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Introduction of connected monitor

E W
N
VM-5 Series Monitor
The VM-5 series Monitors are designed
in a accordance with the API 670 4th
Edition for use on rotating machinery.
Both 8 or 10-slot rack mount type an
one-unit standalone type with a built-in
power supply are available so the
VM-7 Series Monitor
The VM-7 series monitor is designed
according to the ISO International
Standards and the API Standards, and
has the functions and features as the
Machine Condition Monitor for the
critical machines in the plant, and is
VM-16 Series Monitor
The VM-16 is a 4, 8 or 12-channel
machine condition monitor to measure
vibration, axial position and temperature,
and the monitoring parameters can be
assigned to any channel. The color LCD
display indicates all information, and it is
VM-21 Series Conditioner
The VM-21 series signal conditioners
accept the signal from transducers
installed on rotating machinery and
convert it to a 4 to 20mADC or 1 to
5VDC output.
FK-202F
Non-contact
Displacement / Vibration
monitor can be applied for any system used for the Machine Protection System also a touch panel that allows to setup ■Displacement, velocity, acceleration
design from a few channels of vibration defined in the API standard 670 in configuration. and LVDT
monitoring for small machinery to TSI for particular. ■Small and light-weight
large turbines. ■Trend data memory function : ■Free choice between DIN rail or wall

TRANSDUCER
■4CH Vibration/Displacement Monitor CompactFlashTM Memory card and USB mounting in any convenient location
■High reliability by the use of duplex Module & 6-CH Temperature Monitor port ■Burn-down function at the output side
power supply Module ■Displacement, Velocity, Acceleration, for quick fault detection
■Easy monitoring by the perfect display ■Up to 40 Vibration channels can be Axial position and Temperature ■Equipped with vibration waveform
function. installed in a 19"-Rack ■Hazardous area approvals: CSA output for high precision diagnosis
■Provided with the self diagnostic ■All modules can be installed and (pending)
function. removed from front side, and hot
replaceable

※ We have the vibration analysis/diagnostics and the remote monitoring systems other than above mentioned monitors. Please contact us for farther information.

Published in May 2006


Ŝ Suitable for various applications: Shaft Vibration, Axial Position, Rotating Speed
United States : SEC of America Inc. and Phase Mark of the critical rotating machinery.
Tokyo Head office 6934 Beach drive SW, Ste.4, Ocean Isle Beach
3rd Fl. Shin-kojimachi Bldg.3-3 Kojimachi 4-chome, Chiyoda-ku, Tokyo 102-0083, Japan
Phone : 81-3-3263-4411 Fax : 81-3-3262-2171
NC 28469-5797, USA
TEL.1-910-579-3220 FAX.1-910-575-3238
Ŝ Environmental friendly design: Lead-free soldering, RoHS Directive Compliant and
International Trade Dept. URL : http://www.sec-america.com/ E-Mail info@sec-america.com Downsized.
Phone : 81-3-3263-4417 Fax : 81-3-3262-2171
China : SHINKAWA Electric of Shanghai Co., Ltd.
WEB : http://www.shinkawa.co.jp/
Hiroshima Head office 16G, NO 379 Pudong South Road, Pudong New District,
Ŝ Wide variety of Driver mounting: DIN-rail adaptor, 4-screw-cramp plate adaptor
10-9, Mikawa-cho, Naka-ku, Hiroshima-shi, Hiroshima, 739-0029, Japan
Phone : 81-82-247-4211 Fax : 81-82-249-6438
Shanghai 200120, China
TEL.86-21-6886-9482 FAX.86-21-6886-9404
(to replace VK series and others)
WEB : http://www.shinkawa.co.jp/ URL : http://www.shinkawa.com.cn/
Ŝ API standard 670 (4th Edition) Compliant
Singapore :
SHINKAWA Electric Asia Pte. Ltd. Ŝ Intrinsically Safe: TIIS, CSA, ATEX (ATEX is pending)
15 Queen Street, #03-08, Tan Chong Tower
Singapore 188537 Ŝ CE Directive Compliant (Pending)
TEL.65-6339-2393 FAX.65-6334-5510

Printed in Japan 10601E1.0-06202 2005-2006


3117
FK-202F
Non-contact Displacement/Vibration Af_p_arcpgqrgaqB_r_
Transducer ■ Standard Static Characteristics
Target Material:SCM440 Flat Face
■ Target Material Effect ■ Target Diameter Effect

(dia. 15mm or more)


