Series 96/95 uPVC

Valves Catalogue

Series 95/96
uPVC Valves

Product Catalogue

Edition 02/2016
Series 96/95 Valves
 Plastic Valves
Dorot Control Valves is a world leader
in the development and supply of sustainable
technologies and products for control and
optimization of water systems.

Established in 1946, Dorot has a long tradition

of providing innovative products and solutions
for numerous applications in water and other
fluid systems.

Our experienced team of technical experts will

support you all the way to achieve your perfect
control solution.

With a diversified product portfolio of

advanced hydraulic control valves, air
release valves and a wide range of
complimentary products, Dorot offers
solutions for applications in:
• Agricultural and Landscape Irrigation
• Waterworks Distribution
• Firefighting
• Other Industrial Applications such as
Mining, Wastewater, Marine…

We invite you to join our family of business partners, together we can

provide the best control solutions for the world’s most valuable natural
resource.

Edition 02/2016
 Series 95/96 Plastic Valves

Dorot Series 95/96

The uPVC valves, models 95 (threaded) and 96
(solvent welded) are designed to be used in
high-flow irrigation plots and flood tables. The
direct installation on-to the PVC pipelines and
the optional underground installation, assist in
reducing both the installation costs as well as
discarding surplus friction-losses by eliminating the
use of elbow joints in above-ground installations.
Unique diaphragm design generates surge-free
closure even at high velocities.
Unique hydrodynamic design allows exceptionally
low pressure losses at high flow rates, stable
regulation from maximal to near zero flows,
surge-free closure and simple, minimal maintenance.

Features:
• Structural simplicity
• Superb hydraulic performance
• Offer high resistance to corrosive fluids and can be used
for aggressive media conduction
• Light-weight, cost-saving
• Minimum maintenance - maximum dependability
• Simple to install with slip or threaded PVC connections
• May be installed to an underground, soil-coverd pipeline

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 Plastic Valves Series 95/96

Benefits:
Simplicity - Only 4 parts:

Body Diaphragm Spring Bonnet

End Connections Options:

Thread 3" (80mm) Solvent welded 3", 4", 6", Flange 3", 4", 6"
BSP or NPT 90mm, 110mm, 160mm

Flexible Diaphragm
• Trouble-free operation even with raw water (with high content
of solids and impurities) conduction
• Excellent Regulation capabilities, including at Zero Flow
• Extremely wide water pass-through cross sections

Cost effective, quick installation

• Extremely simple to install in the field, no tools or
accessories required
• Solvent weld or threaded end-connection options

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 Series 95/96 Plastic Valves

Technical Data
Operating principle:

Closed mode Open mode Modulating mode

When inlet pressure is applied
to the control chamber the valve
closes drip-tight.
When the pressure is relieved
from the control chamber, the line
pressure at the valve inlet opens
the valve.
The position of the diaphragm is
dictated by the volume of water
in the control chamber, which is
regulated by a pilot-valve in order
to maintain a preset pressure or
flow value.

Dimensions:
mm 90mm 110mm 160mm
Dimension
inch 3” 4” 6”
H mm / inch 138 / 53/8 138 / 53/8 191 / 71/2
Height
R mm / inch 70 / 2 /16
11
70 / 2 /16
11
191 / 71/2
Length L mm / inch 258 / 103/16 278 / 1015/16 360 / 143/16
Vol.control chamber ltr / gal 0.7 / 0.18 0.7 / 0.18 2.6 / 0.68
Weight kg / lbs 4 / 8.8 4.2 / 9.2 11.8 / 26

H H

H H

R
R
R
R

L L
L

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 Plastic Valves Series 95/96

Hydraulic performance:
mm 90mm 110mm 160mm
Valve Size
inch 3” 4” 6”
m3/hr 100 160 350
Max. Recommended Flow
gpm 440 700 1540
m3/hr <1
Min. recommended flow rate
gpm <5
Kv (metric) 152 215 480
Flow rate factor
Cv (US) 177 250 560
wmc 6 - 80 5 - 100
Pressure range
psi 9 - 115 7 - 150

Maximum operating temperature: 40°C (104°F)

Maximum operating pressure: 10 bar (150 psi)

Diaphragm and Spring Selection Table:

