Professional Documents
Culture Documents
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AL AIN DISTRIBUTION COMPANY
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CONTENTS
INTRODUCTION 5
GENERAL PROVISIONS 9
1) Application of Rules
2) General Safety
3) System Safety Rules, Instructions and Procedures
4) Special Instructions
5) Objections for Safety Reasons
DEFINITIONS 11
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APPENDICES
Appendix 1 Earthing Electrical Power Distribution Equipment
Appendix 2 Operational and Safety Switching
Appendix 3 Sulphur Hexafluoride (SF6) Switchgear
Appendix 4 Metalclad Switchgear
Appendix 5 Live Washing Procedures for HV Insulation
Appendix 6 Overhead Lines
Appendix 7 Underground Cables
Appendix 8 Special Provisions for Mechanical Equipment
Appendix 9 Provisions for Physical and Chemical Environments
Appendix 10 Operational Areas – Access and Working
Arrangements
Appendix 11 Appointment of Persons
Appendix 12 Substation Batteries
Appendix 13 PPE
Appendix 14 Live electrical work
Appendix 15 Logout/tagout procedure
Appendix 16 Standby generators procedure
Appendix 17 Work and demarcation in substations
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INTRODUCTION
The Company System Safety Rules are mandatory. These System Safety Rules
are provided to ensure that both Company employees and others can undertake
all work, on or near electrical and mechanical equipment safely.
Every person who may be concerned with work on or near to the system has a
duty to make themselves thoroughly conversant with the relevant System Safety
Rules and any related supporting documents. It is important to appreciate that
ignorance of these System Safety Rules and associated documents cannot be
accepted as a reason for the neglect of duty. In addition, all persons have a broad
general duty to be familiar with and to follow sound safety and working practices
for any activity with which they have an involvement.
All words shown in bold type are defined in the Definitions section of these
System Safety Rules.
Each employee also has a personal responsibility, to take reasonable care for the
health and safety of themselves and any other person who may be affected by
their activities at work.
Any person having any doubt about the nature of their duties must seek additional
information, advice and guidance from their supervisor, before proceeding with
work.
Signed
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• The Company accepts and recognizes its legal and moral responsibilities
for ensuring the safe design, operation and maintenance of equipment
and for the provision of safe methods of work and healthy working
conditions for all employees and visitors to its premises. These
responsibilities are important and rank equally with all other main aims
and objectives of the Company.
• These System Safety Rules are based on a philosophy that persons must
be protected from the inherent system dangers, which is achieved by
making those persons “safe from the system”.
• The inherent dangers are those arising from a system. The Rules define
procedures and responsibilities for achieving personal safety from the
inherent system dangers. They may be briefly summarized as follows
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GENERAL PROVISIONS
1 APPLICATION OF RULES
1.1 The System Safety Rules must always be applied when working on or near to
items of Equipment which are part of a System.
1.2 The System Safety Rules must always be applied when access is gained or
required to a Prohibited Area and/or a Restricted Area.
2 GENERAL SAFETY
2.1 In addition to the requirements for establishing Safety from the System
specified in these System Safety Rules, General Safety must be established
and maintained at all times.
2.2 General Safety must be established before any work starts. The Authorized
Person issuing the safety document is responsible for establishing General
Safety at the workplace.
2.3 During the progress of the work the Competent Person in charge of the
Working Party must ensure that all members of the Working Party maintain
adequate standards of General Safety. In addition, he shall ensure that
other work areas are not adversely affected by their activities. Therefore he
has to be available all the time. In case he has to leave for any reason he
has to stop the work and withdraw his Working Party out of the place of work
until he returns and ensures that General Safety is still maintained in all
working areas.
3.1 These System Safety Rules and the requirements of any supporting
documents are mandatory. In addition, System Safety Rules issued by
other recognized authorities, where there is interaction, must also be
considered as mandatory.
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3.2 In all cases where cross boundary safety precautions are necessary to
achieve safe working in accordance with the applicable System Safety
Rules, the specified Record of Inter-System Safety Precautions (RISSP)
procedure must be followed.
3.4 Regular training in the understanding and application of SSR shall be given to
all concerned staff at regular time intervals.
4 SPECIAL INSTRUCTIONS
4.1 Work on or near to a System to which these System Safety Rules cannot be
applied, or for special reasons should not be applied, must be considered in
advance, then confirmed and carried out in accordance with an Approved
written procedure.
5.1 Any person who has objections on a safety basis related to the application of
the System Safety Rules shall explain their reasons to the supervisor giving
the instructions. These objections must always be resolved satisfactorily
before any work can proceed.
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DEFINITIONS
Authorization Officer
Approved
• Sanctioned for use in writing by an appropriate officer of the Company.
Caution Notice
• A notice of an Approved type, conveying a warning against interference with
Isolated equipment. These notices are attached at all Points of Isolation.
Circuit Identification
• Colors or symbols used to identity overhead line circuits and other
Equipment.
Company
• AADC - The Al Ain Distribution Company, an autonomous company forming
part of the Abu Dhabi Water and Electricity Authority.
Consent
• Confirmation by the Control Person, before the issue of a Safety
Document, that safety precautions have been carried out on the correct
Equipment at all Locations and that control procedures are in place to
maintain these until the Safety Document is cancelled.
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Danger
• A risk to health, or of bodily injury.
Danger Notice
• A notice of an Approved type, conveying a warning of the risk of Danger of
approach to either electrical or general hazards. These notices are also
displayed at the limits of safe working areas, calling attention to the adjacent
Dangers.
Dead
• At or about zero potential (voltage), and is disconnected from any Live system.
Earthed
• Connected to the general mass of earth by means of an Earthing Device in
such a manner that will ensure an immediate and safe discharge of electrical
energy at all times.
Earthing Device
• A means of providing a connection between an Isolated electrical conductor
and earth, being one of the following
Ö Primary Earth
A fixed or portable Earthing Device applied to an Isolated electrical
conductor to protect against inadvertent energisation. Portable Primary
Earths must be Approved and have a cross sectional area of not less than
70 sq mm copper equivalent.
Ö Additional Earth
A fixed or portable Earthing Device applied at or near the point of work
providing protection against induced voltages. Portable Additional Earths
must be Approved and have a cross sectional area of not less than 25 sq
mm copper equivalent.
Ö Portable Earth
An insulated flexible conductor fitted with suitable clamps for connecting
together an electrical conductor and Earth, using an Approved insulated
operating pole or insulated hand clamp.
Earthing Schedule
• A schedule indicating the Additional Earth requirements for each stage of
the work necessary to control induced voltages as circumstances change.
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Equipment
• All electrical apparatus and mechanical plant forming part of the operational
assets to which the System Safety Rules apply.
General Safety
• The provision and maintenance of safe access to and from the place of work,
a safe place of work, a safe working environment, safe methods of work and
the correct use of effective personal protective equipment.
Isolated
• Total disconnection from associated Equipment or a System by an Isolating
Device in the isolating position, or by adequate physical separation.
Isolating Device
• A device used for rendering Equipment Isolated.
• Safety Key
A key unique at the Location for safety locking an Isolating Device,
Earthing Device, vent or drain
• Control Key
A master key for operating the control lock of a Key Safe or Multi-clasp, and
issued to Authorized Persons only
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Key Safe
• An Approved device for the secure retention of Safety Key(s), links and
fuses.
Live
• Live means connected to the power system and/or electrically charged.
Location
• Any place at which work under the Company’s System Safety Rules is
carried out.
Locked
• A condition of Equipment that cannot be altered without the release of a
safety or security lock.
Log Book
• A permanent written record, used at all control points and workplaces, to
create a comprehensive detailed record of operational and safety switching
and associated safety procedures.
Multi-clasp
• An Approved security clasp providing dual control for Authorized Persons
and Competent Persons and used at selected single Points of Isolation as
an alternative to a Key Safe.
Operational Service
• Under the operational control of a Control Person. Persons, being one of the
following
Competent Person
• A person who has sufficient technical knowledge and experience to recognize
and avoid Danger and been appointed in writing by an appropriate officer of the
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Company to carry out defined duties. These may include the operation of
Equipment and the receipt and clearance of specified Safety Documents, in
accordance with a Competency Certificate.
Authorized Person
• A person who, in addition to having the duties of a Competent Person, has
been appointed in writing by an appropriate officer of the Company to carry out
defined duties. These may include the operation of Equipment and the
preparation, issue, and cancellation of specified Safety Documents, in
accordance with an Authorization Certificate.
Control Person
• A person who has been appointed in writing by an appropriate officer of the
Company to be responsible for the operational control and co-ordination of the
System and the control and co-ordination of safety activities necessary to
achieve Safety from the System, within and across defined boundaries.
Point(s) of Isolation
• The point at which Equipment has been Isolated, as agreed between
Authorized and Control Person, to provide a physical separation and where
reasonably practicable, the Isolating Device immobilized and Locked and
the Keys controlled in a Key Safe or controlled by a Multi-clasp. Caution
Notices must be attached at all Points of Isolation.
Pressurized
• A condition of Equipment containing a gas or fluid above atmospheric
pressure.
Prohibited Area
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Purged
• A condition of Equipment from which any dangerous contents have been
removed.
Restricted Area
Safety Clearance
• The distance from the nearest exposed High Voltage conductor not Earthed,
or from an insulator supporting an exposed High Voltage conductor, which
must be maintained at all times to avoid Danger to persons.
• A Safety Document that specifies the Equipment that will become part of the
System as well as the date at which the Equipment becomes part of the
System and Company System Safety Rules must be applied to the
Equipment.
• A Safety Document that specifies the Equipment that will no longer be part of
the System as well as the date at which the Equipment not be part of the
System anymore and Company System Safety Rules cease to apply to the
Equipment.
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Supervision
• The control and direction exercised by a Competent Person or an
Authorized Person who is present at the point of work at all times during the
progress of the work.
System
• Items of Equipment owned by the company that are used separately or in
combination for the generation, transmission or distribution of electricity or
water.
Vented
• Having a permanent outlet to the atmosphere so that internal pressure has
equalized to atmospheric pressure.
Working Party
• Individuals working under the direct Supervision of a Competent Person or
an Authorized Person.
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1.1 Individuals must not allow any part of their body or objects to approach
within the specified Safety Clearances to exposed conductors which are
Live.
1.2 When Points of Isolation have been established and exposed conductors
could be subject to any voltage, the only objects permitted to approach within
the Safety Clearances shall be Approved voltage measuring devices or
Earthing Devices. In special circumstances, and always subject to prior
assessment by an Authorized Person, persons may approach within the
Safety Clearances for the application of the above Approved devices.
1.3 When Points of Isolation have been established and all Danger has been
totally excluded by the application of Earthing Devices, approach is allowed
under an appropriate Safety Document to within the specified Safety
Clearances.
1.4 Opening or replacing fuses/links on overhead lines with the end of an Approved
Insulated Pole entering into the Safety Clearance, will only be done by an
Competent Person according to an approved procedure.
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Up to 33 183 79.0 26
Please Note: NFPA70E Table 130.2 (C) do not supply clearance values for 22 kV.
The following table includes the Safety Clearance, Restricted Approach Boundary
and Prohibited Approach Boundary for voltages higher than 33 kV. This table can
be used as additional information to the applicable voltages used by ADDC.
The Safety Clearance is the distance measured from the exposed live conductor in
all directions and is the distance specified to avoid any flash over between the line
and any body or objects approaching the specified distance (boundary). However the
density of the charging level for the atmosphere along the route of the O.H.L. differ
from one place to other depending on the weather conditions and/or the lines running
parallel or crossing the specific line worked upon.
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Flash Protection Boundary: An approach limit at a distance from exposed live parts
within which a person could receive a second degree burn if an electrical arc flash
were to occur.
Limited Approach Boundary: An approach limit at a distance from an exposed live
part within which a shock hazard exists.
Restricted Approach Boundary: An approach limit at a distance from an exposed
live part within which there is an increased risk of shock, due to electrical arc over
combined with inadvertent movement, for personnel working in close proximity to the
live part.
Prohibited Approach Boundary: An approach limit at a distance from an exposed
live part within which work is considered the same as making contact with the live
part.
The Authorized Person has to take the above case in consideration before issuing
the Safety Document.
Safety
Clearance
50 cm
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Any point on
an exposed,
energised
electrical
conductor or
circuit part
Restricted Approach
Boundary
Up to 1000 V – 30 cm
From 0.1 to 11 kV – 66 cm
From 11 to 33 kV – 79 cm
Flash Protection
Boundary
This distance
must be Prohibited Approach
determined using Boundary
a procedure to
calculate the Arc Up to 1000 V – 2.5 cm
Flash energy. No From 0.1 to 11 kV – 18 cm
fixed distances From 11 to 33 kV – 26 cm
can be given.
Safety Clearance
(Limited Approach Boundary)
Up to 1000 V – 110 cm
From 0.1 to 11 kV – 153 cm
From 11 to 33 kV – 183 cm
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2.2 When limiting the work or the work area is insufficient to achieve Safety
from the System, the following safety precautions shall be applied.
2.2.1 The HV Equipment shall be identified and the Control Person shall
prepare it for release from Operational Service.
2.2.2 The Authorized Person shall ensure that the Equipment is Isolated and
that Points of Isolation are established for the work.
2.2.3 The Authorized Person shall assess the situation check for and confirm no
volts using an Approved voltage testing device and then discharge the
Equipment by applying Primary Earths. The voltage indicator must be
tested immediately before and after use.
2.2.4 For work on HV Equipment, Primary Earths shall be applied within the
zone established by the Points of Isolation. Where reasonably practicable
the Primary Earths shall be Locked
2.2.5 The contents of the HV Equipment shall be adjusted to a level which avoids
all Danger. Where drain valves are used they shall, where practicable, be
Locked in the appropriate position
2.2.6 Where Danger could arise from pressurization, the HV Equipment shall be
Vented. The emissions shall be dissipated so as to avoid Danger. Where
reasonably practicable drain vents shall be Locked open
2.2.7 Where internal access is required, and the residue of contents could cause
Danger, the HV Equipment shall be Purged. The emissions shall be
dissipated so as to avoid Danger. The Equipment shall be restored to
atmospheric pressure when purging is complete
2.2.8 Where Danger could arise from the release of stored energy, action shall be
taken to contain or dissipate this energy safely.