The FK-202F transducer is the eddy current type non-contact

φD
-24
displacement/vibration transducer, used for measuring Shaft Vibration, -22 FL sensor
Target
FL sensor
-20 Target
Axial Position, Rotating Speed and Phase Mark (Phase Reference) from -18 Gap
-16
small rotating machinery to large critical machinery such as turbines and

Output (V)
-14

compressors in plants. -12


-10
SCM440 SNCM439 S45C SUS304 D=∞ D=20mm D=15mm D=10mm

Designed with due considerations for environments, the FK-202F has -8 -24 -24
*1 -6
achieved lead-free soldering, RoHS Directive compliance, also downsizing -4 -22 -22
*2 -2
the driver . 0 -20 -20
0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50
In addition, the FK-202F is designed to meet the API (American Petroleum Gap (mm) -18 -18

Institute) standard 670 (4th Edition) requirements, often referred by the 10


-16 -16

SCF Error (%)


Machinery Protection Systems for the petroleum refinery and the 5
-14 -14

Output (V)
Output (V)
petrochemical plant in world wide. 0
-12 -12
-5
*1
RoHS (Restriction of the use of certain Hazardous Substances in electrical and electronic equipment) directive -10 -10 -10
0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50
defines six restricted substances: lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls Gap (mm) -8 -8

and polybrominated diphenyl ethers. 2 -6 -6

LIN (% of F.S.)
*2
The FK driver is downsized to approximately two-thirds of existing model of the VK series. 1
-4 -4
0

DIQwqrckAmldgesp_rgml -1
-2

0
-2

0
-2
0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50
Gap (mm) Gap (mm) Gap (mm)
DJ+0.0DQclqmp Amllcarmp
■ Curved Surface Target Effect ■ Target Edge Effect ■ Side Wall Effect
DU+0.0DCvrclrgmlA_`jc
φD Side wall
X
FL sensor
FL sensor X
Target FL sensor
Target Gap Target
Gap

QwqrckA_`jcJclerfă3kmp7k DI+0.0DBpgtcp D=∞ D=20mm D=15mm D=10mm X=∞ X=9mm X=7.5mm X=5mm X=0mm X=∞ X=12mm X=9mm X=7.5mm X=5mm

-24 -24 -24

-22 -22 -22

Cv_knjcmd?nnjga_rgml -20 -20 -20

-18 -18 -18

■ Typical system arrangement for a turbine (Quotation from API 670 (4th Edition) APPENDIX H) -16 -16 -16

-14 -14 -14

Output (V)

Output (V)
5Y,6X

Output (V)
P1, P2

S7,S8,S9
3Y,4X

φ10

-12 -12 -12


Turbine
-10 -10 -10

-8 -8 -8

-6 -6 -6
Axial Position -4 -4 -4

-2 -2 -2

0 0 0
0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50
Gap (mm) Gap (mm) Gap (mm)

■ Frequency Response
Radial Radial
Bearing Speed
Thrust Bearing 3.15Vp-p(400μmp-p) 10Vp-p
Detection Gear
Bearing 2.0
1.0
3Y, 90° 4X, S8 0.0
5Y 6X

Reduction ratio(dB)
S7 S9 φ10 -1.0
-2.0
-3.0
P1, P2 : Axial Position Sensors FL Sensor FL Sensor FL Sensor -4.0
3Y, 4X, 5Y, 6X : Radial Shaft Vibration Sensors -5.0
-6.0
S7, S8, S9 : Overspeed Detection Sensors -7.0
-8.0
φ10 : Phase Reference and Tachometer -9.0
-10.0
10 100 1000 10000 100000
Radial Shaft Overspeed Phase Reference Frequency (Hz)
Vibration Detection and Tachometer
F K- 2 0 2 F
■ Standard Type Sensor Model Code Number (Sensor Tip Diameter : φ8mm)
Rwnga_jQwqrckAmldgesp_rgml
FL-202F08  -   -   -   -
Host
Panel PC
PC
Armor Thread size Unthreaded length (L1) Case length (L2) Cable length (L3)
Monitor
L Without M2 M10×1 10mm STEP, 0-230mm 10mm STEP, 05 0.5m
A With U2 3/8-24UNF L1≦L2 - 20mm 20-250mm 10 1.0m VM-751
POWER
VM-751
POWER
VM-741
φ-MARKER
VM-742
COMM
VM-742
COMM
VM-701
VIR
VM-701
VIR
VM-7XX
VIR
VM-701
VIR
VM-701
VIR
VM-701
VIR
VM-731
ANALYZING
PROCESSOR
1 1

