NB Mainboard Level 1

NB_MB
NB MB Level 1
Training
a g Materials
ate a s
ASUS Confidential
Overview
Chapter 1. Testing flow chart………………………P3~P5

Chapter 2. Customer Induced Damage (CID) criteria
…………………………………………P6~P28
Chapter 3. ASUS pretest kit package contents…P29~P34
Chapter 4. Pretest operate description ………P35~P108
ASUS Confidential 2
Chapter 1
Testing Flow Chart
ASUS Confidential
1. Pretest Flow Chart
Visual Return to
Inspection CID
CID check process
p Plug all test
tools(USB, R
CPU,RAM etc.).
Rework
R k (ARN)
Check
R
Run DOS Test R
Plug in CPU voltage test

tool on the CPU socket. Check BIOS,
Measure CPU voltage R run Windows Test R
(Vcore)
(Vcore
Turn OFF Power supply

Remo e all test devices.
Remove de ices
Plug in CPU,Ram,port80
Check post code has passed R
CPU& Memory.
Finished pass to next station
Finished,
R Means Return to RMA or Pass to Repair Engineer.

ASUS Confidential 4
2. Final Test Flow Chart
Visual
inspection (OQC)
Rework Check
(ARN)
Return to engineer
repair again, if can’t
Plug all test
repair, pass to
tools(USB, exchange flow.
CPU,RAM etc.).
Check BIOS,
run DOS Test and
Windows Test
Finished, pass to next station
ASUS Confidential 5
Chapter 2
Customer Induced Damage
(CID) criteria
it i
ASUS Confidential
CID Outline
1. PCB Trace Scratched

1
2. PCB Broken
3 Damaged capacitors
3. capacitors, resistors
resistors, inductors
inductors,
small passive components, socket, etc.
4 PCB & Component Oxidation
4.
5. PCB Burned
6 Component Burned
6.
7. Missing Component
8 S/N Damage
8.S/N
9. Dirt
10 CID & O
10.CID O.O.W.
O W service process flow chart
ASUS Confidential 7
1-1 PCB Trace Scratched
Figure 1. Figure 2.
Figure
g 3. Figure 4.
4
ASUS Confidential 8
Figure 5. Figure 6.
In- Out-
Damage Comments Repair Exchange
Warranty Warranty
PCB Trace Scratched and
Rejected - - -
PCB broken inside
PCB Trace
Scratched
Sc a c ed PCB Trace Scratched and
[Figure 1~6] PCB no broken
b k inside
i id
under 1 lines trace Accepted - Charge Charge
(If customer request)
ASUS Confidential 9
Figure
g 7. Figure
g 8.
Figure
g 9. Figure
g 10.
ASUS Confidential 10
Figure 11.
11 Figure
g 12.
In- Out-
Warranty Warranty
PCB PAD Broken Rejected - - -
PCB Trace PCB PAD Broken
Scratched Under 2pcs PAD and
[Figure 7~12] Accepted - Charge Charge
the same PCB side
((If customer request)
q )
2-1 PCB Broken
Figure 13.
13 Fi
Figure 14.
14
Figure 15.
15
2-2 PCB Broken
In- Out-
Warranty Warranty
PCB Broken The broken part

