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The anaerobic degradation of particulate-containing potato processing wastewater using
Article history: a mixed culture from an industrial anaerobic wastewater treatment plant as inoculum was
Received 28 December 2010 characterised and modelled. Anaerobic digestion is being increasingly used for wastewater
Received in revised form treatment, particularly those which contain high levels of biodegradable matter such as
11 November 2011 potato processing effluents. A major prerequisite for its proper modelling is a reliable
Accepted 22 November 2011 wastewater characterisation with a proper discrimination of the chemical oxygen demand
Published online 14 December 2011 (COD) fractions. These wastewaters contain both soluble (S ) and particulate (X ) organic load
that are assimilated by microorganisms at different rates. Furthermore, these wastewaters
generally contain both solid (XI) and soluble (SI) inert to anaerobic degradation fractions. In
this work, a procedure to determine the COD fractions of potato wastewater is developed.
For the wastewater studied, the initial fraction of inert particulate organic matter ðxXI Þ was
negligible, while the initial fraction of inert soluble organic matter ðxSI Þ was 20.94% 1.65. A
model with first-order serial-parallel reactions system was developed for biodegradable
fractions. This model has demonstrated its capability to predict the behaviour of the system
and can be used for further research work or more complex reactor design.
ª 2011 IAgrE. Published by Elsevier Ltd. All rights reserved.
* Corresponding author. Tel.: þ54 223 481 6600x261; fax: þ54 223 481 0046.
E-mail addresses: durruty@fi.mdp.edu.ar (I. Durruty), zaritzky@ing.unlp.edu.ar (N.E. Zaritzky), froilan@fi.mdp.edu.ar (J.F. González).
1537-5110/$ e see front matter ª 2011 IAgrE. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.biosystemseng.2011.11.012
196 b i o s y s t e m s e n g i n e e r i n g 1 1 1 ( 2 0 1 2 ) 1 9 5 e2 0 5
increased due to changing socio-economic situations (Nishio Santos, Naval, Guardiola, & López, 1999). A major prerequisite
& Nakashimada, 2007). Also, biological treatment appears to for modelling is a reliable wastewater characterisation with
be a promising technology to attain revenue from certified COD fractionation, for the identification of organics with
emission reduction (CER) credits, more commonly known as different biodegradability properties in order to provide the
carbon credits from the clean development mechanism (CDM) necessary experimental support to the model (Orhon,
since methane gas generated from anaerobic digestion can be Karahan, & Sözen, 1999).
utilised as renewable energy (Chan et al., 2009). Industrial potato wastewaters contain soluble and partic-
Potato production in Argentina is concentrated mainly ulate organic load (Sentürk, Ince, & Onkal Engin, 2009), mainly
in the southeast of the province of Buenos Aires. Between starch and soluble carbohydrates, that are assimilated by
300 and 400 thousand tonnes of potatoes per year are anaerobic microorganisms at different rates. It is very
used for industrial processing, generating large amounts of common to find nutrient deficiencies, so any nutritional
wastewater, composed mainly of water washing and supplementation could affect the degradation of pollutants.
peeling and chipping debris. Currently, these wastes are Due to the ease of digestion of starch by bacteria, rates of
subject to biological digestion, both aerobic (Lasik, Nowak, anaerobic degradation and methane production are usually
Krzywonos, & Cibis, 2010) and anaerobic (Parawira, Murto, faster than in cellulosic materials, considered the most
Zvauya, & Mattiasson, 2004) to reduce the organic pollu- abundant biomass resource (Nishio & Nakashimada, 2007).
tion load. Furthermore, wastewaters generally contain an inert solid or
Sound kinetic modelling of the anaerobic degradation of soluble organic fraction (Orhon et al., 1999). In addition, the
complex wastes is increasingly needed for a better under- different stages in the process have different associated yield
standing of the performance of these systems (Garcı́a-Ochoa, coefficients (Blanch & Clark, 1996).
b i o s y s t e m s e n g i n e e r i n g 1 1 1 ( 2 0 1 2 ) 1 9 5 e2 0 5 197
The goals of our approach to the modelling of anaerobic determine the I fractions is to evaluate properly the microbial
degradation of particulate-containing wastewater were: a) to production of residual products, in soluble SP and in particu-
develop a procedure to estimate the fractions of the COD loads late XP forms (Boursier, Béline, & Paul, 2005).
