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KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 1 von 32
Technical Advantages
KSR Magnetic
Approvals switch
KSR Level
Sensor
94/9/EG
Type MG-.......
Germanischer Lloyd
Rostechnadzor
Page 2 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
Code
1 Basic type
BNA Magnetic Level Indicator
2 Process connections
1st Key = Nom. size 2nd Key = Nom. pressure 3rd Key = Flange face
.../.../... EN... EN 1092 DN 10 - DN 100 ... PN6 - PN400 ... Form B1, B2, C, D
... DIN DN 10 - DN 100 PN6 - PN400 Form, C, N, F
... ANSI 1/2“ - 4“ Class 150 - Class 400 Form RF, SF, FF, RTJ
JIS... JIS DN 10 - DN 100 5 K - 63 K Form RF, SF, FF, RTJ
GN... Thread male DIN
GM... Thread female DIN
NPTN... Thread male NPT
NPTM... Thrread female NPT
S... Welding stubs
3 Option Level Sensor (see separate type code page 25)
... MG Basic type without optional code
4 Distance centre-to-centre
... M... Distance between fl ange centres in mm
Ordering examples
Basic type Connection Option Distance Material Magnetic Option Float Certificates
size level centre- Chamber Roller Magnetic design
sensor tocentre dimensions display switch
Code 1 - 2 - 3 - 4 - 5 - 6 - 7 - 8 - 9
BNA - 25 / 16 / B1 - MG - M1500 - V60x2 - MRA / SK - 3/M/2 - ZVSS185... -
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 3 von 32
Page 4 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
- Vent fl ange
Chamber end bottom Flanged
with drain plug
Options: (see page 30)
- Drain valve
- Drain fl ange
Process connection Flange EN 1092-1, DN10 - DN100, PN6 - PN40
M...
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 5 von 32
Bypass Magnetic Level Indicators / Gauges PN63 and PN100 of stainless steel
Design: BNA - ../.. - M.... - V..x.. - MRA (-Ex)
Pressure Equipment Directive 97/23/EG
PN63 and PN100
Chamber PN63 ø 60,3 x 2 mm oder ø 60,3 x 2,6 mm
PN63 PN 100 PN100 ø 65 x 3,5 mm
Chamber end top Welding cap or fl at top or flanged
150
PN63 DN50 PN63 bzw. ANSI 2“ Class 600
PN100 DN50 PN100 bzw. ANSI 2“ Class 600
Options: (siehe Seite 30)
100
- Entlüftungsschraube
- Entlüftungsventil
- Entlüftungsflansch
Unterer Standrohrabschluss Flanschverbindung
PN63 DN50 PN63 bzw. ANSI 2“ Class 600
PN100 DN50 PN100 bzw. ANSI 2“ Class 600
mit Ablassschraube
Optionen: (siehe Seite 30)
M...
- Vent valve
- Vent flange
Process connection Flange EN 1092-1, DN10 - DN100, PN63 - PN100
Flange ANSI B 16.5, 1/2“ - 4“ Class 600
Thread stubs G/NPT 1/2“ - 1“
Welding stubs 1/2“ - 1“
(Options see page 31)
Distance centre-to-centre M... Min. 150 mm to max. 6000 mm
(other dimensions on request)
Material Stainless steel 1.4571
U
Page 6 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
Bypass Magnetic Level Indicators / Gauges PN160 and PN250 of stainless steel
Design: BNA - ../.. - M.... - V..x.. - MRA (-Ex)
Pressure Equipment Directive 97/23/EG
PN160 and PN250
Chamber PN160 ø 73,03 x 5,16 mm
PN250 ø 71 x 7,5 mm
Chamber end top Flat top or fl anged
ANSI 2 1/2“ Class 1500
180 (PN160) Options: (see page 30)
210 (PN250) - Vent plug
- Vent valve
- Vent fl ange
Chamber end bottom Flanged
100
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 7 von 32
(according to design)
Float Titan Grade 2
Float design according to process parameters S.G.,
pressure and temperature on request.