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2.2.9 When work on the HV Equipment does not require the removal of Primary
Earths a Permit to Work shall be issued.
2.3.1 No other Permit to Work or Sanction for Test shall be in force on the same
items of HV Equipment.
2.3.2 An Approved written procedure shall be provided and observed. This shall
specify the requirements necessary to maintain Safety from the System for
the period whilst motive power is restored.
2.4.1 All the members of the working parties shall be withdrawn and all Safety
Documents for work on the HV Equipment shall be cleared.
2.4.2 The Authorized Person shall assess the work and issue a Sanction for Test
that allows the removal of the Primary Earths for the period that power is
restored to the HV Equipment.
2.5.1 No Permit to Work or other Sanction for Test shall be in force on the same
item of HV Equipment or any other item of HV Equipment which could be
affected by the removal of the Primary Earths.
2.5.2 The Primary Earths that may be removed and replaced during the testing
shall be positively identified.
2.5.3 Essential supplies which may be restored to enable the work to take place
shall be defined.
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2.6 When work must be done on or near HV Equipment by more than one
Working Party at the same time, the following shall apply:
2.6.1 Only one Authorized Person shall assess the work and if the work does not
require the removal of Primary Earths, Permits to Work can be issued to
every Competent Person responsible for supervising the work performed by
the respective Working Party (Refer to IEEE C2 –section 410 C).
2.6.2 When it is required to issue a Sanction for Test to a specific Working Party,
no Safety Documents will be issued to the other Working Parties.
2.6.3 If any Safety Documents are outstanding, the Sanction for Test shall not be
issued until such time that the other Safety Documents have been cancelled.
2.7 When Danger from induced voltages could arise during the course of work,
Additional Earths shall be applied. Any Portable Additional Earths shall
be issued with the Permit to Work or Sanction for Test, together with an
Earthing Schedule if necessary, which shall specify the Additional Earth
requirements for each stage of the work.
3.2 When limiting the work or the work area is insufficient to achieve ‘Safety from
the System, work on or near to LV Equipment shall where reasonably
practicable be carried out with the LV Equipment Dead. The following safety
precautions shall be applied:
3.2.1 The LV Equipment shall be identified and the Authorized Person shall
prepare it for release from Operational Service.
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3.2.2 The Authorized Person shall ensure that the LV Equipment is Isolated and that
Points of Isolation are established for the work.
3.2.3 The Authorized Person shall check for and confirm no volts using an Approved
voltage testing device and then discharge the Equipment. The voltage indicator
must be tested immediately before and after use.
3.2.4 For work on LV power distribution Equipment, Primary Earths shall be applied
within the zone established by the Points of Isolation. Where reasonably
practicable the Primary Earths shall be Locked.
3.2.5 Where Danger could arise from the release of stored energy, action shall be
taken to contain or dissipate this energy safely.
3.2.6 When work on the LV power distribution Equipment does not require the
removal of Primary Earths a Permit to Work shall be issued.
3.3.1 No Permit to Work or other Sanction for Test shall be force on the same
item of LV power distribution Equipment or any other item of LV power
distribution Equipment which could be affected by the removal of the
Primary Earths.
3.3.2 The Primary Earths that may be removed and replaced during the testing
shall be positively identified.
3.3.3 Essential supplies which may be restored to enable the work to take place
shall be defined.
3.4 When Danger from induced voltages could arise during the course of work,
Additional Earths shall be applied. Any Portable Additional Earths shall
be issued with the Permit to Work or Sanction for Test, together with an
Earthing Schedule if necessary, which shall specify the Additional Earth
requirements for each stage of the work.
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3.5 An Authorized Person shall assess the work required on or near to the
Dead LV Equipment and decide whether it shall be carried out under
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4.2 When limiting the work or the work area is insufficient to achieve Safety
from the System the following safety precautions shall be applied
4.2.1 The Mechanical Equipment shall be identified and the Authorized Person
shall prepare it for release from Operational Service
4.2.2 The Authorized Person shall ensure that the Mechanical Equipment is
Isolated and that Points of Isolation are established for the work
4.2.4 Where Danger could arise from pressurization, the Mechanical Equipment
shall be Vented. The emissions shall be dissipated so as to avoid Danger.
Where reasonably practicable vents shall be Locked open
4.2.5 Where internal access is essential, and the residue of contents could cause
Danger, the Mechanical Equipment shall be Purged. The emissions shall
be dissipated so as to avoid Danger. The Equipment shall be restored to
atmospheric pressure when purging is complete
4.2.6 Where Danger could arise from the release of stored energy, action shall be
taken to contain or dissipate this energy safely.
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4.3.1 No other Permit to Work shall be in force on the same items of Mechanical
Equipment.
4.3.2 An Approved written procedure shall be provided and observed. This shall
specify the requirements necessary to maintain Safety from the System for
the period whilst motive power is restored.
5.1 The boundary to the safe working area shall be defined clearly using red and
white tape or red and white chain. Danger notices must be displayed at regular
intervals at the limit of the safe working area and facing towards the safe area.
Where necessary it shall be protected physically to prevent Danger to
individuals in the area from System hazards near to the work area.
5.2 Ensure Access Control by determining the extent of the area of work and
demarcate it with barricade tape or use another reliable means to restrict entry
into the area. Other components of demarcation include demarcation foots,
support posts, chains and D Links. These areas must:
• have suitable warning lights indicating that testing is in progress and other
warning lights to indicate when it is safe to enter the area;
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6 IDENTIFICATION OF EQUIPMENT
6.1 Work shall only be permitted to start on Equipment that is clearly identified.
Where necessary, an Approved means of temporary identification shall be
attached which will remain effective throughout the progress of the work and
removed on completion of the work.
7 OPERATION OF EQUIPMENT
7.1 The operation of Equipment to achieve Safety from the System by either
pre-arranged signals or the use of agreed time intervals is strictly forbidden.
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1 GENERAL
1.1 This part of the System Safety Rules provides outline procedures for the
preparation, issue, clearance and cancellation of Safety Documents.
1.2 When the outline procedures described here cannot be applied at a specific
Location, the manner in which Safety Document procedures are to be
applied at a Location shall be specified in an Approved procedure.
1.3 When the Authorized Person assesses a Location to achieve Safety from
the System for work or testing to be performed, he must consider the need to
obtain permission from other disciplines such as Electrical, Mechanical, Traffic,
Water, etc as applicable before the Safety Document for the work can be
issued.
2 APPLICATION
2.2 The Safety Document shall be issued to, and personally retained by, the
Competent Person in charge of the work. He must keep the Safety
Document and Key Safe Key in safe custody.
2.3 The Competent Person in charge of the work has a duty to instruct and fully
explain the safety precautions which achieve Safety from the System to all
members of his Working Party. He also has a further duty to explain how
General Safety has been established and will be maintained throughout the
work.
3.1 Safety precautions to achieve Safety from the System shall be applied by
an Authorized Person. For High Voltage Equipment, the safety
precautions shall be applied under the instructions of a Control Person.
They shall both complete and sign a record of the safety precautions taken.
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3.2 The Authorized Person shall place the Safety Keys securing the safety
precautions in a Key Safe, which shall be Locked by a Key Safe Key. The
Key Safe Key shall be removed and retained in safe custody.
3.3 The Authorized Person shall further secure the Key Safe by locking using
the Control Key.
3.5 When the Authorized Person considers that there are unusual
circumstances, he shall obtain a written report from an appropriately
qualified specialist on any additional safety precautions necessary to
establish and maintain General Safety during the work.
3.6 The Authorized Person shall prepare the Permit to Work, also obtaining
from the Control Person, confirmation of the safety precautions taken at all
remote Locations.
4.1 Safety Precautions to achieve Safety from the System shall be applied by an
Authorized Person. For HV Equipment, the Safety Precautions shall be
applied under the instructions of a Control Person. They shall both complete
and sign a record of the safety precautions taken.
4.2 The Authorized Person shall place the Safety Keys securing the Safety
Precautions (Points of Isolation) in a Key Safe, which shall be Locked by a
Key Safe Key. The Key Safe Key shall be removed and retained in safe
custody.
4.3 The Authorized Person shall further secure the Key Safe by locking using the
Control Key.
4.4 When the Authorized Person considers that there are unusual circumstances,
he shall obtain a written report from an appropriately qualified specialist on any
additional safety precautions necessary to establish and maintain General
Safety during the work.
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4.5 The Authorized Person shall prepare the Sanction for Test also obtaining from
the Control Person confirmation of the Safety Precautions taken at all remote
Locations.
4.6 The Authorized Person shall hand over the keys, securing the Safety
Precautions (Primary Earths) to be removed and re-applied, to the Competent
Person.
5.1 Safety Precautions to achieve Safety from the System shall be applied by an
Authorized Person. For HV Equipment, the Safety Precautions shall be
applied under the instructions of a Control Person. They shall both complete
and sign a record of the safety precautions taken.
5.2 The Authorized Person shall assess the work and decide what measures must
be taken to ensure Safety from the System by limiting the access or approach
to Live Equipment.
5.3 When the Authorized Person considers that there are unusual circumstances,
he shall obtain a written report from an appropriately qualified specialist on any
additional safety precautions necessary to establish and maintain General
Safety during the work.
5.4 The Authorized Person shall prepare the Limited Access permit.
6.1 The Authorized Person preparing a Safety Document shall enter the
following details, as appropriate
• The Location where the work is to be done including the identification of the
Equipment as well as the nature of the work to be done (PTW / LAP / SFT)
• The hazards that have been identified and control measures assessed for Live
LV Work (LAP).
• The Precautions to be taken for a Safe System of Work and to avoid System
derived hazards for Live LV Work (LAP).
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• Any additional precautions to be taken during the course of the work to avoid
System derived hazards (PTW / SFT).
With reference to NFPA 70E section 130.1 and in addition to the above, the
following details should be included in LAP:
• Means employed to restrict the access of unqualified persons from the work
area.
6.2 The Authorized Person issuing a Safety Document shall complete the Issue
Section, recording as appropriate
6.3 The Authorized Person issuing a Safety Document shall provide the
Competent Person with the items listed in the Issue Section.
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6.4 The Authorized Person issuing a Safety Document shall ensure that the
Competent Person
6.4.1 reads and understands the Safety Document and the limits of the work
6.5 The Authorized Person shall sign the Issue in the Issue Section and enter
the time and date.
6.6 The Competent Person shall sign the Receipt in the Receipt Section and
enter the time and date.
6.7 There are three copies to each Safety Document. Copies are provided to the
Authorized Person and Competent Person at the start of the work.
7.1.1 All persons in his Working Party have been withdrawn from the work area
and warned not to continue to work on the Equipment concerned.
7.1.2 All gear, tools, Additional Earths and loose material have been removed and
guards and access doors replaced.
7.2.1 Every endeavor must be made to retrieve the original document duly
cleared.
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• The Competent Person must explain to the Authorized Person the reason
why he cannot continue supervising the work.
• All persons in the working party must be withdrawn from the work area and
warned not to continue to work on the Equipment concerned.
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The Authorized Person will assess the work and decide to:
• Keep the Safety Document open if the work area can be secured for the
duration of the absence of the Competent Person.
• Request the Competent Person to clear the Safety Document and then
issue a new Safety Document when the work must be resumed.
8.1 An Authorized Person shall cancel the Safety Document. He shall ensure
that the Control Person has been informed of the cancellation and any
exceptions or restrictions affecting the return to Operational Service of the
equipment.
82 After cancellation of each Safety Document, the third copy is forwarded to the
Control Person for management control purposes.
9.1 Following the cancellation of all relevant Safety Documents the Control
Person and the Authorized Person shall arrange for the return of the
Equipment to Operational Service.
Definitions
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from the System can be achieved or work on the other side of the Interface
Boundary.
10.1.5 Completes the Request Section of the RISSP form with the Agreed upon
Required Safety Precautions.
10.2.2 Consult the Control Person and agrees on the Safety Precautions.
10.3.1 Applies his lock as part of the Safety Precautions on the Implementing side.
10.3.2 Completes the intended work in accordance with in-house Safety Practices.
10.3.3 Removes his lock from the safety precautions on the Implementing side.
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10.4.1 On receipt of the RISSP, clears the Safety Precautions in accordance with in-
house Safety Procedures.
Concept
11.1 In order for primary Equipment to be covered by the System Safety Rules prior
to connecting to the System either electrically or mechanically, then a Safety
Clearance Certificate must be issued. This certificate must define the
Equipment and must include the specific time and date for the certificate to
become effective. (See Safety Documents)
11.2 Similarly, after complete isolation and disconnection from the System as a
permanent removal then a Safety De-Clearance Certificate must be issued.
(See Safety documents)
11.3 The use of these Certificates is primarily to ensure it is documented when the
Equipment is subjected to the System Safety Rules, and documented when the
Equipment is no longer subjected to the System Safety Rules, as well as to
inform the Load Dispatch Center in order that their diagram and other monitoring
Equipment is updated. Furthermore the records in Engineering Services and
Power Transmission Division can be updated.
In the case of diversionary work, it is essential that such Certificates are used in the
correct order, because feeders are identified by name not by plant item.
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A B C
Jumper across at B for some reason and the result is Feeder A-C
A B C
Feeder A-B and B-C have been in service and are under the System Safety Rules.
at Point 3, re-configure diagram at LDC and site records considering the new Feeder.
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Using this procedure it is ensured that all items of Equipment are under rules for the
duration of the work and they are identified by circuit name.
Prior to the issue of the Safety Clearance Certificate (Point 3) there is no Feeder A-
C, even though much of the Equipment (cables, lines, switchgear) exists in reality,
and no work can be carried out on Feeder AC without the circuit being under System
Safety Rules and a Permit being issued. The work in this example is the new, as yet
unidentified jumper connection.
11.5 The Manager, Power Transmission is to be responsible for ensuring that Safety
Clearance and Safety De-Clearance Certificates are issued and circulated with
adequate notice (about 10 days) to the appropriate parties. The actual preparatory
work may normally be delegated to the Commissioning Engineer.