that are refractory to anaerobic biodegradation based on
TCOD ¼ SI þ XI þ SB þ XB (1)
knowledge of characterisation and aerobic degradation of
domestic and industrial wastewater; b) to characterise COD Based on this COD fractionation, Fig. 1 outlines the proposed
fractions of potato wastewater and to determinate the yield model. It is assumed that in the first step the particulate
coefficients for each step, adapting to anaerobic conditions biodegradable matter (XB) is degraded to soluble biodegradable
the Orhon method (Orhon, Artan, & Ate, 1994); c) to evaluate matter (SB) and acetate (Ac) that is not detectable by COD
the evolution of biodegradable soluble and particulate COD method (APHA, 1998). The concepts of disintegration, solubi-
fractions during the anaerobic degradation of the wastewater lisation, enzymatic hydrolysis and acetogenesis are usually
by a mixed culture, d) to develop a non-structured kinetic expressed by this general kinetic term of hydrolysis in most of
model for anaerobic digestion of potato wastewater capable of the practical cases presented in the literature (Batstone et al.,
describing the changes in the different COD organic fractions 2002; Vavilin, Fernandez, Palatsi, & Flotats, 2008). Later, the
and methane production e) to estimate the kinetic parameters soluble biodegradable matter (SB) is converted to soluble
by fitting the experimental data of biodegradable COD frac- metabolic products (SP), particulate products, mainly biomass
tions obtained in a batch treatment. (XP) and methane (M ). Methanogenesis occurs through three
basic biochemical reactions that are controlled by three
different groups of methane-forming bacteria (acetoclastic
2. Model description methanogens, hydrotrophic methanogens, and methylo-
trophic methanogens). Acetoclastic methanogens produce
The total COD (TCOD) of the wastewater can be divided into methane by “splitting” acetate. Hydrogenotrophic metha-
a refractory or inert (I ) organic fraction and a biodegradable (B) nogens produce methane by combining hydrogen and carbon
organic fraction. Only the B fraction undergoes trans- dioxide, and methylotrophic methanogens produce methane
formations during the anaerobic biological process, while the I by removing methyl (eCH3) groups from simple substrates
fraction is defined as the fraction that is not affected by (Gerardi, 2003). In anaerobic digesters, acetoclastic methane-
anaerobic treatment. Both fractions, the inert and the biode- forming bacteria produce most of the methane, while hydro-
gradable, can in turn be split into soluble (S ) and particulate trophic methane-forming bacteria produce approximately 30%
(X ) fractions by physical separation such as filtration or of all methane. Methylotrophic methane-forming bacteria
centrifugation. Eq. (1) summarises the COD fractionation produce a relatively small quantity of methane in anaerobic
described above and adopted in this study for potato waste- digesters (Gerardi, 2003). In the model proposed here the
water undergoing anaerobic degradation. The main reason to acetate produced during hydrolysis is directly converted to
a YSP/XB Soluble
metabolic
YSP/SB products
Particulate Soluble (SP)
YH
biodegradable biodegradable
matter matter YXP/SB
(XB) (SB) Particulate
YXP/XB products
Y´M/SB (XP)
YAC/SB
Soluble
b metabolic
YSP/SB products
Particulate Soluble (SP)
YH
biodegradable biodegradable YXP/SB Particulate
matter matter products
(XB) (SB)
Y´M2 (XP)
Y´M1 Methane
(M´)
Fig. 1 e Proposed model a) extended model with different compounds and yield coefficients defined in Table 1. b) Simplified
model when the methane production is considered as a contribution of particulate degradation via acetoclastic pathway
(Y0 M1 [ Y0 AC/xB$Y0 M/AC) and a contribution of soluble biodegradable degradation via acetoclastic and hydrogenotropic
pathways (Y0 M2 [ Y0 AC/SB$Y0 M/AC D Y0 M/SB).
198 b i o s y s t e m s e n g i n e e r i n g 1 1 1 ( 2 0 1 2 ) 1 9 5 e2 0 5
methane (M ) by acetoclastic methanogenic bacteria. On the Based on the model described previously (Fig. 1), a first-
other hand part of SB is converted to acetate and later to order serial-parallel reactions kinetic model is proposed in
methane (M ) by acetoclastic methanogenic bacteria and the this work (Table 1). The first-order constant kapp i can be
other part is converted to methane by hydrotrophic metha- changed to introduce a biomass concentration (XP) as ki$XP
nogens (Fig. 1a). The methylotrophic methanogens contribu- (Vavilin et al., 2008). Then, k1 and k2 are specific kinetic
tions was considered negligible in this work due to the nature constants and kapp
1 and kapp
2 are the apparent first-order kinetic
of the organic load being degraded. constants. Solving the dynamic mass balance for XB, SB, XP and
The Petersen matrix (Table 1) summarises the stoichiom- SP using the yield coefficients detailed in Petersen matrix
etry of the reaction system and the corresponding yield (Table 1) results in:
coefficients are defined in the Nomenclature. The methane
dXB
per reactor volume (M0 ) and acetate concentration (Ac0 ) can app
¼ k1 $XB ¼ k1 $XP $XB (2)
dt
be expressed as equivalent COD (the amount of O2 needed
to oxidise these to CO2 and H2O). Then the dimensionless yield
coefficients Y0 M/AC, Y0 AC/SB, Y0 M/SB and Y0 AC/XB can be obtained. dSB app app
¼ YH $k1 $XB k2 $SB ¼ YH $k1 $XP $XB k2 $XP SB (3)
dt
2.1. Kinetic model
dXP app
¼ YXP =SB k2 $SB ¼ YXP =SB k2 $XP SB (4)
Several complete structured kinetic models have been devel- dt
oped for the anaerobic process (Batstone et al., 2002; Batstone,
Keller, Newell, & Newland, 2000a) and have been validated in
dSP app
practical applications (Batstone & Keller, 2003; Batstone, ¼ YSP =SB k2 $SB ¼ YSP =SB k2 $XP SB (5)
dt
Keller, Newell, & Newland, 2000b; Shang, Johnson, & Sieger,
2005). At the cost of increasing complexity, these models are The methane mass balance is also solved to predict the
very complete and take into account a set of physico-chemical methane production as:
equations, incorporate gas transfer and ionic reactions and
1 dM
also structured biochemical equations. However, these ¼ YM=Ac $kM $XP $Ac þ YM=SB k2 $XP SB (6)
V dt
models consider up to 26 dynamic state concentration vari-
ables per reactor vessel or element, and a deep knowledge of
where M is expressed in ml [CH4]. Or, according with the
the system and intermediate concentrations is needed to
dimensionless yield coefficients used in Petersen matrix, the
apply these models.