Magnetic roller display Typ MRA...
Technische Daten und weitere
~105
Page 8 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
Bypass Magnetic Level Indicators / Gauges with heating jacket of stainless steel
Design: BNA - ../.. - M.... - V60/70 - MRA (-Ex)
Pressure Equipment Directive 97/23/EG
Magnetic Level Indicators / Gauges with heating jacket
Chamber ø 60,3 x 2 mm
Heating jacket pipe ø 70 x 2 mm
150
Chamber end top Welding cap
Options:
80 - Vent plug
- Vent valve
- Vent fl ange
Chamber end bottom Flanged with drain
Options:
- Drain valve
- Drain fl ange
Process connection Flange EN 1092-1, DN10 - DN100, PN6 - PN40
M...
9.00 3.00
6.00
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 9 von 32
Bypass Magnetic Level Indicators / Gauges in Liquid Gas Design of stainless steel
Design: BNA - ../.. - M.... - V88x2 - MRA (-Ex)
Pressure Equipment Directive 97/23/EG
Liquid Gas Design
Chamber ø 88,9 x 2 mm
Chamber end top Flanged
150 Options: (see page 30)
- Vent plug
- Vent valve
~42
- Vent fl ange
Chamber end bottom Flanged
with drain plug
A A Options: (page 30)
80
- Drain valve
- Drain flange
Process connection Flange ANSI B 16.5, 1/2“ - 4“ Class 150 - Class 300
Thread stubs G/NPT 1/2“ - 1“
Flange EN 1092-1, DN10 - DN100, PN6 - PN40
Welding stubs 1/2“ - 1“
(Options see page 31)
Distance Min. 150 mm to max. 6000 mm
M...
centre-to-centre M...
Material Stainless steel 1.4571
Nominal pressure Max. 25 bar
(according to fl ange design)
Temperature range -60 °C to +300 °C
(according to design)
Float Titan Grade 2
Float design according to process parameters S.G.,
pressure and temperature (see type code page 15)
U
Page 10 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
Options:
- drain flange
Process connection Flange EN 1092-1, DN10 - DN100, PN16
130
Further options:
Magnetic switches See page 21-25
Level sensors See page 26-29
~ 50
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 11 von 32
- Drain flange
Process connection Flange EN 1092-1, DN10 - DN100, PN16
Flange ANSI B 16.5 1/2“ - 4“ Class 150 - Class 300
Distance min. 150 mm to max. ... mm
centre-to-centre M... (overall chamber length max. 2500 mm)
on dimensions > 2500 mm
- chamber separated with flange
Material Stainless steel 316 Ti (1.4571)
M = ...
Page 12 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
Option: anti-static
Nominal pressure Max. 10 bar
Temperature range depending on liquid
Float Stainless steel 316Ti E-CTFE-coated
Titanium Grade 2 E-CTFE-coated
Stainless steel 316Ti PFA-coated
Titanium Grade 2 PFA-coated
Float design according to process parameters S.G.,
pressure and temperature (see type code page 15)
U
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 13 von 32
- Entleerflansch
- Drain valve
Prozessanschlüsse seitlich
- Drain fl ange
Flansche:
Process connection DN15 Flange EN 1092-1,
- DN50, PN16DN10 - DN50 PN6 - PN 16
Flange ANSI B 16.5,
Anschlussmaße: 1/2“ - 2“ Class 150
ISO/DIN
1/2" Welding
- 2", ANSIstubs 1/2“ - 1“
B 16.5, Class 150
Distance centre-to-centre M... Anschlussmaße:
Min. 200 mm to max. ANSI4000
B 16.5
mm
Material
Werkstoff:
PVDF, PP
UP - GF
Mittenabstand M... min. 200 mm bis max. 4000 mm
M...