Rejected - - -
[Figure 13~15] already destroy PCB
3-1 Damaged capacitors, resistors, inductors,
Fi
Figure 16.
16 Fi
Figure 17.
17
Figure 18. Figure 19.
3-2 Damaged capacitors, resistors, inductors,
In- Out-
Warrantyy Warrantyy
If under 3pcs impacted
broken components
Accepted - Charge Charge
Damaged
g slightly and PCB is ok
Component without any broken
[Figure 16~21] If it’s serious impacted
or PCB broken more Rejected - - -
than 3 lines
4-1 PCB & Component Oxidation
In- Out-
Warranty Warranty
Component and
Component or PCB
PCB Oxidation
d Rejected
d - - -
Oxidation
[Figure 22~29]
5-1 PCB Burned
Figure 32. Figure 33..
5-2 PCB Burned
Figure 34.
34 Figure 35.
35
5-3 PCB Burned
In
In- Out
Out-
Warranty Warranty
PCB Burned
If M/B
/ PCB is burned. Rejected
j - - -
[Figure 30~37]
30 37]
6-1 Component Burned
6-2 Component Burned
In-
Damage Comments Repair Exchange Out-Warranty
Warranty
For general Accepted - Free Charge
Component
Burned If it
it’ss very obvious
[Figure 38~43] as user’s faulty R j t d
Rejected - - -
7-1 Missing Component
7-2 Missing Component
Figure
g 48. Figure
g 49.
In- Out-
Warranty Warranty
if missing components
Rejected - - -
by user
Missing
Component Missing components
[Figure 44~49] by user (under 2pcs Accepted
not include BGA) - Charge Charge
(If customer request)
8-1 S/N Damage
Out-
Damage Comments Repair Exchange In-Warranty
Warranty
No S/N or the S/N
S/N Damaged can’t be seen clearly
Rejected - - -
[Figure 50] whether it is in
warranty
warranty.
S/N was damaged,
but recognize it is in
S/N Damaged
warranty. If can’t
can t be Accepted - free -
[Fi
[Figure 51]
repaired, it would be
Returned to Customer.
9-1 Dirt
In- Out-
Warranty Warranty
For general, if the
board is dirt and
Dirt
doesn't influence Accepted - - -
[Figure 52~53]
function. We will
clean it.
27
ASUS Confidential
10--1 CID&O.O.W service process flow chart
10
Chapter 3
ASUS Pretest Fixture
Package
ASUS Confidential
ASUS Pretest Fixture Package Contents
PART NUMBER FIXTURE NAME AMOUNT PHOTO
22-060001280 AUDIO TEST FIXTURE 1
60R-R00LA1000 LAN LOOP BACK 1
80-C1G740-0A01 SWBIOS 1
80-C1G036-0301 ENG_EZUSB BOARD v2.0 4
22-060000050
22 060000050 USB CABLE 4
16-000500007
16 000500007 TOOLS PACKAGE 1
14-011000040 IEEE 1394 CABLE 1
14-000500500 MINI USB CABLE 1
ADAPTER 10W
04-267001510 1
AD620(US/JPN/TWN)
20-521055550 CD-ROM TESTING CD 1
SOCKET479 VOLTAGE TOOL 1
60R-R0000070 SOCKET478 VOLTAGE TOOL 1
SOCKET 754 VOLTAGE

60R-R0000250 1
TOOL
80-C1TAK0-0300 PORT80_MINIPCI R3.00 1
60-N61DB1000-A01P L2D LPC_DEBUG BD 1
EC JIG BOARD
60-2N61013136 1
(FLASH BIOS TOOL)
14G122300280 28 pin
i FFC Cable
C bl 1
14G122300240 24 pin FFC Cable 1
EGE5000 GIGABIT
20-T00581702 ETHERNET 1
(NEW CARD TEST TOOL)
60 NDDDB1000 B01P
60-NDDDB1000-B01P PCI-Express
PCI Express Debug Card 1
(type 34)
Memory Stick 1
20-521042381
C d
Card
SCANDISK SD
20-TT2600048 1
MEMORY CARD
Chapter 4
Pretest operate description
ASUS Confidential
Pretest operate description-
description-1
Visual inspection:
Inspect NB_MB have broken, oxidized…..
(Please refer Visual inspection Description)
Customer induce or not.
(Please refer Customer Induce Description)
If any M/B components failed to work after
i
inspection,
ti Please
Pl pastet the
th arrow stacker
t k
and write on Diagnostic Card
1-1
Check ARN (rework ) Notice to know if the

model in your hand needs to do any rework
1-2
description-2
AC_BAT_SYS Before testing,
signals
i l Please check M/B this signal of
AC_BAT_SYS (19V) must be NO
ground.
2-1
Use Multi-
Multi-Meter or Oscilloscope to
Measure RTC Voltage.
The range must be between 3.3V~3V.
CMOS
Battery 2-2
description-3
If Visual inspection is OK.
Please plug AC adapter power
into DC
DC--Jack power connector
on Motherboard.
3-1
description-4
1.Plug CPU Voltage tool into CPU
socket
2.And press Power switch button

t turn
to t on.
4-1
Use Multi-
Multi-Meter or Oscilloscope
to Measure CPU Voltage (VCORE)
on CPU Voltage tool (+ 10% voltage
to p
permit))
42
4-2
description-5
1.Turn off p
power and Remove CPU
voltage tool.
2.Plug CPU into CPU socket.

