Professional Documents
Culture Documents
h i g h l i g h t s
The shear behaviour of a Portland cement was studied with the direct shear test.
Two different boundary conditions, e.g., constant normal load and constant normal stiffness were applied.
The shear strength envelope of the tested cement was acquired.
a r t i c l e i n f o a b s t r a c t
Article history: Portland cement grouts are widely used in the mining industry to bond cable bolts with the surrounding
Received 25 June 2017 rockmass. Numerous laboratory and field tests showed that bond failure of the cable/grout interface is
Received in revised form 9 January 2018 the dominant failure mode. Previous research has found that shear behaviour of the grout along a pre-
Accepted 25 January 2018
defined plane plays a significant role in determining the nature of the bond failure in a cable bolt rein-
Available online 22 February 2018
forcement system. In this study, the shear behaviour of a Portland cement grout was investigated based
on a direct shear test. Two different boundary conditions were considered being a constant normal load
Keywords:
(CNL) and constant normal stiffness (CNS). Under CNL condition, five different normal pressures between
Shear behaviour
Shear strength
0.1 MPa and 6.0 MPa were examined. While under CNS condition, the initial normal pressure was set to
CNS value within the same range. Also, a CNS of 10 kN/m was added. The cohesion, internal friction angle and
shear strength of the grout were acquired. The results showed that there is a linear relationship between
the shear strength of the grout and resultant normal pressure. However, under the CNS condition, the
shear strength of the grout was found to be generally higher comparing to the CNL condition, most likely
because sample dilation resulted in an increase in the normal pressure. Consequently, shear strength of
the grout also increased.
Ó 2018 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.conbuildmat.2018.01.151
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
272 J. Chen et al. / Construction and Building Materials 166 (2018) 271–279
Fig. 2. Influence of w/c ratio on the UCS of the Portland cement grout, after Hyett, Fig. 3. Shear strength envelopes of the Portland cement grout, after Moosavi and
Bawden [22]. Bawden [27].
J. Chen et al. / Construction and Building Materials 166 (2018) 271–279 273
Fig. 4. Welding rods on the pipe surface to prevent the grouted cable bolt from
rotating [30].
cable
contant
normal
stiffness
grout metal pipe deformation and shear deformation. Different components of the
direct shear box are shown in Fig. 7, including the normal load cell,
Fig. 5. The cross-section of a grouted cable bolt. shear boxes, Linear Variable Differential Transformer (LVDT) and
the shear load cell.
the bottom of the shear box, as shown in Fig. 8. After that, the top
sample holder was installed. The top shear box was moved down
until a low normal force of 0.5 kN was applied to the sample.
To acquire the shear strength envelope of the grout, a number of
different normal pressures should be applied [37]. Furthermore,
the normal pressures applied should be larger than zero and smal-
ler than the UCS of the sample. Chen, Hagan [24] conducted UCS
tests on the Stratabinder HS grout and found that when a w/c ratio
of 0.42 was used, the grout had a mean UCS of 54 MPa.
In the first series of test, a low normal pressure of 0.1 MPa was
applied on the sample to check whether the direct shear test can be
conducted successfully. Then, the normal pressure was increased
with a small internal to make sure that the shear load is within
the capacity of the apparatus. As a result, the normal pressures
of 0.5 MPa, 1.5 MPa and 3.0 MPa were used. When the normal
pressure was higher than 6 MPa, the shear load was close to the
capacity of the apparatus. Consequently, it was determined that
in this study, the maximum normal pressure was 6 MPa.
Specifically, when a low normal pressure of 0.1 MPa was
applied to the sample, the feedback of the normal actuator was
set to stress control. After the normal load cell was able to record
a stable stress of 0.1 MPa, the normal actuator was set up as well. Fig. 9. Tightening the connector between the load cell and the bottom shear box.
Then, the connector between the shear load cell and the bottom
shear box was tightened, as shown in Fig. 9. After the load cell and
displacement transducers were zeroed, the direct shear test was recorded. And the maximum normal displacement that the sample
commenced. reached is named the dilation limit.
In the direct shear test, a constant shear speed of 0.5 mm/min After the test, the connector was released and the top shear box
was applied to the sample. During the test, the shear stress, shear was lifted up. Then, the sample holders were removed and the fail-
displacement and normal displacement (or dilation) were ure status of the sample was examined.
Following the same process, when different normal pressures
were applied, the shear behaviour of the grout could be studied.
Each test was replicated three times. The best two sets of test
results were selected and averaged as the final results.