Schwimmerlänge dichteabhängig
Further options: Technische Daten siehe Seite 17
Magnetic switches
Magnet-Rollenanzeige TypSee page 21-25
MRA-M....
Level sensors See page 26-29
Technische Daten und weitere
Ausführungen sowie Optionen
siehe Seite 22 und 23
MM==Centre-to-centre
Mittenabstandprocess connection
1015-2
Prozessanschluss Weitere Optionen:
UU==Length of float (mind. -30
Schwimmerlänge 155 (mind.
mm) 155 mm)
Magnetschalter siehe Seite 24, 25, 26 und 27
Niveau-Messwertgeber siehe Seite 28, 29, 30 und 31
16
Page 14 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 15 von 32
Page 16 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
ZTS 150/PN100/K92 100 250 1270 - 2000 50,8 150 Titanium (3.7035)
ZTS 180/PN100/K92 100 250 1080 - 1290 50,8 180 Titanium (3.7035)
ZTS 210/PN100/K92 100 250 940 - 1100 50,8 210 Titanium (3.7035)
ZTS 250/PN100/K92 100 250 850 - 960 50,8 250 Titanium (3.7035)
ZTS 295/PN100/K92 100 250 770 - 870 50,8 295 Titanium (3.7035)
ZTS 345/PN100/K92 100 250 710 - 790 50,8 345 Titanium (3.7035)
ZTS 400/PN100/K92 100 250 660 - 730 50,8 400 Titanium (3.7035)
ZTS 460/PN100/K92 100 250 630 - 680 50,8 460 Titanium (3.7035)
ZTS 525/PN100/K92 100 250 600 - 650 50,8 525 Titanium (3.7035)
ZTS 605/PN100/K92 100 250 580 - 620 50,8 605 Titanium (3.7035)
ZTS 150/PN100/R48H 100 190 1100 - 2000 50,8 150 Titanium (3.7035)
ZTS 185/PN100/R48H 100 190 940 - 1120 50,8 185 Titanium (3.7035)
ZTS 225/PN100/R48H 100 190 830 - 970 50,8 225 Titanium (3.7035)
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 17 von 32
ZTS 330/PN100/R48H 100 190 700 - 770 50,8 330 Titanium (3.7035)
ZTS 400/PN100/R48H 100 190 660 - 710 50,8 400 Titanium (3.7035)
ZTS 435/PN100/R48H 100 190 630 - 670 50,8 435 Titanium (3.7035)
ZTS 525/PN100/R48H 100 190 600 - 640 50,8 525 Titanium (3.7035)
ZTS 625/PN100/R49H 100 190 580 - 610 50,8 625 Titanium (3.7035)
Floats
Type ZVSS Type ZTKS Type ZPPS Type ZCFS Type ZTS
ZTSS ZPFS ZVS
Z.SS ZTKS ZPS ZCFS Z.S
L L L L L
L
L
D
D DD DD DD DD
Page 18 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
M...
M...
L...
L...
49 36,5
Max. ambient temperat. 200 °C 450 °C Max. ambient temperat. 200 °C 450 °C
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 19 von 32
Magnet-Rollenanzeige
M...
L...
M...
L...
40 49
M = Anzeigebereich
23
L = M + 83
49
23
Page 20 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
Magnetic switches
KSR Magnetic switches are used to monitor certain limits
of the level. The obtained binary signal can be forwarded to
trigger alarms or other controls.