11.6 Both Safety Clearance and De-Clearance Certificates should be issued to:
Manager, Network Management Division
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12 CATEGORIES OF AUTHORISATION
• Competent Person
• Authorized Person
• Control Person
12.2 All Competency and Authorization Certificates shall clearly define the
category of Competency or Authorization together with the limits of the
Equipment and any geographical or Location limits.
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APPENDIX 1
1 SCOPE
the capacity of Primary Earths to carry the fault current until the
electrical protective devices operate and automatically disconnect
the faulty Equipment
2 DEFINITIONS
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Terms printed in bold type are as defined in the Company System Safety
Rules.
3 IDENTIFICATION OF EQUIPMENT
All Equipment on which work is carried out must be readily identifiable. Where
necessary, an Approved means of temporary identification must be attached
which will remain effective throughout the duration of the work and removed on
completion of the work.
4 DANGERS
5.1 Portable Earthing Devices must be applied and removed using an Approved
insulated earthing pole or insulated hand clamp.
5.2 In any cell or cubicle, all exposed conductors must be Isolated and Points of
Isolation established before any Portable Earthing Devices are applied.
5.3 Portable Earthing Devices must be routinely examined quarterly and also
immediately prior to use according to an Approved procedure. Defective Portable
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6.4 Where reasonably practicable, a fully rated fixed Earthing Device must be used
to make the first Primary Earth connection. Where this is not reasonably
practicable an Authorized Person must carry out an assessment to determine
the safest way to earth the Equipment. This may include the indirect application
of Portable Primary Earths to the Equipment through a circuit breaker.
6.5 If a circuit breaker is used the Authorized Person must consider its rating and
the clearance times of the electrical protective devices. These factors will
influence whether the tripping functions should be rendered inoperative before or
after the circuit breaker is closed. After closing, the circuit breaker should be
Locked in the closed position. Where reasonably practicable, local closing of a
circuit breaker adjacent to the switchgear, to provide an earth, should be
avoided.
6.6 Where it is not reasonably practicable to apply Primary Earths between the point
of work and the Points of Isolation they may be placed in an alternative position
so as to have a similar electrical effect. Suitable positions are:
6.6.1 on a permanent connection teed between the point of work and the Point of
Isolation at a distance not exceeding 9m (30ft) from the tee point, or
6.6.2 at a point not more than 9m (30ft) beyond the point of work from the Point of
Isolation, or
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6.7 For Sulphur Hexafluoride Gas Insulated Switchgear the distance of 9m (30 ft) in
paragraph 6.6 can be relaxed to 30m (l00 ft) provided the full intent of paragraph
6.6 is maintained.
6.8 Primary Earths must be applied to all three phases except where work is carried
out on phase segregated HV Equipment. Examples of phase segregated HV
Equipment are 400kV enclosed Sulphur Hexafluoride Gas Insulated Switchgear
and generator terminal connections. Both have conductors in individual single
phase Earthed metal enclosures.
6.9 It is not necessary to earth every part of the Equipment within an Isolated
System provided that the requirements of the Company System Safety Rules
are observed.
6.10 At certain Locations it may become necessary to apply more than one
Portable Primary Earth at each point of earthing to cater for the maximum fault
level of the Equipment. These Locations and the number of earths required
should be specified in an Approved procedure.
6.11 Where reasonably practicable, before Portable Primary Earths are applied,
an Approved voltage indicator must be used to verify that the conductor to be
Earthed is not Live. The voltage indicator must be tested immediately before
and after use.
7.1 When work is to be done on Equipment under the terms of a Permit to Work or
Sanction for Test, and induced voltages may cause Danger, Additional Earths
must be applied.
7.3 Additional Earths must be applied and removed during the course of the work by
the recipient of the Permit to Work or Sanction for Test, or by a person under
the direct Supervision of the Safety Document recipient. They must be applied
and removed in accordance with the requirements of an Earthing Schedule.
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8.1 Fixed Earthing Devices when initially applied as Primary Earths to establish
Safety from the System must be applied and removed by an Authorized
Person to the instructions of a Control Person or an Authorized Person.
8.6 When a Portable Earthing Device is to be applied, the first operation must
always be to attach the earth end clamp to clean bare metal that is electrically
bonded to earth. The conductor end clamp can then be applied using an
insulated earthing pole or insulated hand clamp.
8.8 When multiple Portable Earthing Devices have been used, and earth end
clamps are in close proximity to each other, all conductor end clamps must be
removed before any of the earth end clamps are removed or disturbed.
8.9 At no time must the conductor end clamp of a Portable Earthing Device be
allowed to remain connected when its earth end clamp has become detached.
If this is the only earth on the conductor at that point, an Additional Earth
must be applied in parallel before the faulty earth is removed.
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8.10 Where multiple phase conductors on overhead lines are being Earthed, each
individual conductor must be Earthed unless they are solidly bonded electrically
at or near the earthing point.
8.11 For the application or removal of Portable Primary Earths the Authorized
Person responsible must assess the inherent risks associated with loss of
control of the Approved earthing pole. The risk assessment must include:
8.11.3 confirmation that the points at which the Portable Primary Earths are to be
applied can be correctly identified and are of adequate capacity to safely
discharge the resultant fault current due to any inadvertent energisation.
8.11.4 Confirmation that the points at which Portable Primary Earths are applied
conform to the distance requirements specified in paragraph 6.6.
8.11.5 Confirmation that the points at which the Portable Primary Earths are applied
do not inhibit the operation of any electrical protective devices that are in service
and may be required to operate.
8.12 If Primary Earths are not close to and visible from the point of work, the
Authorized Person must consider the need for the application of additional
Earthing Devices at the point of work. This requirement can be relaxed when
there can be no doubt that the correct Equipment is to be worked on and that
there is no possibility of Danger from induced voltages.
8.13 When Earthing Devices would prevent access to the point of work, and
Danger could arise from induced voltages, the Equipment must be efficiently
connected to earth by applying Additional Earths at the nearest convenient
point. Additional Earths must be applied in accordance with an Earthing
Schedule. These Additional Earths may be removed in turn as the work
progresses but each earth must be replaced before another is removed.
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removed and replaced one phase at a time during the progress of the work.
Work may proceed on each spout after proving that it is Dead by means of an
Approved voltage indicator, applied immediately before the work. The voltage
indicator must always be tested immediately before and after use.
8.16 When HV or LV Equipment has been disconnected from all supplies and
physically removed from its service position, the use of Primary Earths or
Additional Earths is not necessary, provided that it is immediately electrically
discharged.
8.19 Earthing positions may occasionally be above circuits which are Live. In such
situations, the Equipment must be Earthed at least at one point and an
Approved procedure followed to meet the requirements of paragraph 6.6.
8.20 Operation of Equipment during maintenance can disconnect the Primary Earth
from the point of work. This is permissible provided that the basic requirement
of a Primary Earth being between the point of work and Points of Isolation is
maintained and Danger from induced voltages is excluded.
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9.1.2 The Authorized Person in charge of the application and removal of Portable
Primary Earths must ensure that the objectives of the instruction are clearly
understood by all concerned in order to reduce the possibility of human error
9.2.1 Portable Additional Earths will be formally issued with a Safety Document.
The Authorized Person issuing the Safety Document will count the earths
before issue and agree the count with the recipient
9.2.2 The Competent Person receiving Portable Additional Earths with a Safety
Document will retain these earths in safe custody when they are not in use on
the System
9.2.3 The Authorized Person preparing an Earthing Schedule should assess the
inherent risks and may wish to specify on the Earthing Schedule when a
second person should be used.
9.3.1 Portable Primary Earths can be removed and re-applied under a Sanction
for Test. Similarly Portable Additional Earths can be applied and removed
under an Earthing Schedule associated with a Permit to Work or Sanction for
Test. In both of these situations incorrect application or loss of control of the
earthing pole could lead to Danger
9.3.2 The Authorized Person responsible for the actual application or removal of
any form of Portable Earthing Device should assess the inherent risks
associated with the loss of control of the earthing pole and decide whether a
second person should be used to assist.
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10.1 In order to maintain the 415 volt fused switches of outgoing circuits at the LV
Panel, it is necessary to establish Points of Isolation at each remote point,
external to the LV Panel.
10.2 Where the complex nature of the outgoing circuits makes the standard of
isolation required difficult to achieve with certainty, there is an unacceptable risk
of reverse energisation from the System. The risk arises from generators at
consumers’ premises, possible cross connections, etc. and an alternative
procedure must be adopted to provide Safety from the System.
10.3 The alternative procedure relies upon Primary Earths on both sides of the point
of work to ensure a safe system of work.
10.4 This alternative procedure will normally be applied during a full outage of the
11kV/415V four panel substation.
10.5 The Authorized Person shall establish Points of Isolation from the HV
System and open the 415 volt fused switches.
10.6 The Authorized Person shall check for and confirm no volts at the LV Panel
busbars using an Approved voltage testing device and then discharge the
Equipment. The voltage indicator must be tested immediately before and after
use.
10.7 The Authorized Person shall then apply Primary Earths to the 415 volt LV
busbar.
10.8 The Bus Section circuit breaker must be closed to solidly earth both sections of
the LV Panel 415 volt busbar.
10.9 The Authorized Person shall check for and confirm no volts on the outgoing
side of the first 415 volt fused switch using an Approved voltage testing device.
The voltage indicator must be tested immediately before and after use.
10.10 The Authorized Person shall then close the first 415 volt fused switch to
solidly earth the outgoing circuit.
10.11 The LV Earthing Bond shall be connected to the substation earth then
connected to the outgoing side of the first 415 volt fused switch using an
Approved insulated hand clamp. With both sides of the fused switch solidly
connected to earth, open the fused switch.
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10.12 For all other fused switches repeat items 10.9, 10.10 and 10.11 for each
switch.
10.13 The Authorized Person shall then issue a Permit to Work or Sanction for
Test as required.
10.14 Where the Authorized Person assesses the work and finds that there is not
enough space in the panel to apply all the insulated hand clamps, Safety
from the System must be established through the following Procedure.
10.15 The Authorized Person shall establish Points of Isolation from the HV
System and open the 415 volt fused switches.
10.16 The Authorized Person shall check for and confirm no volts at the LV Panel
busbars using an Approved voltage testing device and then discharge the
Equipment. The voltage indicator must be tested immediately before and after
use.
10.17 The Authorized Person shall then apply Primary Earths to the 415 volt LV
busbar.
10.18 The Bus Section circuit breaker must be closed to solidly earth both sections
of the LV Panel 415 volt busbar.
10.19 The Authorized Person shall check for and confirm no volts on the outgoing
side of the first 415 volt fused switch using an Approved voltage testing device.
The voltage indicator must be tested immediately before and after use.
10.20 The Authorized Person shall then replace the fuse in the fused switch with a
solid link and close the first 415 volt switch to solidly earth the outgoing circuit
through the link.
10.21 The Authorized Person shall then repeat steps 10.19 and 10.20 for all the
outgoing circuits.
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APPENDIX 2
1 SCOPE
This Appendix describes the procedure to be adopted when carrying out High
Voltage (HV) Operational and Safety Switching operations on any System operated
by the Company.
2 DEFINITIONS
Terms printed in bold type are as defined in the Company System Safety Rules.
3 IDENTIFICATION OF EQUIPMENT
All Equipment on which work is carried out must be readily identifiable. A means of
temporary identification must be attached where necessary, which will remain
effective throughout the duration of the work.
4.1 All Switching, except for emergency Switching, must be carried out to the
instructions of the appropriate Control Person.
4.2 Agreed routine Switching is that carried out in accordance with an Approved
procedure.
4.3 Before issuing Switching instructions, that may affect an adjacent System(s),
the appropriate Control Person must consult with the other Control
Person(s) responsible for the adjacent System(s).
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5.1 Before HV Operational and Safety Switching instructions are issued by the
appropriate Control Person, they must be recorded giving the name of the
Location(s) at which the instructions are to be carried out, the circuit name and
full identification of the Equipment involved and the effect of the operations.
5.2 The Control Person must give HV Operational and Safety Switching
instructions direct to the Authorized Person who is going to carry out the
operation.
5.3 When Portable Primary Earths are to be applied or removed, the, instructions
must be given direct to an Authorized Person.
5.5 The Control Person must give HV Operational and Safety Switching
instructions to the Authorized Person in two parts as detailed below:
5.5.2 the formal precise instructions should follow a standard pattern and include:
The names of the Control Person giving the instruction and Authorized
Person receiving the instruction.
5.6 The Authorized Person recipient of the HV Operational and Safety Switching
instructions must write them down and repeat them back phrase by phrase as
received. At the end of the message the instructions must be read back in full to
ensure that they have been accurately received and understood. The instruction
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should be recorded in the Log Books at the substation and Control Centre before the
instruction is carried out.
5.7 When carrying out HV Operational and Safety Switching instructions the
recipient must observe the following requirements
5.7.1 He must be deliberate, neither rushing nor causing undue delay and must take
nothing for granted.
5.7.2 He must take with him the written instruction, consulting it and checking that he
is on the correct Equipment before taking any action.
5.7.3 He must then pause and recheck his proposed action before proceeding.
5.7.4 After carrying out each operation he must tick off that operation and check by
all means readily available that each step has been satisfactorily completed.
5.7.5 When a piece of Equipment shows any sign of distress, its condition must be
reported immediately to the appropriate Control Person before continuing with
the instructions. All persons must be warned that a potential hazard exists.
5.7.6 Before an overhead line or cable circuit earth switch is closed, any Circuit
identification must be checked and added to the instruction by the Authorized
Person.
5.7.7 Equipment that is normally Locked must only be unlocked immediately before
being operated and then relocked immediately after it has been operated.
5.7.8 The recipient must also endorse his instructions with the time of the completion
of the operation or sequence of operations.
5.8 Following HV Operational and Safety Switching the recipient of the instructions
must comply with the following requirements.
5.8.1 Record the time of completion of the operations, together with any Circuit
Identification.
5.8.2 Report back to the appropriate Control Person the operations carried out, the
time of completion and any Circuit Identification involved.