(Dothan
Dothan\\ Yonah\
Yonah\Merom\
Merom\Penryn….etc
Penryn….etc))
5-1
Plug Memory Module

(DDR or DDR2 or DDR3base
DDR3base on
model request) into Memory
DIMM Slot.
5-2
description-6
Plug PORT80_MINIPCI Debug

Card into M/B MINIPCI Slot.
6-1
Note:
Some model NB not supported
MINIPCI Debug Card,
Please use PCMCIA Debug Card to
debug.
6-2
description-7
Plug VGA Monitor Cable into

M/B VGA port connector.
71
7-1
Press Power switch button to

booting up,
Check System is boot or NO ?
If you find no display on the

monitor, please pass it to engineer
for repair.
7-2
description-8
Pl LAN lloop b
Plug back
k TEST Fi
Fixture
t
into LAN connector(RJ-
connector(RJ-45).
8-1
Pl USB TEST Fi
Plug Fixture
t
into USB connector(RJ-
connector(RJ-45).
8-2
description-9
Pl TEST Hard
Plug H d disk
di k into
i t HDD
connector.
9-1
Plug DVD
DVD--ROM drive into
DVD--ROM connector.
DVD
9-2
description-10
Plug Internal Speaker into

Speaker connector.
10-1
description-11
Plug Internal Keyboard into K/B
connector.
11-1
Plug Touch Pad Module

device into T/P connector.
11-2
description-12
12-1
12-2
Plug SD card into card reader.
description-13
Plug LCD Module into LVDS &

Inverter connector.
13-1
Inverter Connector
13 2
13-2
LVDS Connector
description-14
Power switching
P h th
Push the power switching
it hi bbutton
tt once,
And will switching on the system and
start to test Motherboard function.
14-1
NOTE:
All power switching
it hi button
b tt design
d i is i different.
diff t
Ex: picture 16-1 .(L3C) The power switch

button is on the motherboard,
14 2
14-2 And picture 16-2
16 2 ,(M5N)
(M5N) the power switch
Power switching button is another board.
description-15
When system is booting,

Entering BIOS setup Utility, and
Load setup Defaults
15-1
Entering main menu:

Make sure system clock is correct, if
not please adjust to local time
time.
15-2
description-16
After Load setup Defaults & setup system clock,
Save configuration changes and exit.
16
Free DOS Test Program Introduction
¾ Download
Access SIP-> Public Folder->GTC->ASUS NB，open ASUS NB
Index，click Program PackageY08W01.rar to download the
program.
¾ Add model
Access SIP web.
Click ASUS NB
Download the Program PackageY08W01.rar about which model

you need.
Free DOS Test Program Flow
Into DOS Mode TEST FANON TEST
Choice execute file by model LED TEST
Model & BIOS TEST CD ROM TEST
CHECK CPU SPEC LID SWITCH TEST
TEMP TEST HARDWARE MONITOR TEST
CHECK MAC&GUID CARD TEST
USB PORT TEST ESCD TEST
TOUCH PAD TEST MEMSIZE TEST
LCD RBG TEST TMP TEST
BATTERY CAPACIT TEST

KEYBOARD TEST
SPEAKER TEST POWER OFF
FUNCTION TEST
Choice Model & Running Test Program
Choice Model name and running test program.
When system standby (like this picture)
Choice TC → NB → XX_SER
XX SER (Ex.A8_SER)
(Ex A8 SER) → YYYY (Ex.A8Ja)
(Ex A8Ja)
Execute the BAT file.
Model & BIOS Test
Model and BIOS Test
Check Product type
Check BIOS Version
Check CPU SPEC
Confirm the CPU spec
Check CPU spec same with your fixture
Check Front side bus speed is real (The speed does match that of BIOS setup)
Temperature Test
Temperature Test
Test fail will show
this PIC
Check MAC
Check MAC
Input MAC address
Make sure MAC address is correct, if not please type the right MAC address.
Then save this file!
USB Test
USB Test Test fail will
show this PIC
Touchpad Test
PAD Test
When your finger touch the pad and move one direction, the bule sign move the same
direction
d ec o with
w you
your finger.
ge .
EXIT：Move the bule sign to EXIT area,and press the LEFT + RIGHT button
LCDRGB Test
LCDRGB Test
If you find the vertical wave and horizontal wave between the LCD RGB Test,It has
problem.
problem
Instant Setup
Press the instant key button 3 seconds ,
th grids
the id change
h tto green color.
l
Keyboard Test
KEYBOARD Test
Choice one language for the
Keyboard, and then into next
screen.
Please check the keyboard

function Press all the key at
function.
the keyboard. then the
program can exit and continue.
If any key isn’t change to Bule

