP DRAIN / RETURN LINE

B PILOT OIL
PILOT OIL
222-6869
IMPLEMENT IMPLEMENT OIL
OIL
TILT CYLINDER & CONTROL CIRCUIT
LIFT CYLINDER & CONTROL CIRCUIT
B
245-2975 PUMP OIL 174-4502 (23) SENSOR GP (41) VALVE GP
224-8496 (18) PUMP GP (5) CONNECTOR AS CASE DRAIN
221-3405 LEVEL DEMAND FAN LINE PATTERNS
IMPLEMENT, 222-6869 166-4647
IMPLMNT, 191-8735
E1 Pressure Line
CENTER FAN OIL (13) FILTER GP
(14) FILTER GP 315-3144 OIL Pilot / Load Sensing Pressure
(12) FILTER GP 306-6875
OIL FAN Drain / Return Lines
(20) PUMP GP OIL 280-3444 (24) SENSOR GP
IMPLEMENT CASE DRAIN Component Group
IMPLEMENT, PRESSURE
287-8402 166-4647
RIGHT HAND (28) SENSOR GP FAN PUMP Attachment
315-3145 TEMP. 167-1709 Air Line
AXLE OIL
(29) SWITCH AS 288-8390 (17) PUMP GP CALLOUTS
(29) SWITCH AS
PRESSURE FAN
PRESSURE
FAN CASE DRAIN 277-5566 J YY Taps (Pressure, Sampling,Sensor) by letter

253-2673 253-2673
(33) VALVE PUMP CASE
FLUID SAMPLING AIR BLEED
(11) ELBOW
8C-3446 127-9015
(18) PUMP GP (7) COUPLER AS
A IMPLEMENT (7) COUPLER AS AIR CONNECTION A
QUICK DISCONNECT
PILOT QUICK DISCONNECT VOL. 1, A-8
TEST
136-3965 PUMP CASE (7) COUPLER AS
6V-3965 TEST
AIR BLEED QUICK DISCONNECT
6V-3965 (30) TANK GP
HYDRAULIC TEST THIS SCHEMATIC IS FOR THE 992K WHEEL DOZER (STEERING and BRAKING) HYDRAULIC SYSTEM
PUMP CASE
IMPLMNT. / FAN (7) COUPLER AS 6V-3965 VOLUME 2 of 2: IMPLEMENT AND FAN DRIVE SYSTEM
AIR BLEED
276-8951 QUICK DISCONNECT MEDIA NUMBER: RENR9789
TEST
SCHEMATIC PART NUMBER : 263-6852, CHANGE: 02, VERSION: -
6V-3965 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS - STEERING , BRAKING
AND AXLE COOLING
VIEW ALL CALLOUTS

63 13 15 22 8 34 68 9 24 26 27 35 43 32 25 18 51 58 FRONT
19 44
52
7
53
58
4
54
3 55 52
43
12 56 10
57
1
9

25

30 60 61 5 17 20 41 40 64 67 14 69 10 9 1 31 50
REAR
60
MACHINE COMPONENT LOCATIONS - IMPLEMENT AND
FAN DRIVE
VIEW ALL CALLOUTS

11 25 41 18 19 7 20 33 12 23 1 28 29 40 51 42 27 5 9 8

44

16

24

17

38 6 13 29 39 50 14 26 33 29 2 45 34 15 50 54 56 55 K
ACCUMULATOR - SERVICE BREAKS

FRONT
1

1
REAR
CONTROL AND DUAL TILT
VIEW ALL CALLOUTS

42

18
DIAGNOSTIC PANEL

LOCATED AT LOWER LEFT SIDE, FRONT FRAME

DIAGNOSTIC PLATE
PRESSURE TAPS
VIEW ALL CALLOUTS

G D F
A
P

TORQUE CONV IMPELLER

CLUTCH CONTROL PRESS
Q
BRK-(R) BRK-ACC-(F) BRK-ACC-(R) R-STR
B
BRK-(F) STR-PILOT-S IC L-STR
BRAKE SHUTTLE

ACC-(R) STR-P LUC BRK-SHTL

TRANSMISSION LUBE
PRESSURE
ACC-(F) FAN-D ACC-S LUBE

DISCHARGE FOR THE N TORQUE CONV LOCKUP

CLUTCH CONTROL PRESS
HYD FAN PUMP
FAN CIRCUIT
VIEW ALL CALLOUTS

16
21

16

13 17 41 J 12
FAN PUMP
VIEW ALL CALLOUTS

17 41
IMPLEMENT PUMP

4
MAINFOLD - SERVICE BRAKES
VIEW ALL CALLOUTS

J I 52 53

L M
PILOT PUMP

18
PARKING BRAKE - CONTROL VALVE
VIEW ALL CALLOUTS

55 54
PILOT OIL FILTER
VIEW ALL CALLOUTS

SOS

8
RIDE CONTROL
VIEW ALL CALLOUTS

51

2 52 34
STEERING PUMPS
VIEW ALL CALLOUTS

15

PUMP CONTROL VALVE

15 13 8
STEERING VALVE

43