differential expression can be expressed as
Simpler models that study the variation of complex
substrates using a global parameters such COD, biological dM0 0
¼ YM=Ac $kM $XP $Ac0 þ YM=SB
0
k2 $XP SB (7)
oxygen demand (BOD) or volatile suspended solids (VSS) are dt
more useful in industrial applications where usually the
where M0 is expressed as mg [O2] l1 and it represents the
instruments to measure concentrations of intermediates are
methane as equivalent COD per unit of reaction volume. Since
not available. Several authors proposed complex kinetic
the production of methane from acetate is faster than the
models to fit global parameters during anaerobic biodegra-
previous acetogenic stage (Gerardi, 2003; Vavilin et al., 2008) it
dation (Beltran, Gonzalez, & Garcia, 2008; Bhunia &
can be assumed that the acetate disappears as it is produced.
Ghangrekar, 2008; Sosnowski, Klepacz-Smolka, Kaczorek, &
Therefore,
Ledakowicz, 2008; Vavilin et al., 2008). However, the simplest
first-order power law serial-parallel system reaction fits kM $XP $Ac0 ¼ YAC=XB
0 0
$k1 $XP $XB þ YAC=SB $k2 $XP $SB (8)
properly in most of the cases (Garcı́a-Ochoa et al., 1999; Ponsá,
Gea, & Sánchez, 2011; Siles et al., 2008). Substituting Eq. (8) into Eq. (7)
a The volume of methane gas per unit of reactor volume and the acetate concentration was expressed as the O2 needed to oxidise it to CO2 and
H2O (COD equivalent) to allow the use of dimensionless yield coefficients.
b i o s y s t e m s e n g i n e e r i n g 1 1 1 ( 2 0 1 2 ) 1 9 5 e2 0 5 199
Fig. 2 e Modifications of the organic fractions in the different batch assays during the characterisation test. Batches A and B
contained total and soluble wastewater respectively, batch C contained glucose and batch D contained potato starch. SI
represents the inert soluble organic load and XI the inert particulate organic load. SB represents the initial biodegradable
soluble organic load and XB the initial biodegradable particulate organic load; SP and XP represent final metabolic soluble
products and particulate products, mainly biomass.
200 b i o s y s t e m s e n g i n e e r i n g 1 1 1 ( 2 0 1 2 ) 1 9 5 e2 0 5
The soluble biodegradable matter to soluble metabolic prod- TCODB tf SCODB tf ¼ XPB (26)
ucts yield coefficient ðYSP =SB Þ and the soluble biodegradable matter
to particulate products yield coefficient ðYXP =SB Þ were estimated as:
SCODB tf ¼ SIB þ SPB (27)
SPC The mass balances for soluble and particulate organic load
YSP =SB ¼ (13)
SBC for each batch, using the yields coefficients defined above are
the following:
XPC XP0 Batch A
YXP =SB ¼ (14)
SBC
Soluble : SPA ¼ YSP =SB $SBA þ YSP =XB $XBA (28)
Similarly, the global particulate biodegradable matter to
soluble metabolic products yield coefficient ðYSP =XB Þ and
a global particulate biodegradable matter to particulate Particulate : XPA ¼ YXP =SB $SBA þ YXP =XB $XBA þ XP0 (29)
products yield coefficient ðYXP =XB Þ have been estimated from Batch B
batch D. These last coefficients involve the hydrolysis from
particulate biodegradable matter (XB) to soluble biodegradable Soluble : SPB ¼ YSP =SB $SBB (30)
matter (SB) followed by the conversion to soluble metabolic
products (SP) and particulate products (XP). Particulate : XPB ¼ YXP =SB $SBB þ XP0 (31)
COD measurement in batch D gives the respective COD
Assuming that the yield coefficients are the same in this
fractions.
