Scribd Logo
Upload

Welcome to Scribd!

  • Boiler Maintenance Report

    Uploaded by

    ASHIL PRABHAKAR
    30 views10 pages
    Tube welding Joint tracking - Summary report

    Original Title

    B3 Shutdown Joint Tracking

    Copyright

    © © All Rights Reserved

    Available Formats

    XLSX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    Tube welding Joint tracking - Summary report

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    30 views10 pages

    Boiler Maintenance Report

    Uploaded by

    ASHIL PRABHAKAR
    Tube welding Joint tracking - Summary report

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 10

    Boiler # 3: Maintenance Works ( 27.05.

    2018 )

    Boiler : Tube Joint Status Report


    Date
    Job Radiographic Testing Status
    Specification/Identifi Tube Material Dia Thick.
    Sl no

    Joint No# Welder ID 1st 2nd PWHT Status


    (mm) (mm)
    cation Date Result Date Result
    SH3 - INLET
    1 B3-SH3-IN-38/2 X20CrMoV 1 2 1 31.8 6.3 J1 A 04/06/18 Acc. - - 15/06/18
    2 B3-SH3-IN-38/2 X20CrMoV 1 2 1 31.8 6.3 J2 U 04/06/18 R.S 06/06/18 Acc. 15/06/18
    3 B3-SH3-IN-39/2 X20CrMoV 1 2 1 31.8 6.3 J1 A 04/06/18 Acc. - - 15/06/18
    4 B3-SH3-IN-39/2 X20CrMoV 1 2 1 31.8 6.3 J2 U 04/06/18 Acc. - - 15/06/18
    5 B3-SH3-IN-40/2 X20CrMoV 1 2 1 31.8 6.3 J1 M 04/06/18 Acc. - - 15/06/18
    6 B3-SH3-IN-40/2 X20CrMoV 1 2 1 31.8 6.3 J2 M 04/06/18 Acc. - - 15/06/18
    7 B3-SH3-IN-41/2 X20CrMoV 1 2 1 31.8 6.3 J1 A 06/06/18 Acc. - - 15/06/18
    8 B3-SH3-IN-41/2 X20CrMoV 1 2 1 31.8 6.3 J2 K 06/06/18 Acc. - - 15/06/18
    9 B3-SH3-IN-42/2 X20CrMoV 1 2 1 31.8 6.3 J1 K 06/06/18 Acc. - - 15/06/18
    10 B3-SH3-IN-42/2 X20CrMoV 1 2 1 31.8 6.3 J2 K 06/06/18 Acc. - - 15/06/18
    11 B3-SH3-IN-49/2 X20CrMoV 1 2 1 31.8 6.3 J1 K 10/06/18 Acc. - - 15/06/18
    12 B3-SH3-IN-49/2 X20CrMoV 1 2 1 31.8 6.3 J2 A 10/06/18 R.S - - 15/06/18
    13 B3-SH3-IN-50/2 X20CrMoV 1 2 1 31.8 6.3 J1 U 10/06/18 Acc. - - 16/06/18
    14 B3-SH3-IN-50/2 X20CrMoV 1 2 1 31.8 6.3 J2 A 10/06/18 Acc. - - 16/06/18
    15 B3-SH3-IN-51/2 X20CrMoV 1 2 1 31.8 6.3 J1 K 10/06/18 Acc. - - 16/06/18
    16 B3-SH3-IN-51/2 X20CrMoV 1 2 1 31.8 6.3 J2 M 10/06/18 Acc. - - 16/06/18
    17 B3-SH3-IN-52/2 X20CrMoV 1 2 1 31.8 6.3 J1 K 10/06/18 Acc. - - 16/06/18
    18 B3-SH3-IN-52/2 X20CrMoV 1 2 1 31.8 6.3 J2 K 10/06/18 R.S 12/06/18 Acc. 16/06/18
    19 B3-SH3-IN-53/2 X20CrMoV 1 2 1 31.8 6.3 J1 K 10/06/18 Acc. - - 16/06/18
    20 B3-SH3-IN-53/2 X20CrMoV 1 2 1 31.8 6.3 J2 K 10/06/18 R.S - - 16/06/18
    21 B3-SH3-IN-45/2 X20CrMoV 1 2 1 31.8 6.3 J1 A 13/06/18 Acc. - - 15/06/18
    22 B3-SH3-IN-45/2 X20CrMoV 1 2 1 31.8 6.3 J2 K 12/06/18 Acc. - - 15/06/18
    23 B3-SH3-IN-46/2 X20CrMoV 1 2 1 31.8 6.3 J1 U 12/06/18 Acc. - - 15/06/18
    24 B3-SH3-IN-46/2 X20CrMoV 1 2 1 31.8 6.3 J2 K 12/06/18 Acc. - - 15/06/18