5.9 The appropriate Control Person must record the completion of the HV
Operational and Safety Switching and any Circuit Identification. He must
also give the sender confirmation of the time of receipt which must be recorded
together with the name of the Control Person. He must also acknowledge, by
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5.10 All recorded Operational and Safety Switching instructions must be written
legibly and indelibly. Records should be retained for a minimum period of one
year.
6.1 Where HV Operational and Safety Switching has taken place under
emergency conditions and without instruction from the appropriate Control
Person, the Authorized Person must inform the Control Person as soon as
possible after the operation. All relevant details must be recorded.
6.2 When Equipment trips under fault conditions, the Authorized Person must
first cancel the audible alarms. He must then report, as soon as possible, to
the Control Person the time of the operation and details of annunciations,
together with any relay indications available in the substation control room.
These details must be recorded.
6.3 If any relay indications are not available in the control room, the Authorized
Person must report this to the Control Person who will decide when these
indications are to be obtained. The annunciator display and relay indications
must be recorded before resetting the relays.
6.4 When the Control Person instructs action to restore Equipment which has
tripped under fault conditions, the Authorized Person receiving the instruction
must ensure that the trip relays are reset before attempting to close any circuit
breaker.
7.1 When it is required to defeat the functions of interlocks the appropriate Control
Person must give the instructions to an Authorized Person who has written
authority to “render interlocks inoperative”.
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7.2 The appropriate Control Person must then repeat the instructions to a second
Authorized Person who has written authority to accompany and check the
instructions are implemented on the correct Equipment and carried out in the
right sequence by the original Authorized Person.
7.3 There are times particularly during commissioning that interlocks have to be
defeated in order to prove the operation of the interlocking scheme or to apply
certain tests. This work must be undertaken during outage conditions when the
Equipment is Isolated, Points of Isolation established and Safety Documents
(P.T.W or S.F.T) issued.
8.2 The instructions must then be repeated to a second Authorized Person with
the appropriate written authority to accompany and check.
10.1 Operational and Safety Switching for LV and Mechanical Equipment must be
carried out in accordance with the broad principles specified in Section 5
above.
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ADDENDUMS
Addendum C - Abbreviations and Phrases for use in all Switching Log Books
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Addendum A
To ensure all High Voltage Operational Switching instructions are clear and
unambiguous, a standard terminology should be adopted. However, some limited
transposition of words is permitted to achieve clear phraseology.
* Delete as appropriate
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Action Check MW, MVAr and AMPS on each phase, if possible, and
report back readings.
Action The operator may have been informed in the opening discussion
that some charging current but no MW’s should be indicated. If
conditions are as expected, the circuit breaker is opened and the
action reported back.
____________________________________________________________________
__________________________________________________________________
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Addendum B
To ensure all High Voltage Safety Switching instructions are clear and
unambiguous, a standard terminology should be adopted. Some limited
transposition of words is permitted to achieve clear phraseology. The actions to be
taken to establish or remove safety precautions shall be in accordance with
Approved procedures.
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Addendum C
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BLUE ……………………………….. B
GREEN …………………………….. G
RED ………………………………… R
WHITE ……………………………… W
YELLOW ………………………….. Y
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APPENDIX 3
1 SCOPE
This Appendix applies the principles established by the Company System Safety
Rules to achieve Safety from the System for personnel working on switchgear
which contains, or has contained, Sulphur Hexafluoride (SF6) gas, including brief
General Safety guidance for maintenance work.
2 DEFINITIONS
Terms printed in bold type are as defined in the Company System Safety
Rules.
3 IDENTIFICATION OF EQUIPMENT
All Equipment on which work is carried out must be readily identifiable. A means
of temporary identification must be attached where necessary, which will remain
effective throughout the duration of the work.
4 DANGERS
The main Dangers to personnel from Equipment containing Sulphur Hexafluoride
gas are
• asphyxiation
• electric shock or burns
• the release of stored mechanical energy or hydraulic pressure
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• exposure to toxic gas breakdown products which are formed within the
Equipment
• gaining access to Live conductors as a result of human error.
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6.3.1 limiting the work or work area, followed by the issue of a Limited Access
Permit if appropriate, or
6.4.1 Where work is to be undertaken that will expose the High Voltage
connections within the switchgear, it must first be disconnected from all
possible sources of electrical energy and Points of Isolation established.
6.4.2 The conductors must be Earthed between all Points of Isolation and the
work in accordance with the Company System Safety Rules. Detailed
provisions for earthing High Voltage Equipment are contained in Appendix
1.
6.4.3 The Equipment Gas Zone(s) must be drained of SF6 gas and this must be
carried out in accordance with an Approved procedure.
6.4.5 A Permit to Work or Sanction for Test must be issued for the work to
proceed and where appropriate the Recommendations for General Safety
Report must specify the further precautions to be taken to deal with any arc
products that may be present. The removal, using a special dedicated
vacuum cleaner and disposal of any arc products must be in accordance with
an Approved procedure.
7 MAINTENANCE ACTIVITIES
7.1 Normal opening of the circuit breaker causes the Sulphur Hexafluoride gas to
partially decompose. This also happens for an internal electrical fault within
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any Gas Zone, as a result of the electrical arcing. Solid as well as gaseous
secondary products of the gas decomposition are formed and visible as dust
deposits. When the decomposition products are exposed to humid air, they
combine to form sulphur dioxide and hydrofluoric acid and have an unpleasant
odor.
7.2 The maintenance inspection of Gas Zones or chambers, which have contained
Sulphur Hexafluoride gas, must be undertaken with caution. Cover plates
giving access to portable maintenance earthing positions must be clearly
identified. Each position must also be uniquely identified on the enclosure
adjacent to its access cover. They must not be opened for inspection until the
switchgear room has been thoroughly ventilated to the external environment.
Particular care must be exercised with the effective ventilation of all lower level
spaces where gas may collect.
7.3 Personal protective clothing must be worn which includes protective gloves
and an effective facemask with an air filter. It is important that the
decomposed gas is not inhaled, and therefore that the facemask has an
effective seal to the face.
7.4 Products of decomposition must not be allowed to make contact with the skin.
Should accidental skin contact occur, then any contact with moisture must be
avoided until the solid decomposition products have been carefully removed.
Following removal any affected skin must be liberally washed with large
quantities of water.
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APPENDIX 4
METALCLAD SWITCHGEAR
1 SCOPE
This Appendix applies the principles established by the Company System Safety
Rules to achieve Safety from the System for personnel working on the busbar,
voltage transformer and feeder spouts of High Voltage (HV) metalclad switchgear,
including work on circuit breakers removed from the service position.
2 DEFINITIONS
Terms printed in bold type are as defined in the Company System Safety Rules.
3 IDENTIFICATION OF EQUIPMENT
All Equipment on which work is carried out must be readily identifiable. A means
of temporary identification must be attached where necessary, which will remain
effective throughout the duration of the work.
4 DANGERS
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When work is to be carried out on the busbar spouts without using Metalclad
Switchgear Movable Earths, the following must be carried out in strict sequence.
5.1.1 The section of busbars on which work is to be carried out must be Isolated
from all points of supply from which it can be made Live, including any
voltage transformers. Points of Isolation must then be established.
5.1.2 Where duplicate switches in one tank, or on-load busbar selector isolators are
installed, and it is impossible to isolate them from all points of supply, then
additional precautions must be taken. All switches that can be closed on to
the busbars on which work is to be carried out must be rendered inoperative
by having their mechanisms Locked in the open position.
5.1.3 The shutters of spouts which are, or may become, Live must be Locked
closed. Shutters of spouts on which work is not to be done must also be
Locked closed except for the busbar spouts at which the Primary Earths are
to be applied.
5.1.6 Work on the busbar spouts must be carried out under the Supervision of a
Competent Person who must prove each spout Dead by means of an
Approved voltage indicator applied immediately before the work. The
voltage indicator must always be tested immediately before and after use.
5.1.7 If it is necessary to carry out work on the spouts of the panel on which the
Primary Earths have been applied, then after work on the available busbar
spouts has been completed, the Permit to Work must be cleared and
cancelled. The Primary Earths must be removed and replaced on the
busbar spouts of another panel on the same section of busbar. The
procedure detailed in 5.1.5 and 5.1.6 must now be repeated.
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When work is to be carried out on the busbar spouts using Metalclad Switchgear
Movable Earths, the following operations must be carried out in strict sequence
5.2.1 The section of busbars on which work is to be carried out must be Isolated
from all points of supply from which it can be made Live, including any
voltage transformers. Points of Isolation must then be established.
5.2.2 Where duplicate switches in one tank, or on-load busbar selector isolators are
installed, and it is impossible to isolate them from all points of supply, then
additional precautions must be taken. All switches that can be closed on to
the busbars on which work is to be carried out must be rendered inoperative
by having their mechanisms Locked in the open position.
5.2.3 The shutters of spouts which are, or may become Live must be Locked
closed. Shutters of spouts on which work is not to be done must also be
Locked closed except for the busbar spouts at which the Primary Earths are
to be applied.
5.2.7 To enable the work to be carried out, the Competent Person may remove
the Metalclad Switchgear Movable Earths one phase at a time. The
Competent Person must replace each phase earth so removed before
another phase earth is disturbed.
5.2.8 If it is necessary to carry out work on the spouts of the panel on which the
Primary Earths have been applied, then after the work on the available
busbar spouts has been completed, the Permit to Work must be cleared and
cancelled. The Primary Earths must then be removed and replaced on the
busbar spouts of another panel on the same section of busbar. The
procedure detailed in 5.2.5, 5.2.6 and 5.2.7 must now be repeated.
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When work is to be carried out on feeder spouts, voltage transformer spouts and
single panel busbar spouts without using Metalclad Switchgear Movable Earths, the
following operations must be carried out in strict sequence
6.1.1 The spouts on which work is to be carried out must be Isolated from all points
of supply from which the spouts can be made Live. Points of Isolation must
then be established.
6.1.2 The shutters of spouts which are, or may become Live must be Locked
closed. Shutters of spouts on which work is not to be done must also be
Locked closed.
6.1.4 When the Primary Earths would prevent access to the point of work, then
before a Permit to Work is issued alternative Primary Earths must be
applied as close as is reasonably practicable to the point of work. If this
cannot be achieved, then whilst this work is in progress no other work must
be carried out on the circuit connected to the spouts being worked on. Where
the spouts are connected to a circuit on which there is any likelihood of
induced voltages occurring, Additional Earths must, where reasonably
practicable, be connected at the nearest point to the point of work where
access to the conductors can safely be obtained.
6.1.6 Work on the spouts must then be carried out under the direct Supervision of
the Competent Person who must prove each spout Dead by means of an
Approved voltage indicator immediately before the spout is worked on. The
voltage indicator must be tested immediately before and after use.
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When work is to be carried out on the feeder spouts, voltage transformer spouts
and single panel busbar spouts using Metalclad Switchgear Movable Earths, the
following operations must be carried out in strict sequence
6.2.1 The spouts on which work is to be carried out must be Isolated from all points
of supply from which the spouts can be made Live. Points of Isolation must
then be established.
6.2.2 The shutters of spouts which are, or may become, Live must be Locked
closed. Shutters of spouts on which work is not to be done must also be
Locked closed.
6.2.5 If there are no other Primary Earths left on the circuit connected to the
spouts being worked on, then while this work is in progress, no other work
must be carried out on that circuit. Where the spouts are connected to a
circuit on which there is any likelihood of induced voltages occurring,
Additional Earths must, where reasonably practicable, be connected at the
nearest point to the point of work where access to the conductors can safely
be obtained.
6.2.7 To enable the work to be carried out the Competent Person may remove the
Metalclad Switchgear Movable Earths one phase at a time. The Competent
Person must replace each phase earth so removed before another phase
earth is removed.
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7.1 When work is to be carried out on a circuit breaker that has been removed
from its service position and electrically discharged, and transported to a
workshop or similar area, the formal requirements of the Company System
Safety Rules do not apply.
7.2 If the work is to be carried out in a switchroom, the shutters of any available
busbar feeder or other spouts that are, or may become, Live must be Locked
closed. If an Authorized Person decides it is necessary to confirm
instructions in writing he must issue a Limited Access Permit.
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APPENDIX 5
1. SCOPE
This Appendix applies the principles established by the Company System Safety
Rules to achieve Safety from the System for personnel using portable equipment
to wash Live 33kV insulation on gantries, in open type substation compounds and
on High Voltage overhead lines.
2. DEFINITION
Terms printed in bold type are as defined in the Company System Safety Rules.
3. IDENTIFICATION OF EQUIPMENT
4 DANGERS
The main Dangers to personnel washing insulators on overhead lines and in open
type substation enclosures containing Live Equipment are electric shock or burns
due to:
5 GENERAL REQUIREMENTS
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In this case the auto re-closer device at both ends of the circuit shall be blocked to
avoid any re-closing
5.2 The Control Person must be informed before the start of washing, when it is
completed and any auto reclose equipment switched out.
5.3 A trained Competent Person must do the setting up and positioning of the
equipment and the carrying out of the washing. He must wear Approved rubber
gloves and suitable protective clothing. There must be effective communication
between all members of the washing crew throughout the progress of the work.
5.4 The equipment must have a nozzle that breaks the water jet into a water droplet
spray before reaching the Live insulator being washed.
5.5 The nozzle, and any other metal parts of the equipment must be electrically
bonded together and the equipment Earthed by a suitable earthing lead which
has a cross-section of not less than 70 sq. mm copper equivalent.
5.5.1The Earthing lead must be uncoiled from the take-up reel and should not form
coils or loops that can have an inductance resulting in a high voltage induced
voltage across the earthing lead. The Earthing lead must be tested for continuity
before the connection to the earth point is made.
5.5.2 The Earthing lead must be connected to a dedicated earth point on the
structure. The earthing lead clamp must make intimate contact with the earth
connection point. The connection of the Earthing Lead clamp to the earthing
point must be tested for continuity before work shall progress.