Connection diagram
Magnetic roller
Display
Float
Switch point
Magnetic
switch
Typ BGU
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 21 von 32
32 25
32
7
Sliding block for Sliding block for
mountng on the left or mountng on the left or
right of MRA right of MRA
42
50
100
16
Type
BGU-1 PVC
BGU-1 Sil
BGU-E-1 Cable
PVC-blue code Type
BGU-M12
BGU-E-M12
Cable Plug
Code Typ Code Typ
Page 22 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
Sliding block
32
~80 59
7 25
32 25
Sliding block
for mounting
on the left
or right
42
of MRA
50
50
100
100
16
Sliding block
Cable gland
Cable gland for-
for armoured-
cables without
cables
armour
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 23 von 32
21,3 21,3
50
50
100
100
Cable Cable Ex d
Code Type Code Type
MV = BGU-V- PVC MVD = BGU-V-Ex d- PVC
MVT = BGU-V- Sil MVDG = BGU-V-Ex d- PUR
MVE = BGU-V-E- PVC-blue MVDGA = BGU-V-Ex d- PURA
MVDT = BGU-V-Ex d- Sil
Technical data Technical data
Contact Reedkontakt Contact Reedkontakt
Contact type 1 Umschalter Contact type 1 Umschalter
Contact behaviour bistable Contact behaviour bistable
Switch rating Switch rating 230 V AC, 60 VA, 1 A
Code MV und MVT 230 V AC, 60 VA, 1 A 230 V DC, 30 W, 0,5 A
230 V DC, 30 W, 0,5 A Codezusatz /N for use in control circuits
Code MVE for use in intrinsically safe circuit only to DIN EN 60947-5-6
with max. 100 mA and max. 30 V
Max. ambient temperature
adder /N for use in control circuits
Code MVD, MVDG T6 to 85 °C
to DIN EN 60947-5-6
and MVDGA T6 to 85 °C T5 to 100 °C
Max. ambient temperature Code MVDT T4to 135 °C T3 to 150 °C
Code MV 90 °C
Connection cable 3 x 0,75 mm2
Code MVT 150 °C
Code MVD PVC-grey
Code MVE T6 to 85 °C
Code MVDG PUR-yellow
Connection cablel 3 x 0,75 mm2 Code MVDGA PUR-yellow armoured
Code MV PVC-grey Code MVDT Silicone
Code MVT Silicone
Housing Stainless steel 1.4571
Code MVE PVC-blue
Housing protection IP 68
Housing Stainless steel 1.4571
Explosion protection II 2 G Ex d IIC T6 - T3
Housing protection IP 65
LCIE 01 ATEX 6047 X
Explosion protection II 1 G Ex ia IIC T6 - T3
Contact protection measures see page 21
LCIE 01 ATEX 6047 X
(Code MVE only)
Contact protection measures see page 21
Page 24 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
80 80
~67
~70
M 20 x 1,5 M 20 x 1,5
75
75
~110 ~110
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 25 von 32
Level Sensors
KSR Level Sensors are used to measure and transmit the Option: Internal circuit diagram level
sensors
level of liquids in conjunction with a KSR control unit. It is Installation of 2-wire
based on the fl oat principle with magnetic transmission in a transmitter in terminal box
Type code
Code
3 Basic type
MG Level sensor
3.1 Electrical connection (terminal box)
... A Aluminium - top APL Polyester - top (Ex-design) AVG Stainless steel - top with digital display
AU Aluminium - bottom APLU Polyester - bottom (Ex-design) AVGU Stainless steel - bottom with digital display
AP Polyester - top AV4 Edelstahl - top
APU Polyester - bottom AV4U Edelstahl - bottom
3.2 1st key Material sensor tube 2nd key Contact separation Optional code
.../... V Stainless steel K18 18 mm contact separation 5 / 10 / 15 mm only
K15 15 mm /HT.. High temperature +120 °C ... +200 °C
K10 10 mm /TT.. Low temperature -10 °C ... -80 °C
K5 5 mm
3.3 (Option) Head mounted transmitter in terminal box
... TS 2-wire Standard
TE 2-wire Ex i
TLH 2-wire HART® with LCD display
TLEH 2-wire Ex i HART® with LCD display
T32 2-wire Ex i HART® programmable
T53P Ex i Profibus PA programmable
T53F Foundation Fieldbus programmable
3.4 1st key Sensor tube length 2nd key Measuring range 3rd key Sensor tube dimensions