    25 B3-SH3-IN-47/2 X20CrMoV 1 2 1 31.8 6.3 J1 U 12/06/18 Acc. - - 15/06/18
    26 B3-SH3-IN-47/2 X20CrMoV 1 2 1 31.8 6.3 J2 A 12/06/18 Acc. - - 15/06/18
    Al-Dhow Engineering Boiler : Tube Welding Summary 1 / 10
    27 B3-SH3-IN-38/1 X20CrMoV 1 2 1 31.8 6.3 J1 A 12/06/18 Acc. - - 17/06/18
    28 B3-SH3-IN-38/1 X20CrMoV 1 2 1 31.8 6.3 J2 A 13/06/18 Acc. - - 17/06/18
    29 B3-SH3-IN-39/1 X20CrMoV 1 2 1 31.8 6.3 J1 A 12/06/18 Acc. - - 17/06/18
    30 B3-SH3-IN-39/1 X20CrMoV 1 2 1 31.8 6.3 J2 A 13/06/18 Acc. - - 17/06/18
    31 B3-SH3-IN-40/1 X20CrMoV 1 2 1 31.8 6.3 J1 K 12/06/18 Acc. - - 17/06/18
    32 B3-SH3-IN-40/1 X20CrMoV 1 2 1 31.8 6.3 J2 A 13/06/18 Acc. - - 17/06/18
    33 B3-SH3-IN-41/1 X20CrMoV 1 2 1 31.8 6.3 J1 K 12/06/18 Acc. - - 17/06/18
    34 B3-SH3-IN-41/1 X20CrMoV 1 2 1 31.8 6.3 J2 K 12/06/18 Acc. - - 17/06/18
    35 B3-SH3-IN-42/1 X20CrMoV 1 2 1 31.8 6.3 J1 A 10/06/18 Acc. - - 17/06/18
    36 B3-SH3-IN-42/1 X20CrMoV 1 2 1 31.8 6.3 J2 A 10/06/18 Acc. - - 17/06/18
    37 B3-SH3-IN-49/1 X20CrMoV 1 2 1 31.8 6.3 J1 U 12/06/18 Acc. - - 16/06/18
    38 B3-SH3-IN-49/1 X20CrMoV 1 2 1 31.8 6.3 J2 M 13/06/18 Acc. - - 16/06/18
    39 B3-SH3-IN-50/1 X20CrMoV 1 2 1 31.8 6.3 J1 U 13/06/18 Acc. - - 16/06/18
    40 B3-SH3-IN-50/1 X20CrMoV 1 2 1 31.8 6.3 J2 K 13/06/18 Acc. - - 16/06/18
    41 B3-SH3-IN-51/1 X20CrMoV 1 2 1 31.8 6.3 J1 A 12/06/18 Acc. - - 16/06/18
    42 B3-SH3-IN-51/1 X20CrMoV 1 2 1 31.8 6.3 J2 S 13/06/18 Acc. - - 16/06/18
    43 B3-SH3-IN-52/1 X20CrMoV 1 2 1 31.8 6.3 J1 A 12/06/18 Acc. - - 16/06/18
    44 B3-SH3-IN-52/1 X20CrMoV 1 2 1 31.8 6.3 J2 A 12/06/18 Acc. - - 16/06/18
    45 B3-SH3-IN-53/1 X20CrMoV 1 2 1 31.8 6.3 J1 A 12/06/18 Acc. - - 16/06/18
    46 B3-SH3-IN-53/1 X20CrMoV 1 2 1 31.8 6.3 J2 A 12/06/18 R.S - - 16/06/18
    47 B3-SH3-IN-45/1 X20CrMoV 1 2 1 31.8 6.3 J1 U 12/06/18 Acc. - - 17/06/18
    48 B3-SH3-IN-45/1 X20CrMoV 1 2 1 31.8 6.3 J2 M 13/06/18 Acc. - - 17/06/18
    49 B3-SH3-IN-46/1 X20CrMoV 1 2 1 31.8 6.3 J1 U 12/06/18 Acc. - - 17/06/18
    50 B3-SH3-IN-46/1 X20CrMoV 1 2 1 31.8 6.3 J2 U 13/06/18 R.S - - 17/06/18
    51 B3-SH3-IN-47/1 X20CrMoV 1 2 1 31.8 6.3 J1 U 13/06/18 Acc. - - 16/06/18
    52 B3-SH3-IN-47/1 X20CrMoV 1 2 1 31.8 6.3 J2 M 13/06/18 Acc. - - 16/06/18
    53 B3-SH3-IN-66/1 X20CrMoV 1 2 1 31.8 6.3 J1 A 12/06/18 Acc. - - 16/06/18
    54 B3-SH3-IN-66/1 X20CrMoV 1 2 1 31.8 6.3 J2 A 12/06/18 Acc. - - 16/06/18
    55 B3-SH3-IN-68/1 X20CrMoV 1 2 1 31.8 6.3 J1 A 12/06/18 Acc. - - 16/06/18
    56 B3-SH3-IN-68/1 X20CrMoV 1 2 1 31.8 6.3 J2 U 12/06/18 Acc. - - 16/06/18
    SH3 - OUTLET 31.8
    1 B3-SH3-OL-21/2 X20CrMoV 1 2 1 31.8 6.3 J1 U 10/06/18 Acc. - - 18/06/18
    2 B3-SH3-OL-21/2 X20CrMoV 1 2 1 31.8 6.3 J2 U 10/06/18 Acc. - - 18/06/18
    3 B3-SH3-OL-22/2 X20CrMoV 1 2 1 31.8 6.3 J1 U 10/06/18 Acc. - - 18/06/18