5.6 Only Approved washing equipment must be used that is designed specifically
for washing energized systems. This equipment must have fitted to it a device to
monitor the conductivity of the water. The monitoring device should sound an
audible alarm should the conductivity exceed the pre-determined level, and must
operate an automatic pump cut-out device to prevent further washing. The
automatic cut-out device must be tested daily prior to washing commencing.
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5.7 The equipment and the Competent Person carrying out the washing must be
not less than 5m (16 ft) away from the insulator(s) being washed and care must
be taken that:
5.7.2 Not more than one phase is washed by the same washer gun.
5.7.3 No two insulators less than 5m (16 ft) apart which are at different potentials are
washed by the same jet.
5.7.4 The washer unit is solidly connected to earth at all times. At no time during the
washing must the operator step off the Earthed metal or accept materials from,
or make physical contact with, any persons not in the same Earthed
environment. When it is necessary to stand on an Earthed steel structure that
supports energized conductors, the wash gun nozzle shall be solidly bonded to
the same steel structure with a heavy duty conductor which has a cross-section
of not less than 70 sq. mm copper equivalent.
5.7.5 Washing is carried out in such a manner that any overspray shall fall only on
clean insulation.
5.7.6 A trained Competent Person must determine, dependent upon the proximity of
adjacent Live Equipment, the need for any special working arrangements that
may include defining the extent of the working area.
5.8.2 Wind speeds being too high to enable the operator to reliably control the jet.
5.9 The conductivity of the water used must not exceed 20 micro mhos. A
Competent Person must check the conductivity of the water immediately before
washing commences and when the source of water changes. In addition:
5.9.1 Water with the lowest conductivity shall be used when washing energized
circuits, in accordance with the technical recommendations.
5.9.2 A portable tester shall be used for checking the water conductivity prior to
every filling of the washer tank.
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5.9.3 as conductivity of water increases with temperature, any water that remains in
the water tank during hot weather shall be tested again immediately prior to
use for insulation washing. The trigger on the gun shall also be opened to
flush out any residual warm water from the hose prior to further insulator
washing.
5.10 In addition to low conductivity, other chemical properties of the water are
important. The pH value should be neither alkaline nor acidic and the Chloride
content should be as low as possible.
5.11 Insulators on Wood Pole Structures shall not, under any circumstances, be
Live line washed with the hose operator standing on or near the Wood Pole
supporting the energized conductors.
6 WATER PRESSURE
6.1 Water pressures of between 400 to 550 psi at the nozzle shall be maintained.
6.2 Lower pressures necessitate decreased distance and reduce cleaning ability.
Higher pressures give greater reach but only marginal improvement in surface
cleaning.
6.3 Water stream break-up at the higher operating pressures can make it more
difficult for the wash gun operator to see clearly and remain on target.
7.1 Washing insulation on double circuit overhead lines shall be scheduled so that
wind does not carry over-spray across adjacent lines.
7.2 Horizontal tower configuration shall be washed starting with the down wind
insulator string.
7.3 Vertical construction shall be washed starting with the bottom phase and then
working up.
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8 WASHING PRACTICES
8.1 Training is provided for Live washing crew members in both the operation of the
washing equipment and the washing techniques and practices required for safe
operation. Trained and authorized Competent Persons must carry out the
washing as follows
8.1.1 For Small Pin and Post type insulators, the water stream shall be directed to
cover the complete insulator.
8.1.2 For Large Pin and Post type insulators, two guns shall be used washing
simultaneously from opposite directions. Washing with two guns shall also be
used in congested areas.
8.1.3 For vertical insulators - start at the bottom and work upwards.
8.1.4 For horizontal insulators - start with the downwind end insulators.
8.1.5 For Single String Suspension Insulators, the water stream shall be directed at
approximately a 45 degree angle. Washing starts from the conductor end and
works upward to the supporting structure. Continually rinse the lower insulator
surfaces to wash off dirty water dripping from upper insulators.
8.1.6 For Double String Suspension Insulators, the bottom four insulators shall be
washed on both strings. Before proceeding to wash the complete strings, the
lower insulator surfaces shall be continually rinsed as outlined for Single String
Suspension units above.
8.1.7 For “V” String Suspension Insulators, two guns shall be used, washing each
string simultaneously. Before proceeding to wash the complete strings, the
four insulator sheds at the lower end shall be washed, as described for Double
String Suspension units above.
8.1.8 For Single String Tension Insulators washing shall be started from the
downwind end in groups of four to six units. When all units are washed then
the complete string is rinsed.
8.1.9 for Double String Tension Insulators washing shall be started from the
downwind end in groups of four to six units, beginning with the string furthest
away. Four to six units must have been washed on the string furthest away
before moving to the closest string and then continuing as described for Single
String Tension units above.
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8.1.10 for Tension Insulators with combination Jumper Suspension Insulators, the
Tension Insulators are washed first as described for Single or Double String
Tension units above, then the Jumper Suspension units shall be washed,
starting at the conductor end, in the same manner as Single String Suspension
Insulators.
9. WIND CONDITIONS
9.1 Wind direction is a very important consideration. The wash gun position
should be selected to ensure that any over-spray is blown away from all
contaminated insulation.
9.2 The wind direction shall determine the starting position for washing on
horizontal insulator strings, horizontal post type insulators and double circuit
overhead lines.
10.1 The washing crew shall consist of a minimum of three, including two Competent
Persons. The team comprises a Linesman trained and certificated as a wash
gun operator, a crew member to operate the water pump and a third man to act
as flagman and perform duties assigned by the supervisor. The supervisor may
add additional assistance if considered necessary.
10.3 When a Live washing supervisor or foreman is not in direct charge, the wash gun
operator shall take responsibility for the entire crew.
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APPENDIX 6
OVERHEAD LINES
1 SCOPE
This Appendix provides brief guidance on safe working practices associated with
the overhead lines forming part of the interconnected System.
2 DEFINITIONS
Terms printed in bold type are as defined in the Company System Safety Rules.
3 IDENTIFICATION OF EQUIPMENT
All Equipment on which work is carried out must be readily identifiable. Where
necessary, an Approved means of temporary identification must be attached
where necessary, which will remain effective throughout the duration of the work.
4 DANGERS
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5 OVERHEAD LINES
5.1 The climbing for any purpose, other than authorized Live line work, on towers
or supports carrying Live High Voltage conductors is strictly forbidden.
5.2 Where work is to be undertaken on any part of a High Voltage overhead line, it
must first be disconnected from all possible sources of electrical energy and
Points of Isolation established.
5.3 The conductors must be Earthed on each side of the work Location with
Primary Earths, normally at the Substations at each end of the circuit. To
protect against induced voltages, Additional Earths must also be applied to the
conductors each side of the point of work, and as near to the work Location as
practicable.
5.3.1 The Additional Earths on both sides of the workplace must be connected to
an Approved Earth reference point. The method to establish an Approved
earth reference point is described in an Approved procedure.
5.4 Detailed provisions for earthing High Voltage Equipment and Operational and
Safety Switching are contained in Appendices 1and 2.
5.5 For all work on overhead lines, the Permit to Work will be issued at a
substation that is connected to one end of the overhead line. Operational and
Safety Switching at the remote substation end(s) of the overhead line circuit will
be co-ordinated by the Control Person.
5.6 Full safety harnesses or safety belts must be worn and used whilst working on
any High Voltage overhead line tower or support. In addition, it is also
mandatory to wear personal protective equipment that is appropriate for the
work being undertaken.
5.7 All persons climbing or working on overhead line towers will be under
observation at all times by a second person at the base of the tower.
5.8 For work on painting or maintenance of overhead line towers, the work can be
carried out in two stages.
5.8.1 If the work is on the lower part of the lower and is darned out under a Limited
Access Permit the towers on which work is being carried out shall be on the
line of sight of the Competent Person and shall not exceed five.
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5.8.2 If the work is on the upper part of a double circuit tower, where one circuit is
alive and the second circuit is Isolated and Earthed, work is allowed under a Permit
to Work on the half of the tower associated with the Isolated and Earthed circuit.
The number of towers under the supervision of one Competent Person should not
exceed two.
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APPENDIX 7
UNDERGROUND CABLES
1. SCOPE
This Appendix provides guidance on safe working practices associated with the
underground cables forming part of the interconnected System.
2. DEFINITIONS
Terms printed in bold type are as defined in the Company System Safety Rules.
3 IDENTIFICATION OF EQUIPMENT
All Equipment on which work is carried out must be readily identifiable. Where
necessary an Approved means of temporary identification must be attached where
necessary, which will remain effective throughout the duration of the work and
removed on completion of the work.
4 DANGERS
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5. UNDERGROUND CABLES
5.2 Detailed provisions for earthing High Voltage Equipment and Operational and
Safety Switching are contained in Appendices 1and 2.
5.3 Access to underground cable circuits requires careful excavation to expose the
outer surfaces of the cable external protection. Excavation must be carefully
controlled to avoid damage to any underground services and will normally
require trench reinforcement, as the excavation proceeds, to protect against
the Danger of excavation collapse.
5.4 Before any High Voltage underground cable is cut, the following procedure
must be adopted
5.4.1 The Authorized Person in charge of the work must satisfy himself that the
cable has been made Dead, Points of Isolation established and Earthed in
accordance with the Company System Safety Rules.
5.4.3 No other work shall be undertaken in the vicinity of either the Dead circuit, or
any adjacent cable circuit, during a cable spiking operation.
5.4.4 The Load Despatch Centre must be informed of any proposed cable spiking
operation immediately prior to the work commencing. Constant contact will be
maintained with the Load Despatch Centre, throughout the cable spiking
activity, to confirm that there is no adverse effect on the remainder of the
System.
5.4.5 The Authorized Person should consider the cable circuit construction and
any requirement for special jointing techniques, including insulated working,
prior to the commencement of work.
5.4.6 The Authorized Person, using a cable spiking gun from a safe distance,
should drive a spike into the cable cores at the point where the cable is to be
cut.
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5.4.7 Immediately after spiking circuit breakers connected to any cables in the
vicinity of that spiked should be checked for fault operation.
If a Live cable is spiked in error there may not always be an explosion at the
spiking site.
5.4 8 when removing the gun the Authorized Person should check that the spike
has cut through into one phase core and the Earthed metallic sheath pr two
phase cores.
5.4 9 the Authorized Person should then demonstrate to the cable jointing team
that it is now safe to cut the cable immediately adjacent to the embedded cable
spike.
5.4.10 after the cutting of any cable, the Authorized Person should confirm the
electrical continuity of the cable in both directions prior to the commencement
of work in accordance with an Approved procedure.
5.5 No person must touch the insulation surrounding any High Voltage cable,
unless the circuit has been made Dead, Points of Isolation established and
Earthed in accordance with the Company System Safety Rules.
5.7 Before any Low Voltage underground cable is cut the Authorized Person or
Competent Person in charge of the work must satisfy himself that the cable
has been made Dead and Points of Isolation established in accordance with
the Company System Safety Rules. He must then drive a spike into the cable
cores with a cable spiking gun using a safe and Approved method.
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APPENDIX 8
1 SCOPE
This Appendix expands and reinforces the provisions specified in the Company
System Safety Rules and provides specific guidance on the requirements when
working with certain items of Mechanical Equipment. It addresses briefly a
number of different situations that require the issue of a Permit to Work.
2 DEFINITIONS
Terms printed in bold type are as defined in the Company System Safety Rules.
3 IDENTIFICATION OF EQUIPMENT
4 DANGERS
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5.1 A Mechanical Permit to Work is required for many workplace situations and
examples include work
in all confined spaces
on pressure vessels and pipe work
on or near overhead crane tracks or other Equipment
on circulating water systems
on Equipment containing or operated by compressed air or gas
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APPENDIX 9
1. SCOPE
2. DEFINITIONS
Hot Work – any work activity, including grinding, cutting and welding, which may
produce heat, sparks or flames.
Pyrophorics – substances that may spontaneously ignite after drying out in the
presence of oxygen.
Confined Space - A space large enough for a person to bodily enter and perform
assigned work, has limited or restricted means of entry and exits, and is not
designed for continuous employee occupancy.
Terms printed in bold type are as defined in the Company System Safety Rules
3. IDENTIFICATION OF EQUIPMENT
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All Equipment on which work is carried out must be readily identifiable. A means
of temporary identification must be attached where necessary, which will remain
effective throughout the duration of the work.
4. DANGERS
asphyxiation
burns
electrocution
5. FIRE PREVENTION
5.1 The precise nature of the fire precautions required at a workplace depend
upon several factors including the building layout, building construction, type
of work and the number of persons that may be exposed to the fire risk.
5.2 For work that includes welding, gas cutting, grinding or chipping operations, a
Hot Work Permit to Work must be obtained before the work commences.
5.3 Before welding or cutting a pipe, tank or similar container that has held
flammable material, thorough forced ventilation and nitrogen purging shall be
carried out to remove all explosive vapours.
5.4 When Hot Work is planned in the vicinity of automatic fire protection
equipment the person responsible for site safety must be informed before the
work commences. A Hotworks permit (See Appendix J) shall be obtained
whenever such work is to be undertaken
5.5 All flammable gas cylinders and associated Equipment shall be inspected
periodically and detailed records maintained. The Equipment must also be
visually inspected immediately prior to use. Gas cylinders shall be stored and
secured in an upright position, handled with care and kept cool away from all
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56 Fire fighting facilities and Equipment are to be used only for fire protection.
5.8 The use of petrol, or other highly inflammable liquids, as cleaning agents is
strictly prohibited.
5.9 Naked flames, or non-explosion proof equipment, must not be taken into
battery rooms.
6 HAZARDOUS CHEMICALS
6.2 Strong alkalis, such as caustic soda and lime and strong acids, such as
hydrochloric and sulphuric, can cause serious chemical burns to the skin and
are particularly hazardous to the eyes. Use of these chemicals must be
controlled, but where they must be handled appropriate personal skin and eye
protection must be worn. If these chemicals come into contact with any part
of the human body, wash immediately and thoroughly with large quantities of
water.
6.3 Deposits found in natural gas systems (pipes, etc.) may be Pyrophoric.
Natural gas systems must therefore be thoroughly washed out with water
before opening for internal inspection. Condensate and water washed from
natural gas systems must be collected in proper containers and disposed of in
a safe manner.
