TAJUK TUGASAN

BENCH FITTING

NAMA PELAJAR

MUHAMMAD HAZIQ BIN AZHAR 2017254066

MUHAMMAD ISMAHANIF BIN ISMAIL 2017220592

NAMA PENSYARAH

CIK NUR AIN

TARIKH SERAHAN

22 APRIL 2018
 BENCH FITTING

OBJECTIVE:

 Select and use marking out tools

 Select and use hand cutting tools
 Perform a basic fitting work to an accuracy 0.5mm
EQUIPMENT:

 FILES
 HACKSAW
 SCRIBER
 RUBBER MELLET
 CENTER PUNCH
 BENCH VISE
 VERNIER CALIPE TRY SQUARE
 DRILL M/C
 VERNIER HEIGHT
 SURFACE TABLE
 TAP AND WRENCH

STANDARD OPERATION PROCEDURE

 Ensure all guards are fitted, secure and functional. Do not operate if guards are missing or
faulty.
 Check workspaces and walkways to ensure no slip/trip hazards are present.
 The proper tap hole has been drilled.
 The tap has the correct specifications.
 The tap hole is clean and free of all chips (particularly for blind holes).
 A suitable cutting fluid has been selected for application during the tapping process.

Process (Internal) Threaded Holes (Using a Tap)

 Turn the handle of the wrench to wideren the jaws, fit the threading tap with with single
groove to start.
 Use a centre punch mark to centre the drill point.
 Drill a hole smaller than the measure needed for the tap
 Put some Rocol cutting compound on the end of the tap.
 Holding the level and square to the material turn the tap wrench until the first cut into the
material has been made.
 Once a grip on the material has been made turn half a turn into the material and then a
quarter turn back this will ensure that the tap doesn’t get clogged with the offcuts of
material and a better thread is created.
 Keep turning until all the way through the material and most of the way through the thread,
there should be no resistance once the cut has been made the full distance through the
material when turning in or out using the tap wrench.
  Once through the material using this tap repeat the process using the tap with 2 grooves and
then finally again using the tap with no grooves.
 Check the threading using the appropriate sized bolt.

Step by step External Threads on Rods (Using a Die)

 Fit the die with the sizing information on the die facing up and the top screw fitting into the
slot, making sure all the screws are loose to allow the die to sit flush.
 Tighten up the screw on the die holder to keep the die in place, ensure all the screws fit in the
indences in the die.
 Put some Rocol cutting greese on the end of the rod to be threaded,
 Place the rod in a vice square and tighten, use a set square to ensure the rod is square in the
vice.
 Place the dice on top of the rod and turn to create the first cut.
 Once a grip on the material has been made turn half a turn into the material and then a
quarter turn back this will ensure that the die doesn’t get clogged with the offcuts of
material and a better thread is created.
 Keep turning until the depth of thread is achieved, there should be no resistance once the cut
has been made level and squre to the rod
 Check the threading using the approparate sized nut.