    Al-Dhow Engineering Boiler : Tube Welding Summary 2 / 10


    4 B3-SH3-OL-22/2 X20CrMoV 1 2 1 31.8 6.3 J2 U 10/06/18 Acc. - - 18/06/18
    5 B3-SH3-OL-22/1 X20CrMoV 1 2 1 31.8 6.3 J1 U 18/06/18 Acc. - - 18/06/18
    6 B3-SH3-OL-22/1 X20CrMoV 1 2 1 31.8 6.3 J2 K 18/06/18 Acc. - - 18/06/18
    7 B3-SH3-OL-21/1 X20CrMoV 1 2 1 31.8 6.3 J1 U 18/06/18 Acc. - - 18/06/18
    8 B3-SH3-OL-21/1 X20CrMoV 1 2 1 31.8 6.3 J2 K 18/06/18 Acc. - - 18/06/18
    9 B3-SH3-OL-11/1 X20CrMoV 1 2 1 31.8 6.3 J1 U 13/06/18 Acc. - - 18/06/18
    10 B3-SH3-OL-11/1 X20CrMoV 1 2 1 31.8 6.3 J2 A 18/06/18 Acc. - - 18/06/18
    11 B3-SH3-OL-12/1 X20CrMoV 1 2 1 31.8 6.3 J1 U 13/06/18 Acc. - - 18/06/18
    12 B3-SH3-OL-12/1 X20CrMoV 1 2 1 31.8 6.3 J2 A 18/06/18 Acc. - - 18/06/18
    13 B3-SH3-OL-13/1 X20CrMoV 1 2 1 31.8 6.3 J1 A 13/06/18 Acc. - - 18/06/18