6.4 all potentially hazardous chemicals must be stored in a well ventilated, dry
and cool place in suitable vessels.
6.5 Laboratory Safety must be observed by all staff entering the laboratory (See
Laboratory Safety – Addendum)
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7 HAZARDOUS GASES
7.1 Gases can present a particular hazard because some are neither visible or
have any distinguishing smell.
7.2 Chlorine is a highly toxic gas and is 2.5 times heavier than air. Every building
housing chlorine plant must be efficiently ventilated and the apparatus
maintained to minimize leakage and prevent any accumulation of dangerous
concentrations. Suitable detectors shall be used where there is a possibility
of chlorine gas leakage, alternatively if these are not readily available, an
ammonia solution detector should be used where appropriate.
Chlorine tanks must have a fusible plug to prevent rupture of tank at high
temperature.
7.3 Nitrogen and carbon dioxide will not sustain life. Any vessel, pipe or culvert,
which may contain these gases, must be thoroughly purged with air before any
person is allowed to enter.
7.4 When there is a possibility that hazardous gases may be present in any
confined space a Chemist, or other qualified specialist, must be requested to
test the atmosphere and verify that it is safe for work. Thereafter suitable
detectors must be located in the confined space and suitable respirators must
be available outside to meet any emergency. A standby man, in permanent
contact with the personnel working within the confined space, must be posted
at the entrance. Rescue and emergency procedures should be practiced
periodically.
8 IONISING RADIATION
8.1 Only a competent and qualified contractor will be permitted to use ionizing
radiation on the Company premises. All sources of radiation must be strictly
controlled.
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8.2 Before bringing a source of ionizing radiation onto the Company premises, the
contractor must obtain permission from a suitably trained Authorized Person.
The Authorized Person may decide to take further advice from a recognized
specialist in the control of radioactive sources. The procedures to be followed
regarding the safe transport, receipt, registration, storage and use of the
source of ionizing radiation must be agreed with the Authorized Person with
special responsibilities for ionizing radiation.
8.3 When ionizing radiation processes are in progress, radiation Danger notices
must be prominently displayed and the area barbered off to prevent personnel
from entering the hazardous area.
8.4 All individuals engaged in radiography shall be equipped with a film badge and
dosimeter.
9.1 Each individual is responsible for ensuring that the tools and equipment he
uses in the course of his duties are maintained in a safe and effective
condition.
9.2 Portable electrical tools must operate with a supply voltage of 110 volts or less,
unless special facilities have been provided to protect the user from electric
shock, such as the inclusion of a residual current device in the power supply.
9.3 Only non-sparking (explosion proof) Equipment shall be used when there is
any danger of inflammable gases or vapours existing. Also, only non-sparking
tools shall be used in natural gas or gas oil equipment.
9.4 When high pressure hydro-jet cleaning equipment is used the supervisor must
take the necessary precautions to protect personnel in the vicinity of the
activities from accidental impact from the water jet.
9.5 Rotary grindstones must be mounted with care, in accordance with the
manufacturers instructions, and use of the side of a rotary stone for grinding is
strictly prohibited. Grinders shall be permanently equipped with guards, and
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personnel in the vicinity of any grinding operation must wear suitable eye
protection.
10 HAZARDOUS MATERIALS
10.1 The use of blue asbestos is strictly prohibited. Work with other forms of
asbestos should be avoided where possible, and alternative materials
substituted. When work with materials containing white asbestos cannot be
avoided, rigorous special precautions must be taken to prevent the inhalation
of any dust into the respiratory system of the operative. Advice must be
obtained from a recognized specialist before any work is undertaken.
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Wear approved eye and face protection suitable for the work at hand. Safety
glasses or goggles should be worn at all times while working with chemicals
at the counter or laboratory hood. A face shield should be worn when working
with potentially eruptive substances.
Remind all visitors and non-lab staff to observe lab safety rules, including eye
protection, while in the laboratory.
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Use the fume hood for all operations involving harmful gases or fumes and for
flammable or explosive materials. Check the hood to see that it is operating
adequately and has been inspected within the last year.
Inspect glassware for cracks, sharp edges, and contamination before using.
Broken or chipped glassware should be repaired and polished or discarded.
Always use a lubricant when inserting glass tubing into rubber stoppers or
grommets.
Broken glass should be put in impervious containers that are large enough to
completely contain the glass. These containers are to be placed into the
building trash dumpsters by laboratory personnel.
Chemical Handling
When adding solids (boiling chips, charcoal, etc.) to a liquid, check that it isn't
hot.
Keep the mouth of any vessel being heated pointed away from any person.
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Flammable liquids should only be heated with steam, hot water or a grounded
heating mantle. Check the area for possible flames or electrical sparks.
When not in use, laboratory natural gas lines should be shut off at the line
valve rather than at the equipment.
Chemical Storage
Keep glass containers of chemicals off the floor - unless they are inside
protective containers or pans that are kick-proof.
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Keep flammable gas cylinders away from exits and oxygen cylinders.
When moving cylinders with a lift truck or hand truck, make sure there is an
approved rack or securing device.
Never use oxygen as a substitute for compressed air. Do not use oil on
gauges or regulators for oxidizing gases. Oxygen under pressure reacts
violently with oil or grease.
Do not strike valves with tools, or use excessive force in making connections.
Cylinders not provided with fixed hand wheel valves shall have keys or
handles provided on valve stems at all times when cylinders are in use.
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Container Handling
Before re-using any food container, first remove the original label completely.
All containers should have a lid at all times except during an active
experiment.
Devise a plan to deal with small spills before one occurs. POST the plan in
the lab and get appropriate equipment. Quickly and thoroughly clean up any
liquid or solid chemical spill in the laboratory or area of operations.
Label all waste containers with "waste" or "used", plus a chemical description,
BEFORE adding waste.
Keep all waste containers closed except when adding waste and keep the
waste in the room where it was generated.
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The Water Network and Power Network undertake various activities in confined
spaces, which expose the workers to hazards and thus require safety measures and
a CONFINED SPACE ENTRY PERMIT (See Addendum).
Before forced ventilation is initiated, information such as restricted areas within the
confined space, voids, the nature of the confined space present, the size of the
space, the type of work to be performed, and the number of people involved should
be considered.
Flammable Atmospheres
Flammable atmospheres usually arise from enriched oxygen atmospheres, chemical
reactions, and concentrations of combustible dusts and mists. The spraying of paints
and coatings on the inside of confined spaces creates a serious explosion hazard. All
ignition sources must be eliminated such as sparking from tools, electrical equipment,
static electricity, and open flame. Local ventilation should be used when it will not
interfere with the application of the paint or coating.
Toxic Atmospheres
Toxic gases which have been reported to cause death in workers in confined spaces
include carbon monoxide (CO), hydrogen cyanide, hydrogen sulfide (H2S), arsine,
chlorine, oxides of nitrogen, and ammonia. Toxic substances can often seep into a
confined space that was once considered hazard free and make it life threatening.
The atmosphere of a confined space must be tested every time before a worker
enters.
Physical Hazards
Physical hazards associated with confined space include: mechanical, electrical, and
hydraulic energy; engulfment; communication problems; noise; and size of openings
in a confined space. An effective lockout/tagout program must be used when a worker
enters a confined space with an energy release hazard.
Communication Problems
Communication between the worker inside the confined space and the standby
attendant outside is of the utmost importance. When visual monitoring of the worker is
not possible because of design of the confined space or location of the entry hatch, a
voice or alarm-activated explosion proof type of communication will be necessary.
Lighting can also prevent visibility problems in confined spaces.
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The written authorized permit must be posted at/near the space entrance, to allow
entrants to confirm that preparations are complete.
The permit is good only for the time required to complete the task or assignment
spelled out in the permit.
The entry supervisor must terminate and cancel the permit when the task is
completed or when a condition is found not covered in the permit.
Cancelled permits must be kept for one year to allow annual review and to facilitate
program improvements.
TRAINING
Training must be tailored to specific employee needs and operations, but must at
least include:
Recognition and identification of confined spaces and permit confined spaces;
Rescue procedures;
The hazards involved with entry into a confined space (fire, explosion,
asphyxiates, engulfment, toxic atmospheres, mechanical hazards, etc.);
Monitoring procedures.
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Permit valid for 8 hours only. All permit copies remain at site until job is completed.
(SIGNATURE)
Stand-by Personnel:
Existing Hazards & Controls : Fire/Explosion:
Hazardous Energy:
Atmospheric:
Engulfment/Entrapment:
Other: (fall, noise, etc.)
Additional Work Permits:
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12 EXCAVATIONS
REQUIREMENTS
Many Water Network and Power Network activities require initial excavation in order
to access the work sites. The excavation activity can expose workers to many
hazards and thus require safety measures and an EXCAVATION PERMIT (See
Addendum)
SAFETY MEASURES
Exposure to falling loads: Employees are not allowed under loads handled by
lifting or digging equipment. Workers must either stand away or otherwise be
protected from any vehicle being loaded or unloaded to avoid spilling or falling
material.
Protection from Loose Rock or Soil: Scale back to remove loose material or
install protective barricades and place all material and equipment at least two
feet from the edge.
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EXCAVATION PERMIT
Section A: Description
To be completed by the project manager
Name:
Phone:
Date:
Project location (include grid coordinate):
Service Request #
Project Manager:
Excavation Competent Person:
Estimated Start Date:
Estimated End Date:
Describe in detail the purpose of the excavation and provide a detailed sketch or
drawing with location and dimensions of work to be completed, including grading
plans for cut-and-fill work).
Maximum Dimensions
Length:
Width:
Depth:
Estimated Volume of Excavated Material (YD3)
Request soil reuse as backfill?
Yes No
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Completion
To be completed by the project manager
As-built drawings and utility line location results were verified in the field and drawings
Excavation has been completed according to the permit conditions.
Project Manager
Date:
Close Out
To be completed by the excavation safety program manager
Date:
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DEFINITIONS
Body Harness (or Full-Body Harness) - An interconnected set of straps that may be
secured about a person in a manner that distributes the fall arrest forces over at least
the thighs, pelvis, waist, chest, and shoulders with a means for attaching the harness
to other components of a personal fall arrest system.
Fall Arrest System - A system used to minimize the effect of a fall from a working
level. It consists of an anchorage, connectors, and full-body harness and may include
a lanyard, deceleration device, lifeline, or suitable combinations of these. Fall arrest
systems are usually not necessary when proper fall restraint systems are in place.
Fall Prevention - Fall prevention systems are designed to "prevent" against the
possibility of falling. For example, guardrails around the platform of a scissor lift aerial
work platform constitute “prevention" according to ANSI standards.
Fall Restraint - A fall restraint system consists of a full-body harness and appropriate
lanyard. When used properly, restraint systems are designed to physically prevent
the employee from walking or falling off an elevated surface.
Shall ensure that all requirements listed in for working at heights are met
Shall ensure that new and existing employees receive appropriate training for
working at heights as applicable to their job duties
Shall ensure that new and existing employees are provided with appropriate
personal protective equipment as needed
REPOSNIBILITIES – EMPLOYEES
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Shall, when duties involve work activities at elevated locations, comply with all
applicable rules of operations and accepted safety practices
Shall control fall hazards in their work area by maintaining good housekeeping
and report conditions that may lead to slips, trips, and falls to the appropriate
maintenance unit.
FALL PREVENTION
Wherever practical, a safe working area must be Provided by means of work
platforms or scaffolds. Such work areas should be designed and configured to
prevent falls. Fall prevention equipment may consist of the following:
Covers - Covers are fastened over holes in the working surface to prevent falls.
Guardrails - Standard guardrails consist of a top rail, located 38-42 inches above the
floor and a mid-rail installed along drops of more than 30 inches. Work platforms and
scaffolds must have complete floors and guardrails with safe access and egress
provided.
POSITIONING DEVICE
Positioning device systems consist of a full-body harness rigged to allow work on a
vertical surface, such as a wall, with both hands free. Positioning devices shall be:
Rigged such that an employee cannot free fall more than 2 feet.
Inspected prior to each use for wear, damage, and other deterioration, and defective
components shall be removed from service.
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There must be a system for ensuring that Fall Protection equipment is:
Tested and certified for use;
A competent person shall inspect fall arrest systems including harnesses and
lanyards at least semi-annually or according to manufacturer recommendations.
The date of the most recent semi-annual inspection shall be recorded on the
manufacturer’s inspection tag that is permanently attached to the harness or
lanyard.
In addition, records shall be kept and maintained for the life of the equipment
showing date of purchase, dates when attachments were renewed, and dates when
the equipment was inspected and by whom.
As part of a complete personal fall arrest system which maintains a safety factor of
at least two; and under the supervision of a qualified person.
LADDERS
A person may climb or descend a ladder without fall protection provided that the
ladder is properly supported, they are able to use both hands and feet maintaining
three points of contact with the ladder at all times, face the ladder, and climb one
step at a time.
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APPENDIX 10
1 SCOPE
This Appendix outlines the principles for maintaining high security standards and
appropriate standards of personal and operational behavior, in prohibited and
restricted areas such as Power Stations, Indoor Substations, High Voltage switching
compounds, Transformer bays, etc. The Appendix is complementary to the
Company System Safety Rules and provides general guidance when working on
operational premises, on or near electrical and mechanical Equipment.
2. DEFINITIONS
Terms printed in bold type are as described in the Company System Safety Rules.
3. IDENTIFICATION OF EQUIPMENT
4. DANGERS
The main Dangers to personnel working on operational premises result from failure
to observe appropriate standards of behavior when gaining access to, or working in,
controlled environments.
5.1 All prohibited and restricted areas must remain securely Locked at all times.
The external main entrance gate of primary substations must be securely
Locked, after gaining authorized entry for work, to prohibit the entry of any
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5.2 Authorized and some Competent Persons will be issued with appropriate
Master Keys, for access to prohibited and restricted areas, as determined by
their designated competency. The issue of Master Keys will be recorded and
requires acknowledgement by a signature of receipt.
5.3 Authorized and Competent Persons issued with Master Keys are required to
retain them in safe custody in their personal possession and ensure that
prohibited and restricted areas are safe to enter.