When a CNL of 0.1 MPa was applied on the sample, the shear
stress versus shear displacement relationship of the sample was
Fig. 8. Sample installation in the direct shear box. determined as shown in Fig. 10. It shows that there is little shear
J. Chen et al. / Construction and Building Materials 166 (2018) 271–279 275
when a CNL of 0.1 MPa was used, the average shear strength is
11.8 MPa and the dilation limit is 0.6 mm.
when a CNL of 0.5 MPa was used, the average shear strength is
13.4 MPa and the dilation limit is 0.7 mm.
when the CNL increased to 1.5 MPa, the average shear strength
increases to 14.1 MPa and the dilation limit is 0.5 mm.
when the CNL increased to 3 MPa, the average shear strength is
15.1 MPa and the dilation limit is 0.6 mm.
when the CNL was 6 MPa, the average shear strength is 17.7
MPa and the dilation limit is 0.6 mm.
Fig. 11. Shear failure plane of the sample under CNL condition.
276 J. Chen et al. / Construction and Building Materials 166 (2018) 271–279
Table 1
Sample dimension and test results under the CNL condition.
Normal pressure (MPa) Sample number Length (mm) Width (mm) Shear strength (MPa) Dilation limit (mm)
0.1 1 100.1 99.1 12.2 0.7
2 99.3 99.3 11.4 0.6
Mean 99.7 99.2 11.8 0.6
0.5 2 99.7 99.6 13.3 0.7
3 99.2 98.8 13.4 0.7
Mean 99.4 99.2 13.4 0.7
1.5 2 99.8 98.9 13.8 0.4
3 99.0 98.8 14.4 0.6
Mean 99.4 98.9 14.1 0.5
3 2 99.5 99.1 15.1 0.6
3 98.9 98.6 15.0 0.7
Mean 99.2 98.9 15.1 0.6
6 2 99.6 98.8 18.2 0.7
3 99.6 99.1 17.3 0.6
Mean 99.6 98.9 17.7 0.6
Table 3
Mechanical properties of the grout under CNL condition.
After the test, the failure surface of the sample was inspected, as
shown in Fig. 17. There was an apparent uneven shear plane,
explaining the dilation apparent in the shear process.
Replication tests were conducted and the results are tabulated
in Table 4. It shows that under CNS condition, when an initial nor-
Fig. 13. Grout dilation under CNL condition.
mal pressure of 0.1 MPa was used, the average shear strength of
the grout is 12.8 MPa and the dilation limit is 0.7 mm.
Table 2
Summary of the results under CNL condition.
shear stress reaches its peak value of 13.0 MPa. Meanwhile, dila-
tion reaches a maximum of 0.7 mm, as shown in Fig. 16. Post peak,
the bearing capacity of the grout decreases dramatically, showing Fig. 15. Shear stress versus shear displacement relationship of the grout when an
apparent brittle behaviour. initial normal pressure of 0.1 MPa was applied.
J. Chen et al. / Construction and Building Materials 166 (2018) 271–279 277
Fig. 16. Dilation of the grout when an initial normal pressure of 0.1 MPa was
s ¼ 13:1 þ 1:09r ð3Þ
applied.
Fig. 17. Shear failure plane of the sample under CNS condition.
Table 4
Sample dimension and test results under the CNS condition.
Initial normal pressure (MPa) Sample number Length (mm) Width (mm) Shear strength (MPa) Dilation limit (mm)
0.1 1 99.5 98.7 12.6 0.6
3 99.2 98.9 13.0 0.7
Mean 99.3 98.8 12.8 0.7
0.5 1 99.6 98.9 13.4 0.7
3 99.3 99.2 14.0 0.7
Mean 99.5 99.0 13.7 0.7
1.5 1 99.2 99.0 15.4 0.6
3 99.8 99.5 14.6 0.6
Mean 99.5 99.2 15.0 0.6
3 2 99.5 98.7 16.3 0.7
3 100.0 98.2 16.9 0.6
Mean 99.7 98.5 16.6 0.6
6 2 99.1 99.5 19.9 0.6
3 99.9 99.3 18.9 0.8
Mean 99.5 99.4 19.4 0.7
278 J. Chen et al. / Construction and Building Materials 166 (2018) 271–279
Table 6
Mechanical properties of the grout under CNS condition.
Fig. 21. Comparison of the grout shear behaviour under CNL and CNS conditions.
The shear strength of the grout under CNS condition is generally The authors would like to thank Minova Australia for providing
higher than that under CNL condition. This is because during the the Stratabinder HP grout. Also, the authors especially thank the
shear process, the sample did not fail along a horizontal plane. In Australian Coal Association Research Program (ACARP C22010).
fact, an inclined shear failure plane apparently occurred, resulting This paper was also supported by the Fundamental Research Funds
in the sample dilating. Under CNL condition, dilation has no effect for the Central Universities (Grant No. 2018QZ06).
J. Chen et al. / Construction and Building Materials 166 (2018) 271–279 279