    Al-Dhow Engineering Boiler : Tube Welding Summary 3 / 10


    14 B3-SH3-OL-13/1 X20CrMoV 1 2 1 31.8 6.3 J2 A 14/06/18 Acc. - - 18/06/18
    15 B3-SH3-OL-15/1 X20CrMoV 1 2 1 31.8 6.3 J1 A 13/06/18 Acc. - - 18/06/18
    16 B3-SH3-OL-15/1 X20CrMoV 1 2 1 31.8 6.3 J2 U 18/06/18 Acc. - - 18/06/18
    17 B3-SH3-OL-16/1 X20CrMoV 1 2 1 31.8 6.3 J1 A 13/06/18 Acc. - - 18/06/18
    18 B3-SH3-OL-16/1 X20CrMoV 1 2 1 31.8 6.3 J2 K 18/06/18 Acc. - - 18/06/18
    19 B3-SH3-OL-17/1 X20CrMoV 1 2 1 31.8 6.3 J1 U 18/06/18 Acc. - - 18/06/18
    20 B3-SH3-OL-17/1 X20CrMoV 1 2 1 31.8 6.3 J2 A 18/06/18 Acc. - - 18/06/18
    21 B3-SH3-OL-18/1 X20CrMoV 1 2 1 31.8 6.3 J1 U 18/06/18 Acc. - - 18/06/18
    22 B3-SH3-OL-18/1 X20CrMoV 1 2 1 31.8 6.3 J2 K 18/06/18 Acc. - - 18/06/18
    23 B3-SH3-OL-19/1 X20CrMoV 1 2 1 31.8 6.3 J1 U 18/06/18 Acc. - - 18/06/18
    24 B3-SH3-OL-19/1 X20CrMoV 1 2 1 31.8 6.3 J2 K 18/06/18 Acc. - - 18/06/18
    25 B3-SH3-OL-20/1 X20CrMoV 1 2 1 31.8 6.3 J1 A 18/06/18 Acc. - - 18/06/18
    26 B3-SH3-OL-20/1 X20CrMoV 1 2 1 31.8 6.3 J2 K 18/06/18 Acc. - - 18/06/18
    27 B3-SH3-OL-46/1 X20CrMoV 1 2 1 31.8 6.3 J1 U 13/06/18 Acc. - - 18/06/18
    28 B3-SH3-OL-46/1 X20CrMoV 1 2 1 31.8 6.3 J2 A 13/06/18 Acc. - - 18/06/18
    29 B3-SH3-OL-23/1 X20CrMoV 1 2 1 31.8 6.3 J1 K - - - - 18/06/18
    30 B3-SH3-OL-23/1 X20CrMoV 1 2 1 31.8 6.3 J2 K - - - - 18/06/18
    RH-2
    1 B3-RH2-IN-8/7 X20CrMoV 1 2 1 44.5 4 J1 K - - - -
    2 B3-RH2-IN-8/7 X20CrMoV 1 2 1 44.5 4 J2 M - - - - -
    3 B3-RH2-OUT-8/7 X20CrMoV 1 2 1 44.5 4 J1 K - - - - -
    4 B3-RH2-OUT-8/7 X20CrMoV 1 2 1 44.5 4 J2 M - - - - -
    5 B3-RH2-OUT-20/7 X20CrMoV 1 2 1 44.5 4 J1 K - - - - -
    6 B3-RH2-OUT-20/7 X20CrMoV 1 2 1 44.5 4 J2 M - - - - -
    7 B3-RH2-OUT-47/6 X20CrMoV 1 2 1 44.5 4 J1 K - - - - -
    8 B3-RH2-OUT-47/6 X20CrMoV 1 2 1 44.5 4 J2 M - - - - -

    Welder ID : Abbreviations A- Ansari K-Kamalesh U-Umesh U.P-Upendra M-Mani R-Rajendra

    Al-Dhow Engineering Boiler : Tube Welding Summary 4 / 10


    Boiler # 3: Maintenance Works ( 27.05.2018 )
    Date
    Boiler : Tube Joint Status Report

    Radiographic Testing
    Welding Status PWHT Status
    Summary Total Status Remarks
    Qty % Qty % Qty %
    SH3 INLET 56 56 100.0% 56 100.0% 56 100.0%

    SH3 OUTLET 30 30 100.0% 28 93.3% 30 100.0%

    RH2 8 8 100.0% Nil Nil Nil Nil

    Total 94 94 84 86
    Note#1 : SH3 Inlet Joints - 4 Numbers of Re-Shoot has not taken due to time limitation; And which shall be carried out during Annual Outage or as per earliest convenience

    Note#2 : SH3 Outlet Joints - 2 Joints ( for Tube#23 ) has not taken RT due to time limitation; And which shall be carried out during Annual Outage or as per earliest convenience

    Note#3 : RH2 Joints , Radiography and PWHT was not carried out due to Access restriction.

    Prepared By Verified By Accepted by


    Boiler Engineer Site Engineer MEW Engineer

    ________________________________ ________________________________ ________________________________

    Al-Dhow Engineering Boiler : Tube Welding Summary 5 / 10


    ntenance Works ( 27.05.2018 )

    21.06.2018

    Remarks

    Al-Dhow Engineering Boiler : Tube Welding Summary 6 / 10


    Al-Dhow Engineering Boiler : Tube Welding Summary 7 / 10
    Al-Dhow Engineering Boiler : Tube Welding Summary 8 / 10
    Al-Dhow Engineering Boiler : Tube Welding Summary 9 / 10
    ntenance Works ( 27.05.2018 )
    21.06.2018

    Remarks

    mitation; And which shall be carried out during Annual Outage or as per earliest convenience

    me limitation; And which shall be carried out during Annual Outage or as per earliest convenience

    s restriction.

    Al-Dhow Engineering Boiler : Tube Welding Summary 10 / 10

    You might also like