.../.../... L... Length in mm M... Range in mm 14 OD Ø 14 mm
3.5 Optional code
... Ex Ex Control circuit EEx ib IIC or EEx ia IIC, resistance of measuring chain: 3.2 kOhm ... 50 kOhm
Ordering example
Basic type Electrical Material Option Sensor tube-length Optional code
connection Sensor tube Head-mounted Measuring range
Contact separation transmitter Sensor tube-dimensions
Code 3 - 3.1 - 3.2 - 3.3 / 3.4 - 3.5
MG - AU - VK10 - TE / L1650 / M1500 / 14 - Ex
Page 26 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
Level Sensors
Ø14
50
100%
M=…
0%
100
80
22,5
~92 75
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 27 von 32
Level Sensors
Housing options
Ø 70
77
80
~93 75
~113 Ø 70
Measuring range in mm
Page 28 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
The KSR Level Sensors range FFG-BT-... is used for The magnetic field of the float is at right angles to the
continuous, remote liquid level measurement and based on impulse magnetic field. When the pulse reaches the float the
position monitoring of a magnetic float following the magne- two magnetic fields interact and a torsional force results. A
tostrictive principle. The sensors are mounted externally on torsional stress wave is induced in the wire. A piezoceramic
a KSR Bypass Level Indicator. pick-up in the sensor housing at the end of the wire converts
The measuring process is initiated by a current impulse. this into an electrical signal. By measuring the elapsed
This current generates an axial magnetic fi eld along the transit time, it is possible to determine the start point of the
length of a wire made of magnetostrictive material, which torsional stress wave and therefore the float position with a
is held under tension inside the sensor tube. The Bypass high degree of accuracy.
Level Indicator fl oat, which sits on the liquid surface, is
fitted with permanent magnets.
wire
50
torsional wave 100 %
permanent-
magnet impulse
magnetic fi eld
stainless steell ø 12 mm
L=...
permanent
1.4571
M=...
magnetic field
0%
torsional wave 30
M16 x 1,5
Sensor Housing Stainless steel 1.4301, ingress protection IP
68, cable entry M16 x 1.5
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 29 von 32
1 2 3 4
Welding cap Flat top with Flanged with Flanged e. g. flange
vent plug BSP 1/2“ vent plug BSP 1/2“ facings with groove and
tongue acc. to DIN 2512
5 6 7 8
Flat top with Flanged with Flat top with Flat top with
vent flange vent flange vent valve vent valve
Unterer Standrohrabschluss
9 10 11 12 13
Flanged with Flanged with drain plug Flanged with Flanged with Flanged with
drain plug BSP 1/2“ BSP 1/2“ e.g. fl ange facings drain nozzle drain valve drain flange
with groove and tongue
acc. DIN 2512
Page 30 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
14 15 16 17 18
Welding neck flanges Blind flange Threaded GN... Threaded GM... Welding stub S...
up to DN 25 (1“) above DN 32 (11/4“) (Male) (Female)
19 20 21 22
Standard Process connections 2 process connections side-side 2 Process connections
2 process connections top and side threaded acc. to DIN 11851 top and bottom
side-side lower process connection with Option: Support brackets
eccentric reducer
KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0 Page 31 von 32
Page 32 von 32 KSR KUEBLER AG ∙ Data sheet Magnetic Level Indicator/Gauges ∙ 06/2012 ∙ Rev. 0
KSR-KUEBLER Niveau-Messtechnik AG
Heinrich-Kuebler-Platz 1
69439 Zwingenberg
Germany
Tel. + 49 (0) 6263 87-0
Fax + 49 (0) 6263 8799
Technische Änderungen vorbehalten
www.ksr-kuebler.com
info@ksr-kuebler.com
06/12 500 - Rev. 0
Printed in Germany