Opening pressure
Diameter Type Diaphragm No. Spring No.
mwc psi
Standard #95 #9 5 7
3” / 90mm
Low pressure #179 #12 3 4
Standard #95 #9 5 7
4” / 110mm
Low pressure #179 #12 3 4
Standard #52 #6 6 9
6” / 160mm
Low pressure #264 #6 3 4

Head loss chart:

10

0 6
0

psi mwc
4”/ 1

6”/ 1
3”/ 9

6 4
5
3
4

3 2

1.5 1
.9
.8

1 .7 3
30 40 50 60 80 100 200 300 400 m /h
150 200 300 400 500 700 900 1300 1700 gpm

Edition 02/2016
 Series 95/96 Plastic Valves

Parts and Materials:

Part Standard Optional

1 Body uPVC
2 Bonnet GRP PPS
3 Diaphragm NR ALD 70 and EPDM
4 Bolts and washers Steel SST 316
5 Spring SST 302 SST 316

5 6 Spring disc GRP Polypropylene PP

3”- 4” / 90 - 110 mm 6” / 160 mm

5 4 4

2
2

5
5 5

6
3

Solvent welded
1

Threaded

Edition 02/2016
 Plastic Valves Series 95/96

Underground Valve Underground Valve Control

Installation Instructions
• For 3” valves, the user should dig a trench
500-550 mm wide.
• For 4” valves, the user should dig a trench
600-650 mm wide.
• The depth of trenches should beould be at least
800 mm deep to avoid damage from agricultural
machinery.
• The bottom of the trench should consist of original
soil and be free of stones and other elements larger
than 20 mm diameter.
• To cover the valve, the user should use soft soil free
of stones.
In undergroerground installation, stainless steell
bonnet bolts should be used.
(Please order accordingly).
When the valve is installed underground, the Control
Device (Pilot, 3-Way Valve, Pressure Check Point,
Pressure Gauge, Remote Control Accessory) must be
installed on a metal column above ground.
The command tubes should lead from the valve to the
Control and be incased in a 20mm PE Sleeve.
Each one of the command tubes should carry a
different color or number to distinguish it from the
rest.
The standard colors and/or numbers go as follows:
upstream green (or # 1), downstream white (or # 2),
command red (or # 3).
Metal Support
Command Tubes

Protection Sleeve

Stainless Steel Bolts

Soft soil frree of stones

Control Device

3-Way Valve

Pilot

Pressure
Check Point

Edition 02/2016
 Series 95/96 Plastic Valves

Solvent-Welding Instructions Installing Valve Support

1. Before cementing the pipe into the valve, insert Valve support for above ground installation.
the pipe into the valve and mark the point of • The valve body is sensitive to mechanical forces,
complete penetration. so above ground installation must be supported
2. Clean the inside of the valve and the outside of properly. Such support prevents collapse that may
the pipe with Methyl Chloride, or at least, sand result from unstable soil.
them down. • The supports must stand on solid soil. Place them
3. Apply one layer of cement on the end of the pipe on both sides of the valve, as close as possible to
as well as in the valve interior. the valve body.
4. Insert the pipe into the valve until the
marked point is visible and turn the pipe a
quarter of a circle. Keep the parts stationary
and then place the unit carefully on the
ground. This allows the cement to harden.
* Remember that in low temperatures, glue
hardens at a slower rate, so when the temperature
is low be more cautious and allow more time for
the cement to harden.
5. If the valve is installed in an open field make sure Metal Support
the valve bonnet is facing up in order to provide
better protection.
6. Please use a cement that is recommended by the
PVC pipe manufacturer.
Caution - When the temperature is lower than 10
degrees Celsius the uPVC body is more vulnerable to
blows and may crack. Cementing in these conditions
should be avoided.