5.4 An alternative emergency exit must be provided for the personal safety of
employees or contractors working within a prohibited or restricted area. To
ensure an escape route is readily available in an unforeseen emergency, two
alternative exits must be available for all work on the premises. Emergency exit
routes must be provided without reducing the essential high security standard
demanded for prohibited or restricted areas.
5.5 In Substations or Pumping Stations where gases are used in fire fighting
systems, before entering any room, the operation switch for fire fighting
protection shall be changed from automatic position to manual position to avoid
any mal operation while working inside After completing the work and leaving
the room, the operation switch shall be set back to automatic.
5.6 Persons to whom keys have not been issued can only gain access to Prohibited
or Restricted Areas if they are in possession of a Safety Document or under
Supervision of an Authorised or Competent Person.
5.7 Contractors can only gain access to Prohibited or Restricted Areas if they are in
possession of a Safety Document or under Supervision of an Authorised or
Competent Person.
5.8 The issuing of Keys to give access to Prohibited or Restricted Areas where
assets of another company are also located is described in the Connection and
Interface Agreement between the companies for that specific Location.
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6.2 Each supervisor is responsible for the safety standards of his subordinates.
6.3 Protection and safety interlock systems are designed to protect employees from
incorrect actions and human errors and contribute considerably to maintaining
high safety standards. In very exceptional circumstances, trained and duly
accredited Authorized Persons, can seek specific permission to defeat these
important safety provisions.
6.4 Hazard warning signs must be observed and obeyed at all times.
6.5 All smoking inside electrical premises is strictly forbidden. Smoking, or the use
of open flames in the vicinity of evaporating combustible liquids, or whilst
opening oil filled containers or similar Equipment is also strictly forbidden.
6.6 Naked flames, or other ignition sources, must not be taken into battery rooms.
7.1 Learn and obey the Company System Safety Rules. They are drawn up for
your personal safety and the safety of those working with you. Any breach of
the mandatory Company System Safety Rules is a disciplinary offence.
Ignorance of the System Safety Rules will not be accepted as an excuse and
will be treated as neglect of duty.
7.2 Carry a personal System diagram at all times when on duty. Ensure that it is
always up to date and consult it regularly.
7.4 Understand the Equipment you are required to operate. Always ask if in
doubt and never experiment with Live electrical Equipment.
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7.6 Do not trust your memory. Always consult your High Voltage Switching
Schedule (or Maneuvering Form) immediately prior to acting upon each item.
Pause and think before you act. All actions should be deliberate and never
impulsive.
7.8 Enter the Operational Switching instructions in the control room Log Book
immediately before the operation. Read it back to yourself and check that the
entry correctly sets down all you intend to do. When the Operational Switching
has been completed, insert the time of the operation in the Log Book
alongside the original instruction.
7.9 Check and confirm the title of the circuit before undertaking any Operational
Switching. If in doubt ask.
7.10 Check the service position of each switch prior to all Operational Switching. Is
it in the position (closed, open or earthed) that you expected from your
Operational Switching instruction? If it is not find out why.
7.11 If a circuit breaker trips immediately on closing, always establish the reason
before attempting to reclose.
7.12 All relay flag indications that have operated must be correctly recorded before
resetting.
7.13 When leaving a substation gate unattended make sure that it is securely
Locked.
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8.2 Overalls, head protection, eye protection, gloves and safety footwear are
available to all employees. Each individual is responsible for ensuring that
appropriate protective clothing is worn in potentially hazardous areas.
9.1 Any injury resulting from an accident must receive medical attention as soon
as possible.
9.2 Serious incidents must always be investigated thoroughly and reported to the
appropriate supervisor. All ‘near misses’ should also be investigated and
reported to confirm that safety measures were adequate and learn for future
similar situations.
10 GENERAL HOUSEKEEPING
10.1 Good housekeeping and tidy workmanship are pre-requisites for accident
prevention. Effective standards must therefore be maintained in all workplace
activities.
10.2 Safety equipment and First Aid appliances shall only be used for the purpose
intended. Portable fire extinguishers and guidance notes on artificial
respiration techniques are available in strategic locations at operational
premises.
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APPENDIX 11
APPOINTMENT OF PERSONS
1 SCOPE
This Appendix outlines the authorization procedure for the appointment of persons
under the Company System Safety Rules.
2 DEFINITIONS
Terms printed in bold type are as defined in the Company System Safety Rules.
3.1 The Company System Safety Rules require the formal appointment of persons
as
Competent Persons
Authorized Persons
Control Persons
4 AUTHORISATION OFFICER
4.1 The Managing Director, on behalf of the Company, will nominate a senior
member of staff to be the Authorization Officer, who will then be responsible for the
management of this procedure and have the following duties:
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5 TRAINING
5.1 Suitable and sufficient training and experience are essential requirements for
all appointments.
5.2 The results of any tests or assessments carried out during training must be
recorded and made available to the Authorization Officer.
5.3 Candidates for appointment as Control Persons should visit selected typical
operational Locations for familiarization purposes and to obtain the necessary
site appreciation.
5.4 Periodic refresher training at intervals of not more than three years is
recommended.
6 ANNUAL REVIEW
6.2 The annual review is not a complete reassessment. However the following
areas should be adequately considered:
a review of the amount of work carried out by the individual as per their
appointment
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7 EXTENSION OF APPOINTMENT
7.2 When a person’s Authorization approaches the end of the validity period, and
a refresher training opportunity is not available before his appointment expires,
the Authorization Officer must consider a review with the aim to extend the
appointment until the next refresher training session for reassessment.
the Authorized Person who has the final responsibility of setting the
Competent Person to work must also ensure that they have been
briefed with regard to local procedures and requirements
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No appointments in these categories will be made under this procedure for either
Contractors or Non-Company personnel.
8 3 2 The Person should have a complete knowledge - about the Company Safety
Rules and generally have good background in safety.
8 3 3 The person will be required to attend an interview with the Company Safety
Advisor to check the level of understanding of our Safety Rules.
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APPENDIX 12
SUBSTATION BATTERIES
2 SCOPE
2. DEFINITIONS
Single-ended Insulated Tool – A tool with only one end that can be used to perform
work and the rest of the tool covered with an approved electrical insulation material.
3. IDENTIFICATION OF EQUIPMENT
All Equipment on which work is carried out must be readily identifiable. Where
necessary, and Approved means of temporary identification must be attached
which will remain effective throughout the duration of the work and removed on
completion of the work.
4. DANGERS
The main Dangers to personnel working on storage battery systems are explosions
due to a high concentration of Hydrogen, arcing resulting from short circuits and
burns as a result of contact with the electrolyte used on the batteries.
Before entering a battery room it must be verified that the extraction fan is working (if
fitted) or that the room is sufficiently ventilated to ensure that the build up of
Hydrogen is unlikely.
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5. PPE
The recommended PPE to be worn when work is done in battery rooms is:
gas-tight goggles or face screens
boiler suit
aprons complying with BS 3314
gloves complying with BS 1651 (Table-1, Group-K)
gum boots.
6. GENERAL REQUIREMENTS
When visual inspection of battery systems needs to be done, the Authorized Person
shall assess the conditions and decide on the minimum PPE to be worn. Question:
should a LAP be issued???
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At least two persons should be present when the tests are performed.
When using battery testing tools which connect a load across the battery cell
in the course of the measurement, sparking can result while removing the test
spikes from the battery terminals. This can result in explosions and additional
ventilation must be applied directly above the cells where the highest
concentrations of Hydrogen will be present.
Points where the battery must be disconnected must be identified and the
battery disconnected.
The Authorized Person issue a PTW and state that no earths are applied as
well as special precautions to ensure Safety from the System.
Only single-ended insulated tools must be used for work on batteries.
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APPENDIX 13
This Appendix addresses the requirements for Personal Protective Equipment for
employees of Al Ain Distribution Company (AADC), visitors and contractors when
entering work areas and when doing work on Equipment.
Protective Equipment must be worn by all employees, visitors and contractors when
entering locations where Equipment is housed or when work is performed on
Equipment.
The specific requirements for the protective equipment are described in an Approved
Specification document.
AADC employees has been identified and categorized with the respective PPE
requirements as follows:
Category – Management
• Foot protection - Safety Shoes
• Head protection – Hard Hat
• Eye protection – Sun Glasses
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Category – Drivers
• Body protection – Uniforms
• Head protection – Hard hat
• Foot protection – Safety shoes
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COLOR CODING
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APPENDIX 14
1 SCOPE
This Appendix outlines the principles for maintaining Safety of Personnel and
Equipment when doing Live Work on Electrical Equipment.
2 DEFINITIONS
For the purposes of this document the following definition applies
Live work is defined as work on or near conductors which are accessible and
which are 'live' or 'charged'
Terms printed in bold type are as described in the Company System Safety
Rules.
3 IDENTIFICATION OF EQUIPMENT
All Equipment on which work is carried out must be readily identifiable.
Where necessary, and Approved means of temporary identification must be
attached which will remain effective throughout the duration of the work.
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• checks must be made to ensure that the test instruments to be used are
appropriate and are functioning correctly, before starting and during the testing
or fault finding
• place safety barriers/notices to prevent other persons entering the work area,
which may have exposed energized parts or exposed conductive parts that
could become energized during the testing or fault finding process
• safe working procedures relevant to each activity must be maintained and
coordinated with co workers who may have to assist in the work task, such as
procedures related to switching circuits or equipment on and off during the fault
finding or testing process.
5.2 The location of faults should first be attempted with the Equipment Dead..
5.3 If a fault cannot be found with the Equipment Dead, and Live testing methods
have to be used, control measures must be in place to eliminate or control the
risk of inadvertent contact with Live parts by protecting all persons from the
hazard. Then, prior to the testing or fault finding, the following must be done:
• identify exposed conductive parts that could become Live whilst using test
instruments
• temporary or fixed isolation barriers should be used to isolate all electrical
workers from inadvertent contact with exposed conductive parts that could
become Live during testing
• use only Approved insulated tools, test instruments and test probes and
ensure workers are wearing appropriate clothing and using correct PPE
• use a safety observer who is competent to assist the persons conducting the
tests where an identified risk requires it.
• conduct a periodic review of the work situation to ensure that no new hazards
are created during the process.
5.4 When the testing or fault finding is completed, Equipment must be restored to
a safe condition. For example, disconnected conductors should be
reconnected and left in a safe state, covers replaced and accessories and
equipment properly secured.
6.1 The Authorized Person must ensure that workers use the correct clothing and
Equipment. Workers are responsible for inspecting the equipment before use
and for using it properly.
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6.2 When working on Live Equipment, the Competent Person needs the
following protective equipment and clothing:
• Insulated tools to avoid shocks and to prevent accidental short-circuits
• Rubber gloves (leather gloves can be used when testing equipment)
• Cover-up blankets to avoid accidental contact with live equipment
• Shock-resistant safety boots or shoes
• A face shield to protect the worker from molten metal or ultraviolet light
• Flame-resistant clothing.
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A person must not perform high voltage live line work on live overhead high
voltage lines unless:
• he is certified and holds a current Live Line Authorization. Annual refresher
training by an Authorized Person is needed to keep this accreditation; and
• the employee uses approved work procedures, that are documented in the
High Voltage Live Line Manual, to carry out high voltage live line work; and
• all members of the Working Party have already performed, and are familiar
with the work under de-energized conditions using the appropriate high voltage
live line work procedure.
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APPENDIX 15
LOCKOUT/TAGOUT PROCEDURE
1 PURPOSE
This procedure establishes the minimum requirements for the lockout and/or
tagout of Equipment or other energy sources. It shall be used to ensure that
Equipment are isolated from all potentially hazardous energy sources, and
locked out and/or tagged out before employees perform any work where the
unexpected start-up or release of stored energy could cause injury.
2 DEFINITIONS
For the purposes of this document the following definition applies
Lockout/Tagout
• Installation of lock(s) and tag(s) on the Equipment and Isolation
Devices to ensure that work can be performed safely. The lock(s) and
tag(s) ensure that the Equipment and Isolating Device(s) or system(s)
they isolate and/or control, cannot be operated until the lock(s) and
tag(s) are removed.
Lockout Device.
• A device that utilizes a positive means such as a lock to hold an energy
isolating device in a safe position and prevent the energizing of a
machine or equipment.
Tagout Device.
• A prominent warning device, such as a tag and a means of attachment,
which can be securely fastened to an energy isolating device in
accordance with an established procedure, to indicate that the energy
isolating device and the equipment being controlled may not be
operated until the tagout device is removed.
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• The Equipment shall be identified and the Control Person shall prepare it
for release from Operational Service
• The Authorized Person shall ensure that the Equipment is Isolated and
that Points of Isolation are established for the work
• For electrical Equipment the Authorized Person shall assess the situation,
check for and confirm no volts using an Approved voltage testing device
and then discharge the Equipment. The voltage indicator must be tested
immediately before and after use.
• For work on electrical Equipment, Primary Earths shall be applied within
the zone established by the Points of Isolation. Where reasonably
practicable the Primary Earths shall be Locked. Approved warning
notices (Safety Tag) shall be attached to the Point of Isolation.
• The contents of the Equipment shall be adjusted to a level which avoids all
Danger. Where drain valves are used they shall, where practicable, be
Locked in the appropriate position
• Where Danger could arise from pressurization, the Equipment shall be
Vented. The emissions shall be dissipated so as to avoid Danger. Where
reasonably practicable drain vents shall be Locked open
3.2 The following procedures for the different Lockout Devices can be used to
secure the Safety Precautions:
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APPENDIX 16
STANDBY GENERATORS PROCEDURE
1 PURPOSE
This document describes the procedures to be adopted for working on Standby
Generator Sets.
2 DEFINITIONS
For the purposes of this document the following definitions apply.
Safety Notices being one of the following:-
Danger Notice
• An Approved notice reading “Danger” which is attached to Equipment
and structures outside the boundary marking to warn of electrical or
mechanical Dangers.
Terms printed in bold type are as defined in the Safety Rules.
3 EQUIPMENT IDENTIFICATION
Equipment on which work is to be carried out must be readily identifiable.