e.g.) 06=60mm e.g.) 25=250mm


DANGER 1 1 1 1 1 1

(Without fluoro resin coating) 50 5.0m POWER-ON POWER-ON


ALERT

SYS-OK
2

3
2

3
2

3
2

3
2

3
2

3
2

3
2

3
COMM

BYPASS
CH-OK
4
CH-OK
4
CH-OK
4
CH-OK
4
CH-OK
4
CH-OK
4 RV-100
T 90 9.0m
COMM

With View Station


0.1inch STEP, 0-9.2inches 0.1inch STEP, TRG-1

TRG-2

(With fluoring resin coating) L1≦L2 - 0.7inches 0.8-9.9inches COMM PORT

e.g.) 04=0.4inch e.g.) 35=3.5inch


φ-Mark OUT BUFF OUT BUFF OUT BUFF OUT BUFF OUT BUFF OUT BUFF OUT

When a metric screw is selecedd, specified in mm. PLS-1


1 1 1 1 1 1

When a unify screw is selected, specified in inch. BUF-1


2 2 2 2 2 2

3 3 3 3 3 3

PLS-2

1 1 1 1 1 1

BUF-2

■ FL-202F08L (Without Armor) ■ FL-202F08A (With Armor[Without fluoro resin coating])


Lock nut Thread area Unit¾mm Lock nut Thread area Unit¾mm
Sensor tip Cable (ɞ3.6) Sensor tip Flexible armor
Cable (ɞ3.6)
ɞ7.1

ɞ7.1
(ɞ8)

(ɞ8)
(5) 5 Connector (5) 5
Connector
FK Driver
3 L1 3 L1
L2 L2 20
+30% + 50
L3 - 0% L3 -100
+30%
L3 - 0%
* Vel. Sensor * Differential expansion
sensor is under
Acc. Sensor development, apply FL Sensor
VK series at present.
■ FL-202F08T (With Armor[With fluoro resin coating])
Lock nut Thread area Flexible armor with fluorine Unit¾mm
Sensor tip resin coating
Cable (ɞ3.6)

ɞ7.1
Gas Turbine Steam Turbine Generator
(ɞ8)

(5) 5
Connector
3 L1
L2 20
Qncagdga_rgmlq
+ 50
L3 -100
+30%
L3 - 0%
Standard Calibration Target JIS SCM440 flat surface
Measurement Range 0.25 to 2.25mm from sensor tip
■ Reverse Mount Type Sensor Model Code Number (Sensor Tip Diameter : φ8mm) Scale Factor 7.87V/mm
Scale Factor Tolerance*1 Within 7.87V/mm ±5% (When system cable length is 5m.)
FL-202F08R -   -   -   -
Within 7.87V/mm ±6.5% (When system cable length is 9m.)
Linear Characteristics*1 Within ±25μm for a straight line of 7.87V/mm (When system cable length is 5m.)
Thread size Unthreaded length (L1) Case length(L2) Cable length(L3)
Within ±38μm for a straight line of 7.87V/mm (When system cable length is 9m.)
M2 M10×1 R5=5mm 03=30mm 05 0.5m
U2 3/8-24UNF 02=2inches 12=1.2inches 10 1.0m Frequency Response*1 DC to 10kHz (-3dB)
When a metric screw is selected, specified in mm. 50 5.0m
Sensor Tip Diameter Approx. φ5mm or Approx. φ8mm
When a unify screw is selected, speciied in inch. 90 9.0m
System Cable Length 5m or 9m
Operational Temperature FL sensor : -35 to +177℃
■ FL-202F08R (Without Armor)
Range FW extension cable : -35 to +177℃
Gasket Thread area Unit¾mm FK driver : -35 to +80℃
Sensor tip Cable (ɞ3.6)
Relay connector : -35 to +125℃
ɞ7.1
(ɞ8)

Operational Humidity Range 0 to 95% RH (No condensation, submerge)


(5)
(However, the sensor itself is 100%RH)
L1 5 Connector
L2
+30%
L3 - 0%
Power Within -24VDC±10%
Terminal Block Spring lock terminal

Specifications of *1above apply under the following conditions :