colour,
l it’s
it’ means the
th test
t t
program is fail.
Speaker Test
Speaker Test
Test fail will show this PIC
Function Test
Function Test
FAN Test
FAN Test
Unable to wheel or Speed Error on FAN
LEDALL Test
LEDALL Test
Check the light of LEDS,If the notebook’s LEDS are different to
screen display,
display that’s fail
fail.
CD ROM Test
CD ROM Test
LID Switch Test
LID Switch Test
Please run test according to the words in below picture
HDD Test
HDD Test
CARD Test
CARD Test
1.please insert the MS-card into card-Reader(Picture1)
2
2.please change MS-card
S to SD-card(Picture2)
S ( i 2)
Picture1
Picture2
ESCD Test
ESCD Test
MEMSIZE Test
MEMSIZE Test
TPM Test
TPM Test
Battery Test
BATTERY Test
Windows Test Program Introduction
¾ Download
Access SIP-> Public Folder->TC->ASUS NB，open ASUS NB
Index，click Windows Main Program to download the program.
¾ Installation
Operate the program which called “WTP.EXE”, and it will
automatically extract into C:\.
¾ Installation
Program will extract into C:\folder WTC and create a shortcut
which is called “ASUS WTP” on the desktop.
¾ Add model
Access SIP web.
Click ASUS NB
Download the windows test program about which model you need.
Double-click to extract the program download.
Operate “ASUS WTP”, choose Tools->Add Model
Choose C:\WTC\xls in the pop-up dialog.
Choose the model which you need to add, then click “Import DB”.
After add in it successfully, we can find the new program which is

added
dd d right
i ht now. Th
Then we can start
t t the
th ttest.
t
Double-click the “AUTORUN” to run the test program.
Windows Test Program Flow
DVD COMPARE Test
Please insert a DVD-RW disc into ODD
CD COMPARE Test
CHECK DEVICE DRIVER Test
EXT/INT SPEAKER Test
Please press the number that you heard
FINGER PRINT Test
KEYBOARD Test
LCD Test
Check LCD Water Wave, press “ESC” to EXIT
Please choice PASS or FAIL
MIC Test
Please insert Mic-Phone to test

MS/SD CARD Test
Please insert the MS/SD-card into card-Reader (Picture 1)

TOUCHPAD Test

VCD PLAY Test

WEBCAM Test

NEWCARD Test
If the newcard is normal, it will appear the pictures1.

WIRELESS Test
If the wireless is normal, it will appear the below pictures.

WIRELESS Test

NB Mainboard Level 1

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 Chapter 1. Testing flow chart………………………P3~P5

Plug in CPU voltage test

Turn OFF Power supply

R Means Return to RMA or Pass to Repair Engineer.

Finished, pass to next station

1. PCB Trace Scratched

PCB Broken The broken part

Figure 18. Figure 19.

Figure 20. Figure 21.

Figure 22. Figure 23.

Figure 24. Figure 25.

Figure 26. Figure 27.

Figure 28. Figure 29.

Figure 30. Figure 31.

Figure 32. Figure 33..

Figure 36. Figure 37.

Figure 38. Figure 39.

Figure 40. Figure 41.

Figure 42. Figure 43.

Figure 44. Figure 45.

Figure 46. Figure 47.

Figure 50. Figure 51.

Figure 52. Figure 53.

PART NUMBER FIXTURE NAME AMOUNT PHOTO

22-060001280 AUDIO TEST FIXTURE 1

60R-R00LA1000 LAN LOOP BACK 1

80-C1G036-0301 ENG_EZUSB BOARD v2.0 4

PART NUMBER FIXTURE NAME AMOUNT PHOTO

14-011000040 IEEE 1394 CABLE 1

14-000500500 MINI USB CABLE 1

20-521055550 CD-ROM TESTING CD 1

PART NUMBER FIXTURE NAME AMOUNT PHOTO

SOCKET479 VOLTAGE TOOL 1

60R-R0000070 SOCKET478 VOLTAGE TOOL 1

SOCKET 754 VOLTAGE

80-C1TAK0-0300 PORT80_MINIPCI R3.00 1

60-N61DB1000-A01P L2D LPC_DEBUG BD 1

PART NUMBER FIXTURE NAME AMOUNT PHOTO

14G122300240 24 pin FFC Cable 1

PART NUMBER FIXTURE NAME AMOUNT PHOTO

Check ARN (rework ) Notice to know if the

2.And press Power switch button

2.Plug CPU into CPU socket.

Plug Memory Module

Plug PORT80_MINIPCI Debug

Plug VGA Monitor Cable into

Press Power switch button to

If you find no display on the

Plug Internal Speaker into

Plug Touch Pad Module

Plug SD card into card reader.

Plug LCD Module into LVDS &

Ex: picture 16-1 .(L3C) The power switch

When system is booting,

Entering main menu:

Save configuration changes and exit.

Download the Program PackageY08W01.rar about which model

Choice execute file by model LED TEST

Model & BIOS TEST CD ROM TEST

CHECK CPU SPEC LID SWITCH TEST

TEMP TEST HARDWARE MONITOR TEST

CHECK MAC&GUID CARD TEST

USB PORT TEST ESCD TEST

Chapter 1. Testing flow chart………………………P3~P5