Where necessary a means of identification must be fixed to it which will remain
effective throughout the course of the work.
4 DANGERS
The main Dangers to personnel arising from work on standby generator sets
are:
• Electrical shock when working on the electrical system of the generator and
the drive motor is inadvertently started.
• Injuries due to the movement of rotating parts when the drive motor is
inadvertently started
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5.1 If the work does not involve the requirement for Primary Earths, the Authorized
Person must assess the work and decide if the work can proceed by giving
clear instructions, or where Safety of the System cannot be achieved through
instructions a Limited Access Permit must be issued.
5.2 If the work involves the application of Primary Earths, Points of Isolation must
be established and a Permit to Work must be issued for the work to proceed.
The following must be considered as Points of Isolation to achieve Safety from
the System when working on Standby Generators:
• The electrical connections from the generator stator at the switchgear.
• The electrical connections from the generator rotor (excitation) at the feed
panel.
• The electrical connection from the battery to the starter motor of the diesel
engine.
5.3 If work involves the testing of the generator, Points of Isolation must be
established and a Sanction for Test must be issued. The following must be
considered:
• No other Permits to Work or Sanctions for Test must be out on the generator
set.
• The Competent Person must ensure that all induced energy is drained after
testing is completed and before work can continue.
5.4 The work area must be barricaded to prevent unauthorized people entering the
work area and Safety Signs posted at the boundary of the demarcated area.
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APPENDIX 17
WORK AND DEMARCATION IN SUBSTATIONS
1 SCOPE
This describes the procedures to be adopted for the demarcation of work in
substations.
2 DEFINITIONS
For the purposes of this document the following definitions apply.
Safety Notices being one of the following:-
Danger Notice – A notice of an Approved type, conveying a warning of the risk
of Danger of approach to either electrical or general hazards. These notices
are also displayed at the limits of safe working areas, calling attention to the
adjacent Dangers.
Keep Clear Overhead Live Equipment Notice – An Approved notice warning about
danger from overhead live equipment.
Terms printed in bold type are as defined in the Safety Rules.
3 EQUIPMENT IDENTIFICATION
Equipment on which work is to be carried out must be readily identifiable. Where
necessary a means of identification must be fixed to it which will remain effective
throughout the course of the work.
4 DANGERS
The main Dangers to personnel arising out of inadequate demarcation in substations
are electric shock, burns and serious injury from the possibility of mistaking
Equipment on which it is unsafe to work, for that on which it is safe to work
inadvertently infringing Safety Distance, inadequate planning leading to a failure in
the co-ordination of all work Activities and failure to adequately control vehicle
movement.
5 RISK ASSESSMENT
5.1 Demarcation of a work area is one of the main control measures in achieving Safety
from the System by ensuring clear boundaries between safe and unsafe workplaces.
5.2 Contractors are responsible for preparing their own risk assessments, this may be
carried out on their own forms and must achieve an equivalent standard to SSR.
5.3 The Authorized Person must carry out a specific on site risk assessment to
determine the most appropriate system for defining the limits of the work taking into
account the work to be done.
6 WORK
6.1 When work is to be carried out in a substation, an Authorized Person must assess
the means of achieving Safety from the System.
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6.2 Work in a substation must be carried out under the Supervision of a Competent
Person.
7 DEMARCATION STANDARDS
General
The Authorized Person must decide whether demarcation is appropriate for work
carried out under a Limited Access Permit.
Work areas
Where a work area is to be demarcated for work on High Voltage (HV), Low Voltage
(LV) or mechanical Equipment, following the risk assessment:
• the Authorized Person must instruct the Competent Person on the positioning of
the demarcation equipment
• the boundary marks and safety notices must only be fixed or moved by a
Competent Person or by a Person under the Personal Supervision of a
Competent Person
• the Authorized Person issuing the Safety Document must ensure that the
designated work area has been demarcated correctly before issuing the Safety
Document
• entry to a demarcated area is only permitted by a member of the Working Party
under the terms of the Safety Document.
Where a demarcated area has been set up it must have a readily identifiable
designated access point(s). An Access Point Notice must be positioned adjacent to
the access point. If no Safety Document recipient is on site, the access/egress point
should be closed prohibiting access.
The dismantling of the chain or barrier by the Safety Document recipient is permitted
to allow access/egress of plant, vehicles etc only. The chain or barrier must be
restored immediately the plant, vehicles etc has entered or left the work area.
In general the boundary marking must be arranged so that all structures supporting
any Live Equipment are excluded from the work area. Where such an arrangement
is impracticable, special precautions against unsafe access must be taken. All unsafe
access must be clearly identified by attaching sufficient Access Prohibition Notice(s),
visible from all directions of approach, to the Equipment and structures at a level
beyond which it is unsafe to pass to warn people of Danger.
It must be strictly forbidden for anyone to enter or exit a demarcated work area by
crossing over or under any chain or barrier. The designated access point must be
used.
Safety Notice(s) must be attached to, or fixed adjacent to, adjoining Equipment and
structures in sufficient numbers to be clearly visible from the work area and all
approach routes at all times.
Where physical demarcation is to be used this must be:-
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• erected after completion of all safety precautions and before any Safety Document
is issued
• removed after the clearance of the Safety Document(s).
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CATEGORIES OF APPOINTMENT
AP1 In addition to having the duties of a Competent Person (CP1) prepare, issue
and cancel specified Safety Documents for HV Equipment.
AP2 In addition to having the duties of a Competent Person (CP1) prepare, issue
and cancel specified Safety Documents for LV Equipment.
AP3 In addition to having the duties of a Competent Person (CP1) prepare, issue
and cancel specified Safety Documents for Mechanical Equipment.
CN3 Carry out the duties of a Control Person for Mechanical Equipment.
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OPERATIONAL AUTHORITY
OA2 Written authority to accompany and check that the instructions for rendering
interlocks inoperative are implemented on the correct Equipment and carried out in
the proper sequence by the instructed person.
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AUTHORISATION CERTIFICATE
AUTHORISED PERSON
I hereby certify that
Designation………………………………………………………………………………...
Section/Department……………………………………………………………………….
Categories of Appointment:
Operational Authority:
CLASSES OF WORK
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AUTHORISATION CERTIFICATE
COMPETENT PERSON
Designation………………………………………………………………………………..
Section/Department……………………………………………………………...……….
Categories of Appointment:
CLASSES OF WORK
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AUTHORISATION CERTIFICATE
CONTROL PERSON
Designation…………………………………………………………………..…………..
Section/Department……………………………………………………………………..
CLASSES OF WORK
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No:……………… ……
Requesting Party………………………………….. Location………………………………………..
REQUEST
IMPLEMENTATION CONFIRMATION
CLEARENCE
Job Completed and Implemented Safety Precautions may be Cleared. Clearence Authorisation by
Requesting Safety Co-ordinator (Authorised Person)
CLEARENCE CONFIRMATION
Implemented Safety Precautions have been Cleared. Clearence Confirmed by Implementing Safety
Co-ordinator (Authorised Person)
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ISSUE SECTION
LOCATION………………………………….
Identification of Equipment ……………………………
Circuit Identification ……………………………
Nature and Extent of Work to be Done ……………………………..
Points of Isolation at
…………………………………………………………………………………………………
Primary Earths Applied at
……………………………………………………………………………………………
Machine guards
The safeguards prevent workers' hands, arms, and other body parts for making contact with
dangerous moving parts
The safeguards are firmly secured and not easily removable
The safeguards permit safe, comfortable, and easy operation/maintenance of the machine
There is a system for shutting down the machinery before safeguards are removed
Machines
There is a point-of-operation safeguard provided for the machine
The safeguards have not been tampered with or removed
Safe operating pressures for hydraulic and pneumatic tools, hoses, valves, pipes, filters, and fittings
are met
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Any Additional Precautions to be taken during the course of the work to avoid
System derived hazards ………………………………………………………………
…………………………………
Earthing Schedule No………………. No of Additional Earths……………
….. Key Safe Key No……………..
RISSP No……………………………. Flags……………………….. Wristlets………..
RECEIPT SECTION
I hereby declare that I have satisfied myself that the Equipment stated above is safe to work on and
that I have explained the precautions to achieve Safety from the System as well as General Safety
to all members of the working party. I further accept responsibility for carrying out and adequately
Supervising the work detailed above.
Name………………………….. Signature……………………………….. Time…………….
Date…………..
Competent Person
CLEARENCE
I hereby declare that all men have been withdrawn and warned that it is no longer safe to work on the
above Equipment and that all tools and gear have been removed, leaving the Equipment ready for
return to service.
Name………………………….. Signature……………………………….. Time…………….
Date…………..
Competent Person
CANCELLATION
I have considered the Equipment covered by this clearance and I am satisfied that it is fit for
operational service.
The name of the Control Person agreeing to the cancellation of this
document………………………………..…………
THE PERMIT TO WORK IS HEREBY CANCELLED
Name………………………….. Signature……………………………….. Time…………….
Date…………..
Authorised Person
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Checklists:
Isolation checklist Y N NA
Insulated Ladders
Safety gloves
Fire extinguishers
Emergency Light
Breathing Apparatus
Others:
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RECEIPT SECTION
I hereby declare that I have satisfied myself that it is safe to commence testing on the Equipment
identified above and that I have explained the precautions to achieve Safety from the System as well
as General Safety to all members of the working party. I further accept responsibility for carrying out
and adequately Supervising the testing as detailed above.
Name………………………….. Signature……………………………….. Time…………….
Date…………..
Competent Person
CLEARENCE
I hereby declare that all men have been withdrawn and warned that it is no longer safe to continue
testing on the above Equipment and that all tools and gear have been removed, leaving the
Equipment ready for return to service.
Name………………………….. Signature……………………………….. Time…………….
Date…………..
Competent Person
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CANCELLATION
I have inspected the Equipment covered by this clearance and I am satisfied that it is fit for
operational service.
The name of the Control Person agreeing to the cancellation of this
document…………………………………
THE SANCTION FOR TEST IS HEREBY CANCELLED
Name………………………….. Signature……………………………….. Time…………….
Date…………..
Authorised Person
PLEASE WRITE IN CLEAR BLOCK LETTERS
Checklists:
Isolation checklist Y N NA
Control & Isolator switch opened
Opened control and Isolator switch locked
Circuit Breaker Racked Out
Circuit Breaker Racked to Test Position
Cable & Busbar Shutters are Locked
Back Feed Power prevented
Primary Earthing Switch is closed
Closed primary earthing switch is locked
Additional earth is provided
Caution notices are posted at all points of isolation
Danger notices are posted at all working areas
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ISSUE
To……………………………….. Section/Company………………………………. No.
Application No…………………………………………Date………………………
Location ………………………………………………………………………………...
Identification of Equipment………………………………………………………
…………………………
Nature and extent of Work to be Done………………………………………..
LIMITS OF WORK and / or WORK AREA……………………………………….
The following hazards have been identified and control measures
assessed…………………………………………….
Precautions to be taken for a Safe System of Work and to avoid System derived hazards
………………………………………………………………………………………
The following precautions have been taken:
All equipment to be used has been inspected and is in good repair…………………………………….Y/N
Floor and surrounding area are clear of combustible materials within 35 feet of the work
area……….Y/N
A fire watcher has been assigned to watch for dangerous sparks in area, and will remain on the job site
for 30 minutes after completion of the
work…………………………………………………………………………….Y/N
Arrangements have been made with the Control Room to prevent the accidental activation of the fire
detection and alarm
systems………………………………………………………………………………………….Y/N
There are no flammable liquids, vapors, dusts, solids or equipment containing such materials in the
work area…………………………………………………………………………………………………….Y/N
Authorized Person
RECEIPT
I hereby declare that I have satisfied myself that it is safe to undertake the work described above and
accept responsibility for carrying out and adequately supervisioning the work detailed above.
Name………………………………Signed ……………………Time…………….Date………………….
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CLEARANCE
I hereby declare that all men have been withdrawn and warned that it is no longer safe to work within
the limits of work and / or work area detailed above and that all tools and gear have been removed
Name………………………………Signed ……………………Time…………….Date………………….
CANCELLATION
The name of the Control Person agreeing to the cancellation of this
document…………………………….
THIS HOT WORK PERMIT IS HEREBY CANCELLED
Name………………………………Signed ……………………Time…………….Date………………….
Authorized Person
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ISSUE No.
To……………………………….. Section/Company……………………………….
Application No…………………………………………Date………………………
Consult the MSDS for EACH chemical and complete following for EACH hazardous chemical.
Substance Name: _____
Date of assessment_____________
CAS No ______________________________ UN No______ Class______ PG No_____
Risk Phrases (list full) _________________________________________________
____________________________________________________________________
Safety Phrases (list in full) ____________________________________________________________
Summary of process/method ______________________________
Quantity used in procedure_________
Assessed by (PRINT your name) ______________________________________________
Is the chemical used in way in which fumes, gases or dust particles are given off…………..Y/N
Are any of the following, Eyes, Skin, Inhalation, or Ingestion an exposure risk……………Y/N
D.2 Are all these protective controls readily available, clean and functional…………..Y/N
E First Aid
What first aid measures should be taken in case of an accident involving this chemical
_________________________________________________________________________________
F Spills
What steps should be taken in the event of a spill of this chemical?
___________________________________
Are the required resources and facilities in place……………………Y/N
G Training
What training been given in the correct handling of this substance?
___________________________________
_________________________________________________________________________________
_____
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Are you satisfied you understand the hazards involved in the use of this chemical………………..Y/N
H Disposal
What are the disposal
methods?______________________________________________________________
___________________________________________________________________
Are the required resources and facilities in place……………………Y/N
ASSESSMENT APROVAL: I am satisfied that the risks are not significant and/ or adequately
controlled.
Assessor’s signature____________________________________________________
Date_____/_____/____
Supervisor Name (Print) _______________________Signature._____________________
Date___/___/____
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SYSTEM SAFETY RULES Managing Director:
I hereby declare that the following Safety Document can be transferred to the Incoming Control
Person
Name…………………………..
Competent Person
Who will take over the responsibility of supervising the work as shown in the Safety Document.
Rev 3