・ Standard calibration target SCM440 flat surface (φ15mm or more、t=5mm or more)
・ -24.0VDC Power source voltage
・ Load resistance 10kΩ
・ Ambient temperature 25℃
F K- 2 0 2 F
DIBpgtcpKmbcjAmbcLsk`cp_lbMsrjglcBp_ugle DUCvrclqgmlA_`jcKmbcjAmbcLsk`cp_lbMsrjglcBp_ugle
■ Model Code Number ■ Model Code Number ■ FW-202FL(Without Armor)
Unit¾mm
Connector Cable (ɞ3.6)

ɞ7.1
FK-202F  - FW-202F  -

ɞ6.8
+20%

System Cable Length Mounting Plate Armor Cable length (L) L- 0% Connector

1 5m 1 3DIN Rail (35mm) Mount L Without 40 4.0m


2 9m 2 Screw Mount (50.8×50.8mm) A With 45 4.5m ■ FW-202FA(With Armor[Without fluoro resin coating])
(Without fluoro resin coating) 80 8.0m
3 Screw Mount Unit¾mm
Connector Flexible armor

ɞ8.6
85

ɞ7.1
(92×31mm:For VK Replacement) T With 8.5m
(With fluoro resin coating)

ɞ6.8
4 Screw Mount Multi-pitch
(50.8×50.8mm and 92×31mm)
+ 50
Cable (ɞ3.6) L -200
Connector
+20%
L - 0%

■ FK-202F□-1(DIN Rail Mount) ■ FK-202F□-3(Screw Mount:For VK replacement)


■ FW-202FT(With Armor[With fluoro resin coating])
Unit¾mm
Unit¾mm Flexible armor with fluorine Unit¾mm
Connector resin coating

ɞ8.6

ɞ7.1
(35)

31

ɞ6.8
+ 50
Cable (ɞ3.6) L -200 Connector
92 4-ɞ4.5 +20%
L- 0%

Terminal block 29 Terminal block 29


Sensor input Sensor input
connector connector
DJQclqmpKmbcjAmbcLsk`cp_lbMsrjglcBp_ugle
■ Standard Type Sensor Model Code Number (Sensor Tip Diameter : φ5mm)

(64)
FL-202F05  -   -   -   -
(68)

Mounting plate Mounting plate

Armor Thread size Unthreaded length (L1) Case length(L2) Cable length (L3)
5

(32) (40) (6) (15) (72) (15) (41)


L Without M1 M8×1 10mm STEP, 0-230mm 10mm STEP, 05 0.5m
(72) (102) A With U1 1/4-28UNF L1≦L2 - 20mm 20-250mm 10 1.0m
(Without fluoro resin coating) e.g.) 06=60mm e.g.) 25=250mm 50 5.0m
T With 0.1inch STEP, 0-9.2inches 0.1inch STEP, 90 9.0m
■ FK-202F□-2(Screw Mount : 50.8×50.8mm) ■ FK-202F□-4(Screw Mount : Multi-pitch)
(With fluoro resin coating) L1≦L2 - 0.7inches 0.8-9.9inches
4-ɞ4.5 e.g.) 04=0.4inch e.g.) 35=3.5inch
4-ɞ4.5
Unit¾mm Unit¾mm When a metric screw is selected, specified in mm.
When a unify screw is selected, specified in inch.
50.8
50.8

31

■ FL-202F05L(Without Armor) ■ FL-202F05A(With Armor[Without fluoro resin coating])


Lock nut Thread area Unit¾mm Lock nut Thread area Unit¾mm
Flexible armor
Sensor tip Cable (ɞ2.7) Sensor tip
Cable (ɞ2.7)

ɞ7.1

ɞ7.1
50.8 4-ɞ4.5 50.8

(ɞ5)

(ɞ5)
92
(5) 5 (5) 5
Connector Connector
Terminal block Terminal block 3 L1 3 L1
29 29
Sensor input L2 L2 20
Sensor input
+30% + 50
connector connector L3 - 0% L3 -100
+30%
L3 - 0%

■ FL-202F05T(With Armor[With fluoro resin coating])


(64)
(64)

Mounting plate Mounting plate Lock nut Thread area Flexible armor with fluorine Unit¾mm
resin coating
Sensor tip
Cable (ɞ2.7)

ɞ7.1
5

(ɞ5)
(72) (61) (15) (72) (15) (61)
(5) 5
(75) (102) Connector
3 L1
L2 20
+ 50
Note) Exchange the transducer as a loop of the sensor, the extension cable and the driver, when L3 -100
+30%
L3 - 0%
replacing the VK-202A, the RD-05A or the transducer made by the other manufacturers with
the FK-202F transducer.
F K- 2 0 2 F

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