AARUPADAI VEEDU INSTITUTE OF TECHNOLOGY

VINAYAKA MISSIONS UNIVERSITY

AVIT/LP/04
LESSON PLAN

Name of the Faculty : K.VIJAYAKUMAR Department : MECHANICAL

Subject : AUTOMOTIVE ENGINE DESIGN Prog., Branch : B.E., AUTOMOBILE
Academic Year : 2016 – 2017 Semester, Section : VI SEM
Date : 23–01–2017
Course Objectives:

To study and purpose is to understand automotive engine design.

1. To understand the introduction of materials.
2. To understand the limits fits and tolerances
3. To understand the design of piston and cylinder
4. To impart the design of connecting rod and crankshafts.
5. To understand the design of valves and flywheels.

CONTENT BOOKS TO COMPLETION DATE

TOPICS TO BE BEYOND MODE OF No. of CUMULATIVE
UNIT BE
COVERED SYLLABI TEACHING PERIODS PERIODS
REFERRED PROPOSED ACTUAL
UNIT- I
INTRODUCTION
Jain.R.K.,
Engineering materials and
I “Machine 27-01-17 Chalk and Talk 4 4
their physical properties
Design”
applied to design, selection
of materials
factor of safety, endurance
R.S. Khurmi
limit, notch sensitivity, Theories of
I “Machine 03-02-17 Chalk and Talk 5 9
principles of design failure
Design”
optimization
Future trends, computer Computer aided Gupta.R.B.
I 09-02-17 PPT 3 12
aided drafting. Manufacturing “Auto Design”
UNIT- II LIMITS, FITS,
R.S. Khurmi
TOLERANCE, PPT & Chalk
II “Machine 13-02-17 3 15
SURFACE FINISH, and Talk
Design”
SHAFTS AND SPRINGS
 AARUPADAI VEEDU INSTITUTE OF TECHNOLOGY
VINAYAKA MISSIONS UNIVERSITY
AVIT/LP/04
Definitions, types of
tolerances and fits, design
considerations for
interference fits
surface finish, surface “Design Data
II roughness, design of power Book”, PSG 20-02-17 Chalk and Talk 5 20
transmission shafts College of
Torsion and leaf Technology,
II Design of helical springs. Coimbatore 24-02-17 Chalk and Talk 4 24
springs
UNIT-III DESIGN OF
CYLINDER AND
PISTON Piston rings and Gupta.R.B.
III 01-03-17 PPT 2 26
Choice of material for gudgeon pin “Auto Design”
cylinder and piston, piston
friction
piston slap, design of A.Kolchin and PPT & Chalk
III cylinder, piston, piston pin, V.Demidov, 09-03-17 6 32
and Talk
piston rings “Design of
Piston failures, lubrication Automotive PPT & Chalk
III Engines” 15-03-17 4 36
of piston assembly. and Talk
UNIT- IV DESIGN OF
CONNECTING ROD
Use of cam
AND CRANKSHAFT Gupta.R.B. PPT & Chalk
IV shaft and timing 17-03-17 3 39
Material for connecting rod, “Auto Design” and Talk
gears
determining minimum
length of connecting rod
“Design Data
small end and big end
Book”, PSG
design, shank design, design
IV College of 24-03-17 Chalk and Talk 5 44
of big end cap bolts,
Technology,
connecting rod failures
Coimbatore
Balancing of I.C. Engines, A.Kolchin and
significance of firing order, V.Demidov,
IV material for crankshaft, “Design of 31-03-17 Chalk and Talk 4 48
design of crankshaft under Automotive
bending and twisting, Engines”
 AARUPADAI VEEDU INSTITUTE OF TECHNOLOGY
VINAYAKA MISSIONS UNIVERSITY
AVIT/LP/04
balancing weight
calculations.

UNIT- V DESIGN OF
VALVES AND
PPT & Chalk
V FLYWHEEL A.Kolchin and 05-04-17 3 51
and Talk
Design aspects of intake and V.Demidov,
exhaust manifolds “Design of
Automotive
Inlet and Exhaust valves, Engines”
V valve springs, tappets, valve 12-04-17 Chalk and Talk 4 55
train.
“Design Data
Book”, PSG
Materials and design of
V College of 19-04-17 Chalk and Talk 5 60
flywheel.
Technology,
Coimbatore

Course Outcomes:

SIGNATURE OF STAFF& DATE HOD PRINCIPAL