wastewater as in the previous case of starch and glucose, the
XBD ¼ TCODD ðt0 Þ XP0 (15) equation system (Eqs. (21)e(24) and (28) and (29)) can be
solved, and six unknowns may be estimated (XIA, XBA, SIA, SBA,
XPA, SPA). On the other hand, the system of equations (Eqs. (25),
SPD ¼ SCODD tf (16)
(26) and (30)) can be solved to find SIB, SBB, and SPB and also to
compare the results obtained before checking the validity of
XPD ¼ TCODD tf SCODD tf (17)
the assumptions. Eqs. (27) and (31) allow the value of YXP =SB to
and, be checked for the wastewater and to compare it with the
previously calculated value for glucose.
SPD
YSP =XB ¼ (18) The initial ratios between each fraction and the total
XBD
organic load can be expressed for the potato wastewater as:
TCODB ðt0 Þ XP0 ¼ SCODB ðt0 Þ ¼ SIB þ SBB (25) SPi ¼ YSP =XB $Sdegraded (41)
b i o s y s t e m s e n g i n e e r i n g 1 1 1 ( 2 0 1 2 ) 1 9 5 e2 0 5 201
It can be noted that, knowing the initial organic fraction, Technology Corporation, Needham, MA 02494, USA). The model
both inert and biodegradable, the six unknown variables (XBi, predictions were verified using one-way analysis of variance
XPi, SBi, SPi, Xdegraded, Sdegraded) can be estimated after solving (ANOVA) test with a significance level of 0.05 (OriginPro, v 8.0724;
the system of Eqs. (36) to (41) at any time ti. OriginLab Corporation, Northampton, MA 01060, USA).
3.1. Simulated wastewater Table 2 shows the yield coefficients obtained from C and D
batches applying Eqs. (13), (14), and (18)e(20). The global yield
The simulated wastewater was prepared by grinding whole coefficients YSP =XB and YXP =XB were lower than the soluble yield
fresh potatoes and adding distilled water in a ratio of 1 l of coefficients YSP =SB and YXP =SB because the first pair also
water to 100 g of fresh potatoes. The resulting suspension was included the hydrolysis yield coefficients. Boursier et al. (2005)
filtered by vacuum through a sieve (mesh size 20 mm). The estimated a theoretical value for the fraction of biodegradable
addition of water took place in successive leaching stages and COD converted into particulate products reporting YXP ¼ 0:134
washing of cake. Finally peptone was added to ensure the based on literature data (Henze, Gujer, Mino, & Van
nutrient requirement of COD/N/P ratio 200/5/1 (Krishnan, Loosdrecht, 2000). This parameter includes both YXP =SB and
Ahmad, & Jeru, 2008). YXP =XB shown in Table 2. The YXP =SB value obtained in the
present work was similar to the theoretical value, and YXP =XB
3.2. Inoculum was of the same order of magnitude.
In this work a value of 0.62 was found for YH. Since the
Activated sludge from a methanogenic industrial digester was model considers no production of biomass or product during
used as inoculum. It was kindly supplied by McKein SA (Bal- hydrolysis it was expected that all particulate COD hydrolysed
carce, Argentina), from its anaerobic wastewater treatment would be converted to soluble COD. However, since general
plant. kinetic terms of hydrolysis is a complex term that includes
concepts of disintegration, solubilisation, enzymatic hydro-
3.3. Batch test lysis and acetogenesis (Batstone et al., 2002; Vavilin et al.,
2008) lower yield coefficients could be expected. In addition,
The characterisation tests (batches A, B, C and D) were carried due to the limitation of the COD determination test (APHA,
out in 250 ml Erlenmeyer flasks with constant stirring at 35 C; 1998), the acetate produced during particulate degradation
samples were taken at the start and at 90 days of degradation. was not measured as SB. For this reason the particulate matter
Simultaneously, the wastewater was treated in a batch reactor to acetate dimensionless yield coefficient, Y0 AC/xB was inde-
of 1.5 l with controlled temperature (35 C) and agitation pendently determined as 0.17 (see the discussion on methane
(200 RPM). Samples were taken at regular intervals until the formation below). On the other hand, not all particulate COD
depletion of the wastewater. The 10% v/v of inoculum was is necessarily converted to soluble exocellular COD. The
used in all cases (XP0 ¼ 310 mg [O2] l1). All the tests were hydrolytic bacteria could use part of the organic matter as fuel
performed in duplicate.
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The support provided by grants from the National University
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