How to stabilize a T-junction

Threading Instructions or a valve in the line.
Before starting, follow these steps.
Valve support for above ground installation.
1. Make sure that the type of threading in the valve
and in the adapter are the same.
• When the trench wall is of original soil, the user
must lean the T-junction against the wall leaving no
2. Apply four layers of Sealing Tape on the thread of
space in between.
the adapter.
3. For a complete seal, it is recommended to apply
• During the covering of the trench, the T-junction
must be held in place.
a small layer of Silicone (RTV). Apply the layer
solely to the threaded part of the valve.
4. To screw the two parts together properly, insert
the adapter into the valve and tighten the parts by
hand. Then, turn it half a circle with a wrench.
Caution - Extra tightening can cause damage to the
valve body. Natural Wall Support

Edition 02/2016
DOROT uPVC In eng07 25/9/07 12:29 PM Page 1

Plastic Valves Series 95/96

CONCRETE SUPPORT IN LINE VALVE SUPPORT CE

If the trench wall is not made of original soil, The cement support (represented in the 1. B
the T-JunctionCONCRETE
must be supportedSUPPORT by concrete. INbelow)
diagrams LINE isVALVE SUPPORT
recommended in case CE
t
Concrete Support In bottom
the Line Valve
soil Support
in the trench is soft or
The concrete surface required to support a c
2. made unstable.
T-Junction with athe
3" trench
IfIfthe valve iswall
trench 1,000
wall cm
is isnot not
made of original
of original soil, soil, the The cement support (represented in the
The cement support (represented in the diagrams 2.1. C
T-Junction must be supported by concrete. The below) is recommended in case the bottom soil in the
the T-Junction must be supported by concrete. diagrams below) is recommended in case
The concreteconcrete
surfacesurface
required
requiredto support a a T-Junction with a
to support trench isthe
soft or unstable.
bottom soil in the trench is soft or
the bottom soil in the trench is soft or t
3”The concrete
valve is surface
T-Junction with a 4" valve is 1,500 cm .
1,000 cm 2
. 2
required to support a unstable. t
T-Junction
The withsurface
concrete a 3" valve 2.
is 1,000tocmsupport
required a T-Junction
2.
with a 4” valve is 1,500 cm2. 3. A
Theconcrete
The concretesurface
surfacerequired
requiredtoto support
support aa T-Junction
T-Junction with a 4" valve 2 1,500 cm2.
is a
with a 6" valve is 2000 cm .
Concrete Support 4.3. I
i
Concrete Support 4.
K
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t
*

5. I
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6. P
6. P
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10

Edition 02/2016
 Series 95/96 Plastic Valves

Typical Applications:
PS PR PR Mining

Ordering guide:
Ordering data Ordering code Ordering data
□
9 □ □□ □□
Versions ↑ ↑ Application
Threaded → 5* B ← Basic
PVC solvent welded → 6 M ← Manual ON-OFF
Flanged → 6-F RC ← Remote hydraulic control
Port size EL(D3) ← Electric 3Way valve****
3” / 80 mm → 3 PR ← Pressure Reducing
90 mm → 90 PS ← Pressure Sustaining/Relief
4” → 4 PR/EL ← Electrically-activated Pressure Reducing****
110 mm → 110 PR/RC ← Hydraulically-activated Pressure Reducing
6” → 6 PR/PS ← Pressure Reducing and Pressure Sustaining
160 mm → 160 PS/EL ← Electrically-activated Pressure Sustaining****
Connection Standard FR ← Flow Control Valve
Solvent welded → - FL ← Modulating Float Controlled Valve
ISO / DIN ** → DIN XX ← Other (Specify)
ANSI 125 ** → ANSI
BSP *** → BSP
NPT *** → NPT

* Only for 3” / 80mm valves • For copper or gold mine-applications, please add a text note to
** Only for flanged connection the order
*** Only for 95 (Threaded) version • Other control functions available - please consult Application
**** For Electric applications please specify voltage and current Engineering department

Example:
95 3 BP PR

Dorot Series 95, size 3” (80mm), BSP, Pressure Reducing Control Valve

11

Edition 02/2016
 Innovation
Innovation

Expertise
Expertise

Reliability
Reliability

Italy
Spain China
USA Israel
Mexico

Argentina Australia

Hundreds of companies in the industrial,

civil engineering, municipal and agricultural
sectors around the world have chosen
DOROT’s innovative and field-proven
technologies. Since its establishment in
1946, DOROT leads the valves market with
continued innovation, uncompromising
excellence and firm commitment to its
customers, consulting and supporting
them through all stages of a project and
overcoming challenges in R&D, design,
implementation, and maintenance.

www.dorot.com